[-]GPJ. CATALOG TAB - Gas Furnaces
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1 [-]GPJ PARTS LIST Upflow/Horizontal Gas Furnace SIZES: SERIES: J Publication Date: January, 2003 Form No: CATALOG TAB - Gas Furnaces
2 TABLE OF CONTENTS Notes Model Number Explanation Page 2 Page 3 Serial Number Explanation Page 3 Exploded View Page 4 Panels & Burner Page 5-6 Electric, Blower, Heat Exchanger & Misc. Page 7-8 Gas Controls Page 9 Ordering Instructions: ORDERING, STOCKING AND NOTE EXPLANATIONS When ordering a replacement part, be sure to read all notes and symbol notations on the parts list. In some cases, it is necessary to determine the unit style number and/or serial number in addition to the model number before selecting a replacement part. When ordering painted cabinet parts, the order must specify unit model number, serial number, and paint color. Also, your order can be processed more rapidly if you show the part number and description. Once the product is out of current production, price and availability will vary. Replacement Parts Stocking Information: As a general rule, most parts are in stock or have a short order period as long as the product is in current production. Once the product is out of current production price and availability will vary. Note Explanation: np = This part is not shown in exploded view. [no picture] dna = Does not apply Page 2 of 12
3 [-] G P J E A U E R (1) (2) (3) (4) (5) (6) (7) (8) (9) (1) TRADEBRAND IDENTIFICATION (6) VARIATIONS A = Standard Cabinet (2) MODEL B = Wide Cabinet G = GAS FURNACE (3) TYPE (7) BLOWER DESIGNATION P = Upflow/Horizontal M = 11 x 7 (4) DESIGN SERIES / VARIATION R = 11 x 10 (5) HEATING INPUT DESIGNATION U = 11 x 6 Heating Capacity Input BTU/HR (8) AIRFLOW 05 = 50,000 E = CFM 07 = 75,000 G = CFM 10 = 100,000 J = CFM 12 = 125, = 150,000 (9) FUEL DESIGNATION E = Electric Igntion (HSI) N = Electric Igntion (HSI) Nox MODEL NUMBER EXPLANATION A = Canadian Standard Furnace - Natural Gas R = U.S. Standard Furnace - Natural Gas SERIAL NUMBER EXPLANATION E B 5 D F (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (1) TYPE OF GAS CONTROL USED ON UNIT (3) BLOWER EB = HW 8205H w/utec D = Direct Drive EC = WR 36E37-214UTEC QAE-78 (4) HEATING ELEMENT EH = HW 8205H w/johnson G961DAJ = STAINLESS STEEL EJ = HW 8205H w/utec EK = WR 36E w/ Johnson G961DAJ-2401 (5) SPECIAL AREA REQUIREMENT EL = WR 36E w/utec = No Area Requirement (2) LIMIT CONTROL (6) MOTOR HORSEPOWER 1 = WATSCO LIMIT CONTROL 2 = 1/2 HP Motor 5 = T.O.D. LIMIT CONTROL 7 = 3/4 HP Motor (7) PLANT F = Fort Smith, AR (8) WEEK (9) YEAR (10) PRODUCTION NUMBER: Starts with and runs through 99999, then starts with Page 3 of 12
4 EXPLODED VIEW [-]GPJ Page 4 of 12
5 NO. MODEL [-]GPJ [-]GPJ [-]GPJ [-]GPJ [-]GPJ [-]GPJ HEATING CAPACITY VARIATION A A A A B B BLOWER DESIGNATION U M U M R R AIRFLOW E G E E G J PANELS & SHEET METAL PARTS 1 JACKET AS AS AS AS AS AS TOP PLATE AE AE AE AE AE AE BLOWER/FILTER DOOR AE AE AE AE AE AE BURNER COMPARTMENT DOOR AE AE AE AE AE AE np PLUG BUTTON w/recessed type head CONTROL MOUNTING PLATE AE AE AE AE AE AE CONTROL BOX CONTROL BOX COVER AE AE AE AE AE AE np JUNCTION BOX AE AE AE AE AE AE np JUNCTION BOX COVER AE AE AE AE AE AE BURNER / MANIFOLD GROUP -- BEFORE 03/01/97 8 BURNER (2) (3) (3) (4) (4) (4) 9 NOX BURNER INSERT AE AE AE AE AE AE NOX BURNER RETAINER ROD AE AE AE AE AE AE np BURNER SUPPORT AE AE AE AE AE AE BURNER SUPPORT BRACKET AE AE AE AE AE AE MANIFOLD w/o ORIFICE AS AS AS AS AS AS np BURNER ORIFICE (Natural) below: U.S. MODELS ' & CANADIAN MODELS ' ELEVATION U.S. MODELS 8000'-10,000+' & CANADIAN MODELS ' ELEVATION ' ELEVATION np LP CONVERSION KIT (U.S. Models) FP-01 FP-01 FP-01 FP-01 FP-01 FP-01 LP CONVERSION KIT (Canadian Models) FP-04 FP-04 FP-04 FP-04 FP-04 FP-04 BURNER / MANIFOLD GROUP -- AFTER 03/01/97 8 BURNER ASSEMBLY AS AS AS AS AS AS np BURNER SUPPORT AE AE AE AE AE AE BURNER SUPPORT BRACKET AE AE AE AE AE AE MANIFOLD w/o ORIFICE AS AS AS AS AS AS np np BURNER ORIFICE (Natural) below: U.S. MODELS ' & CANADIAN MODELS ' ELEVATION U.S. MODELS 8000'-10,000+' & CANADIAN MODELS ' ELEVATION ' ELEVATION LP CONVERSION KIT (U.S. Models) FP-01 FP-01 FP-01 FP-01 FP-01 FP-01 LP CONVERSION KIT (Canadian Models) FP-04 FP-04 FP-04 FP-04 FP-04 FP-04 Page 5 of 12
6 NO. MODEL [-]GPJ [-]GPJ [-]GPJ [-]GPJ HEATING CAPACITY VARIATION A A A A BLOWER DESIGNATION R R R R AIRFLOW G J G J PANELS & SHEET METAL PARTS 1 JACKET AS AS AS AS TOP PLATE AE AE AE AE BLOWER/FILTER DOOR AE AE AE AE BURNER COMPARTMENT DOOR AE AE AE AE np PLUG BUTTON w/recessed type head CONTROL MOUNTING PLATE AE AE AE AE CONTROL BOX CONTROL BOX COVER AE AE AE AE np JUNCTION BOX AE AE AE AE np JUNCTION BOX COVER AE AE AE AE BURNER / MANIFOLD GROUP -- PRIOR 03/01/97 8 BURNER (5) (5) (6) (6) 9 NOX BURNER INSERT AE AE AE AE NOX BURNER RETAINER ROD AE AE AE AE np BURNER SUPPORT AE AE AE AE BURNER SUPPORT BRACKET AE AE AE AE MANIFOLD w/o ORIFICE AS AS AS AS np BURNER ORIFICE (Natural) below: U.S. MODELS ' & CANADIAN MODELS ' ELEVATION U.S. MODELS 8000'-10,000+' & CANADIAN MODELS ' ELEVATION ' ELEVATION np LP CONVERSION KIT (U.S. Models) FP-01 FP-01 FP-01 FP-01 LP CONVERSION KIT (Canadian Models) FP-04 FP-04 FP-04 FP-04 BURNER / MANIFOLD GROUP -- AFTER 03/01/97 8 BURNER ASSEMBLY AS AS AS AS np BURNER SUPPORT AE AE AE AE BURNER SUPPORT BRACKET AE AE AE AE MANIFOLD w/o ORIFICE AS AS AS AS np BURNER ORIFICE (Natural) below: U.S. MODELS ' & CANADIAN MODELS ' ELEVATION U.S. MODELS 8000'-10,000+' & CANADIAN MODELS ' ELEVATION ' ELEVATION np LP CONVERSION KIT (U.S. Models) FP-01 FP-01 FP-01 FP-01 LP CONVERSION KIT (Canadian Models) FP-04 FP-04 FP-04 FP-04 6 of 12
7 MODEL [-]GPJ [-]GPJ [-]GPJ [-]GPJ [-]GPJ [-]GPJ HEATING CAPACITY NO. VARIATION A A A A B B BLOWER DESIGNATION U M U M R R AIRFLOW E G E E G J ELECTRIC GROUP 13 PRESSURE SWITCH * (see warning) DOOR SWITCH - Push Button LIMIT CONTROL (exposed) (qty 3) LIMIT CONTROL np LIMIT CONTROL (w/heater) ROLLOUT SWITCH BRACKET AE AE AE AE AE AE TRANSFORMER w/fuse np TRANSFORMER FUSE (small fuse) 9/16" np TRANSFORMER FUSE (large fuse) 1 9/16" INDUCER MOTOR * (see warning) *WARNING: [-]GPJ-05EAUER (14" CABINET) MUST USE PRESSURE SWITCH WITH * BLOWER GROUP 20 BLOWER ASSEMBLY AS AS AS AS AS AS HOUSING AS AS AS AS AS AS MOTOR MOTOR MOUNT (4) AE AE AE AE AE AE WHEEL MOTOR CAPACITOR HEAT EXCHANGER GROUP 26 HEAT EXCHANGER ASSEMBLY AS AS AS AS AS AS np HEAT EXCHANGER BRACKET AE AE AE AE AE AE MISCELLANEOUS GROUP np SILICONE RUBBER TUBING AE AE AE AE AE AE Page 7 of 12
8 NO. MODEL [-]GPJ [-]GPJ [-]GPJ [-]GPJ HEATING CAPACITY VARIATION A A A A BLOWER DESIGNATION R R R R AIRFLOW G J G J ELECTRIC GROUP 13 PRESSURE SWITCH DOOR SWITCH - Push Button LIMIT CONTROL (exposed) LIMIT CONTROL np LIMIT CONTROL (w/heater) ROLLOUT SWITCH BRACKET AE AE AE AE TRANSFORMER w/fuse np TRANSFORMER FUSE (small fuse) 9/16" np TRANSFORMER FUSE (large fuse) 1 9/16" INDUCER MOTOR BLOWER GROUP 20 BLOWER ASSEMBLY AS AS AS AS HOUSING AS AS AS AS MOTOR MOTOR MOUNT (4) AE AE AE AE WHEEL MOTOR CAPACITOR HEAT EXCHANGER GROUP 26 HEAT EXCHANGER ASSEMBLY AS AS AS AS np HEAT EXCHANGER BRACKET AE AE AE AE MISCELLANEOUS GROUP np SILICONE RUBBER TUBING AE AE AE AE of 12
9 GAS CONTROLS The Gas Controls listed below are specific to the [-]GPJ Furnace Ignition Control Type in ( ) HSI = Hot Surface Ignition NO DESCRIPTION EB (HSI) EC (HSI) EU (HSI) EV (HSI) EZ (HSI) 27 GAS VALVE INTEGRATED CONTROL BOARD np FLAME SENSOR IGNITOR np IGNITOR BRACKET AE AE AE AE AE np IGNITOR SHIELD AE AE AE AE AE Page 9 of 12
10 NOTES Page 10 of 12
11 NOTES Page 11 of 12
12 Printed in U.S.A. Air Conditioning Division P.O. Box Fort Smith, AR January R-02
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