80 Tonnes & Under. Restriction: 20 Tonnes & Under. CraneSafe Certification
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1 Load Chart LEARNING GUIDE mobile hydraulic CRANE 80 Tonnes & Under Restriction: 20 Tonnes & Under Lorain LCD-150 Mobile Hydraulic 80 Tonnes & Under (Res 20 Tonnes) LEARNING GUIDE LC.M80R20.LRLCD150.PEX1.LG1 6 November Fulford Harbour Group Tel:
2 Introduction These 3 questions are for you to use to help get ready for the load chart part of the assessment for Mobile Hydraulic 80 Tonnes & Under (Restriction: 20 Tonnes). The questions your assessment will be different from these but will be presented in the same format as these questions. With the questions are the answers with the relevant load charts. The answers explain how we arrived at the correct answer and you can use this to help work through any questions you may have gotten incorrect. We have not included all of the charts for this crane - but everything you need to answer the questions is included. You do not need the crane manual or full load chart package to answer the questions. Specifications 1/2 inch 6 x 19 IWRC, IPS, load line on main winch (main boom lifts) 1/2 inch Rotation Resistant line auxiliary winch (jib lifts) Copyright 2009 Fulford Harbour Consulting Ltd. All material in this document is, unless otherwise stated, the property of Fulford Harbour Consulting Ltd. Copyright and other intellectual property laws protect these materials. Reproduction or transmission of the materials, in whole or in part, in any manner, without prior written consent of the copyright holder, is a violation of copyright law. Printed copies of this document may be made, solely for personal, noncommercial use. Individuals must preserve any copyright or other notices contained in or associated with them. Users may distribute such copies to others, in electronic or printed form, without charge, without prior written consent of Fulford Harbour Consulting Ltd. Contact information for requests for permission to reproduce in any altered state, electronic or otherwise, or distribute for a charge or other consideration, this document or any other materials produced by Fulford Harbour Consulting Ltd are as listed below: Fulford # Huston Road, Delta, BC, V4G 1C2, Canada Toll free: Lower Mainland: Fax: info@fulford.ca + Fulford Harbour Group LG2
3 Load Chart Questions 1. What is the crane s net capacity based on the following configuration? Main boom extended to 30 feet 2 sheave block main boom Radius 15 feet Rigging 60 lbs Over the front quadrant Outriggers fully extended and set? Answer: pounds 2. What is the crane s maximum radius based on the following configuration? Main boom extended to 52 feet Load weight 5,900 lbs 3 sheave block main boom Rigging 100 lbs Lift in the over the front quadrant Outriggers fully extended and set? Answer: feet + Fulford Harbour Group LG3
4 3. What is the crane s lowest boom angle based on the following configuration? Main boom extended to 48 feet Load weight 4,200 lbs Hook ball main boom Rigging 80 lbs Lift in the over the side quadrant Outriggers fully extended and set? Answer: degrees 4. What is the maximum load that can be lifted based on the following configuration? Main boom extended to 52 feet 2 sheave block main boom 15 foot jib erected with hook and ball Rigging 80 lbs Radius 27 feet Lift from main boom over the side quadrant Outriggers fully extended and set? Answer: pounds + Fulford Harbour Group LG4
5 5. What is the crane s net capacity based on the following configuration? Main boom extended to 48 feet JIb erected with 15 degree offset Hook and ball jib Rigging 40 lbs Main boom angle 52 degrees Outriggers fully extended and set? Answer: pounds 6. What is the longest boom length and radius the load can be picked and carried at creep speed? Load weight 3,900 lbs 2 sheave block main boom Rigging 80 lbs? Answer: Main Boom Length feet Radius feet? + Fulford Harbour Group LG5
6 7. Name 7 precautions that must be addressed in a pick and carry operation. Answer: Fulford Harbour Group LG6
7 Load Charts + Fulford Harbour Group LG7
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17 Load Chart Answers Q1 Net Capacity To find the gross capacity you must check the capacity 22 feet main boom length a 15 foot radius in the over the front quadrant: 14,500 lbs. You must also check the capacity 36 feet boom length a 15 foot radius in the over the front quadrant: 14,900 lbs. NOTE: #2 Operation applies when either radius or boom length, or both, are between listed values, the smaller of the two listed load ratings shall be used. Net Capacity = Gross Capacity Weight of Load Handling Devices Deductions (Weight of Load Handling Devices) 2 sheave block 325 lbs Rigging 60 lbs 385 lbs Gross Capacity: 14,500 lbs Net Capacity: 14, = 14,115 lbs Q2 Maximum Radius Maximum Radius = Load Weight + Load Handling Devices Gross Load Load weight 5,900 lbs 3 sheave block 350 lbs Rigging 100 lbs 6,350 lbs Go to the over the front quadrant a boom length of 52 feet then follow the column down until you come to a capacity that s equal to or greater than the gross load of 6,350 lbs. Maximum Radius: 25 feet + Fulford Harbour Group LG17
18 Q3 Lowest Boom Angle Gross Load on Crane = Load Weight + Load Handling Devices Gross Load Load weight 4,200 lbs Hook ball 121 lbs Rigging 80 lbs 4,401 lbs NOTE: #2 Operation applies. At the 36 foot boom length at 0 degrees. The capacity is 4,500 lbs which is more than the gross load on the crane in the over the side quadrant. At the 52 foot boom length at 49.4 degrees. The capacity is 5,600 lbs which is more than the gross load on the crane in the over the side quadrant. The higher of the two boom angles applies to determine the lowest boom angle the gross load can be boomed down. Lowest Boom Angle: 49.4 degrees Q4 Maximum Load Because the 27 foot radius is between values listed, you must go to the next longer radius of 30 feet to determine gross capacity. Maximum Load to be Lifted = Gross Capacity Load Handling Devices Deductions (Load Handling Devices) 2 sheave block 325 lbs Hook ball x 2 (see note) 242 lbs Rigging 80 lbs 647 lbs Gross Capacity at a 27 foot radius: 5,100 lbs Maximum Load = 5, = 4,453 pounds NOTE: #6 Operation applies. When jibs are erected but unused, add two (2) times the weight of any hook block, slings and auxiliary lifting devices the jib head to the load. + Fulford Harbour Group LG18
19 Q5 Maximum Load Because the boom angle is between values listed, you must go to the next lower boom angle of 51 degrees to determine gross capacity. Net Capacity = Gross Capacity Load Handling Devices Deductions (Load Handling Devices) Hook ball 121 lbs Rigging 40 lbs 161 lbs Gross Capacity at 51 degrees, 15 degree offset: 3,100 lbs Net Capacity = 3, = 2,939 lbs Q6 Boom Length & Radius at Creep Speed Gross Load Load weight 3,900 lbs 2 sheave block 325 lbs Rigging 80 lbs 4,305 lbs Main Boom Length: 52 feet Radius: 20 feet Q7 Pick & Carry See notes 4 and 5 on set up for pick and carry. + Fulford Harbour Group LG19
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