KAIFLEX PRODUCT BROCHURE

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1 KAIFLEX PRODUCT BROCHURE «REFRIGERATION, AIR CONDITIONING» «COMMERCIAL & DOMESTIC HEATING & PLUMBING» «INDUSTRIAL APPLICATIONS» «INSULATION PROTECTION» «FIRE PROTECTION» «SOLAR» «PACKAGING» «ACCESSORIES»

2 APPLICATION AREAS PRODUCT COLD WATER REFRIGERATION AIR CONDITIONING COMMERCIAL & DOMESTIC HEATING & PLUMBING INSULATION PROTECTION SOLAR ACOUSTIC APPLICATIONS PACKAGING INDUSTRIAL PHARMACEUTICAL PETROCHEMICAL FOOD INDUSTRY PAGE KAIFLEX ST n n n n 3 KAIFLEX RT-ST n n 13 KAIFLEX EPDMplus n n n n 17 KAIFLEX HF n n 21 KAIFLEX PROTECT F-ALU n n 25 KAIFLEX PROTECT F-BLACK n n 30 KAIFLEX PROTECT ALU-TEC n n 34 KAIFLEX PROTECT ALU-NET n n 38 KAIFLEX PROTECT TS n n 41 KAIFLEX PE n n 45 KAIFLEX PACK n 51 KAIFLEX SOLAR EPDM CO n 55 KAIFLEX SOLAR EPDMplus 2in2 n 57 KAIFLEX SOLAR EPDM ACCESSORIES n 59 KAIFLEX PYROSTAR n 61 ACCESSORIES n n n n n 63 GENERAL INFORMATION 68 GENERAL TERMS AND CONDITIONS 70 Only full packaging units can be delivered. Delivery of short lengths of tubes: Up to 10 % of the contents of a can be delivered in 1 metre lengths. If a contains less than 20 metres, a 2 metre tube can be replaced by two 1 metre tubes. Delivery of short lengths of sheeting: One square metre of sheeting can be replaced by two 0,5 square metre sheets. The pipe dimensions given in the tables refer to DIN EN 1057 for copper pipes and DIN EN for steel pipes. In the event of a discrepancy between the information of non-german document and the German document, the German version shall prevail. 2 n APPLICATION AREAS

3 KAIFLEX ST Pipe and Duct Insulation for Refrigeration, Air Conditioning and Heating Installations 100 % APP (VDI 6022) Antimicrobial Product Protection n Class 0 n Highly flame retardant B-s3,d0 n Water vapour resistance factor μ n Thermal conductivity λ 0 C 0,034 W/(m K) UL94 V-0, HF-1 REFRIGERATION, AIR CONDITIONING HEATING & PLUMBING INDUSTRIAL APPLICATIONS n 3

4 KAIFLEX ST Tubes Length: 2 m Colour: Black x x x x ,2 6 6 x x ,5 6 x x ,5 8 6 x x , x x x x , x x ,0 6 x x , x x ,0 6 x x x , x x ,0 9 x , x ,5 9 x , x ,0 9 x ,0 9 x , x ,5 9 x x ,0 9 x , , x x , , x ,6 9 x ,0 9 x , x ,0 9 x ,0 9 x , x ,0 9 x highly flame retardant n BL-s3, d0 4 n REFRIGERATION, AIR CONDITIONING HEATING & PLUMBING INDUSTRIAL APPLICATIONS

5 KAIFLEX ST Tubes Length: 2 m Colour: Black x x , x x ,5 13 x x , x x , x x x x , x x ,0 13 x x , x x ,0 13 x x x x , x x ,0 13 x x , x x ,5 13 x x , x x ,0 13 x x ,0 13 x x , x x ,5 13 x x x x ,0 13 x x , , x x x x , , x x ,6 13 x x ,0 13 x x , x x ,0 13 x x ,0 13 x x , x x ,0 13 x x highly flame retardant n BL-s3, d0 REFRIGERATION, AIR CONDITIONING HEATING & PLUMBING INDUSTRIAL APPLICATIONS n 5

6 KAIFLEX ST Tubes Length: 2 m Colour: Black ,5 25 x , x x , x x x , x x , x x , x x , x x , x x ,0 25 x x ,0 32 x , x x ,5 25 x x ,0 25 x x , , x x x , , x x ,6 32 x ,0 25 x x , x x ,0 32 x , x x ,0 32 x highly flame retardant n BL-s3, d0 highly flame retardant n CL-s3, d0 6 n REFRIGERATION, AIR CONDITIONING HEATING & PLUMBING INDUSTRIAL APPLICATIONS

7 KAIFLEX ST-SK Self Seal Tubes Length: 2 m Colour: Black ,5 8 9 x x , x x , x x , x x , x x , x x , x x ,0 9 x x , x x , , x x , , x x highly flame retardant n BL-s3, d , x , x , x , x , x , x , x ,0 19 x , x , , x , , x highly flame retardant n BL-s3, d0 REFRIGERATION, AIR CONDITIONING HEATING & PLUMBING INDUSTRIAL APPLICATIONS n 7

8 KAIFLEX ST-SK-O Self Seal Tubes with overlap Length: 2 m Colour: Black ,5 8 9 x x , x x x , x x , x x , x x , x x , x x ,0 9 x x , x x , , x x , , x x highly flame retardant n BL-s3, d , x , x x , x , x , x , x , x ,0 19 x , x , , x , , x highly flame retardant n BL-s3, d0 8 n REFRIGERATION, AIR CONDITIONING HEATING & PLUMBING INDUSTRIAL APPLICATIONS

9 KAIFLEX ST Endless insulation Tubes Colour: Black x x x x ,2 6 6 x x ,5 6 x x ,5 8 6 x x , x x x x , x x , x x highly flame retardant n BL-s3, d x x , x ,5 13 x , x , x x , x , x highly flame retardant n BL-s3, d0 KAIFLEX ST Endless insulation Tubes Length: 15 m Colour: Black 9 13 Rolls / x x ,2 6 9 x x ,5 9 x x ,5 8 9 x x x x , x x , x x highly flame retardant n BL-s3, d0 Rolls / REFRIGERATION, AIR CONDITIONING HEATING & PLUMBING INDUSTRIAL APPLICATIONS n 9

10 KAIFLEX ST Sheets Thickness Sheet in Rolls (1 m ) m 2 / Sheet (2,0 x 0,5 m) m 2 / Sheet (2,0 x 1,0 m) 3 PL03-R PL06-R PL PL PL10-R PL PL PL13-R PL PL PL16-R PL PL PL19-R PL PL PL25-R PL PL PL32-R PL PL PL40-R PL PL Difficilement inflaable n B-s3, d0 m 2 / KAIFLEX ST-SK Self-adhesive Sheets Thickness Self adhesive Sheet in Rolls (1 m ) m 2 / Self adhesive Sheets (2,0 x 0,5 m) m 2 / Self adhesive sheet (2,0 x 1,0 m) 3 PL03-R-SK PL06-R-SK PL06-05-SK PL06-10-SK PL10-R-SK PL10-05-SK PL10-10-SK PL13-R-SK PL13-05-SK PL13-10-SK PL16-R-SK PL16-05-SK PL16-10-SK PL19-R-SK PL19-05-SK PL19-10-SK PL25-R-SK PL25-05-SK PL25-10-SK PL32-R-SK PL32-05-SK PL32-10-SK PL40-R-SK PL40-10-SK PL50-10-SK Difficilement inflaable n B-s3, d0 m 2 / 10 n REFRIGERATION, AIR CONDITIONING HEATING & PLUMBING INDUSTRIAL APPLICATIONS

11 KAIFLEX ST TURBO TUBE Self Seal Endless Tubes 9 13 roll Rolls / ,5 8 9 x 15 17T x 15 17T , x 18 17T x 18 17T , x 22 17T x 22 17T , x 28 17T x 28 17T , x 35 17T x 35 17T , , x 42 17T x 42 17T ,5 4 highly flame retardant n BL-s3, d0 roll Rolls / , x 15 17T , x 18 17T , x 22 17T , x 28 17T , , x 35 17T , , x 42 17T highly flame retardant n BL-s3, d0 roll Rolls / KAIFLEX ST Tape self-adhesive TAPE Desciption Length m Width Thickness Rolls / ST Tape self-adhesive 1891BAND REFRIGERATION, AIR CONDITIONING HEATING & PLUMBING INDUSTRIAL APPLICATIONS n 11

12 KAIFLEX ST Technical Data TECHNICAL DATA Material Description Application Area of application (limit temperature) Thermal conductivity DIN EN ISO 8497 / DIN EN Highly flexible, closed-cell insulation, F (Flexible Elastomeric Foam) Highly flexible, closed-cell insulation material defined by extremely high moisture resistance factor and extremely low thermal conductivity. Condensation prevention and energy loss limitation where piping (including elbows, filters), ducting, chillers and air conditioning equipment are concerned. Max. medium temperature C (sheets + 85 C) Please contact our Technical Service Department where Min. medium temperature 50 C ( 200 C) temperatures exceed 50 C. Medium temperature C Thermal conductivity W/(m K) 0,031 0,032 0,034 0,035 0,036 0,038 0,041 Water vapour resistance factor DIN EN / DIN EN Diffusion resistance coefficien µ Fire rating according DIN EN Fire rating national Further Certification Fire performance surface spread of flame, BS476 Part Fire propagation BS476 Part Total Index of Performance Sub Index Tubes: highly flame retardant - B L-s3, d0, 25 thickness Sheets: highly flame retardant - B-s3, d0, 10 to 32 thickness Self extinguishing, doesn t propagate fire and produces no burning droplets in a fire situation. CH: VKF Brandkennziffer 5.2 schwerbrennbar, nicht tropfend A: ÖNORM B 3800 Teil 1 (fremdüberwacht) B1 schwerbrennbar, Tr1 nichttropfend, Q2 normalqualmend UL-approved (UL94) FM-approved V, Lloyd s Register, See BG Class 1 Less than 12 Class 0 Less than 6 Resistance to chemicals Consult product test list Corrosion prevention complies to DIN 1988 part 7 AGI insulation reference number Tubes: Sheets: Warehousing self-adhesive products: 1 year Manufacturing process without CFC, HFCKW, formaldehyde, cadmium Note on the technical data: All values are based on results obtained under typical conditions of use. In his own interests the recipient of these values should check with us beforehand that the values figures are in fact correct for his intended application. Please contact our Technical Service Department for further information. DIMENSIONAL TOLERANCES ACCORDING DIN EN 14304: Form of delivery Length Width Tubes ± 1,5 % Thickness Inside diameter Squareness Declared Tolerance D i 100 D i > 100 d D 8 8 < d D < d D 31 d D > 31 ± 1,0 ± 1,5 ± 2,5 ± 3,0 3,0 D i,d + 1 D i D i,d + 4 D i,d + 1 D i D i,d + 6 Sheets ± 1,5 % ± 2,0 % d D 6 6 < d D 19 d D > 19 ± 1,0 ± 1,5 ± 2,0 3,0 /m (length/) 3,0 (thickness) Rolls + 5,0 % 1,5 % ± 2,0 % d D 6 6 < d D 19 d D > 19 ± 1,0 ± 1,5 ± 2,0 3,0 /m (length/) 3,0 (thickness) Tapes + 5,0 % 1,5 % ± 2,0 % d D = 3 0,1 + 1,5 s in millimetres n Di = internal diameter n dd = nominal thickness n Di,D = nominal value of inner diameter (tubes) 12 n REFRIGERATION, AIR CONDITIONING HEATING & PLUMBING INDUSTRIAL APPLICATIONS

13 KAIFLEX RT-ST Pipe support for air conditioning, refrigeration and heating installations n Quick and safe installation n Prevention of thermal bridging n With optional mounting clamp REFRIGERATION, AIR CONDITIONING HEATING & PLUMBING INDUSTRIAL APPLICATIONS n 13

14 KAIFLEX RT-ST Pipe support Max. permissible clamp s clearance m Outside pieces / Outside ,2 2, x x ,5 2, x x ,5 2, x x ,2 2, x x , x ,3 2, x x ,9 3, x x ,7 3, x x ,4 3, x x ,3 4, x x ,0 4, x x ,0 4, x x ,3 4, x x ,5 4, x x ,0 4, x x , ,1 5, x x ,9 3 88,9 6, x x ,6 6, x x ,0 6, x x ,3 6, x x ,0 6, x x ,7 6, x x ,0 6, x x ,3 6, x x ,1 6, x x ,0 6, x x Length pipe support: < 133 : 50 n 133 : 100 pieces / * Suitable for all KAILX insulation materials. 14 n REFRIGERATION, AIR CONDITIONING HEATING & PLUMBING INDUSTRIAL APPLICATIONS

15 KAIFLEX RT-ST Pipe support Max. permissible clamp s clearance m Outside pieces / Outside ,2 2, x x ,5 2, x x ,5 2, x x ,2 2, x x , ,3 2, x x ,9 3, x x ,7 3, x x ,4 3, x x ,3 4, x x ,0 4, x x ,0 4, x x ,3 4, x x ,5 4, x x ,0 4, x x , ,1 5, x x ,9 3 88,9 6, x x ,6 6, x x ,0 6, x x ,3 6, x x ,0 6, x x ,7 6, x x ,0 6, x x ,3 6, x x ,1 6, x x ,0 6, x x Length pipe support: < 133 : 50 n 133 : 100 pieces / REFRIGERATION, AIR CONDITIONING HEATING & PLUMBING INDUSTRIAL APPLICATIONS n 15

16 KAIFLEX RT-ST Technical Data TECHNICAL DATA n KAIFLEX RT-ST PIPE SUPPORT Product description Application PIR core (CFC-free) according DIN EN 826 Insulated pipe support KAIFLEX RT-ST, single piece. Two PIR elements with nitrile rubber based elastomeric foam. Suitable for all KAIFLEX tubes. For the prevention of thermal bridging when KAIFLEX insulation material is used. 620 kpa Temperature range 50 ºC to ºC Water vapour resistance factor µ Thermal conductivity Storage Stock temperature 10 ºC Application temperature 10 ºC Fire rating DIN EN according to KAIFLEX ST according to KAIFLEX ST 1 year storage should be in dry and clean rooms, relative humidity (50 % to 70 %) and surroundings temperature (10 ºC to + 35 ºC). Euroclass E Tolerances DIN EN 14304: KAIFLEX FT Insulated support Length: 2 m Colour: Black KAIFLEX FT Thickness Length m Width Carton content 299FT piece / 24 m 299FT piece / 20 m 299FT piece / 12 m KAIFLEX FT Technical Data TECHNICAL DATA Product description Application PIR core (CFC-free) according DIN EN 826 One-piece insulated support KAIFLEX FT. PIR segments and 0.8 of galvanised steel plate with closed cell insulation material based elastomeric foam. Suitable for all dimensions of KAIFLEX tubes and sheets. To avoid thermal bridging in refrigerant plants, suspensions and supporting constructions as well as in air ducts which are insulated with KAIFLEX insulation. Density 120 kg / m 3 Temperature range 50 ºC to ºC Water vapour resistance factor µ Thermal conductivity Storage Stock temperature 10 ºC Application temperature 10 ºC Fire rating DIN EN according KAIFLEX KKplus according to KAIFLEX KKplus 1 year storage should be in dry and clean rooms, relative humidity (50 % to 70 %) and surroundings temperature (10 ºC to + 35 ºC). Euroclass E Tolerances DIN EN 14304: n REFRIGERATION, AIR CONDITIONING HEATING & PLUMBING INDUSTRIAL APPLICATIONS

17 KAIFLEX EPDM plus High Temperature Insulation n ϑ +150 C (+175 C) n Thermal conductivity λ 0 C 0,038 W/(m K) n Euroclass E HIGH TEMPERATURE INSULATION n 17

18 KAIFLEX EPDM plus Tubes Length: 2 m Colour: Black , x x ,5 10 x x , x x , x x , x x , x x , x x , x x , x x ,0 10 x x ,0 10 x x , x x , , x x , , x x ,5 19 x x , x x , x x , x x , x x , x x , x x , x x ,0 19 x x ,0 19 x x , x x , , x x , , x x , x x ,5 32 x , x , x , x , x , x , x , x ,0 32 x ,0 32 x , x , , x , , x , x n HIGH TEMPERATURE INSULATION

19 KAIFLEX EPDM plus Sheet Length: 2 m Colour: Black Thinckness Type Sheet in rolls (1 m ) 6 PL06-R PL10-R PL13-R PL19-R PL25-R PL32-R m² / HIGH TEMPERATURE INSULATION n 19

20 KAIFLEX EPDM plus Technical Data TECHNICAL DATA Material Highly flexible, closed-cell insulation (EPDMplus) Description Closed-cell foam with excellent high-temperature-, UV- and ozone-resistance. Application Area of application (limit temperature) High-temperature as well as applications of UV- and ozone-resistance. Max. medium temperature C (+ 175 C) + 85 C self-adhesive tape Please contact our Technical Service Department where temperatures exceed +150 C or 50 C. Min. medium temperature 50 C Thermal conductivity λ DIN EN ISO 8497 / DIN EN Medium temperature C Thermal conductivity W/(m K) 0,038 0,042 Water vapour resistance factor DIN EN Fire rating according DIN EN Euroclass E ABP-Nr.: P-BAY No burning particles in case of fire µ Fire rating national CH: VKF Brandkennziffer 5.2 schwerbrennbar, nicht tropfend Note on the technical data: All values are based on results obtained under typical conditions of use. In his own interests the recipient of these values should check with us beforehand that the values figures are in fact correct for his intended application. Please contact our Technical Service Department for further information. DIMENSIONAL TOLERANCES ACCORDING DIN EN 14304: Form of delivery Length Width Tubes ± 1,5 % Thickness Inside diameter Squareness Declared Tolerance D i 100 D i > 100 d D 8 8 < d D < d D 31 d D > 31 ± 1,0 ± 1,5 ± 2,5 ± 3,0 3,0 D i,d + 1 D i D i,d + 4 D i,d + 1 D i D i,d + 6 Sheets ± 1,5 % ± 2,0 % d D 6 6 < d D 19 d D > 19 ± 1,0 ± 1,5 ± 2,0 3,0 /m (length/) 3,0 (thickness) Rolls + 5,0 % 1,5 % ± 2,0 % d D 6 6 < d D 19 d D > 19 ± 1,0 ± 1,5 ± 2,0 3,0 /m (length/) 3,0 (thickness) Tapes + 5,0 % 1,5 % ± 2,0 % d D = 3 0,1 + 1,5 s in millimetres n Di = internal diameter n dd = nominal thickness n Di,D = nominal value of inner diameter (tubes) 20 n HIGH TEMPERATURE INSULATION

21 KAIFLEX HF The Halogen-Free insulation n Halogen-free (Chlorine-, Bromine-, PVC-free) n Thermal conductivity λ 0 C 0,040 W/(m K) n Euroclass E HALOGEN FREE INSULATION n 21

22 KAIFLEX HF Tubes Length: 2 m Colour: Black ,2 6 9 x x ,5 9 x x ,5 8 9 x x , x x , x x , x x , x x , x x , x x ,0 9 x x , x x , , x x , , x x , x ,5 19 x , x x , x x , x x , x x , x x , x x , x x ,0 19 x x , x x , , x x , , x x KAIFLEX HF Sheet, Self adhesive sheet Colour: Black Thinckness Type Sheet in rolls (1 m ) m² / Type Self adhesive sheet in rolls (1 m ) 6 HF-PL06-R HF-PL06-R-SK HF-PL10-R HF-PL10-R-SK HF-PL13-R HF-PL13-R-SK HF-PL19-R HF-PL19-R-SK HF-PL25-R HF-PL25-R-SK HF-PL32-R HF-PL32-R-SK m² / 22 n HALOGEN FREE INSULATION

23 KAIFLEX HF Technical Data TECHNICAL DATA Material Highly, flexible, closed-cell insulation, F (Flexible Elastomeric Foam) Description Free from halogen based retardents, highly, flexible, closed-cell insulation Application Insulation, protection of pipes/ducts, suitable for clean rooms, computer rooms and areas where low smoke and toxicity in event of fire are required Area of application (limit temperature) Max. medium temperature C (sheets + 85 C) Min. medium temperature 40 C Please contact our Technical Service Department where temperatures exceed 40 C. Thermal conductivity λ DIN EN ISO 8497 / DIN EN Water vapour resistance factor DIN EN / DIN EN Fire rating according DIN EN Fire rating national Certificates DIN 54837, DIN 5510 part 2 Passenger carrying trains Certificates Ship building / offshore Warehousing Note on the technical data: Medium temperature C Thermal conductivity W/(m K) 0,040 0,045 Euroclass E ABP: P-NDS No burning particles in case of fire µ CH: VKF Brandkennziffer 5.2 schwerbrennbar, nicht tropfend A: ÖNORM B 3800 Teil 1 (fremdüberwacht) B1 schwerbrennbar, Tr1 nichttropfend, Q2 normalqualmend 6 to 32 Germanischer Lloyd, Lloyd s Register, BUREAU VERITAS, DET NORSKE VERITAS, ABS self-adhesive products: 1 year All values are based on results obtained under typical conditions of use. In his own interests the recipient of these values should check with us beforehand that the values figures are in fact correct for his intended application. Please contact our Technical Service Department for further information. DIMENSIONAL TOLERANCES ACCORDING DIN EN 14304: Form of delivery Length Width Tubes ± 1,5 % Thickness Inside diameter Squareness Declared Tolerance D i 100 D i > 100 d D 8 8 < d D < d D 31 d D > 31 ± 1,0 ± 1,5 ± 2,5 ± 3,0 3,0 D i,d + 1 D i D i,d + 4 D i,d + 1 D i D i,d + 6 Sheets ± 1,5 % ± 2,0 % d D 6 6 < d D 19 d D > 19 ± 1,0 ± 1,5 ± 2,0 3,0 /m (length/) 3,0 (thickness) Rolls + 5,0 % 1,5 % ± 2,0 % d D 6 6 < d D 19 d D > 19 ± 1,0 ± 1,5 ± 2,0 3,0 /m (length/) 3,0 (thickness) Tapes + 5,0 % 1,5 % ± 2,0 % d D = 3 0,1 + 1,5 s in millimetres n Di = internal diameter n dd = nominal thickness n Di,D = nominal value of inner diameter (tubes) HALOGEN FREE INSULATION n 23

24 24 n HALOGEN FREE INSULATION KAIFLEX HF Notes

25 KAIFLEX PROTECT SYSTEM For high mechanical resistance KAIFLEX ST INSULATION n Water vapour resistance factor μ n Thermal conductivity λ 0 C 0,034 W/(m K) PROTECTION n 25

26 KAIFLEX PROTECT F-ALU KAIFLEX ST-tubes F-ALU pre-coated with self adhesive joints plus self adhesive overlap Length: 1 m , x x , x x , x x ,0 13 x x , x x x x , x x , x x ,5 13 x x , x x ,0 13 x x ,0 13 x x , x x ,5 13 x x ,0 13 x x , , x x x x , , x x ,6 13 x 102 * x 102 * ,0 13 x 108 * x 108 * , x 114 * x 114 * ,0 13 x 125 * x 125 * ,0 13 x 133 * x 133 * , x 140 * x 140 * ,0 13 x 160 * x 160 * , x , x , x , x , x , x ,0 25 x , x ,5 25 x ,0 25 x , , x , , x ,0 25 x 108 * , x 114 * , x 140 * * Only slitted version 26 n PROTECTION

27 KAIFLEX PROTECT F-ALU KAIFLEX ST-elbows 1,5 D F-ALU pre-coated , x 15 26A x 15 26A , x 18 26A x 18 26A , x 22 26A x 22 26A , x 25 26A x 25 26A , x 28 26A x 28 26A x 30 26A x 30 26A , x 35 26A x 35 26A , x 42 26A x 42 26A , x 45 26A x 45 26A , x 48 26A x 48 26A , x 54 26A x 54 26A , x 57 26A x 57 26A , x 60 26A x 60 26A , x 64 26A x 64 26A , x 70 26A x 70 26A , , x 76 26A x 76 26A x 80 26A x 80 26A , , x 89 26A x 89 26A , x A x A , x A x A , x A x A , x A x A , x A x A , x A x A , x A x A , x 18 26A , x 22 26A , x 28 26A , x 35 26A , x 42 26A , x 48 26A , x 54 26A , x 60 26A , x 64 26A , x 70 26A , , x 76 26A , , x 89 26A , x A , x A , x A25140 PROTECTION n 27

28 KAIFLEX PROTECT F-ALU KAIFLEX ST-sheets F-ALU pre-coated Thinckness Sheet in rolls (1 m ) m² / Self adhesive sheet (2,0 x 1,0 m) Designed for wrapping air ducts, storage tanks and pipe sizes starting from a minimum diameter of 323 onwards. m² / KAIFLEX PROTECT F-ALU Acccessories ACCESSORIES KAIFLEX PROTECT F-ALU Description Colour Piece / Mastic Content: 290 ml * 255T0000 transparent 12 Mastic Content: 290 ml * 255A0000 grey 12 Description Width roll Covering on rolls 252A Description Width Rolls / 258A PROTECT ALU Butyl-Tape 25 m Length 258A A PROTECT ALU Tape 25 m Length PROTECT ALU Tape 50 m Length * One cartridge contains enough mastic to adequately seal off 8 m of joints. Seal must be 10 wide and 3 thick at least. Retouches in the predective foil are like wise sealed off. 28 n PROTECTION

29 KAIFLEX PROTECT F-ALU Technical Data TECHNICAL DATA Product description Application Application range Temp. resistance Properties Colour Note on the technical data: KAIFLEX nitrile rubber insulation with integrated surface protection: Glass fabric laminated with weather protection aluminium foil. As a result of the aluminium foil s water tightness and its excellent reflection properties, combined to the glass fabrics strong mechanical resistance, the insulation covering is easy to clean and to maintain for the life span of the installation. Indoor and outdoor 30 C up to + 80 C (coating F-ALU) F-ALU offers great protection against salt-water erosion and UIC (Under Insulation Corrosion), shows excellent UV-stability, is highly waterproof and contains no toxic elements. It is easy to apply. Silver All values are based on results obtained under typical conditions of use. In his own interests the recipient of these values should check with us beforehand that the values figures are in fact correct for his intended application. Please contact our Technical Service Department for further information. PROTECTION n 29

30 KAIFLEX PROTECT F-BLACK KAIFLEX ST-tubes F-BLACK pre-coated with self adhesive joints plus self adhesive overlap Length: 1 m , x x , x x , x x ,0 13 x x , x x x x , x x , x x ,5 13 x x , x x ,0 13 x x ,0 13 x x , x x ,5 13 x x ,0 13 x x , , x x x x , , x x ,6 13 x 102 * x 102 * ,0 13 x 108 * x 108 * , x 114 * x 114 * ,0 13 x 125 * x 125 * ,0 13 x 133 * x 133 * , x 140 * x 140 * ,0 13 x 160 * x 160 * , x , x , x , x , x , x ,0 25 x , x ,5 25 x ,0 25 x , , x , , x ,0 25 x 108 * , x 114 * , x 140 * * Only slitted version 30 n PROTECTION

31 KAIFLEX PROTECT F-BLACK KAIFLEX ST-elbows 1,5 D F-BLACK pre-coated , x 15 26B x 15 26B , x 18 26B x 18 26B , x 22 26B x 22 26B , x 25 26B x 25 26B , x 28 26B x 28 26B x 30 26B x 30 26B , x 35 26B x 35 26B , x 42 26B x 42 26B , x 45 26B x 45 26B , x 48 26B x 48 26B , x 54 26B x 54 26B , x 57 26B x 57 26B , x 60 26B x 60 26B , x 64 26B x 64 26B , x 70 26B x 70 26B , , x 76 26B x 76 26B x 80 26B x 80 26B , , x 89 26B x 89 26B , x B x B , x B x B , x B x B , x B x B , x B x B , x B x B , x B x B , x 18 26B , x 22 26B , x 28 26B , x 35 26B , x 42 26B , x 48 26B , x 54 26B , x 60 26B , x 64 26B , x 70 26B , , x 76 26B , , x 89 26B , x B , x B , x B25140 PROTECTION n 31

32 KAIFLEX PROTECT F-BLACK KAIFLEX ST-sheets F-BLACK pre-coated Thinckness Sheet in rolls (1 m ) m² / Self adhesive sheet (2,0 x 1,0 m) Designed for wrapping air ducts, storage tanks and pipe sizes starting from a minimum diameter of 323 onwards. m² / KAIFLEX PROTECT F-BLACK Acccessories ACCESSORIES KAIFLEX PROTECT F-BLACK Description Colour Piece / Mastic Content: 290 ml * 255T0000 transparent 12 Mastic Content: 290 ml * 255B0000 black 12 Description Width roll Covering on rolls 252B Description Width Rolls / 258B PROTECT F-BLACK Butyl-Tape 25 m Length 258B B * One cartridge contains enough mastic to adequately seal off 8 m of joints. Seal must be 10 wide and 3 thick at least. Retouches in the predective foil are like wise sealed off. 32 n PROTECTION

33 KAIFLEX PROTECT F-BLACK Technical Data TECHNICAL DATA Product description Application Application range Temp. resistance Properties Colour Note on the technical data: KAIFLEX nitrile rubber insulation with integrated surface protection: Glass fibre fabric with a black finish for an excellent protection of the insulation. The covering is easy to clean and to maintain throughout the expected life span of the installation. Fiber glass canvas with a black top coat and an additional weather and UV resistant film. The glass fabric offers excellent protection from mechanical damage. The surface is easy to clean and has a long life span. Indoor and outdoor 30 C up to + 80 C (coating F-BLACK) Excellent resistance against saltwater combined with mechanical strength. UV resistant, excellent moisture and UIC prevention. Contains no toxic elements. Easy installation. Black All values are based on results obtained under typical conditions of use. In his own interests the recipient of these values should check with us beforehand that the values figures are in fact correct for his intended application. Please contact our Technical Service Department for further information. PROTECTION n 33

34 KAIFLEX PROTECT ALU-TEC KAIFLEX ST-tubes ALU-TEC pre-coated with self adhesive joints plus self adhesive overlap Length: 1 m , x x , x x , x x ,0 13 x x , x x x x , x x , x x ,5 13 x x , x x ,0 13 x x ,0 13 x x , x x ,5 13 x x ,0 13 x x , , x x x x , , x x ,6 13 x 102 * x 102 * ,0 13 x 108 * x 108 * , x 114 * x 114 * ,0 13 x 125 * x 125 * ,0 13 x 133 * x 133 * , x 140 * x 140 * ,0 13 x 160 * x 160 * , x , x , x , x , x , x ,0 25 x , x ,5 25 x ,0 25 x , , x , , x ,0 25 x 108 * , x 114 * , x 140 * * Only slitted version 34 n PROTECTION

35 KAIFLEX PROTECT ALU-TEC KAIFLEX ST-elbows 1,5 D ALU-TEC pre-coated , x 15 26C x 15 26C , x 18 26C x 18 26C , x 22 26C x 22 26C , x 25 26C x 25 26C , x 28 26C x 28 26C x 30 26C x 30 26C , x 35 26C x 35 26C , x 42 26C x 42 26C , x 45 26C x 45 26C , x 48 26C x 48 26C , x 54 26C x 54 26C , x 57 26C x 57 26C , x 60 26C x 60 26C , x 64 26C x 64 26C , x 70 26C x 70 26C , , x 76 26C x 76 26C x 80 26C x 80 26C , , x 89 26C x 89 26C , x C x C , x C x C , x C x C , x C x C , x C x C , x C x C , x C x C , x 18 26C , x 22 26C , x 28 26C , x 35 26C , x 42 26C , x 48 26C , x 54 26C , x 60 26C , x 64 26C , x 70 26C , , x 76 26C , , x 89 26C , x C , x C , x C25140 PROTECTION n 35

36 KAIFLEX PROTECT ALU-TEC KAIFLEX ST-sheets ALU-TEC pre-coated Thinckness Sheet in rolls (1 m ) m² / Self adhesive sheet in rolls (1 m ) m² / Self adhesive sheet (2,0 x 1,0 m) Designed for wrapping air ducts, storage tanks and pipe sizes starting from a minimum diameter of 323 onwards. m² / KAIFLEX PROTECT ALU-TEC Acccessories ACCESSORIES KAIFLEX PROTECT ALU-TEC Description Colour Piece / Mastic Content: 290 ml * 255T0000 transparent 12 Mastic Content: 290 ml * 255A0000 grey 12 Description Width roll Covering on rolls 252T Description Width Rolls / 258A PROTECT ALU Butyl-Tape 25 m Length 258A A PROTECT ALU Tape 25 m Length PROTECT ALU Tape 50 m Length * One cartridge contains enough mastic to adequately seal off 8 m of joints. Seal must be 10 wide and 3 thick at least. Retouches in the predective foil are like wise sealed off. 36 n PROTECTION

37 KAIFLEX PROTECT ALU-TEC Technical Data TECHNICAL DATA Product description Application Application range Temp. resistance Properties Colour Note on the technical data: KAIFLEX nitrile rubber insulation with integrated surface protection: Flexible plastic hard foil covered with a steel sheet look-alike aluminium foil. This covering shows steel sheet look-alike mechanical properties and offers great protection. The outer covering is a high gloss aluminium. Thanks to its flexibility it is really easy to install. Furthermore it is easy to clean as well as to maintain, offering longevity to the insulated equipment. Indoor and outdoor 30 C up to + 80 C (coating ALU-TEC) ALU-TEC offers great protection against saltwater erosion and UIC (Under Insulation Corrosion), shows excellent UV-stability, is highly waterproof and contains no toxic elements. Easy to apply. Silver All values are based on results obtained under typical conditions of use. In his own interests the recipient of these values should check with us beforehand that the values figures are in fact correct for his intended application. Please contact our Technical Service Department for further information. PROTECTION n 37

38 KAIFLEX PROTECT ALU-NET KAIFLEX ST-tubes ALU-NET pre-coated with self adhesive joints plus self adhesive overlap Length: 1 m , x x , x x , x x ,0 13 x x , x x x x , x x , x x ,5 13 x x , x x ,0 13 x x ,0 13 x x , x x ,5 13 x x ,0 13 x x , , x x x x , , x x ,6 13 x 102 * x 102 * ,0 13 x 108 * x 108 * , x 114 * x 114 * ,0 13 x 125 * x 125 * ,0 13 x 133 * x 133 * , x 140 * x 140 * ,0 13 x 160 * x 160 * , x , x , x , x , x , x ,0 25 x , x ,5 25 x ,0 25 x , , x , , x ,0 25 x 108 * , x 114 * , x 140 * * Only slitted version 38 n PROTECTION

39 KAIFLEX PROTECT ALU-NET KAIFLEX ST-elbows 1,5 D ALU-NET pre-coated , x 15 26D x 15 26D , x 18 26D x 18 26D , x 22 26D x 22 26D , x 25 26D x 25 26D , x 28 26D x 28 26D x 30 26D x 30 26D , x 35 26D x 35 26D , x 42 26D x 42 26D , x 45 26D x 45 26D , x 48 26D x 48 26D , x 54 26D x 54 26D , x 57 26D x 57 26D , x 60 26D x 60 26D , x 64 26D x 64 26D , x 70 26D x 70 26D , , x 76 26D x 76 26D x 80 26D x 80 26D , , x 89 26D x 89 26D , x D x D , x D x D , x D x D , x D x D , x D x D , x D x D , x D x D , x 18 26D , x 22 26D , x 28 26D , x 35 26D , x 42 26D , x 48 26D , x 54 26D , x 60 26D , x 64 26D , x 70 26D , , x 76 26D , , x 89 26D , x D , x D , x D25140 PROTECTION n 39

40 KAIFLEX PROTECT ALU-NET KAIFLEX ST-sheets ALU-NET pre-coated Thinckness Sheet in rolls (1 m ) m² / Self adhesive sheet in rolls (1 m ) Designed for wrapping air ducts, storage tanks and pipe sizes starting from a minimum diameter of 323 onwards. m² / KAIFLEX PROTECT ALU-NET Technical Data TECHNICAL DATA Product description Application Application range Temp. resistance Properties Colour Note on the technical data: KAIFLEX nitrile rubber insulation with integrated surface protection: Glass fiber reinforced aluminium foil. Only applicable for indoor use. As a result of the aluminium foil s water tightness and its excellent reflection properties, combined to the glass fiber s net good mechanical resistance, the insulation covering is easy to clean and to maintain for the life span of the installation. Indoor 30 C up to + 80 C (coating ALU-NET) ALU-NET offers good protection, aesthetic appearance, is highly waterproof and contains no toxic elements. Easy to apply. Silver All values are based on results obtained under typical conditions of use. In his own interests the recipient of these values should check with us beforehand that the values figures are in fact correct for his intended application. Please contact our Technical Service Department for further information. 40 n PROTECTION

41 KAIFLEX PROTECT TS KAIFLEX ST-sheets PROTECT TS pre-coated Thinckness Sheet in rolls (1 m ) m² / Self adhesive sheet in rolls (1 m ) Designed for wrapping air ducts, storage tanks and pipe sizes starting from a minimum diameter of 323 onwards. m² / KAIFLEX PROTECT TS Acccessories ACCESSORIES KAIFLEX PROTECT TS Description Width Thickness Rolls / PROTECT TS Elastomeric-Tape 15 m Length 3091BAND KAIFLEX PROTECT TS Technical Data TECHNICAL DATA Product description Application Application range Temp. resistance Properties Fire rating according DIN EN Colour Note on the technical data: KAIFLEX nitrile rubber insulation with integrated surface protection: highly resilient polymeric coating. Application when mechanical resistance and high elasticity are required. Indoor 30 C up to + 80 C (coating TS) Good mechanical resistance, good light fastness, good moisture and UIC prevention, contains no toxic elements. Easy installation. Euroclass E ABP: P-MPA-E No burning particles in case of fire Black All values are based on results obtained under typical conditions of use. In his own interests the recipient of these values should check with us beforehand that the values figures are in fact correct for his intended application. Please contact our Technical Service Department for further information. PROTECTION n 41

42 KAIFLEX PROTECT SYSTEM Recoended application for tapes Technical Data PROTECT ALU Tape PROTECT F-ALU PROTECT ALU-TEC PROTECT F-BLACK Width Roll length m Indoor Outdoor Indoor Outdoor Indoor Outdoor n n n n n n n n n n PROTECT ALU Butyl-Tape PROTECT F-ALU PROTECT ALU-TEC PROTECT F-BLACK Width Roll length m Indoor Outdoor Indoor Outdoor Indoor Outdoor 258A n n 258A n n n n 258A n n n n PROTECT BLACK Butyl-Tape PROTECT F-ALU PROTECT ALU-TEC PROTECT F-BLACK Width Roll length m Indoor Outdoor Indoor Outdoor Indoor Outdoor 258B n 258B n n 258B n n It is strictly recoended that all tapes, included Butyl tapes, as well as all self adhesive overlaps are tightly sealed using a spatula. KAIFLEX PROTECT SYSTEM Technical Data DIMENSIONAL TOLERANCES ACCORDING DIN EN 14304: Form of delivery Length Width Tubes ± 1,5 % Thickness Inside diameter Squareness Declared Tolerance D i 100 D i > 100 d D 8 8 < d D < d D 31 d D > 31 ± 1,0 ± 1,5 ± 2,5 ± 3,0 3,0 D i,d + 1 D i D i,d + 4 D i,d + 1 D i D i,d + 6 Sheets ± 1,5 % ± 2,0 % d D 6 6 < d D 19 d D > 19 ± 1,0 ± 1,5 ± 2,0 3,0 /m (length/) 3,0 (thickness) Rolls + 5,0 % 1,5 % ± 2,0 % d D 6 6 < d D 19 d D > 19 ± 1,0 ± 1,5 ± 2,0 3,0 /m (length/) 3,0 (thickness) Tapes + 5,0 % 1,5 % ± 2,0 % d D = 3 0,1 + 1,5 s in millimetres n Di = internal diameter n dd = nominal thickness n Di,D = nominal value of inner diameter (tubes) 42 n PROTECTION

43 KAIFLEX PROTECT SYSTEM Application guide This special application guide for KAIFLEX PROTECT is an extention of the application guide of KAIFLEX tubes and sheets. General recoendations 1. All plant requiring insulation must be shut down for a sufficient time prior to installation taking place. After installation of the insulation a period of 36 hours must elapse before restarting the plant, this gives sufficient time for curing of the adhesive. 2. All surfaces must be clean, dust free, dry and free of grease. Unclean areas must be cleaned with KAIFLEX cleaner. 3. Use of the special KAIFLEX adhesive must be at an ambient temperature above 0 C. Using the adhesive at an ambient temperature below 0 C is definitely not recoended. For self adhesive materials such as tubes, sheets, tapes and butyl tapes the ambient temperature must be + 10 C or above and the relative humidity of the air may not exceed 80 %. The maximum application temperature should be less than + 40 C. 4. It is important to choose the right KAIFLEX PROTECT tube sizes in conjunction with the pipe diameter. Make sure all butt and longitudinal joints are closed correctly and fitted under slight compression. Never pull joints towards each other when fitting. 5. KAIFLEX PROTECT tubes and sheets are ideal for insulating any small or large pipe sizes, chillers, ducting and flat surfaces. KAIFLEX PROTECT sheet material can only be used for pipe diameters larger than 323 due to high bending stress on the sheet. For all smaller pipe diameters use KAIFLEX PROTECT tubes. 6. Installation of the insulation system may not be undertaken in wet conditions or at high relative humidity. 7. For installation of the KAIFLEX PROTECT systems we recoend usage of high quality tools, especially knives and brushes. Only KAIFLEX 414 adhesive will give the required performance for this system. 8. Ensure that all joints are properly sealed using the SA seal, or by using the matching KAIFLEX 414 special adhesive. Do not use tape as the only means of sealing the joint. INDOOR INSTALLATION All joints even for indoor installations must be additionally sealed with a 19 self adhesive or butyl tape. Important: Apply the self adhesive or butyl tape over the centre of the joints. The ideal sealing surface is 25 (50 wide tape) on each side. The minimum sealing surface is 9 on each side. Ensure that all self adhesive and butyl tapes are joined tightly by using the plastic spatula. Avoid penetration of water and / or moisture. Any part of the installation passing through an area of high relative humidity should be treated in the same manner as an outdoor installation. The number of joints should be minimized as much as possible. OUTDOOR INSTALLATION General recoendations To seal the joints use the hereafter described self adhesive tapes and / or butyl tapes. All insulation joints from an outdoor installation must be sealed with a 50 wide KAIFLEX PROTECT self adhesive or butyl tape. Apply the self adhesive or butyl tape centrally over the joints. The ideal sealing surface is 50 on each side (100 wide tape). The minimum sealing surface is 25 on each side. (50 wide tape). Important notice: The overlap of KAIFLEX PROTECT self adhesive tubes must be additionally sealed by a 50 wide PROTECT self adhesive or butyl tape. Make sure that all self adhesive and butyl tapes are joined tightly by using the plastic spatula. Special recoendations for outdoor application For sealing smaller parts e.g. bends, T-pieces, reductions (8-50, insulation thickness up to 25 ), which are cut in segments out of PROTECT tubes, the joints can be sealed with the PROTECT MASTIC (minimum 10 and minimum thickness 3 ). Where self adhesive or butyl tapes do not sufficiently adhere to the PROTECT surface or wrinkles appear PROTECT MASTIC must be used additionally. The same procedure applies for wall and ceiling penetrations, fixed pipe supports or pre-insulated pipe hangers, or at any spot where sealing appears problematic. The ideal application temperature of the PROTECT MASTIC is at an ambient temperature between + 5 C and + 40 C. To apply the MASTIC use a spatula. When installing PROTECT please make sure that the longitudenal joints are preferably positioned in the lower area, either at 4 o clock or 8 o clock, ideally turned away from the direct sunlight. This applies to tubes and sheets. Avoid the penetration of water and / or moisture at any time. The number of joints should be minimized as much as possible. PROTECTION n 43

44 44 n PROTECTION KAIFLEX PROTECT Notes

45 KAIFLEX PE Versatile Insulation for Domestic Applications n KAIFLEX PE n KAIFLEX VL Fleece thin walled tubes n Robust insulation for energy conservation n Simple to use DOMESTIC PLUMBING & HEATING n 45

46 KAIFLEX PE Polyethylene insulation Length: 2 m Colour: Grey Tube or pre-slit ,5 5 x 12 * x ,5 8 5 x 15 * x , x 18 * x , x 22 * x , x 28 * x , x 35 * x , x , x ,0 9 x ,0 9 x , x , , x , , x ,0 9 x , x ,5 13 x , x x , x x , x x , x x , x x , x x , x x ,0 13 x x , x x , , x x , , x x ,0 13 x x , x x (Thickness ) ,5 (27) 25 x ,5 8 (27) 25 x ,2 10 (26) 25 x ,3 15 (26) 25 x ,9 20 (25) 25 x ,7 25 (25) 25 x ,4 32 (25) 25 x ,3 40 (25) 25 x * non-slitted 46 n DOMESTIC PLUMBING & HEATING

47 KAIFLEX PE-RO Polyethylene insulation with red, resistant film coating Length: 2 m ,5 9 x x ,5 8 9 x x , x x , x x , x x , x x , x x (Thickness ) ,5 8 (27) 25 x ,2 10 (26) 25 x ,3 15 (26) 25 x , x (25) 25 x , x (25) 25 x , x (25) 25 x KAIFLEX PE-DH PE compact insulating jacket with red, resistant film coating Length: 2 m , x x , x x , x x , x x DOMESTIC PLUMBING & HEATING n 47

48 KAIFLEX PE-DWS Thin-walled tube with internal and external film Length: 2 m Colour: Red 4 15, ,5 8 4 x , , x , , x , , x , , x , x KAIFLEX PE-AB Insulation for drainage pipes Length: 2 m Colour: Red SML pipes Plastic drainage pipes * /56 50/56 5 x x x x x 80 SPIRO x x 90 SPIRO x x / x x x * e.g. PE and HT pipes in addition to thick-walled mineral-fibre reinforced drainage pipes such as Geberit db 20, Raupiano from Rehau, Friaphon from Friatec, Astolan from Wavin and POLO-KAL from Poloplast. SPIRO = spiral seam tubes KAIFLEX PE-STR Polyethylene strips Length: 3,60 m Colour: Red KAIFLEX PE-STR Description Rolls / PU PE red single-layer, insulating layer made of closed-cell PE with red, moisture barrier PE film PE red PE red SK single-layer self-adhesive, insulating layer made of closed-cell PE with red, moisture barrier PE film PE red SK n DOMESTIC PLUMBING & HEATING

49 KAIFLEX VL-DWS Fleece thin walled tube Length: 10 m Colour: White 4 Rolls / PU PU 4 / / / / / / KAIFLEX VL-AB Fleece waste water tube Length: 10 m Colour: White 4 Rolls / PU PU KAIFLEX VL-STR Fleece stripes Length: 3,60 m Colour: White KAIFLEX VL-STR Description Rolls / PU PU Standard single-layer, insulating layer made of non-redting needle-punched nonwoven fabric Standard Standard SK single-layer self-adhesive, insulating layer made of non-redting needle-punched nonwoven fabric Standard SK PE white single-layer, insulating layer made of non-redting non-woven fabric, with white moisture barrier PE film PE white PE white SK single-layer self-adhesive, insulating layer made of non-redting non-woven fabric, with white moisture barrier PE film PE-Folie PE white SK DOMESTIC PLUMBING & HEATING n 49

50 KAIFLEX PE Technical Data TECHNICAL DATA Material Description Application Area of application (limit temperature) Thermal conductivity λ DIN EN ISO 8497 Fire behaviour DIN 4102 Warehousing Note on the technical data: Closed-cell insulating material, foam made of quality polyethylene Cylindrically extruded, closed-cell polyethylene flexible foam Insulation / protection of pipelines (heating, hot or cold drinking water, rain downpipes and drainage pipes) fittings and similar for heating and sanitary equipment, process heat in industrial and plant engineering, ventilation and air conditioning technology Max. medium temperature C Min. medium temperature as usual for sanitary and heating systems Medium temperature C + 40 Thermal conductivity W/(m K) 0,040 Fire-retardant B1, Z Complete product range KAIFLEX PE Normal flaability B2 Complete product range KAIFLEX PE-RO, PE-DH, PE-DWS, PE-AB, PE-STR, VL-DWS, VL-AB und VL-STR self-adhesive products: 1 year All values are based on results obtained under typical conditions of use. In his own interests the recipient of these values should check with us beforehand that the values figures are in fact correct for his intended application. Please contact our Technical Service Department for further information. DIMENSIONAL TOLERANCES ACCORDING DIN EN 14313: Form of delivery Length Width Tubes / Profiles 1,5 % Profiles + 1,5 % Sheets / Rolls ± 1,5 % ± 1,0 % Thickness Inside diameter Squareness declared Tolerance D i < D i 100 D i > 100 d D 6 6 < d D < d D < d D 30 d D > 30 d D 6 6 < d D < d D < d D 30 d D > 30 d D 6 6 < d D 19 d D > 19 ± 1,0 ± 1,5 ± 2,0 ± 2,5 ± 3,0 ± 1,0 ± 1,5 ± 2,0 ± 2,5 ± 3,0 ± 1,0 ± 1,5 ± 2,0 5,0 for D i,d 60 and 10,0 for 60 < D i,d 120 5,0 for D i,d 60 and 10,0 for 60 < D i,d ,0 /m (Length/) 2,0 (Thickness) D i,d + 1 to D i,d + 4 D i,d + 1 to D i,d + 4 D i,d + 2 to D i,d + 6 D i,d + 2 to D i,d + 6 D i,d + 3 to D i,d + 8 D i,d + 3 to D i,d + 8 Tapes ± 1,5 % ± 2,0 % + 0,5 s in millimeters n Di = internal diameter n dd = nominal thickness n Di,D = nominal value of inner diameter (tubes) TYPICAL APPLICATION EXAMPLES n KAIFLEX PE Type of installation Additional benefits and requirements Product Heating Hot water pipes Cold water pipes Drainage Additional protection through film coating Noise reduction Flush-mounted In flooring construction KAIFLEX PE n n n n n n n n 4 KAIFLEX PE-RO n n n n n n n n KAIFLEX PE-DWS n n n n KAIFLEX PE-AB n n n KAIFLEX PE-DH n n n n n n n = suitable n n = very suitable n n n = especially suitable 50 n DOMESTIC PLUMBING & HEATING

51 KAIFLEX PACK Protect your investment n Total Edge Protection n Providing a simple & economic solution for packaging goods n Flexible, safe and easy to use n 100 % recyclable PACKAGING n 51

52 KAIFLEX PACK Protect your investment KAIFLEX PACK Type A B C D Colour Length m SG-profile - Length: 2 m - Colour: blue SG 33 / 26 1) 3KPSG blue SG 34 / 20 2) 3KPSG blue SG 33 / 26 1) 3KPSG33C blue coil SG 40 / 28 3) 3KPSG40C blue coil 325 C-profile - Length: 2 m - Colour: blue C 52 / 24 3KPC blue C 60 / 30 3KPC blue C 80 / 40 3KPC blue 2 84 C 95 / 50 3KPC blue 2 50 UGT-profile - Length: 1 m - Colour: blue / grey UGT / 23 3KPUGT blue 1 * ) 65 UGT / 30 3KPUGT grey 1 * ) 66 U-profile - Length: 2 m - Colour: blue U 08 / 18 3KPU blue U 15 / 28 3KPU blue U 20 / 35 3KPU blue U 30 / 40 3KPU blue U 25 / 42 3KPU blue U 40 / 60 3KPU blue U 60 / 80 3KPU blue 2 90 U 70 / 90 3KPU blue 2 80 U 90 / 110 3KPU blue 2 36 L-profile - Length: 2 m - Colour: blue L 50 / 06 3KPL blue L 75 / 10 3KPL blue *) Available in 2 m length, on demand. 52 n PACKAGING

53 KAIFLEX PACK Protect your investment KAIFLEX PACK Type A B Colour Length m O-profile - Length: 2 m - Colour: grey 9 x grey x grey x grey x grey x grey x grey x grey x grey x grey x grey x grey x grey x grey x grey x grey x grey x grey x grey x grey x grey x grey x grey x grey x grey x grey x grey x grey x grey x grey x grey x grey x grey x grey x grey x grey x grey x grey x grey x grey x grey x grey x grey x grey 2 86 PACKAGING n 53

54 54 n PACKAGING KAIFLEX PACK Notes

55 KAIFLEX SOLAR EPDM Flexible solutions for insulating technical solar heating systems n KAIFLEX SOLAR EPDM-CO n KAIFLEX SOLAR EPDMplus 2in2 VA n KAIFLEX SOLAR EPDMplus 2in2 SOLAR n 55

56 KAIFLEX SOLAR EPDM-CO Tubes Co-Extrusion with black PE Foil Length: 2 m Colour: Black , x x , x x , x x , x x KAIFLEX SOLAR EPDM-CO Technical Data TECHNICAL DATA n KAIFLEX SOLAR EPDM CO Material Highly flexible, closed-cell insulation (EPDMplus) Description Closed-cell foam with excellent high-temperature-, UV- and ozone-resistance additionally covered with a tear proof foil. Application Area of application (limit temperature) High-temperature as well as applications of UV- and ozone-resistance. Max. medium temperature C (+ 175 C) + 85 C self-adhesive tape Please contact our Technical Service Department where temperatures exceed +150 C or 50 C. Min. medium temperature 50 C Thermal conductivity λ DIN EN ISO 8497 Fire rating Additional information: Note on the technical data: Medium temperature C Thermal conductivity W/(m K) 0,038 0,042 Euroclass E Test according DIN EN B2, normal flaability Test according DIN 4102 Self extinguishing, doesn t propagate fire and produces no burning droplets in a fire situation. When a medium is at a high temperature, the material can become hardened or brittle at the core of the insulation. These changes do not have a negative impact on the fire prevention and physical properties of the material; fine hairline cracks can appear on the surface of the material after a certain length of time under certain conditions, however these hairline cracks will not develop further. It is also possible that the colour will change slightly. All values are based on results obtained under typical conditions of use. In his own interests the recipient of these values should check with us beforehand that the values figures are in fact correct for his intended application. Please contact our Technical Service Department for further information. DIMENSIONAL TOLERANCES ACCORDING DIN EN 14304: Form of delivery Length Width Tubes ± 1,5 % Thickness Inside diameter Squareness Declared Tolerance D i 100 D i > 100 d D 8 8 < d D < d D 31 d D > 31 ± 1,0 ± 1,5 ± 2,5 ± 3,0 3,0 D i,d + 1 D i D i,d + 4 D i,d + 1 D i D i,d + 6 Sheets ± 1,5 % ± 2,0 % d D 6 6 < d D 19 d D > 19 ± 1,0 ± 1,5 ± 2,0 3,0 /m (length/) 3,0 (thickness) Rolls + 5,0 % 1,5 % ± 2,0 % d D 6 6 < d D 19 d D > 19 ± 1,0 ± 1,5 ± 2,0 3,0 /m (length/) 3,0 (thickness) Tapes + 5,0 % 1,5 % ± 2,0 % d D = 3 0,1 + 1,5 s in millimetres n Di = internal diameter n dd = nominal thickness n Di,D = nominal value of inner diameter (tubes) 56 n SOLAR

57 KAIFLEX SOLAR EPDMplus 2in2 VA Pre-insulated pipe system Stainless steel corrugated pipes VA Wall thickness s / Box contents (delivery includes expansion fittings) Ø pipe + insulation Box / palette 21, x , x , x , x , x 16 1), 2) , x , x , x , x , x 20 1), 2) , x , x , x , x , x 25 1), 2) Karton Stainless steel corrugated pipes VA Wall thickness s / Box contents (delivery includes expansion fittings) Ø pipe + insulation 21, x , x , x , x ) Special lengths of 50 metres are available on request. Only full packaging units can be delivered. 2) Delivery excludes expansion fittings. KAIFLEX SOLAR EPDMplus 2in2 Pre-insulated pipe system s / Box contents Ø pipe + insulation Box / palette x x x x x x x x * Prices subject to change. Calculated on the basis of MK rate 650 to 699. Prices may be adjusted if variations of 10 % occur. Only full packaging units can be delivered. SOLAR n 57

58 KAIFLEX SOLAR EPDMplus 2in2 Technical Data TECHNICAL DATA Description Application Properties Two stainless steel corrugated pipes or copper pipes are pre-insulated with a flexible, temperature- and UV-resistant tube. The tubes are clad in a tear-proof black foil. Line system for connecting solar collectors, heat accumulators and other applications. Solar heating connector lines, Collector lines, District heating distribution lines, Hot gas lines, Heat exchange systems - Insulating material is not damaged through the separation of the tubes. - Foil cladding protects against UV radiation and mechanical stress. - Forward and reverse directions identified. - Meets the requirements for a modern solar heating system. - The assortment covers the entire range of standard applications. - The pre-insulated pipes for the forward and reverse directions can be separated with ease. Area of application (limit temperature) Max. medium temperature C (+ 175 C) Min. medium temperature 50 C Please contact our Technical Service Department where temperatures exceed +150 C or 50 C. Thermal conductivity λ DIN EN ISO 8497 Medium temperature C 0 Thermal conductivity W/(m K) 0,038 Fire rating Material KAIFLEX SOLAR EPDMplus 2in2 VA KAIFLEX SOLAR EPDMplus 2in2 Packaging KAIFLEX SOLAR EPDMplus 2in2 VA KAIFLEX SOLAR EPDMplus 2in2 Note on the technical data: Euroclass E Test according DIN EN B2, normal flaability Test according DIN 4102 Self extinguishing, doesn t propagate fire and produces no burning droplets in a fire situation. Stainless steel corrugated pipes VA: / AISI 316L Copper pipe made in Germany Stable cardboard packaging, caps help to protect the pipes during transport and installation 80 x 80 cm 115 x 115 x 11 cm All values are based on results obtained under typical conditions of use. In his own interests the recipient of these values should check with us beforehand that the values figures are in fact correct for his intended application. Please contact our Technical Service Department for further information. TECHNICAL DATA n STAINLESS STEEL CORRUGATED PIPE Internal Exernal Pipe thickness Min. bending radius Max. operating pressure bar Content Litre / m 16 16,3 21,4 0, , , 15, 20, 25, ,5 26,7 0, , , 15, 20, 25, ,4 31,8 0, , , 15, 20, 25, 50 TECHNICAL DATA n COPPER PIPE Wall thickness Width 15 0, , 15, 20, , , 15, 20, 25 DIMENSIONAL TOLERANCES ACCORDING DIN EN 14304: Height Width Height Lengths m Lengths m Form of delivery Length Width Tubes ± 1,5 % Thickness Inside diameter Squareness Declared Tolerance D i 100 D i > 100 d D 8 8 < d D < d D 31 d D > 31 ± 1,0 ± 1,5 ± 2,5 ± 3,0 3,0 D i,d + 1 D i D i,d + 4 D i,d + 1 D i D i,d + 6 Sheets ± 1,5 % ± 2,0 % d D 6 6 < d D 19 d D > 19 ± 1,0 ± 1,5 ± 2,0 3,0 /m (length/) 3,0 (thickness) Rolls + 5,0 % 1,5 % ± 2,0 % d D 6 6 < d D 19 d D > 19 ± 1,0 ± 1,5 ± 2,0 3,0 /m (length/) 3,0 (thickness) Tapes + 5,0 % 1,5 % ± 2,0 % d D = 3 0,1 + 1,5 s in millimetres n Di = internal diameter n dd = nominal thickness n Di,D = nominal value of inner diameter (tubes) 58 n SOLAR

59 KAIFLEX SOLAR EPDMplus 2in2 Acccessories ACCESSORIES FOR METALLIC AND FLAT SEAL THREADED JOINTS Cylindrical external thread Description Pieces / Pack Coupling system with ext. thread ½" x A16 2 Coupling system with ext. thread ¾" x A16 2 Coupling system with ext. thread ¾" x A20 2 Coupling system with ext. thread 1" x A20 2 Cylindrical internal thread Coupling system with int. thread ½" x I16 2 Coupling system with int. thread ¾" x I16 2 Coupling system with int. thread ¾" x I20 2 Coupling system with int. thread 1" x I20 2 Corrugated pipe connections Double coupling 16 / D16 2 Double coupling 20 / D20 2 Clamping ring threaded joint for smooth pipes (copper) Coupling system with clamping ring 15 x K16 2 Coupling system with clamping ring 18 x K16 2 Coupling system with clamping ring 18 x K20 2 Coupling system with clamping ring 22 x K20 2 Clamping Ring Set Clamping ring set 4 x coupling with 4 clamping ring threaded joints each 22, cutting rings 22, inlay rings 16, sealing rings 16 and coupling nuts ¾" 619K Expansion Fitting Set 12 with 4 inlay rings each, coupling nuts, sealing rings incl. 2 double nipples 619FIT with 4 inlay rings each, coupling nuts, sealing rings incl. 2 double nipples 619FIT with 4 inlay rings each, coupling nuts, sealing rings incl. 2 double nipples 619FIT with 4 inlay rings each, coupling nuts, sealing rings incl. 2 double nipples 619FIT25 1 Reducing Nipple Set Reducing Nipple Set 4 x ¾" ext. thread ½" ext. thread with 4 clamping ring threaded joints each 16, sealing rings 16 and coupling nuts ¾" Reducing Nipple Set 4 x 1" ext. thread ¾" ext. thread with 4 clamping ring threaded joints each 20, sealing rings 20 and coupling nuts 1" 619REN REN20 1 Flange Tool lange haer tool, basic section without clamping jaws for FLANS 1 12 clamping jaws for haer tool 619BAC clamping jaws for haer tool 619BAC clamping jaws for haer tool 619BAC clamping jaws for haer tool 619BAC25 1 Oval Mounting Clamps VA 12, DSD 14 with stair bolt M 8 x 80 and dowel pin S SCH12 4 VA 16, DSD 14 with stair bolt M 8 x 80 and dowel pin S SCH16 4 VA 20, DSD 14 with stair bolt M 8 x 80 and dowel pin S SCH20 4 VA 25, DSD 14 with stair bolt M 8 x 80 and dowel pin S SCH , DSD 14 with stair bolt M 8 x 80 and dowel pin S SCH , DSD 14 with stair bolt M 8 x 80 and dowel pin S SCH , DSD 14 with stair bolt M 8 x 80 and dowel pin S SCH22 4 KAIFLEX Fiberguard (DSD 14 ) Mesh set, 2 rolls 1,2 m long, suitable for individual tube 16, 20 and PVC tape 299GEFL1 1 Further accessories: Have a look at the section Accessories. SOLAR n 59

60 60 n SOLAR KAIFLEX SOLAR EPDM Notes

61 KAIFLEX PYROSTAR Fire Stop Products n Fire resistance class R 90 / R 120 according to DIN 4102 part 11 FIRE PROTECION n 61

62 KAIFLEX PYROSTAR Fire Stop Products KAIFLEX PYROSTAR Type Width Length m KAIFLEX PYROSTAR BSM 125/ KAIFLEX PYROSTAR BSM 125/ KAIFLEX PYROSTAR Technical Data TECHNICAL DATA Areas of application - Nitrile rubber - B1 according DIN 4102, glass wool, rock wool, polyurethane and cellular glass - Steel, stainless steel and cast iron pipes up to Ø 326 Insulation thicknesses from 6 to up to Ø 88.9 insulation thicknesses from 9 to 50 - Solid wall and ceiling, thicknesses 150 Fire resistance class according to DIN 4102 part 11 Designation Basic fabric Finishing R 90 / R 120 KAIFLEX PYROSTAR Fire stop slabs Fiberglass Made from graphite-based intumescent material - Partition wall 100 Thickness ca. 1,0 Properties - Mechanically produced - Does not drip in the event of fire - Expansion starts at approx. 200 C - The resulting foam stabilizes and forms a crust in the event of a fire - Flexible - Extremely compact - Easy to attach Advantages of KAIFLEX PYROSTAR - Light-weight - No change of materials in fire rated walls - Extremely compact - Very easy and low cost installation - High degree of safety in boundary areas - Easy to attach - No problems with difficult shapes - No problems with difficult shapes Installation in partition walls Approvals - General Building Inspection Test Certificate Massiv Walls, No.: P-3067/ MPA BS - valid until General Building Inspection Test Certificate Partition Walls, No.: P-3577/ MPA BS - valid until General Building Inspection Approval, Nr.: Z valid until Fire resistance class according to DIN 4102 part 11 Minimum thickness Material / Diameter / Insulation thickness R 90 in non-load-bearing, partition walls built with metal frame (F90 - minimum thickness d 100 ) - Steel, stainless steel, cast iron pipes: 159 Insulating thicknesses / : 9,5 75,0 - Copper: 88,9 Insulating thicknesses / : 9,5 75,0 62 n FIRE PROTECION

63 KAIFLEX Accessories n KAIFLEX Adhesive n KAIFLEX Tools n KAIFLEX Tape n KAIFLEX Endcapping ACCESSORIES n 63

64 KAIFLEX Accessories ADHESIVE CLEANER PROTECTIVE COATING Description Contents of tin Contents of Adhesive KAIFLEX 414 adhesive toluene-free 220 g (paintbrush tin) g 24 KAIFLEX 414 adhesive toluene-free 450 g g 20 KAIFLEX 414 adhesive toluene-free 660 g g 20 KAIFLEX 414 adhesive toluene-free g g 6 KAIFLEX 494 adhesive LEED-compliant g g 6 SOLAR EPDM adhesive toluene-free 220 g (paintbrush tin) g 24 SOLAR EPDM adhesive toluene-free 660 g g 20 Cleaner Special Cleaner 299REINI 1.0 l 12 Protective Coating KAIFLEX KAIFINISH Protective Coating pure white RAL KAFI l 12 KAIFLEX KAIFINISH Protective Coating grey RAL KAFI l 12 TOOLS Description PU Adhesive Pump Knives Adhesive Pump (long neck) + 17 paintbrush 299KABI4 1 Adhesive Pump (short neck) + 17 paintbrush 299KABI1 1 Paintbrush KABI2 1 Paintbrush KABI3 1 Ceramic Cutter Cutter with ceramic blade (12 cm) and plastic handle (12 cm) 299SMES6 1 Mat Cutter 299SMES3 1 KAIFLEX-set of knives 3 knives, 1 grinding stone 299SMES5 1 Slitting knife for tubes (Complete knife with 5 spare blades) 299SMES1 1 Spare blades 299KLING Knife 299SMES2 1 Spare blades 299KLIFU 5 Gel Pens Silver Gel Pens 299PENSI n ACCESSORIES

65 KAIFLEX Accessories TAPE Description Length m Width Thickness Rolls / Tape self adhesive ST Tape self adhesive 1891BAND HF Tape self adhesive 0491BAND SOLAR EPDM Tape self adhesive 6491BAND Aluminium Foil Tape 389RA µm 24 Aluminium Foil Tape 389RA µm RA µm 12 PE-Tape self adhesive PE-Tape self adhesive grey 379BAND Fabric-Tape PE-Tape self adhesive red 379BAND PVC-Tape Fabric-Tape silvergrey 389GEG GEG Fabric-Tape red 389GER Fabric-Tape white 389GEW Fabric-Tape black 389GES BAND BAND PVC-Tape lightgrey 389BAND BAND BAND BAND BAND PVC-Tape black 619PVC PVC PVC-Tape red BAND BAND PVC-Tape silvergrey 379BAND BAN BAN ACCESSORIES n 65

66 KAIFLEX Accessories ENDCAPPING Description Length m Width Rolls / Endcapping grey Endcapping alu Endcapping grey Endcapping alu 389PVC PVC PVC PVC PVC PVC PVC PVC PVC PVC PV PV PV PV PV ALU ALU ALU ALU ALU ALU ALU ALU ALU ALU AL AL AL AL AL n ACCESSORIES

67 KAIFLEX Accessories RIVETS / PE-CLIPS COMPRESS WIRE Description - PU Rivet Applicator Rivet Applicator 389STECH - 1 Description Bag Bag / PU contents Rivets / PE-Clips Rivets grey 389NIETE Rivets white 389NIETW PE-Clips grey 379CLIPS Description - Bag / PU Lacing wire Lacing wire Stick thickness ca. 0,85 / ca. 100 g 389WICKD - 25 ACCESSORIES n 67

68 KAIFLEX ASSURANCE SYSTEM Achievement signs KAIFLEX security system 100 % DFF Dust & Fibre Free n KAIFLEX insulation products are dust- and fibre-free. n KAIFLEX insulation products do not emit any particles or fibres even when cut. n KAIFLEX insulation products do not contain any airborne fibres or dust particles which can be inhaled. This means: DFF = 100 % zero GWP Global Warming Potential n KAIFLEX elastomeric products do not contribute to global warming because of their sophisticated, environmentally-friendly manufacturing process and their highest energy saving values. This means: GWP = Zero zero ODP Ozone Depletion Potential n KAIFLEX elastomeric products are produced without any use of CFC s and HCFC s or any other ozone layer it can cause. This means ODP = Zero Rapid climate change and dwindling oil and gas stocks are forcing radical energy reviews. Latest climate reports confirm that Global Warming is happening faster than first thought with potentially catastrophic results for the world population. One major solution is simple: The more efficient use of energy. The innovative KAIFLEX insulation systems provide high energy efficiency helping to save the environment. KAIFLEX insulation products are produced with best possible, strictly supervised quality procedures, highest possible technical procedures and highest environmentally friendly standards. RISK Ozone Depletion Potential ODP Ozone Depletion Potential = Zero Global Warming Potential GWP Global Warming Potential = Zero CFC- & HCFC-free Toxity to air DFF Dust- and fibre-free = 100 % Formaldehyde-free Health Risks Inherent resistance to moisture, mould and decomposition Minimal VOC (Volatile Organic Compounds) rating Safe to install Eutrophication No Aonia emissions Longevity Long-term durability and energy-efficiency Waste disposal Minimal scrap rate (product recycling) Production and transport Production Made in Germany Environmental Coitment ISO 9001: n GENERAL INFORMATION

69 GENERAL INFORMATION EIIF (European Industrial Insulation Foundation) Founding Member In line with its corporate motto of foam technology of tomorrow, KAIMANN GmbH is always up to date on the latest developments and sets groundbreaking trends on the insulation markets for its customers, suppliers and partners. Therefore, as one of the founding members of the organization, KAIMANN actively supports the EiiF, which is the first and only joint initiative of its kind between insulation material manufacturers and users. The EiiF was set up in order to focus awareness for the following key area: the insulation of industrial plants. This is sustainable because it saves energy and therefore reduces CO 2 output. It contributes to improving energy efficiency and reducing energy and maintenance costs. With the aid of the EiiF, we as business companies seek to reach the decision makers in Europe and convince them that, when perfectly installed in line with ecological requirements, insulation technology in industrial plants is not only vital for the sake of the environment and future generations, but also and this is at least equally important it directly speeds up the return on invest for the installations concerned and therefore also makes sound financial sense. Interseroh Partner Interseroh AG is Europe s leading supplier for the disposal of used transport packaging, thus ensuring that better use is made of raw material resources. The packaging for KAIFLEX products includes paper, paperboard and cardboard, wood, aluminium, metal sheet and plastics. According to its CO 2 Saver Certificate issued by Interseroh GmbH KAIMANN GmbH saved over 148 tonnes of CO 2 in 2008 by recycling its packaging materials. This is equivalent to the average CO 2 emissions generated by driving a car over a distance of kilometres. Energy Partner Since January 2010, KAIMANN has been using electrical energy from regenerative sources: Hydro power eco-electricity. The electricity is fed into the combined European mains network by hydroelectric power stations. Production and certification of the electricity and issue of the certificates is done in accordance with the international EECS standard. Evidence that the electricity supplied originates from hydroelectric power stations is provided in the shape of certificates of origin or renewable energy certificates issued by the eco-electricity generator to KAIMANN. By using power from regenerative sources, together with the environmentally friendly manufacturing processes of our KAIFLEX products, we wish to demonstrate our coitment to the use of renewable energies. The electricity is produced in ecologically justifiable ways and is therefore environmentally friendly. Another factor of importance for us is that through the increased use of eco-electricity, the quantity of CO 2 produced per kilowatt hour generated is reduced. GENERAL INFORMATION n 69

70 GENERAL TERMS AND CONDITIONS KAIMANN GmbH, version: 11 / 2009 I. General 1. All deliveries by KAIMANN GmbH ( KAIMANN ) to the purchaser are based exclusively on the following General Terms and Conditions ( Conditions ). The purchaser recognises their binding application to the present contract and also, in their valid version, to all future transactions. 2. Any purchasing conditions of the purchaser, whether deviating, conflicting or supplementary in content, do not form part of the contract, also not through acceptance of the order. In particular, they also have no application if the purchaser refers to them in his business transactions, e.g. when placing an order, and KAIMANN does not expressly reject them. II. Conclusion of contract 1. Offers by KAIMANN are subject to confirmation. 2. The contract is formed on confirmation of order by KAIMANN. If, by way of exception, no confirmation of order is received, KAIMANN s conditions apply at the latest on acceptance of the delivery item. 3. The written confirmation of order by KAIMANN has exclusive authority with regard to the type and extent of the contractually owed delivery and the type of packaging and shipping method. The selection of the delivery item is carried out on the basis of the parameters provided by the purchaser. Sketches, illustrations, dimensions, weights or other performance data in brochures, circulars, price lists, other publications or in our offers and/or relevant documents do not represent a guarantee of properties or any other guarantee, but only serve as a product description. 4. KAIMANN is entitled to carry out reasonable, customary or negligible alterations to the delivery item at any time without prior notice, provided this does not impair its functioning or mode of operation. III. Delivery, delivery dates and delivery deadlines 1. The delivery dates and deadlines apply as confirmed in KAIMANN s written order confirmation, however, not before the purchaser has provided all the necessary documents, authorisations, clearances or any agreed down payment. If no delivery period has been agreed, delivery is to be made as soon as possible. 2. The delivery dates and deadlines are deemed observed if the delivery item leaves KAIMANN s work, or KAIMANN announces its readiness to deliver, at the latest 14 days after expiry of the delivery deadline. 3. The delivery period is extended appropriately without KAIMANN defaulting on delivery in case of unforeseeable obstacles for which KAIMANN is not responsible. These include industrial action, in particular strike and lawful lockout, accident, machine failure, fire, flood, riot, terrorist acts, war, enactment of new laws or official measures after conclusion of contract which impede delivery, lacking import and export licences needed, or the improper or untimely fulfilment of hedging transactions concluded by the suppliers / subcontractors, in so far as these circumstances influence the delivery of the object of purchase for their duration. This also applies when such circumstances affect suppliers / subcontractors. If the delivery is delayed as a result of such circumstances for which KAIMANN is not responsible for more than 30 days after the contractually specified delivery date, KAIMANN may withdraw from the purchase contract by informing the purchaser in writing. If, in cases cases pursuant to 275 of the Civil Code (BGB), KAIMANN does not need to perform, the purchaser may withdraw from the contract in accordance with 326 para. 5 of the Civil Code (BGB). 4. If the delivery is delayed for reasons for which the purchaser is responsible, KAIMANN may demand compensation for the additional costs thus incurred. 5. If, after receiving the order confirmation from KAIMANN, the purchaser cancels or alters an order, KAIMANN may withdraw the order or accept return delivery out of goodwill. In this case, the purchaser is nevertheless obliged to pay KAIMANN a processing fee of 10 % of the invoice amount. IV. Transfer of risk, transport costs and shipping 1. If not agreed otherwise, all deliveries within Germany are free to the purchaser s address. I.e., KAIMANN delivers the objects itself or has them delivered by a forwarder, and pays the transport costs, provided nothing is agreed to the contrary in the order confirmation. KAIMANN bears the risk of accidental destruction, impairment, or delay from transfer to the forwarder. 2. KAIMANN decides at its own discretion on the type of shipment used. 3. Part deliveries are permissible. V. Acceptance and delivery on call 1. The delivery items are to be accepted by the purchaser even if they demonstrate more than negligible defects. Delivery items for which the written order confirmation stipulates particular quality specifications, or for which delivery ex works is specified, are to be checked and accepted iediately by the purchaser in KAIMANN s works or in KAIMANN s supplying warehouse once KAIMANN announces its readiness to deliver. 2. If the purchaser rejects delivery although it is due, the delivery items will be stored by KAIMANN at the purchaser s cost and risk from the day that KAIMANN announces its readiness to deliver. From this date on, KAIMANN is no longer liable for the accidental destruction, depreciation or damage, e.g. by fire, theft, weather influence or disasters. 3. If a contract has been concluded with the purchaser for a total quantity which can be called in certain parts, the call orders and the corresponding itemisations are to be carried out at the latest by the agreed delivery date. If these calls and itemisations are not carried within the time specified, KAIMANN is entitled to itemise and proffer the delivery items, or put them into storage at the purchaser s cost. On unsuccessful expiry of a subsequent deadline set by KAIMANN, KAIMANN is entitled to withdraw from the remaining part of the contract, or demand compensation for this due to default. VI. Prices 1. Provided nothing else is agreed between the parties, the prices in KAIMANN s valid price list apply. All prices are in Euros and do not include the statutory VAT. Additional costs (for example for packaging, postage, freight, insurance, customs or delivery charges) are only included where delivery is owed free to the purchaser s address, or if the parties have agreed a cost transfer. The statutory VAT at the rate applicable on delivery, along with any applicable additional costs is shown separately on the invoice. 2. If, between conclusion and performance of the contract, customs, freight, charges or duties are raised or introduced, or if price increases are approved or fixed by the authoritative works or dealer association, KAIMANN is entitled to raise the price accordingly, and the purchaser is obliged to pay the corresponding surplus. The purchaser has no right of cancellation in this case. 3. The parties assume that carriage-free prices are subject to the condition of unimpeded access to water, land and air traffic. The purchaser is to pay any additional costs resulting from impeded access. 4. Costs for dead freight as a result of circumstances for which the purchaser is responsible, are charged to his account. VII. Payment terms 1. Unless agreed otherwise, payment is to be made within 10 days of the date of invoice and delivery by KAIMANN at 2 % discount, or within 30 days of the date of invoice in cash, without discount. Offsetting against payment claims by KAIMANN, and the assertion of rights of retention are only permissible in case of undisputed or legally established claims. 2. If the purchaser defaults on payment, KAIMANN is entitled to charge interest on arrears at 8 % per year above the valid base rate as defined by 247 of the Civil Code (BGB). Costs incurred by KAIMANN through the collection of debts, including lawyer s costs, are to be borne by the purchaser. This does not exclude the assertion of further claims for damage. 3. Bills of exchange are only accepted in lieu of payment under the condition that discounting is possible at the Federal State Central Bank. There is no obligation to accept bills of exchange. 4. Credit entries for bills and cheques are always subject to receipt and without prejudice to an earlier due date of the purchase price in case of default by the purchaser. They are effective with the value date on which KAIMANN is able to dispose of the counter-value. 5. If the payment conditions are not fulfilled, or if, after conclusion of the contract, circumstances become known which are suitable to reduce the purchaser s creditworthiness, irrespective of KAIMANN s right to withdraw from the contract, all amounts become due iediately, regardless of the term of bills accepted. KAIMANN is furthermore entitled to demand securities, and only affect outstanding deliveries against advance payment or the provision of security. The duty to provide advance payment does not apply if the purchaser holds undisputed or legally established counter claims. VIII. Retention of title 1. KAIMANN reserves ownership of all delivery items delivered until the purchaser has paid all claims, including future claims arising from the business relationship. This also applies if the purchaser has paid the purchase price for certain deliveries. In case of open accounts, the retention of title serves as security for any balance claims held by KAIMANN. If bills or cheques are accepted by KAIMANN, or if bills issued by KAIMANN are made available to the purchaser, the retention of title also counts as security for claims on the part of KAIMANN arising from dishonoured bills. The retention of title does not lapse until all bills and cheques have been honoured. 2. Treatment and processing are carried out for KAIMANN as manufacturer within the meaning of 950 of the Civil Code (BGB), without obligation for KAIMANN. The delivery items thus processed serve as security at the invoice value of the reserved goods. 3. In case of processing, bonding and blending of the reserved goods by the purchaser with other goods which do not belong to KAIMANN, KAIMANN is entitled to co-ownership of the new goods in the proportion of the invoice value of the reserved goods to the invoice value of the other goods including the cost of processing at the time of processing (bonding, blending). The coownership rights thus generated apply correspondingly as reserved goods in accordance with these conditions. 4. The purchaser is entitled to dispose of the delivery items delivered within the normal course of business. He now assigns the resulting claims against third parties to KAIMANN in advance as security - in total or at the level of the respective co-ownership share. KAIMANN accepts this assignment. The purchaser is to inform KAIMANN iediately in writing of any attachment or other impairment of KAIMANN s rights by third parties. The power of disposition lapses on suspension of payment by the purchaser and on application for the opening of composition or insolvency proceedings. 5. The claims arising from bills accepted by the purchaser in lieu of payment or on account of payment are now assigned to KAIMANN in advance. Instead of transferring the bills accepted, they are safeguarded by the purchaser for KAIMANN. 6. KAIMANN is obliged to release securities held by him at his choice to the extent that these exceed his claims by more than 10%. 7. In case of default of payment or breach of contract by the purchaser with regard to the retention of title, irrespective of its other rights, KAIMANN is entitled to withdraw from the contract in accordance with 323, 324 of the Civil Code (BGB) and to take back the reserved goods at the cost of the purchaser. The same applies if composition or insolvency proceedings are opened on the purchaser s assets, or if the opening of such proceedings is rejected due to a lack of assets, or if another substantial deterioration in his financial situation occurs. 8. The claims assigned to KAIMANN serve as security for all his claims, including future claims against the purchaser arising from the business relationship no. 1 applies accordingly. Subject to revocation by KAIMANN, which is permissible at any time, the purchaser is entitled to collect the assigned claims himself. In case of default on payment by the purchaser, KAIMANN is entitled, also without revoking the purchaser s authorisation to collect, to notify the purchaser s debtor of the assignment, and collect the debt himself. On request, the purchaser is obliged to inform the third party purchasers of the assignment and provide KAIMANN with the information and documents he needs in order to assert his rights against third party purchasers. IX. Warranty, liability 1. KAIMANN provides warranty, in accordance with the following provisions, for defects to delivery items which exist on transfer of risk. Delivery items are defective if they do not correspond to the specifications on KAIMANN s technical data sheet or the test certificate. Warranty claims do not apply in case of only negligible deviation from the agreed quality or in case of only negligible impairment to the serviceability. 2. The delivery items are to be inspected by the purchaser iediately on arrival at the place of destination with regard to their external qualities, quantities and dimensions in the stack. If defects are detected, KAIMANN is to be notified of this in writing without delay. If the customer fails to give notification of a defect which is discernable on due inspection, guarantee claims are ruled out. The same applies if later, a defect is detected which was initially not discernable, and the purchaser fails to notify KAIMANN of this iediately, but at the latest within 8 days of detection of the error. KAIMANN is always to be given the opportunity to inspect rejected delivery items. 3. In case of defects, KAIMANN undertakes to fulfil its warranty obligation by means of replacement delivery. If this replacement delivery is unsuccessful twice, in accordance with the statutory regulations, the purchaser is entitled to reduction or cancellation. The purchaser can only assert claims for damages in accordance with the following numbers 6 and If KAIMANN inspects the delivery objects due to a claim for rectification of a defect, and it emerges that the claim for rectification was unjustified because no guarantee case exists, the purchaser is to bear the costs. The claim for rectification is unjustified if the purchaser has recognised, or neglectfully failed to recognise, that no defect exists, and that the cause for the symptom behind the presumed defect lies within his own area of responsibility. 5. If the purchaser buys reject or IIa material from KAIMANN, the parties agree that, compared with new goods, the quality of the delivery item is lower, and this forms no grounds for guarantee claims against KAIMANN. 6. All guarantee claims of the purchaser lapse within one year taken from the delivery of the delivery items. Repairs or replacement deliveries within the guarantee period do not result in its extension. Exceptions are here formed by cases of mandatory statutory longer periods of limitation in accordance with 438 para. 1 no. 2, 438 para. 3 and 479 of the Civil Code (BGB) and claims which form exceptions to KAIMANN s limitation of liability in accordance with number 7 below (violation of fundamental contractual duties as well as life, limb or health, liability for guaranteed qualities and product liability). 7. Irrespective of the legal basis, KAIMANN is liable in case of intent and gross negligence. In case of slight negligence, KAIMANN is liable for the violation of fundamental contractual duties. This is limited however, to damage which is typical for this type of contract and foreseeable on conclusion of the contract. KAIMANN s liability in accordance with product liability law for the lack of guaranteed features (guaranteed features have to be individually designated as such expressly in writing by KAIMANN) and for damage arising through injury to life, limb or health is unaffected by this. On request, KAIMANN is to provide the purchaser with product information, based on which, the purchaser can make his product selection. In this case, KAIMANN is liable for the correctness of the information provided there, but not for the selection of the actual delivery items or their suitability for the intended purpose. IX. 7 sentence 2 remains unaffected. X. Product liability 1. The purchaser is to inform KAIMANN of all cases which come to his attention which could lead to liability in terms of product liability, in particular cases in which a delivery item from KAIMANN has caused material or personal damage. The duty to inform also applies with regard to all product liability claims made by third parties relating to delivery items from KAIMANN, as well as official notices or warnings sent to the purchaser, and other advice of danger. 2. On request by KAIMANN, the purchaser is to carry out or collaborate in all precautionary measures to prevent damage, as well as corrective measures (e.g. replacement of products which have not yet been sold on) at KAIMANN s expense. In this case, KAIMANN is responsible for taking the decision as to which measure is adequate and necessary. 3. Costs for measures carried out by the purchaser on his own authority are only to be paid by KAIMANN in cases of iinent danger and where the measure was necessary. XI. Place of jurisdiction and choice of law 1. The place of jurisdiction for all disputes arising from or in connection with the delivery is Paderborn. In addition, KAIMANN is entitled to sue the purchaser at his general place of jurisdiction or assert his claims at any eligible foreign courts. 2. For all deliveries, also abroad, German law applies exclusively, under exclusion of the CISG. 3. If individual provisions of these conditions are or become invalid, this does not affect the validity of the conditions as a whole, or the validity of the remaining provisions. The same applies to individual contracts. In this case, the invalid provision is to be replaced by a provision which comes as close as possible to the economic purpose of the invalid provision. The same applies in case of a gap in the provisions. 4. Amendments to these conditions require written form. 70 n GENERAL TERMS AND CONDITIONS

71 GENERAL INFORMATION KAIMANN UK and the world of KAIFLEX products! Enclosed in this brochure is detailed information relating to the products on offer from KAIMANN GmbH in the UK. All our KAIFLEX products meet the mandatory requirements for use in the UK within their specified market areas of application. Established in 1959 KAIMANN GmbH are at the forefront of foam technology in Europe, our speciality is our involvement in the production of flexible, closed cell, elastomeric, Nitrile Rubber, EPDM and Polyethylene insulation produced at our state of the art production facility in Hovelhof, Germany. Our focus is on continuous quality products, a second to none customer service from our UK Office and Distribution Centre in Leicestershire and building long term business relationships with our customers in the UK. If you would like further information please contact any of our customer service team at our address on the back page. n 71

72 KAIMANN International Headquarter KAIMANN GmbH Germany Representative KAIMANN ASIA-PACIFIC KAIMANN AUSTRIA KAIMANN BENELUX KAIMANN CZECH REPUBLIC KAIMANN FRANCE KAIMANN GREAT BRITAIN KAIMANN HUNGARY KAIMANN IBERIA KAIMANN ITALY KAIMANN LATIN AMERICA KAIMANN MIDDLE EAST KAIMANN NORDIC NORWAY KAIMANN RUSSIA KAIMANN GmbH Unit 29, Hayhill Industrial Estate Barrow upon Soar Leicestershire LE12 Great Britain Tel.: Fax: KAIMANN GmbH Hansastraße 2-5 D Hövelhof Tel.: +49 (0) Fax: +49 (0) UK SL0911 Subject to modifications Copyright: KAIMANN GmbH

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