F7 ANSI Class 150, Industrial Electric Actuator

Transcription

1 F7 NSI lass 150, Industrial Electric ctuator Reinforced Teflon Seat, 316 Stainless Disc with elimo SY Series ctuator ubble tight shut-off to NSI lass 150 Standards Long stem design allows for 2" insulation minimum Valve Face-to-face dimensions comply with PI 609 & MSS-SP-68 ompletely assembled and tested, ready for installation Tees comply with SME/NSI 16.1 lass 125 Flanges Specifications Service chilled, hot water, glycol, steam to 50 psi Flow haracteristic modified equal percentage, unidirectional Recommended Install SUS (Seat Up Stream) ction quarter turn, mechanically limited Sizes 2" to 24" Type of End Fitting NSI lass 125/150 flanged ody Pressure NSI lass 150 Materials: ody arbon steel full lug Disc 316 Stainless Steel Seat RTFE Shaft 17-4 ph Stainless Gland Seal TFE ushings Glass acked TFE Flange For use with NSI lass 125/150 flanges Media Temp Range NSI lass 150 limitations Operation mbient Temperature Range -22 F to +150 F [-30 to +65 ] Maximum Pressure Differential deg F Rangeability 10:1 (for 30 deg to 70 deg range) Maximum Velocity 32 FPS pplication These valves are designed to meet the needs of HV and ommercial apoplications requiring positive shut-off for liquids at higher pressures and temperatures. Typical applications include chiller isolation, cooling tower isolation, change-over systems, large air handler coil control, bypass and process control applications. The large v values provide for an economical control valve solution for larger flow applications. Pressure - PSIG NSI 600 S 1400 NSI 600 SS RPTFE RNGE -20F LOW TEMP S LIMIT NSI 300 SS TFE RNGE NSI 150 S NSI 150 SS Temperature NSI 300 S Temperature F Pressure/temperature chart for NSI class butterfly valves. Valve Size v 90 v 10 v 20 v 30 v 40 v 50 v 60 v 70 v 80 v 90 F SHP 2" F SHP 2.5" F SHP 3" F SHP 4" F SHP 5" F SHP 6" F SHP 8" F SHP 10" F SHP 12" F SHP 14" F SHP 16" F SHP 18" F SHP 20" F SHP 24" Pressure - RG 54

2 0 F7 NSI lass 150, Industrial Electric ctuator Reinforced Teflon Seat, 316 Stainless Disc with elimo SY Series ctuator Maximum Dimensions, measured in inches Non-Fail Safe lose-off Valve Size v(90 ), D(Max) H # Holes Lug olt ctuator Press (PSI) F SHP 2" /8-11 UN SY2 285 F SHP 2.5" /8-11 UN SY2 285 F SHP 3" /8-11 UN SY2 285 F SHP 4" /8-11 UN SY2 285 F SHP 5" /4-10 UN SY3 285 F SHP 6" /4-10 UN SY3 285 F SHP 8" /4-10 UN SY4 150 F SHP 10" /8-9 UN SY4 150 SY5 285 F SHP 12" /8-9 UN SY5 150 SY7 285 F SHP 14" UN SY7 285 F SHP 16" UN SY7 150 SY9 285 F SHP 18" /8-8 UN SY8 150 SY F SHP 20" /8-8 UN SY9 150 SY F SHP 24" /4-8 UN SY Dimensions ", and " do not include flange gaskets. (3 required per valve) SHP series valves have a preferred flow direction. ctuation Specifications (see actuator section for details) Type Supply Voltages vailable ontrol Signals Fail Modes Industrial Electric 24 V, 120 V and 230 V ± 10%, 50/60 Hz 2 position Floating, 1-5 VD 2-10 VD, 4-20 M Fail in position attery ack-up Notes: 1. Valves are rated at 285 psi differential pressure in the closed 100 F media temperature. 2. Valves are furnished with lugs tapped for use between NSI lass 125/150 flanges conforming to NSI 16.5 Standards way assemblies are furnished assembled with Tee, calibrated and tested, ready for installation. ll 3-way assemblies require the customer to specify the 3-way configuration code prior to order entry to guarantee correct placement of valves and actuator(s) on the assembly. 4. Dimension "D" allows for actuator(s) removal without the need to remove the valve from the pipe. 5. Weather shields are available, dimensional data furnished upon request. 6. Dual actuated valves have single actuators mounted on each valve shaft. 7. Flange gaskets (3 required, not provided with valve) MUST be used between valve and NSI flange. 8. Flange bolts are not included with the valve. These are furnished by others. Dimensions in inches D S D104 55

3 0 utterfly Valve Selection-Velocity hart SHP Series NSI lass utterfly Valves Flow in Std Weight Pipe (Fluid Velocity in GPM). Use with SHP Series F Valves. Size 4 FPS 8 FPS 12 FPS 16 FPS 20 FPS 24 FPS 28 FPS 32 FPS 36 FPS / It is not recommended to exceed 32 feet per second through high performance butterfly valves. Velocities greater than 32 fps may damage the valve. Dimensions in inches D104 D S SHP series valves are flow direction specific. D145 DIVERTING MIXING MSTER MSTER FLOW SLVE FLOW OMMON OMMON OMMON OMMON SLVE FLOW FLOW MSTER MSTER SLVE SLVE FLOW OMMON FLOW MSTER MSTER Refer to page 41 for codes. OMMON SLVE SLVE 64

4 utterfly Valves SHP Series High Performance utterfly Valves, 2-way and 3-way ssemblies Features and enefits elimo SHP Series utterfly Valves are designed for use in NSI lass 150 and NSI lass 300 piping systems and are supplied in standard lug style body designs. Valve Design Features Unique seat and disc design provides i-directional bubble tight shutoff at rated pressure/temperatures The Soft Seat design creates a self-energized seal in vacuum-to-low pressure applications Under high pressure conditions, the seat is also designed to permit, confine and direct movement of the seat against the disc edge, up to the full NSI lass 150 or 300 old Working Pressures The Soft Seat is designed for high services with minimal wear and low torque Seat replacement is a simple operation, requiring no special tools Valve ody is Full Lug type cast in arbon Steel Disc is cast in F8M Stainless Steel Shaft is 17-4pH Stainless for superior strength Soft Seat is RPTFE for increased wear resistance and low torque Top Mounted Gland Flange easily accessible without removing actuator or mounting brackets Key Square key valve-to-operator connection provides an externally controlled failure point upon over-torquing. low Out Proof Shaft Solid shaft provides alignment and rigid support for disc. Gland Flange pplies load against packing gland to prevent external leakage. Fully adjustable. Packing hevron design TFE prevents external leakage out valve neck to full NSI hydrostatic shell test pressures (150% of.w.p.). Wedge Ring Stainless steel band wedged between valve body and retainer ring by set screws to lock seat and retainer ring in position on valve sizes 2 through 30. Socket head cap screws are used on valve sizes 36 and larger. Set Screws one point screws force wedge ring outward to lock seat retainer in position on valve sizes 2 through 30. Socket head cap screws are used on valve sizes 36 and larger. Overtravel Stop Prevents disc from rotating into wrong quadrant. Packing Gland Separate part from gland flange, preventing uneven load distribution against packing. earings oth above and below the disc, bearings are of composite design: PTFE bonded to epoxy-glass filament wound ring. Used to align shaft, with high capacity, low wear and low friction coefficient. Disc Spacers Disc is centered by use of thrust spacers around shaft in sizes 2 to 5. Disc position stops or thrust bolt arrangements are used for larger valve sizes. Wedge Pins Provide positive mechanical attachment of disc to shaft. ody NSI design in either wafer or lug configuration. Disc 360 uninterrupted spherical edge for sealing. Profile is designed for maximum flow and equal percentage control. Soft-Seat Patented bi-directional seat with encapsulated elastomeric o-ring core for resiliency. ommon seat materials include TFE, RTFE and UHMWPE Retainer Ring Retains seat in valve. Standard surface finish is 125 to 200 RH and is compatible with both standard gaskets and spiral wound gasket designs. Outside diameter is recessed within gasket sealing surface to prevent external leakage. 42

5 utterfly Valves Pressure/Temperature Ratings Pressure/Temperature Ratings s temperature increases, the pressure retaining capability of materials decreases. The graph below illustrates the pressure/temperature ratings of the elimo NSI lass 150 and lass 300 valves. Steam Service RTFE seated valves are rated for 50 psi saturated steam. Valves with O seat configuration (RTFE seat/fls O ring) are rated to 100 psi steam service. The heavy lines define the ratings of the carbon steel and stainless steel valve body (or shell ) in conformance to NSI The shaded areas define the ratings of the TFE and RTFE Seat materials. Seat ratings are based on differential pressure with the disc in the fully closed position. 43

6 SHP...Series utterfly Valves with Industrial ctuation verage ssembly Weights Shown 2-way VLVE - NSI 150 TUTOR Size Model Max GPM OP Non-Spring Return 2" F SHP SY lbs. 2.5" F SHP SY lbs. 3" F SHP SY lbs. 4" F SHP SY lbs. 5" F SHP SY lbs. 6" F SHP SY lbs. 8" F SHP SY lbs. 285 SY lbs. 10" F SHP SY lbs. 12" F SHP SY lbs. 285 SY lbs. 14" F SHP SY lbs. 285 SY lbs. 16" F SHP SY lbs. 18" F SHP SY lbs. 285 SY lbs. 20" F SHP SY lbs. 285 SY lbs. 24" F SHP SY lbs. 30 F SHP SY lbs. 3-way Size Model Max GPM OP Non-Spring Return 2" F SHP SY lbs. 2.5" F SHP SY lbs. 3" F SHP SY lbs. 4" F SHP SY lbs. 5" F SHP SY lbs. 6" F SHP SY lbs. 8" F SHP SY lbs. 10" F SHP SY lbs. 285 SY lbs. 12" F SHP SY lbs. 285 SY lbs. 14" F SHP SY lbs. 16" F SHP SY lbs. 150 SY lbs. 18" F SHP SY lbs. 285 SY lbs. 20" F SHP SY lbs. 285 SY lbs. 24" F SHP SY lbs. 45

7 Valve/ctuator Selection t Glance High Performance utterfly Valves Nomenclature F SHP + GMX24-MFTX M13 + hiller 1 Valve + ctuator F SHP + GMX24-MFTX1 Valve Sizes utterfly Valve Valve Designation Sizes utterfly Valve = 2-30 Type of Valve F6 150SHP 2-way NSI lass 150 arbon Steel Full Lug RTFE Seat Stainless Steel Shaft lose-offs up to 285 psi F7 150SHP 3-way NSI lass 150 arbon Steel Full Lug RTFE Seat Stainless Steel Shaft lose-offs up to 285 psi F6 300SHP 2-way NSI lass 300 arbon Steel Full Lug RTFE Seat Stainless Steel Shaft lose-offs up to 600 psi F7 300SHP 3-way NSI lass 300 arbon Steel Full Lug RTFE Seat Stainless Steel Shaft lose-offs up to 600 psi Fail Safe Non-Spring Return attery Spring ctuator ack-up Return M/R GM/GR SY SY P F M/R GM/GR SY SY P SY Series are available in 24 V, 110 V and 220 V Models. Increasing Torque Increasing Torque Increasing Torque Rotary Rotary 40

8 Valve/ctuator Selection t Glance High Performance utterfly Valves Specify Upon Ordering Note: High Performance utterfly Valves Have Directional Flow. Must Specify onfiguration for Mixing (M) or Diverting (D). + ONFIGURTION M13 + TGGING (If needed) 2-way 2-way Spring Return Non-Spring Return Mod 2 Pos Mod Mod 2 Pos No Set Up Required Field Logic Determines Normal Position N (Normally losed) 1vdc/2vdc/4m = losed NO (Normally Open) 1vdc/2vdc/4m = Open NO/FO (Normally Open/Fail Open) Field Logic Determines Normal Position Spring Fails Valve OPEN N/F (Normally losed/fail losed) Field Logic Determines Normal Position Spring Fails Valve LOSED NO/FO (Normally Open/Fail Open) 1vdc/2vdc/4m = Open Spring Fails Valve OPEN NO/F (Normally Open/Fail losed) 1vdc/2vdc/4m = Open Spring Fails Valve LOSED N/FO (Normally losed/fail Open) 1vdc/2vdc/4m = losed Spring Fails Valve OPEN N/F (Normally losed/fail losed) 1vdc/2vdc/4m = losed Spring Fails Valve LOSED 3-way 3-way Spring Return Non-Spring Return Mod 2 Pos Mod Mod 2 Pos Specify Tee onfig. (M-D)* [10-35] Specify Tee onfiguration (M-D)* [10-35] 15, 25 14, 24 12, 22 11, 21 12, 15 11, 14 10, 20 13, 23, 10, 13, , 25 21, , , 34 30, 33 No Set Up Required Field Logic Determines Normal Position Master (ctuated) Valve N (Normally losed) 1vdc/2vdc/4m = losed Master (ctuated) Valve NO (Normally Open) 1vdc/2vdc/4m = Open NO/FO (Normally Open/Fail Open) Field Logic Determines Normal Position Spring Fails Master Valve OPEN N/F (Normally losed/fail losed) Field Logic Determines Normal Position Spring Fails Master Valve LOSED NO/FO (Normally Open/Fail Open) 1vdc/2vdc/4m = Master Valve Open Spring Fails Master Valve OPEN NO/F (Normally Open/Fail losed) 1vdc/2vdc/4m = Maser Valve Open Spring Fails Master Valve LOSED N/FO (Normally losed/fail Open) 1vdc/2vdc/4m = Master Valve losed Spring Fails Master Valve OPEN N/F (Normally losed/fail losed) 1vdc/2vdc/4m = Master Valve losed Spring Fails Master Valve LOSED Tagging Valves may be tagged per customer specification. Example: hiller 1 3rd Floor East * Mixing or Diverting Multi-Function Technology See ppendix for omplete List of onfigurations Description ode ontrol Input Running Time uilt-in Feedback List Price P VD VD No harge P VD VD No harge P VD VD No harge P VD VD No harge P VD VD No harge P W sec. PWM VD No harge P W sec. PWM VD No harge P F01 Floating Point VD No harge Example: GMX24-MFTX1 is a basic model with standard 01 [P-10001] configuration. Most popular configurations are available at no additional cost. ll other configurations carry an additional list price. ORDERING EXMPLE 1 2 hoose the desired valve actuator combination based on valve ratings and actuator control parameters from the following pages. F SHP+GMX24-MFTX1+02+M13+hiller 1 Specify onfiguration (very important) Multi-Function Technology +02 (0-10 VD input / 0-10 feedback) Set-up +onfiguration M13 Tagging +Tagging hiller 1 F SHP+GMX24-MFTX1+02+M13+hiller 1 41

9 Wiring for Damper ctuators and ontrol Valves SY ctuator Wiring Diagram, SY1 5-24P and SY P (220P) W547 SY ctuator Wiring Diagram, SY1 5-24P and SY P (220P) Hazard Identification Warnings and autions appear at appropriate sections throughout this manual. Read these carefully. UTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. Indicates an action or condition that may cause irreversible damage to the actuator(s) or associated equipment. Equipment damage! Power consumption and input impedance must be observed. INSTLLTION NOTES Observe lass 1 and lass 2 wiring restrictions Transformer sizing = SY actuator draw X 1.25 (safety margin) (Ex. SY2-24 requires 3.0 x 1.25 = 3.75, 3.75 X 24 V = 90V Transformer). 4 5 PPLITION NOTES Ground shielded wire at control panel chassis. Tape back ground at actuator. Use of feedback is optional. NOTES SY1 5-24P Each actuator should be powered by a single, isolated 1 control transformer. Power supply om/neutral and ontrol Signal " " wiring to a common is prohibited. Terminals 4 and 6 need to be wired separately. Do not change sensitivity or dip switch settings with power applied. NOTES SY P (220P) aution: Power supply voltage. Power supply om/neutral and ontrol Signal " " wiring to a common is prohibited. Terminals 4 and 6 need to be wired separately. Do not change sensitivity or dip switch settings with power applied V Transformer G G Ground 120 and 230 V G G Ground Line Volts 4 Power Supply om 5 Power Supply Hot N L1 H L2 4 Power Supply om 5 Power Supply Hot ontrol signal E LS3 - (Open Indication) ontact Rating: V Max V Max. LS4 5 4 Feedback 6 ontrol Signal (-) 7 ontrol Signal (+) 8 Internal Use Only 9 Internal Use Only 10 Internal Use Only 11 Feedback (-) 12 Feedback (+) LS3 - (Open Indication) D LS4 E D-F (losed Indication) F ontact Rating: V Max. SY2 5-24P ontrol signal E Feedback LS3 - (Open Indication) ontact Rating: V Max V Max. LS ontrol Signal (-) 7 ontrol Signal (+) 8 Internal Use Only 9 Internal Use Only 10 Internal Use Only 11 Feedback (-) 12 Feedback (+) LS3 - (Open Indication) D LS4 E D-F (losed Indication) F ontact Rating: V Max. SY (2-12) -110P (220P) F -E (losed Indication) F -E (losed Indication) SY1-24P SY1-110P (220P) SY1 ontact rrangements SY1 ontact rrangements 71

10 F6/F7... HS/HSU utterfly Valves SY ctuator Wiring Diagram, SY 5-24P - Multiple Wiring W550 SY ctuator Wiring Diagram, SY1 5-24P Multiple Wiring Hazard Identification 1 Warnings and autions appear at appropriate sections throughout this manual. Read these carefully. UTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. Indicates an action or condition that may cause irreversible damage to the actuator(s) or associated equipment. Equipment damage! Power consumption and input impedance must be observed. INSTLLTION NOTES Observe class 1 and class 2 wiring restrictions. Transformer sizing = SY actuator draw X 1.25 (safety margin) (Ex. SY2-24 requires 3.0 x 1.25 = 3.75, 3.75 X 24 V = 90V Transformer) V Transformer Line Volts 24 V Transformer G 4 Feedback () 5 G G Ground 4 Power Supply om 5 Power Supply Hot 6 ontrol Signal (-) 7 ontrol Signal (+) 8 Internal Use Only 9 Internal Use Only 10 Internal Use Only 11 Feedback (-) 12 Feedback (+) D E F G LS3 - (Open Indication) LS4 D-F (losed Indication) ontact Rating: V Max. SY2 5-24P Ground ctuator ctuator 4 5 NOTES SY1 5-24P Each actuator should be powered by a single, isolated 1 control transformer. SY1-24P notes: Power supply om/neutral and ontrol Signal " " wiring to a common is prohibited. Terminals 4 and 6 need to be wired separately otherwise irreversible damage will occur. Do not change sensitivity or dip switch settings with power applied. PPLITION NOTES Recommended twisted shielded pair for control wiring. Ground shielded wire at control panel chassis. Tape back ground at actuator. Use of feedback is optional. Line Volts ontrol Signal E LS3 - (Open Indication) ontact Rating: V Max V Max. LS4 4 Feedback () 5 4 Power Supply om 5 Power Supply Hot 6 ontrol Signal (-) 7 ontrol Signal (+) 8 Internal Use Only 9 Internal Use Only 10 Internal Use Only 11 Feedback (-) 12 Feedback (+) LS3 - (Open Indication) D LS4 E D-F (losed Indication) F ontact Rating: V Max. SY2 5-24P F -E (losed Indication) SY1-24P SY1 ontact rrangements 73

11 F Series Spring Return ctuator Technical Data ctuation Specifications (see actuator section for details) Type Direct oupled Electronic Supply Voltages 24 V, ± 10% 120 V, ± 10% 50/60 Hz vailable ontrol Signals Fail Modes 2 Position Floating 2-10 VD 4-20 m MFT Spring Return, Fail in Position Proportional ontrol, 24 V/D Power F24-MFT-S US (F24-MFT US with built-in aux. switches) F24-MFT95 US ontrol signal: 0-135Ω Feedback output: 2 to 10 VD, 0.5 m max ommon Data Power consumption: Transformer sizing: Electrical connection: Electrical protection: 5 to 6.5 W running, 1.5 to 2.3 W holding (models vary) 10 V, class 2 power 3 ft, 18 G appl. cable, 1/2 conduit fit. ux. switches double insulated On-Off ontrol, 24 V/D Power F24 US F24-S US (F24 US with built-in aux. switches) On-Off ontrol, 120 V Power F120 US F120-S US (F120 US with built-in aux. switches) Overload protection: electronic throughout rotation ngle of rotation: 95 Direction of rotation: selected by switch: W=W with decrease signal W=W with decrease signal Spring return direction: W/W mounting Floating ontrol, 24 V/D Power F24-3 US (F24 US with floating point control) F24-3-S US (F24-3 US with floating built-in aux. switches) Position indication: Manual override: uxiliary switches: visual indicator hex crank 2 x SPDT. 5 fixed/25 to 85 (-S) Proportional ontrol, 24 V/D Power F24-MFT US ontrol signal: 2 to 10 VD, (4 to 20 m with 500Ω resistor) Input impedance: 100 KΩ for 2 to 10 VD (0.1 m) 500Ω for 4 to 20 m 750Ω for PWM 1500Ω for on/off and floating point Feedback output: 2 to 10 VD, 0.5 m max Running time: 150 sec. independent of load (control) < 20 sec. (spring) mbient temperature: -22 F to 122 F [-30 to 50 ] Housing: gency listings: Noise level: Weight: NEM 2 / IP54 UL 873, S 22.2 No. 24 certified, E max. 45 d() 6.0 lbs to 6.9 lbs (models vary) W540 ctuators: F24(-S) US 2 F120 (-S) US / F230 (-S) US Hazard Identification Warnings and autions appear at appropriate sections throughout this manual. Read these carefully. UTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. On/Off Equipment damage! ctuators may be connected in parallel. Power consumption and input impedance must be observed. WRNING Live Electrical omponents! During installation, testing, servicing and troubleshooting of this product, it maybe necessary to work with live electrical Line Volts 24 V Transformer ommon lk 2 + Hot Red components. Have a qualified licensed electrician or other individual who has been properly trained in handling live electrical components perform these tasks. Failure to follow all electrical safety precautions when exposed to live electrical components could result in death or serious injury. 3 ctuators may also be powered by 24 VD. 5 On/Off INSTLLTION NOTES ctuators with plenum rated cable do not have numbers on wires; use color codes instead. ctuators with appliance cables are numbered. PPLITION NOTES Meets culus or UL and S requirements without the need of an electrical ground connection. WRNING Live Electrical omponents! During installation, testing, servicing and troubleshooting Line of this product, it Volts maybe necessary to work with live electrical 120 V 230 V Wht N lk H Neutral lk 2 Hot Red components. Have a qualified licensed electrician or other individual who has been properly trained in handling live electrical components perform these tasks. Failure to follow all electrical safety precautions when exposed to live electrical components could result in death or serious injury. 77

12 F Series Spring Return ctuator Technical Data ctuators: F24-MFT US W541 Hazard Identification Warnings and autions appear at appropriate sections throughout this manual. Read these carefully. UTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. 2 Equipment damage! ctuators may be connected in parallel if not mechanically mounted to the same shaft. Power consumption and input impedance must be observed. INSTLLTION NOTES 3 ctuators may also be powered by 24 VD. 5 ctuators with plenum rated cable do not have numbers on wires; use color codes instead. ctuators with appliance cables are numbered. ontrol signal may be pulsed from either the Hot (Source) 8 or ommon (Sink) 24 V line. For triac sink the ommon connection from the actuator 10 must be connected to the Hot connection of the controller. VD/4-20 m WRNING Live Electrical omponents! During installation, testing, servicing and troubleshooting of this product, it maybe necessary to work with live electrical components. Have a qualified licensed electrician or other individual who has been properly trained in handling live electrical components perform these tasks. Failure to follow all electrical safety precautions when exposed to live electrical components could result in death or serious injury PWM PPLITION NOTES Meets culus or UL and S requirements without the need of an electrical ground connection. 500Ω resistor converts the 4 to 20 m control signal to 2 to 10 VD. ontact closures & also can be triacs. & should both be closed for triac source and open for triac sink. Position feedback cannot be used with a Triac sink controller. The actuator internal common reference is not compatible. IN4004 or IN4007 diode. (IN4007 supplied, elimo part number 40155) Line Volts Floating Point ontrol Signal 4 to 20 m or 2 to 10 VD Line Volts 24 V Transformer ( ) (+) 24 V Transformer 8 2 to 10 VD Feedback Signal Ω 500Ω 1/4 watt 7 WRNING Live Electrical omponents! During installation, testing, servicing and troubleshooting of this product, it maybe necessary to work with live electrical components. Have a qualified licensed electrician or other individual who has been properly trained in handling live electrical components perform these tasks. Failure to follow all electrical safety precautions when exposed to live electrical components could result in death or serious injury Direction of rotation switch W W W W 2 lk (1) ommon Red (2) + Hot Wht (3) Y 1 Input, 2 to 10V Grn (5) U Output, 2 to 10V W W 2 3 lk (1) ommon Red (2) Hot + 10 Wht (3) Y 1 Input Grn (5) U Output 2 to 10V W W 3 5 WRNING Live Electrical omponents! During installation, testing, servicing and troubleshooting of this product, it maybe necessary to work with live electrical components. Have a qualified licensed electrician or other individual who has been properly trained in handling live electrical components perform these tasks. Failure to follow all electrical safety precautions when exposed to live electrical components could result in death or serious injury. Two Position Line Volts 24 V Transformer ( only) Position Feedback VD Line Volts ( ) (+) 24 V/D Transformer Position ( ) Feedback VD (+) 8 a 2 lk (1) ommon Red (2) + Hot Wht (3) Y Input Grn (5) U Output W W WRNING Live Electrical omponents! During installation, testing, servicing and troubleshooting of this product, it maybe necessary to work with live electrical components. Have a qualified licensed electrician or other individual who has been properly trained in handling live electrical components perform these tasks. Failure to follow all electrical safety precautions when exposed to live electrical components could result in death or serious injury. 2 3 lk (1) ommon Red (2) Hot Wht (3) Y Input Grn (5) U Output W W

13 Wire size vs. length of run for SY Series ctuators SY1 SY2 SY3 SY4 SY5 SY6 SY7 SY8 SY9 SY10 SY11 SY12 wire gauge MX Distance between ctuator and Supply (feet) V SY1 SY2 SY3 SY4 SY5 SY6 SY7 SY8 SY9 SY10 SY11 SY12 wire gauge MX Distance between ctuator and Supply (feet) V SY1 SY2 SY3 SY4 SY5 SY6 SY7 SY8 SY9 SY10 SY11 SY12 wire gauge MX Distance between ctuator and Supply (feet) V The NE mandates that 24V over 100V power requires LSS 1 wiring conduit. Local odes may vary. Do NOT mix LSS 1 & LSS 2 circuits in the same conduit. Generally, 24vac actuators over 100V should be changed to 120vac models. 65

14 SY 24 Series Non-Spring Return ctuator Technical Data - 24V pplication: The SY actuators are NEM 4, 4x rated and designed to meet the needs of HV and ommercial applications. Offered on the HSU and HS butterfly valve series, these actuators are available for on/off and modulating applications. Depending on the application, they are available in 24V, 110V and 220V. Electrical onnection Overload Protection Motor Protection Geartrain Operating Range Sensitivity Feedback ngle of Rotation Direction of Rotation Position Indication Internal Humidity ontrol uxiliary Switches mbient Temperature 1/2 onduit onnector, screw terminals Thermally Protected 135 deg cut-out H lass Insulation (SY-1), F lass (SY-2 5) High lloy Steel gear sets, self locking (SY -24) On/Off (SY 24P) 2-10vdc, 4-20m, 1-5vdc (SY 24P) 0.2m / 100mV (SY 24P) 2-10vdc Mechanically limited to 95 deg. Reversible Top mounted domed indicator Resistive Heating Element (2) SPDT, V Factory Set for 3 deg and 87 deg change of state -22 F to +150 F [-30 to +65 ] Humidity Range up to 95% Housing Type IP67, NEM 4, 4X Housing Material Die ast luminum lloy gency Listings ISO, E, csus Power Supply 24 V 50/60Hz, single phase Power Model Torque Speed onsumption Override Weight SY1-24(P) 35Nm / 310 lb 15s 1.8 8mm Wrench 2.0kg / 4.9# SY2-24(P) 90Nm / 801 lb 15s 3.0 Hand Wheel 11kg / 24.5# SY3-24(P) 150Nm / 1335 lb 22s 3.0 Hand Wheel 11kg / 24.5# SY4-24(P) 400Nm / 3560 lb 16s 6.0 Hand Wheel 22kg / 48.5# SY5-24(P) 500Nm / 4450 lb 22s 6.5 Hand Wheel 22kg / 48.5# 66

15 SY Series Non-Spring ctuator Dimensions D SY-2~6... SY-1... D D SY-9~12... SY-7~8... MODEL DIM (MX) dd to Dim for DIM DIM (MX) DIM D cover removal in mm in mm in mm in mm in mm SY mm 8mm - - SY2~ SY4~ SY7~ SY9~ Note: ~ indicates range of actuator i.e., SY2~3 = SY-2 and SY-3 69

16 Installation Recommendations SHP Series utterfly Valves Valve Design 1. The SHP Series High Performance utterfly Valve features a double offset (or, double eccentric) shaft design to minimize seat abrasion and lower torque. This double offset design allows the disc to lift off and cam away from the seat as it rotates open. 2. The SHP valve always rotates clockwise to close (when viewed from above) and counterclockwise to open. 3. The valve body has an Overtravel Stop which prevents the disc from over rotating into the wrong quadrant. This stop is not to be used as a disc position stop; if the disc contacts the Overtravel Stop, this means it has rotated beyond the seat. 4. The SHP valve is bi-directional, but the preferred installation position is with the seat in the upstream position (SUS). Note the arrow on the metal tag attached to the valve body. Safety Precautions 1. e sure the line is depressurized and drained. 2. e sure of the pipeline media. Proper care should be taken for protection against toxic and/or flammable fluids. 3. Never install the valve without an Operator (Manual or utomatic) already attached to the valve shaft. 4. Never remove the Operator from the valve while the valve is in the pipeline under pressure. 5. lways be sure that the disc is in the full-closed position before installing the valve. 6. Take care in handling the valve; if you treat it like a machine, it will operate like a machine if you treat it like a piece of pipe, it may work like a piece of pipe. Pipe Schedule ompatibility The SHP valve is designed to allow the disc edge to rotate into the open position without interference with the pipeline I.D. in the following pipe schedules: SIZE NSI 150 NSI SH 80 SH SH 40 SH SH 30 SH STD WT 48 XS Product Identification 1. Every SHP valve has a metal identification tag attached to the valve body. Information includes the Figure Number, the Size and Pressure lass, the Materials of onstruction, and the Operating Pressures and Temperatures. 2. Every SHP valve is hydrostatically tested before it is shipped. The metal tag also includes a Serial Number; this number, unique for each valve, is recorded by the elimo Quality ontrol Department along with the test results and material certification data, for individual traceability and verification of every valve produced. SHP series valves have a preferred flow direction. Flange ompatibility The SHP valve is designed to fit between flanges as follows: NSI lass to 24 MSS SP-44 lass to 48 NSI lass 150 Flanges NSI lass to 24 MSS SP-44 lass NSI lass 200 Flanges Gasket ompatibility The SHP valve is designed to accommodate the use of standard fiber gaskets (such as non-asbestos, flexible graphite, asbestos or equivalent gasket materials) of 1/16 or less, meeting the dimensional requirements of NSI Thick elastomeric gaskets are not recommended. Metallic wound (Flexitallic) gaskets may also be used. UNPKING ND STORGE INSTRUTIONS 1. heck the packing list against the valve received to verify that the quantities, sizes and materials are correct. 2. heck to make sure that the valve and operator were not damaged during shipment. 3. If the valve is to be stored before being installed, it should be protected from harsh environmental conditions. 4. Store the valve with the disc in the closed position to protect the sealing edge and the seat. 5. Keep the valve in a clean location, away from dirt, debris and corrosive materials. 6. Keep the valve in a dry area with the flange protectors attached. 7. Keep the valve in a cool location if possible, out of direct sunlight. 91

17 Installation Recommendations SHP Series utterfly Valves SHP Series utterfly Valves: Storage of F Valve assemblies ssemblies must be stored indoors, protected from the elements. Materials received on jobsites that have long installation lead times should receive extra protection from construction damage. Valve faces must be protected from abrasion, cutting and nicking, as this will damage the face and may cause flange area leaks. Electric actuators cannot be stored in wet, damp or caustic areas. Do not store construction material on top of valve assemblies. Installation Practices: SHP series butterfly valves are designed to be installed between NSI 125/150 flat-faced or raised face, slip-on weld neck flanges. Valve should be installed a minimum of 6 pipe diameters from upstream or downstream elbows, strainers, pumps, etc. For chilled water, condenser water or hot water applications, the valve should be installed with the stem in a vertical orientation, with the actuator mounted above the valve. For applications in which there is a possibility of sediment in the flow, the valve should be installed with the stem in a horizontal position and the bottom of the disc should close FROM the downstream side, rather than from the upstream side. Flange gaskets must be used on SHP series F valves. Make sure the flange faces are clean and free of rust, scale and debris to prevent damage to the flange gasket. Follow the recommended flange bolting sequence and bolt tightening torques found in the Installation Recommendations section of this guide. Installation using welded flanges: Mount flanges on both sides of valve body and install bolts to properly align valve body and both flanges. Make sure the valve I.D. and flange internal diameters are in alignment. Take valve body / flange pair assembly and align with piping ends. TK weld the flanges to the piping in several places. Do NOT seam weld at this time! Remove the lug bolts and carefully remove the valve body from the flanges. Seam weld the entire flange / piping connection for both flanges. Let the piping components cool completely before reinserting the valve body. Warning! Seam welding with the valve body installed between the flanges can damage the valve seats due to heat migration through the flange to the valve body. utterfly Sizing and Selection onsult chart on pg 64 (Flow in Standard Weight Pipe-Fluid Velocity in GPM). For SHP Series utterfly Valves, the 32 ft/second column is applied. For example: pplication requires a 2-way, 600 GPM utterfly valve, a valve of 3 minimum would be selected. The 3 valve at 32 ft/second would be able to withstand a capacity of 705 GPM, without damage to the seat. Notes: 1) Most utterflies are line size and piping geometry is not considered. If valve size must be reduced, a recommendation is to select a valve only one size less than the pipe. (Do not exceed velocity limit) 2) For a modulating utterfly valve, the v rating is determined at 60 open. For a 2-position utterfly valve, the v is determined at 90 open. 3) Determine the size of actuation for your application using the selection charts on pages onsult elimo ustomer Service for applications involving steam, high velocity requirements, etc. 92

18 Installation Recommendations SHP Series utterfly Valves Pre-Installation Procedure 1. Remove the protective face covers from the valve. 2. Inspect the valve to be certain the waterway is free from dirt and foreign matter. e certain the adjoining pipeline is free from any foreign material such as rust and pipe scale or welding slag that could damage the seat and disc sealing surfaces. 3. ctuators should be mounted on the valve prior to installation to facilitate proper alignment of the disc in the valve seat. 4. The valve should be in the closed position. Make sure the open and closed positions of the actuator correspond to the counter-clockwise to open direction of rotation of the valve. 5. ycle the valve to the fully open position, then back to the fully closed position, checking the actuator travel stop settings for proper disc alignment. 6. heck the valve identification tag for valve class, materials, and operating pressure to be sure they are correct for the application. WRNING! Personal injury or property damage may result if the valve is installed where service conditions could exceed the valve ratings. Note: ctuator must be mounted at or above pipe centerline for all actuator types. Valve Installation Procedure The SHP High Performance utterfly Valve can be installed in the pipeline with the shaft in the vertical, horizontal, or other intermediate position. ased on applications experience, however, in media with concentrations of solid or abrasive particles or media subject to solidification buildup, valve performance and service life will be enhanced by mounting the valve with the shaft in the horizontal position. ll SHP valves are bi-directional and can be mounted in the pipeline in either flow direction; however, the preferred flow direction for all seat styles and materials is with the seat retainer ring located upstream (sus) to provide maximum seat protection. For SHP Series valves: a. Noting the flow direction arrow on the tag, place the valve between the flanges, making sure the arrow on the tag points in the direction of the flow. b. Install the lower flange bolts loosely, leaving space for the flange gaskets. c. fter inserting the flange gaskets, install the remaining bolts. 7. heck the flange bolts or studs for proper size, threading, and length. Remember: Install the valve with the disc in the fullclosed position using the appropriate flange gaskets on OTH valve flange faces. PREFERRED 90 DNGER EPTLE 3. Using the sequence shown in Figure 3, tighten the flange bolts evenly to assure uniform gasket compression. aution: The SHP valve should be centered between the flanges and gaskets to prevent damage to the disc edge and shaft as a result of the disc striking the flange, gasket, or pipe. 4. Electricity should be connected to the unit as specified by the actuator manufacturer. 5. The valve is now ready for operation. Note: ctuator must be mounted at or above pipe centerline for all actuator types. 93

19 Installation Recommendations SHP Series utterfly Valves Flange olting Recommendations Lug Valves, 2-30, NSI 125/150 olt Pattern (Refer to Fig. 78) Lug Valves Studs & Nuts Machine olts Valve Thread Qty Length Qty Length Qty Length Qty Length Size Size D D F F G G 2 5/ /2 5/ / / / / / / / / / /8-8 4** ** * ** / / /4-8 4** ** * ** 4.63 olting and torque recommendations are made without warranty, and apply only to steel weld-neck or slip-on flanges. The use of lock washers and/or lubrication with the bolting will affect stated torque values. Length of machine bolts based on: 1. Gasket thickness of 0.06 inches. 2. Minimum flange thickness of weld neck flanges per NSI 16.5 and Series. * Variation to specified bolting length may result in improper installation. Every effort is made to provide accurate information, but no liability for claims arising from erroneous data will be accepted by elimo. Flange olting Recommendations Flange Detail for nsi Pipe Flanges 150 SHP Series F Valves (Refer to Fig. 78) Flanges Drilling olting D Nominal Flange Flange Diameter of Diameter of Number Diameter Pipe Size Diameter Thickness olt ircle olt Holes of olts of olts 2 6 3/4 4-3/4 2-1/2 7 7/8 5-1/ /2 6 3/4 4 5/ /16 7-1/ / / /2 1-1/8 11-3/4 7/8 8 3/ / / / / /8 18-3/ /2 1-7/ /4 1-1/ /8 22-3/ /2 1-11/ /4 1-1/ /8 29-1/2 1-3/ /4 LUG ODY HEX HED MHINE OLTS LUG ODY STUDS and NUTS 94 Fig. 78 Fig. 78

20 Installation Recommendations SHP Series utterfly Valves Flange olting Recommendations 300 SHP Series (Refer to Fig. 78) Lug Valves olt Engagement in Valve* Studs & Nuts Machine olts Valve Thread Qty Length Qty Length Qty Length Qty Length Qty Length Qty Length Size Size D D F F G G 2 5/ /2 5/ / / / / / / / / /8-8 4** ** ** ** ** ** / /4-8 4** ** ** ** ** ** / /4-8 4** ** ** ** ** ** / /4-8 4** ** ** ** ** ** / /2-8 4** ** ** ** ** ** 4.50 *olt lengths & are from face of valve body to minimum depth in lug. Flange & gasket thickness must be added to calculate minimum bolt length. **Special length required for tapped blind holes on either side of the valve shaft at the top and bottom ends of the valve body. Flange Detail for NSI Pipe Flanges 300 SHP Series F Valves (Refer to Fig. 79) Flanges Drilling olting D Nominal Flange Flange Diameter of Diameter of Number Diameter Pipe Size Diameter Thickness olt ircle olt Holes of olts of olts / / / / / / Fig