PARTS LIST FOR 4004 SERIES PORTABLE/ALUMINUM GASOLINE DRIVEN/BELT DRIVE COLD WATER PRESSURE WASHER
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1 PARTS LIST FOR 4004 SERIES PORTABLE/ALUMINUM GASOLINE DRIVEN/BELT DRIVE COLD WATER PRESSURE WASHER Engine Oil Grade: SAE 10W-30 Engine Oil Capacity: Honda 37 oz. Pump Oil Grade: Pump Oil #AW Pump Oil Capacity: General 40.6 oz. AR 15 oz. Nozzle Size: 3.5 Copyright EX
2 This Parts Listing has been compiled for your benefit. You can be assured your new Cold Water Pressure Washer was constructed and designed with quality and performance in mind using over 25 years experience in the pressure washer business. Each component has been rigorously tested to insure the highest level of acceptance. The contents of this Parts Listing are based on the latest product information available at the time of publication. The manufacturer reserves the right to make changes in price, color, materials, equipment, specifications or models at any time without notice. WARNING THIS IS A PROFESSIONAL HIGH PRESSURE, COLD WATER PRESSURE WASHER. CAUTION SHOULD BE OBSERVED WHEN USING OR REPAIRING THIS UNIT! READ AND FOLLOW THE SAFETY WARNINGS LISTED BELOW BEFORE ATTEMPTING ANY REPAIRS ON THIS PRESSURE WASHER! SAFETY WARNINGS 1. NEVER alter or modify the equipment. Be sure any accessory items and system components being used will withstand the pressure developed. Use only genuine manufactured parts for repair of your pressure washer. Failure to do so can cause hazardous operating conditions and will VOID warranty. 2. NEVER make adjustments on machinery while the unit is connected to the engine without first removing the ignition cables from the spark plugs. Turning over the machinery by hand during adjustment or cleaning might start the machinery, causing serious injury to the operator. 3. Know how to stop and bleed pressures quickly. Be thoroughly familiar with controls. 4. Before servicing the unit, turn unit off, relieve the water pressure and allow the unit to cool down. Do not make repairs while the unit is running. Service in a clean, dry, flat area. 5. After testing the machine, DO NOT leave the pressurized unit unattended. Shut off the unit and release trapped pressure before leaving. Table of Contents SPECIFICATIONS...3 FRAME ASSEMBLY WITH AR PUMP...4 FRAME ASSEMBLY WITH GENERAL PUMP...6 PUMP ASSEMBLY (3-0308)...8 PUMP ASSEMBLY (3-0203)...10 UNLOADER ASSEMBLY (8-0361)...12 Copyright EX
3 SPECIFICATIONS Operating Pressure (PSI/Bar): 4000 / High Pressure Nozzle: 3.5 Water Volume (GPM/lpm): 3.4 / 12.8 Engine: Honda Model GX390 Engine Type 4 Stroke, Overhead Valve, Single Cylinder Oil Type SAE10W-30 Oil Capacity (oz./liters) 37 / 1.1 Low Oil Protection Oil Alert Fuel Type Unleaded Gasoline 86 Octane Minimum Fuel Capacity (gallon/ liters) 1.7 / 6.4 Starting Recoil Maximum No Load RPM 3600 Pump: General AR Pump Type Belt Driven, Oil Bath, Triplex Piston Oil Type Pump Oil #AW Oil Capacity (oz./liters) 18.5 /.55 Plungers Ceramic Manifold Forged Brass Valves Stainless Steel Unloader Adjustable Thermal Relief Valve Relieves heated water during unloader bypass stage Unit Net Weight (Lbs/kg) 159 / / Unit Shipping Weight (Lbs/kg) / / Unit Net Dimension (In/cm) 46.5L x 28W x 27.5H /8L x 71W x 70H Unit Shipping Dimension (In/cm) 48L x 30W x 34H /122L x 76W x 86H Copyright EX
4 FRAME ASSEMBLY WITH AR PUMP " " 38 17" DC-4004-BA0H6A JJR Copyright EX
5 DC-4004-BA0H6A JJR FRAME ASSEMBLY ITEM DESCRIPTION PART # QTY ITEM DESCRIPTION PART # QTY 1 DECAL PSI N/A 1 37 RELIEF VALVE WASHER PLUG BOLT QUICK CONNECT HOSE *(TWO FEET REQUIRED) GUN HOSE CLAMP GRIP HOSE BARB PRESSURE HOSE ASSEMBLY UNLOADER HOSE QUICK CONNECT SOCKET QUICK CONNECT FILTER QC SOCKET INLET FITTING O-RING LOCKNUT DECAL - RISK OF INJECTION (SEE ) N/A 1 12 ISOLATOR WAND (INC GRIP & QC) HANDLE QUICK CONNECT BOLT O-RING AXLE A DETERGENT HOSE LOCKNUT BELTGUARD BACK WHEEL EDGING *(TWO FEET REQUIRED) BOLT BELT WASHER SHEAVE BRACKET BUSHING ISOLATOR BOLT HANDLE EDGING *(FOUR FEET REQUIRED) GROMMET DECAL - MADE IN USA NOZZLE DECAL - STRIPE N/A 1 - NOZZLE DECAL - LOGO NOZZLE BELTGUARD FRONT NOZZLE BOLT BOLT BUSHING TIGHTENER BRACKET SHEAVE DECAL - WARNING/CAUTION/OPERATION (SEE ) N/A 1 66 DECAL - WARNING (SEE ) N/A 1 28 DECAL N/A 1 67 PUMP KEY BASEPLATE NIPPLE BOLT PLUG TIGHTENER BRACKET LOCKNUT ISOLATION PLATE KEY BOLT ENGINE - HONDA DECAL- SILVER STICKER N/A 1 73 DECAL - RISK OF FIRE (SEE ) N/A 1 35 WASHER DECAL - RISK OF BURNS (SEE ) N/A 1 36 PUMP DECAL SET *MUST ORDER IN ONE FOOT LENGTHS Copyright EX
6 FRAME ASSEMBLY WITH GENERAL PUMP " " DC-4004-BA0H6G JJR " Copyright EX
7 DC-4004-BA0H6G JJR FRAME ASSEMBLY ITEM DESCRIPTION PART # QTY ITEM DESCRIPTION PART # QTY 1 DECAL PSI N/A 1 38 QUICK CONNECT WASHER GUN BOLT GRIP HOSE *(TWO FEET REQUIRED) PRESSURE HOSE ASSEMBLY HOSE CLAMP HOSE HOSE BARB QUICK CONNECT UNLOADER QC SOCKET QUICK CONNECT SOCKET O-RING FILTER DECAL - RISK OF INJECTION (SEE ) N/A 1 10 INLET FITTING WAND (INC GRIP & QC) LOCKNUT QUICK CONNECT ISOLATOR O-RING HANDLE DETERGENT HOSE BOLT BELTGUARD BACK AXLE A BOLT LOCKNUT EDGING *(TWO FEET REQUIRED) WHEEL BELT BOLT SHEAVE WASHER BUSHING BRACKET BOLT ISOLATOR EDGING *(FOUR FEET REQUIRED) HANDLE DECAL - MADE IN USA GROMMET DECAL - STRIPE N/A 1 24 NOZZLE DECAL - LOGO NOZZLE BELTGUARD FRONT NOZZLE BOLT NOZZLE BUSHING BOLT SHEAVE TIGHTENER BRACKET DECAL - WARNING (SEE ) N/A 1 27 DECAL - WARNING/CAUTION/OPERATION (SEE ) N/A 1 67 PUMP KEY DECAL N/A 1 68 DECAL - PUMP BASEPLATE NIPPLE BOLT PLUG TIGHTENER BRACKET LOCKNUT ISOLATION PLATE KEY BOLT ENGINE - HONDA DECAL- SILVER STICKER N/A 1 74 DECAL - RISK OF FIRE (SEE ) N/A 1 35 WASHER DECAL - RISK OF BURNS (SEE ) N/A 1 36 PUMP DECAL SET RELIEF VALVE *MUST ORDER IN ONE FOOT LENGTHS Copyright EX
8 PUMP ASSEMBLY (3-0308) JPS Copyright EX
9 JPS PUMP ASSEMBLY ITEM DESCRIPTION PART # QTY ITEM DESCRIPTION PART # QTY 1 BOLT WASHER/GASKET (SEE KIT ) SHAFT COVER NUT (SEE KIT ) OIL SEAL (SEE KIT ) OIL DIPSTICK O-RING (SEE KIT ) CRANKCASE ROLLER BEARING BEARING CRANKSHAFT SHIM PUMP KEY SHIM PLUG BEARING CAP/SUPPORT O-RING VALVE CAP BOLT O-RING CRANKCASE COVER VALVE ASSEMBLY (SEE KIT ) O-RING O-RING (SEE KIT ) OIL SIGHT GLASS O-RING OIL REFLECTOR LOCKWASHER SPRING RETAINER BOLT O-RING (SEE KIT ) MANIFOLD CONNECTING ROD SUPPROT RING (SEE KIT ) PISTON PIN V PACKING (SEE KIT ) PLUNGER ROD PACKING RETAINER SLINGER WASHER (SEE KIT ) LOW PRESSURE SEAL (SEE KIT ) O-RING (SEE KIT ) O-RING (SEE KIT ) O-RING (SEE KIT ) OIL SEAL (SEE KIT ) PISTON (SEE KIT ) REPLACEMENT KITS KIT # DESCRIPTION ITEMS # OF ASSEMBLIES # OF CYLINDERS KIT - OIL SEALS 3, 4, 16, 44 1, 1, 1, KIT - PISTONS KIT - HIGH PRESSURE SEALS 40, 42, KIT - SUPPORT RINGS KIT - VALVES 34, Copyright EX
10 PUMP ASSEMBLY (3-0203) _ Copyright EX
11 3-0202_ CH PUMP ASSEMBLY ITEM DESCRIPTION PART # QTY ITEM DESCRIPTION PART # QTY 1 VALVE CAP BEARING O-RING KEY VALVE (SEE KIT ) CRANKSHAFT MANIFOLD RETAINING RING WASHER CONNECTING ROD PIN BOLT OIL LEVEL INDICATOR WASHER PLUG PLUG O-RING WASHER BOLT PLUG CRANKCASE OPEN COVER HEAD RING (SEE KIT AND ) O-RING V-PACKING SUPPORT (SEE KIT AND ) BOLT O-RING (SEE KIT AND AND ) LOCKWASHER HIGH PRESSURE INTERMEDIATE SEAL RETAINER (SEE KIT ) CONNECTING ROD PRESSURE SEAL (SEE KIT AND ) PISTON ROD LOW PRESSURE SEAL RETAINER SLINGER WASHER O-RING (SEE KIT ) PLUNGER OIL SEAL BACK-UP RING BUSHING WASHER BOLT NUT / PISTON CRANKCASE COVER CRANKCASE SHIM OIL DIP STICK OIL SEAL CRANKCASE COVER O-RING REPLACEMENT KITS KIT# DESCRIPTION ITEMS # OF ASSEMBLIES # OF CYLINDERS VALVES HEAD RING V-PACKING 12, 13, INTERMEDIATE RETAINER 13, V-PACKING ASSY -13, 15, Copyright 2016 EX
12 UNLOADER ASSEMBLY (8-0361) OMGEN Copyright EX
13 OMGEN BAR UNLOADER ( ) REF. # DESCRIPTION PART # QTY. 1 Hex Nut Cover Set Screw Adjusting Insert- Brass Adjustment Nut Set Screw Glide Ring Spring Hex Nut Bushing Unloader Body Retainer Valve Housing Spring Valve O-ring Cylinder Pin Piston Repair Kit Spacer Stop Nut Washer Check Valve Repair Kit (Includes 13-16) Unloader Complete Copyright EX
14 Copyright EX
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