KODIAK30. Reservedelsmanual Spare part manual. Gyldig fra maskinnummer: Valid from machine number:

Transcription

1 KODIAK30 Gyldig fra maskinnummer: Valid from machine number: Reservedelsmanual Spare part manual Version Maskinnr. / Machine no. Del / Part Side / Page Elkasse montage / Stativ / Machine column el-box mount Elkasse / el-box Elkasse / el-box print i frontpanel / Frontpanel / Front panel PCB in front panel El-diagram rettet / el. diagram corrected El-diagram / Electrical diagram Kedeldetektering / Stativ / Machine column Bowl detection El-diagram rettet / el. diagram corrected El-diagram / Electrical diagram Nødstop nyt / Emergency stop,new Frontpanel / Front panel Round Kedel / bowl Værktøj / accessories DK EN Varimixer A/S Kirkebjerg Søpark DK-20 Brøndby Denmark P: E: info@varimixer.com Ordrenummer: Dec. 2018

2 INDHOLDSFORTEGNELSE 2 CONTENTS TRANSMISSION... TRANSMISSION... 3 LØFTESYSTEM... LIFTING SYSTEM... KEDELARME... BOWL ARMS... SIKKERHEDSSKÆRM... SAFETY GUARD... 7 RØREHOVED... PLANETARY HEAD... 8 HJÆLPETRÆK... ATTACHMENT DRIVE STATIV fra maskinnr MACHINE COLUMN from machine no STATIV mellem nr MACHINE COLUMN STATIV til maskinnr MACHINE COLUMN to machine no ELKASSE fra maskinnr ELECTRIC-BOX from machine no ELKASSE til maskinnr ELECTRIC-BOX to machine no FRONTPANEL fra maskinnr FRONT PANEL from machine no FRONTPANEL, hj.træk fra maskinnr FRONT PANEL, att. drive from machine no FRONTPANEL til maskinnr FRONT PANEL to machine no FRONTPANEL, hj.træk til maskinnr FRONT PANEL, att. drive to machine no KABLER... CABLES... 2 VÆRKTØJ... ACCESSORIES El-diagram... Electrical diagram... 28

3 TRANSMISSION 3 TRANSMISSION ITEM QTY Part number Name Name UK Sælges som/sold as 1 1 CR30-90 Micro-V PJ Micro-V PJ CR Motor plade Mounting plate motor 3 1 CR Remskive ø112 med bøsning Pully ø112 with bush STA71 Sekskantskrue med flange M8x1 Hex cap screw M8x1 10 STA70 Sekskantskrue med flange Mx1 Hex cap screw Mx1 1 CR Remskive ø3 med bøsning Pully ø3 with Bush 7 1 CR30-8 Motor 1 faset Motpor 1 phase

4 LØFTESYSTEM LIFTING SYSTEM ITEM QTY Part number Name Name UK Sælges som/sold as 1 1 CR30-.1 Løfte møtrik Lifting nut CR M 2 1 STA80 Møtrik M10 Hexagon nut M10 CR M 3 1 STA21 Lejebøsning MB2030DU Bearing MB2030DU 1 STA20 Fjerdersplit ø2, Spring cotters for bolt ø2, 1 CR Løfte bolt Lifting bolt CR M 2 CR30-8. Bøjleaksel Shaft 7 STA310 Seegerring A2 Circlip A2 8 1 CR30-3M Krumtap arm monteret Crankshaft 9 1 CR30-8. Dæmper travers Absorber crossbar 10 1 CR30-0 Oliedæmper med Cap Shock absorber with Cap 11 1 CR Fjeder for NSF Spring wire 12 1 CR30-2M Løftehåndtag samlet Lifting arm STA70 Sekskantskrue med flange Mx1 Hex cap screw Mx1 1 1 CR30-23M 30L Bøjle Bearbejdet 30L Bowlarm Machined 1 STA97 Cylinder skrue M3x1 Socket head screw M3x1 1 1 STA00 Skive ø10,-ø20x Flatwasher ø10,-ø20x 17 1 CR Dækprop for løftearm Cover for liftarm 18 2 STA308 Seegerring A20 Retainningring A20

5 LØFTESYSTEM LIFTING SYSTEM 13 9 A ( 0,30 : 1 ) CR M A 7 11

6 KEDELARME BOWL ARMS ITEM QTY Part number Name Name UK Sælges som/sold as 1 1 CR30-23M Bøjle monteret med tappe Bowl arm mounted with pins CR30-23M 1

7 7 SIKKERHEDSSKÆRM SAFETY GUARD ITEM Part number Name DK Name UK Sælges som / Sold as 1 CR30P-22 Aftagelig plast skærm Removeable plastic cover CR30P-22 1

8 RØREHOVED 8 PLANETARY HEAD ITEM QTY Part number Name Name UK 1 1 STA0 Stift ø8x2-ks Dowel pin ø8x2-ks 2 2 STA31 Seegerring J Retainningring J 3 1 HK201 Nåleleje ø20-ø2x1 Needel bearing RS Sporkugleleje 00 2RS ø30-øx13 Ballring RS Sporkugleleje 20 2RS ø30-ø2x1 Ballring 20 2 STA318 Seegerring J2 Retainningring J2 7 1 R20-23 Aksialskive LS173 Axial washer 8 1 LR17 Bøsning LR17x20x20, Bushing 9 1 STA370 Springring SW17 Circlip SW R20-32 Mellemhjul 1 Toothwheel R20-31 Mellemhjul Toothwheel 12 1 STA2008 Pasfeder xx3 Shaft key 13 1 CR30-37 afstandsbøsning f. CR30 Distancering f. CR STA31 Seegerring A30 Circlip A RN20-1 Tandkrans - bearbejdet Toothwheel - machined 1 1 R1-109 Fjeder bajonetlås Spring bajonet 17 1 R20-10 Kugle 1/" Ball 1/" 18 3 STA2 Cylinder skrue M8x30 Socket head screw M8x CR30-108R Tætningsring Gx2x Sealingring Gx2x 20 1 RN Svøb 20L Shawl 20L 21 1 CR30-3 Afstandsring Distance ring 22 STA38 Cylinder skrue M8x3 Socket head screw M8x STA0 Fjederskive M8 Helical springlock washer M8 2 1 STA729 Cylinder skrue M8x Socket head screw M8x 2 1 Sælges som RN20-3.7Z Sold as RN20-3.7Z 2 Sælges som CR30-2Z Sold as CR30-2Z 2A 1 Sælges som CR Z Sold as CR Z 2B 1 Sælges som CR Z Sold as CR Z 27 1 Sælges som CR30-30.Z Sold as CR30-30.Z 27A 1 Sælges som CR30-30.Z Sold as CR30-30.Z 28 1 Sælges som CR30-33Z Sold as CR30-33Z 29 1 Sælges som CR30-3Z Sold as CR30-3Z 30 1 Sælges som RN20-101Z Sold as RN20-101Z 31 1 Sælges som RN20-101Z Sold as RN20-101Z 32 1 Sælges som RN20-101Z Sold as RN20-101Z 33 1 Sælges som 2CR20-10Z Sold as 2CR20-10Z CR30-2M Rørehoved komp. Planetary head compl. CR30-2.1M Rørehoved komp. forber. f. skraber Planetary head compl. prep. f. scraber RN20-3.7Z Hovedleje monteret front Main bearing mounted front CR30-2Z Ekcentrikhoved komp. Eccentric head compl. CR Z Ekcentrikhoved mont. Eccentric head assy. CR Z Ekcentrikhoved mont. forber. f. skr. Eccentric head assy. prep. f. scr. CR30-30.Z Hovedaksel komp. f. hjælpetræk Mainshaft assy. for att. drive CR30-30.Z Hovedaksel komp. Ikke f. hjælpetræk Mainshaft assy. not for att. drive CR30-33Z Bajonetaksel kompl. Bajonetshaft assy. CR30-3Z Eksentrisk skive monteret Exentric disc mounted RN20-101Z Nåleleje kompl. 181/LR1 Needel bearing comppl. 181/LR1 2CR20-10Z Bajonet for skraber komp. Bajonet for scraber compl.

9 9 RØREHOVED PLANETARY HEAD A A 2B CR30-2M CR30-2.1M RN20-3.7Z CR30-2Z CR Z CR Z CR30-30.Z CR30-30.Z CR30-33Z CR30-3Z RN20-101Z 2CR20-10Z

10 HJÆLPETRÆK 10 ATTACHMENT DRIVE ITEM QTY Part number Name Name UK Sælges som/sold as 1 1 RN Lejehus hjælpetræk bearbejdet Bearring house machined RN20-10.Z 2 1 STA31 Cylindrisk stift ø8x20 DIN32 Dowel pin ø8x20 DIN CR30-0.1R Hjælpetræksaksel CR30 Attachmentdrive shaft CR30 CR30-0.1Z 1 RN20-37 afstandsbøsning Distance bushing 1 R Afstandsrør Spacer 1 RN20-9 Snekkehjul Worm wheel RS Sporkugleleje 00 2RS ø2-ø7x12 Ballring 00 2RS 8 1 STA2031 Pasfeder 8x7x30 Feather Key 8x7x STA310 Seegerring A2 Circlip A STA312 Sikringsring J 7x1.7 Circlips Type J 7x1, STA3127 O-ring øx2 O-ring øx CR30-8. Hjælpetræksadaptor Attachmentdrive adaptor 13 1 R1-21 Blinddæksel Blindcover 1 1 STA1 M10 Fingerskrue M10 Handscrew 1 3 STA3 Cylinder skrue M8x0 Socket head screw M8x0 1 STA038 Center fjederskive ø8 Spring lock washer ø R1-21 Blinddæksel Blindcover

11 HJÆLPETRÆK 11 ATTACHMENT DRIVE RN20-10.Z CR30-0.1Z

12 STATIV Fra maskinnummer MACHINE COLUMN From machine number ITEM QTY Part number Name Name UK Sælges som/ Sold as 1 1 CR R Rørehoved plade overdel Planetaryhead plate upper part 2 1 STA70 Sekskantskrue med flange Mx1 Hex cap screw Mx1 3 STA707 Cylinder skrue Mx1 Socket head screw Mx1 1 CR30-30 NSF plade NSF Coverplate 2 SN20-31 Mikro switch CE U Micro switch CE U CR Microswitch ring Microswitch ring 7 1 CR Ventilationscover Ventilationcover 8 2 STA700 Cylinder skrue Mx Socket head screw Mx 9 CR Justerbart ben Adjustable leg 10 1 CR30-21R Låg Top cover 11 3 STA71 Cylinder skrue Mx30 Socket head screw Mx30 12 STA97 Cylinder skrue M3x1 Socket head screw M3x STA3103 Skærm klemme Shield Clamp 1 1 STA310 Gennemføringstylle ø2, Rubber cable gland ø2, 1 1 CR Microswitch beslag Microswitch bracket CR30-110M 1 2 STA82 Låsemøtrik M8 Hexagon locknut M CR Vrider Wring 18 1 CR A Bagplade ETL - standard Backplate ETL - Standard CR30-2.1M 19 3 STA028 Mx20 Captive marineskrue M Captive marinescrew 20 1 Switch kedeldetektering med Switch bowl detection on CR20-111M beslag bracket 21 1 CR Switchhus nedre Switchhouse lower part 22 2 STA319 Sekskantskrue Mx3 Hex cap screw Mx STA837 Låsemøtrik M Rustfri Lock Nut M A2 2 1 CR Kedel detektor beslag CR20 Bowl detection bracket CR20

13 STATIV Fra maskinnummer MACHINE COLUMN From machine number A B CR20-111M CR30-2.1M 12

14 1 STATIV Fra og til maskinnummer MACHINE COLUMN From and to machine number ITEM Part number Name Name UK Sælges som/ Sold as 1 CR30-22R Stativ Machineframe welded 2 STA712 Cylinder skrue Mx1 Socket head screw Mx1 3 CR30-30 NSF plade NSF Coverplate SN20-31 Mikro switch CE U Micro switch CE U CR Microswitch ring Microswitch ring CR Ventilationscover Ventilationcover 7 STA700 Cylinder skrue Mx Socket head screw Mx 8 CR Justerbart ben Adjustable leg 9 CR30-21R Låg Top cover 10 STA71 Cylinder skrue Mx30 Socket head screw Mx30 11 STA97 Cylinder skrue M3x1 Socket head screw M3x1 12 STA3103 Skærm klemme Shield Clamp 13 STA310 Gennemføringstylle ø2, Rubber cable gland ø2, 1 CR Microswitch beslag Microswitch bracket CR30-110M 1 STA82 Låsemøtrik M8 Hexagon locknut M8 1 CR Vrider Wring 17 CR A Bagplade ETL - standard Backplate ETL - Standard CR30-2.1M 18 STA028 Fladrundhoved Captive skrue Mx20 Thruss head Captive screw Mx20 19 CR Gulv beslag CR Floor bracket CR CR30-2.1Z

15 STATIV Fra og til maskinnummer MACHINE COLUMN From and to machine number A B CR30-2.1M 11

16 STATIV Til maskinnummer MACHINE COLUMN To machine number ITEM QTY Part number Name Name UK 1 1 CR30-22R Stativ svejst Machineframe welded 2 1 CR Motor plade Mounting plate motor 3 2 STA712 Cylinder skrue Mx1 Socket head screw Mx1 1 CR30-30 NSF plade NSF Coverplate 2 SN20-31 Mikro switch EC Micro switch EC 1 CR Ventilationscover Ventilationcover 7 1 STA3103 Skærm klemme Shield Clamp 8 2 STA700 Cylinder skrue Mx Socket head screw Mx 9 CR Justerbart ben Adjustable leg 10 1 CR30-21R Låg Top cover 11 STA71 Sekskantskrue med flange M8x1 Hex cap screw M8x STA70 Sekskantskrue med flange Mx1 Hex cap screw Mx STA71 Cylinder skrue Mx30 Socket head screw Mx30 1 STA97 Cylinder skrue M3x1 Socket head screw M3x1 1 1 STA310 Gennemføringstylle ø2, Rubber cable gland ø2, 1 1 CR30-110M Switch beslag komplet Switch bracket complete 17 2 STA82 Låsemøtrik M8 Hexagon locknut M8 Sælges som/ sold as

17 STATIV Til maskinnummer MACHINE COLUMN To machine number B 3 A 1 9 B ( 0,30 : 1 ) A ( 0,3 : 1 )

18 18 ELKASSE ELECTRIC-BOX Fra maskinnummer From machine number Ab Maschinennummer ITEM Part number Name Name UK 1 STA7210 Stik brønd Socket 2 CR30-01 Frekvensomformer Inverter 3 CR30-2 Bagkasse frekvensomformer Converter box CR A Bagplade ETL - Standard Backplate old model STA819 Møtrik M Hexagon nut M R20E-10.1 Tyco AMP connector (P-female) Tyco AMP connector (P-female) Sælges som/ Sold as CR M 7 R20E-10.8 Mini Fit Jr (8P-Male) Mini Fit Jr (8P-Male) CR M 8 CR30-02 Skærm beslag Shield bracket 9 STA803 Vingemøtrik M Wingnut M 10 RN20E-18.9 Sikring 10Amp Fuse 10Amp 11 STA9000 Mx10 specielskrue Mx10 Special screw 12 STA7211 Sikringslås 3mm Clips 3mm 13 CR M Jordkabel med Ringkabelsko M Grounding cable with connectors M 1 STA11 Kabelholder selvklæbende 3M nr.790 Cable Holder self-adhesive 3M 790 Bagkasse frekvensomformer ETL 1 CR30-2.1M Box converter ETL complete monteret CR30-2.1M

19 ELKASSE 19 ELECTRIC-BOX Fra maskinnummer From machine number Ab Maschinennummer CR30-2.1M 1 Monteres med 3 x STA028 + CR / Mounted with 3 x STA028 + CR

20 20 ELKASSE ELECTRIC-BOX Til maskinnummer To machine number Bis zur Maschinennummer ITEM Part number Name Name UK 1 STA7210 Stik brønd Socket 2 CR30-01 Frekvensomformer Inverter 3 CR30-2 Bagkasse frekvensomformer Converter box STA310 o-ring snor ø o-ring cord ø CR Bagplade (Gl. model) Backplate old model STA819 Møtrik M Hexagon nut M 7 R20E-10.1 Tyco AMP connector (P-female) Tyco AMP connector (P-female) Sælges som/ Sold as CR M 8 R20E-10.8 Mini Fit Jr (8P-Male) Mini Fit Jr (8P-Male) CR M 9 CR30-02 Skærm beslag Shield bracket 10 STA803 Vingemøtrik M Wingnut M 11 RN20E-18.9 Sikring 10Amp Fuse 10Amp 12 STA9000 Mx10 specielskrue Mx10 Special screw 13 STA7211 Sikringslås 3mm Clips 3mm 1 CR M Jordkabel med Ringkabelsko M Grounding cable with connectors M Bagkasse frekvensomformer 1 CR30-2M Box converter complete CR30-2M monteret

21 ELKASSE 21 ELECTRIC-BOX Til maskinnummer To machine number Bis zur Maschinennummer CR30-2M 1

22 FRONTPANEL 22 FRONT PANEL Fra maskinnummer From machine number Ab Maschinennummer ITEM QTY Part number Name Name UK Sælges som/sold as 1 1 CR Front panel Front panel 2 1 CR30-3 Bagkasse kontrolprint Controllerprint box 3 1 CR30-01 Controlprint Controlprint 1 CR Nødstop Emergency stop 2 STA72 Panhovedeskrue torx M3x8 pan head screw M3x8 3 STA73 Panhovedeskrue torx M3x12 pan head screw M3x CR30-19 Frontfolie Frontfoil 8 1 CR30-01M Frontpanel komplet Frontpanel complete CR30-01M 8

23 FRONTPANEL, hjælpetræk 23 FRONT PANEL, attachment drive Fra maskinnummer From machine number Ab Maschinennummer ITEM QTY Part number Name Name UK Sælges som/sold as 1 1 CR30-01 Controlprint Controlprint 2 1 CR Nødstop Emergency stop 3 1 CR Front panel Front panel 1 CR30-3 Bagkasse kontrolprint Controllerprint box 1 CR Hjælpetrækspakning Attachmentdrive collar 2 STA72 Panhovedeskrue torx M3x8 pan head screw M3x8 7 3 STA73 Panhovedeskrue torx M3x12 pan head screw M3x CR Frontfolie HJT Frontfoil HJT 9 1 CR M Frontpanel komplet Frontpanel complete CR M 9

24 FRONTPANEL 2 FRONT PANEL Til maskinnummer To machine number Bis zur Maschinennummer ITEM QTY Part number Name Name UK Sælges som/sold as 1 1 CR Front panel Front panel 2 1 CR30-3 Bagkasse kontrolprint Controllerprint box 3 1 CR30-1 Controlprint Controlprint 1 CR Nødstop Emergency stop 2 STA72 Panhovedeskrue torx M3x8 pan head screw M3x8 3 STA73 Panhovedeskrue torx M3x12 pan head screw M3x CR30-19 Frontfolie Frontfoil 8 1 CR30-1M Frontpanel komplet Frontpanel complete CR30-1M 8

25 FRONTPANEL, hjælpetræk 2 FRONT PANEL, attachment drive Til maskinnummer To machine number Bis zur Maschinennummer ITEM QTY Part number Name Name UK Sælges som/sold as 1 1 CR30-1 Controlprint Controlprint 2 1 CR Nødstop Emergency stop 3 1 CR Front panel Front panel 1 CR30-3 Bagkasse kontrolprint Controllerprint box 1 CR Hjælpetrækspakning Attachmentdrive collar 2 STA72 Panhovedeskrue torx M3x8 pan head screw M3x8 7 3 STA73 Panhovedeskrue torx M3x12 pan head screw M3x CR Frontfolie HJT Frontfoil HJT 9 1 CR30-1.1M Frontpanel komplet Frontpanel complete Material ault tic drawing text drawing text drawing text 2 drawing text CR30-1.1M 9

26 KABLER 2 CABLES QTY Part number Name Name UK 1 CR M Jordkabel Ground Cable 1 CR M Jordkabel 0mm Ground Cable 0mm 1 CR M Jordkabel med Ringkabelsko M Grounding cable with connectors M 1 CR M Kabel Stikbrønd til FOF Connecting Cable 1 CR M Frekvensomformer kabel Frequency Converter Cable 1 CR30-2 Hovedkredskabel Main Cable CR M CR M CR M CR M CR M CR30-2

27 VÆRKTØJ 27 ACCESSORIES ITEM Part number Name Name UK 1 CR30-7M Kedel 30L Bowl 30L 1A CR30-7.2M Kedel 30L gammel version Bowl 30L old version 2 CR30-7AM Kedel 30/1L Bowl 30/1L 2A CR30-7.2AM Kedel 30/1L gammel version Bowl 30/1L old version 3 CR30-78M 30L krog, rustfri 30L hook, stainless steel CR30-78AM 30/1L krog, rustfri 30/1L hook, stainless steel CR M 30L spartel, rustfri 30L flat beater, stainless steel CR AM 30/1L spartel, rustfri 30/1L flat beater, stainless steel 7 CR M 30L ris 30L whip 8 CR AM 30/1L ris 30/1L whip 9 2CR30P 30L skraber komplet 30L scraper complete 10 2CR30AP 30/1L skraber komplet 30/1L scraper complete 11 2CR L skraberblad 30L scraper blade 12 2CR30-20A 30/1L skraberblad 30/1L scraper blade 13 22CR30 Kedelvogn Kodiak 30L Bowl truck Kodiak 30L OBS ITEM 1, 1A and 2, 2A Kedlen er blevt modificeret omkring maskinnummer For at bestille den rigtige kedel skal målet på nedenstående tegning (9/10 mm) kendes. The bowl has been modified round machine number To be sure to order the right bowl, you must know the measure shown on the drawing below (9/10 mm) 9mm 1, 2 3,, 7, 8 10mm 1A, 2A 9, 10 11, 12 13

28 28 Fra maskinnummer From machine number Ab Maschinennummer Wire code, IEC/EN 077 RD RD OG PURPLE WH VT Projekttitel: Kunde: Sidetitel: Filnavn: Sideref.: PC SCHEMATIC Automation Kodiak VL1C Sagsnr.: Projektrev.: Side DCC: Målestok: 1:1 Diagram Tegningsnr.: 01 Siderev.: Forrige side: Konstr. (projekt/side): CE / CE Sidst udskrevet: Næste side: Godk. (dato/init): Sidst rettet: Antal sider ialt: 17 BN BL GY YEGN GY RD YE BN BU GY RD YE BN BU OG Emergency Stop switch Controller Communication & Safety Motor Control PE Frame shielded cable PE Frame Switch Bowl detection CR10-111M switch Safety guard Switch main circuit cable Inverter box CR30-2.1M Inverter box cable 230VAC Power socket Mixer Fuse 20V/10A -X1 BL WH GN YEGN YELLOWGREEN Inverter box -X3 Main motor 1,2 kw (PTO)

29 29 Til maskinnummer To machine number Bis zur Maschinennummer Wire code, IEC/EN 077 RD RD OG PURPLE WH VT BL WH GN YEGN YELLOWGREEN Inverter box Projekttitel: Kunde: Sidetitel: Filnavn: Sideref.: PC SCHEMATIC Automation Kodiak VL1C Sagsnr.: Projektrev.: Side DCC: Målestok: 1:1 Diagram Tegningsnr.: 01 Siderev.: Forrige side: Konstr. (projekt/side): CE / CE Sidst udskrevet: Næste side: Godk. (dato/init): Sidst rettet: Antal sider ialt: 17 BN BL GY YEGN GY RD YE BN BU GY RD YE BN BU OG Emergency Stop CE switch Controller Communication & Safety Motor Control PE Frame shielded cable PE Frame Safety guard Switch main circuit cable Inverter box CR30-2.1M Inverter box cable 230VAC Power socket Mixer Fuse 20V/10A Main motor 1,2 kw (PTO)

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