175 mm 120 mm T r a n s p o r t Product Range
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1 T r a n s p o r t Product Range
2 Gardner Denver Gardner Denver is a market leader in both air pressure and vacuum generation with decades of experience in many markets and industries. The Transport Business Unit, part of the Compressor Division, primarily manufactures equipment for loading and unloading liquids and dry bulk materials from road tankers, but also produces products for other mobile markets including air energy supply for road and rail. Engineered Products Blowers Compressors Fluid Transfer Thomas Products Transport Webster 2
3 The Gardner Denver Transport Business Decades of experience and a wide range of both standard and special solutions make Gardner Denver a strong and reliable partner. Proactive product development with leading market designs and a customer orientated focus, we work with you to build long lasting business and the greatest benefits for all parties. Gardner Denver Innovative solutions for transport Equipment for Transport Liquid Transfer Dry Bulk Transfer Air Power Compressors Vacuum Pumps Cargo Pumps Blowers Compressors Rotary Valves Trains, Trams & Buses Highways & Utility Vans Systems Access Platforms Hydraulic Systems PTOs & Gearboxes Electric /Diesel Telescopic Articulated 3
4 Compressor Applications Using compressed air to discharge liquids from road tankers is the most efficient and economical method. The benefits are: Fast discharge rates, lower running costs, improved utilisation Lower maintenance, reduced operating costs Compressor not in contact/effected by the liquid, more versatile and flexible tanker fleet Gardner Denver Drum produces leading compressor designs to provide the flexibility and range of discharge performances required in these markets. 4
5 Liquid Transfer > Compressors SL15/20 GD150 SC200 J200 Type Compressors Liquid Discharge 5 Liquid Transfer
6 Liquid Transfer > Compressors Compressors SL15 / 20 Series Wittig brand Compact, cast-iron, air-cooled, oil-lubricated vane designs Direct, hydraulic, e-motor and engine drive Liquid slurry/sewage collection and discharge from small vacuum/pressure tanks Discharge of pressure/vacuum tanks in combination with larger vacuum pumps Flowrate to 145 m 3 /hr (85 CFM) at 1500rpm, 2 bar g (29 psi g) GD150 Drum brand Compact, st.st rotor, anodised aluminium body and sideplates, air cooled, oil free vane design Direct, hydraulic, e-motor and engine drive Low viscosity liquid discharge from multi-purpose tank-trucks and other tank containers Highly corrosion resistant, light weight Flowrate to 117m 3 /hr (69 CFM) at 1600rpm, 2.5 bar g (36 psi g) 6
7 Liquid Transfer > Compressors Compressors SC200 Drum brand Compact, oil-free, contactless screw design Direct, hydraulic, e-motor and engine drive Low viscosity liquid discharge from multi-purpose tank-trucks and other tank containers Low maintenance, non-wearing compression bore components, flexible mounting options Flowrate to 150m 3 /hr (88 CFM) at 1800rpm, 2.5 bar g (36 psi g) J200 Drum brand Air-cooled, nickel rotor, aluminium body and sideplates, oil-free vane design Direct, hydraulic, e-motor and engine drive Higher flow, low viscosity bulk liquid discharge from tank-trucks Flowrate to 250m 3 /hr (147 CFM) at 1600rpm, 2.5 bar g (36 psi g) 7 Liquid Transfer
8 Vacuum Applications By evacuating the air from a tank, sewage and other liquids can be drawn inside. The Wittig range of vacuum pumps are high quality market leaders in the road tanker industry, employing different design technologies to produce the most efficient and effective loading performance. High efficiency air-cooled vane designs, consistent flows maintained at deep vacuums Quiet, efficient, low temperature, water-cooled vane designs, high vacuums and consistent flows achievable on vacuum/jetting tanks Ultra-quiet liquid ring designs, high flows, low temperatures, fast loading, excellent solution for the most versatile vacuum/jetting tankers 8
9 Liquid Transfer > Vacuum Pumps SL / SLS RFL RFW Aqualine Type Vacuum Pumps Solid object lifting Small-slurry and sewage vehicles Medium-sized mud and sewage vehicles Combined high-pressure, vacuum and jetting vehicles 9 Liquid Transfer
10 Liquid Transfer > Vacuum Pumps Vacuum Pumps SL/SLS Series Wittig brand Compact, air cooled, oil lubricated vane designs Direct, belt, hydraulic, e-motor and engine drive Liquid slurry/sewage collection and discharge from small vacuum/pressure tanks Discharge of pressure/vacuum tanks in combination with larger vacuum pumps Flowrate up to 310m 3 /hr (182 CFM) at 1500rpm, 600 mbar/ 60% (18 Hg) vacuum Maximum vacuum to 800 mbar/80% (24 Hg) RFL Series Wittig brand Air-cooled, oil-lubricated vane designs Direct, belt, hydraulic, e-motor and engine drive Liquid slurry, sewage, waste collection and discharge from medium sized vacuum/ pressure tanks Flowrate up to 640m 3 /hr (377 CFM) at 1500rpm, 600 mbar/ 60% (18 Hg) vacuum Maximum vacuum to 800 mbar/80% (24 Hg) 10
11 Liquid Transfer > Vacuum Pumps RFW Series Aqualine Series Aqualine Series Wittig brand Compact, water cooled, oil-lubricated vane design Direct, belt, hydraulic and e-motor drive Waste collection tankers and combined suction/jetting vehicles Flowrate up to 1540 m 3 /hr (906 CFM) at 1500rpm, 600 mbar/60% (18 Hg) vacuum Maximum vacuum to 950 mbar/80% (28.5 Hg) Wittig brand Oil-free, quiet, liquid ring design Direct, belt, hydraulic and e-motor drive Large-volume sludge collection and combined suction/jetting vehicles Flowrate up to 2075 m 3 /hr (1221 CFM) at 1500rpm, 600 mbar/60% (18 Hg) vacuum Maximum vacuum to 900 mbar/90% (27 Hg) Wittig brand Oil free, quiet, liquid ring design in steel Direct, belt, hydraulic and e-motor drive Larger-volume sludge collection and combined suction/jetting vehicles Flowrate up to 3065 m 3 /hr (1803 CFM) at 1500rpm, 600 mbar/60% (18 Hg) vacuum Maximum vacuum to 900 mbar/90% (27 Hg) 11 Liquid Transfer
12 Cargo Pump Applications Legislation, low pressure tanks, difficult discharge conditions or highly sensitive products can require that a cargo pump is used to discharge liquids from road tankers and containers. The Gardner Denver Transport business provides a range of cargo pumps to discharge liquids when compressors are unsuitable. Cast iron, helical gear, general purpose pumps, low maintenance, very flexible Cast iron, tri-lobe, low maintenance, very flexible Stainless steel, tri-lobe, low maintenance, efficient, versatile, flexible designs with many build and seal options. For use with clean (foodstuff) or corrosive liquids 12
13 Liquid Transfer > Cargo Pumps Mercury 3 Pluto 3 SSP STP20 Type Cargo Pumps Liquid discharge 13 Liquid Transfer
14 Liquid Transfer > Cargo Pumps Cargo Pumps Mercury 3 Drum brand Compact, cast iron, internal bronze bearing, helical gear pump Direct, hydraulic and e-motor drive Low to very high viscosity liquid discharge from general purpose road tankers, low maintenance Pluto 3 Drum brand Compact, cast iron, internal bearing, lobe pump Direct and hydraulic drive Low to very high viscosity oil products from road tankers Flowrate up to 835 l/min (184 UK gpm) at 1000rpm Maximum pressure 7 bar (101.5 psi) Flowrate up to 985 l/min (217 UK gpm) at 1000rpm Maximum pressure 7 bar (101.5 psi) 14
15 Liquid Transfer > Cargo Pumps SSP SSP brand (Netherlands, Germany, Belgium, & France) Compact, external bearing stainless steel lobe pump E-motor drive Low to very high viscosity food, chemical and difficult liquid delivery on stationary applications for road tankers and containers Flowrate up to 1765 l/min (388 UK gpm) Maximum pressure 20 bar (101.5 psi) STP20 Drum brand Compact, external bearing stainless steel lobe pump Direct, hydraulic and e-motor drive Low to very high viscosity food, chemical and difficult liquid discharge from road tankers and containers Flowrate up to 1050 l/min (231 UK gpm) Maximum pressure 10 bar (145 psi) 15 Liquid Transfer
16 Dry Bulk Discharge The most efficient way to discharge dry bulk materials from road tankers is by using compressed air to pressurise and fluidise bulk powders or blow bulk granules, pellets and feeds to storage silos. Gardner Denver Transport business offers a range of products to optimise discharge performance. Low pressure positive displacement machines, wide flow range, low pressure discharge of all materials from low pressure tanks or rotary valves High pressure, medium flow machines for fast discharge of powders and granules in the construction and food industries. High pressure, high flow machines for fast discharge of granules, pellets and feeds in the food, aggregate, plastcs and animal feed industries. Gardner Denver Cycloblower, Drum and Wittig brands all have a long successful history in dry product discharge. Together now in the Gardner Denver Transport business unit, we have market leading machines and designs to suit all applications and needs. 16
17 Dry Bulk Discharge Type RTL Bulkline XK D9000 Cycloblower T5 Dry Product Discharge Powders Granules Pellets Feeds Dry Bulk Discharge 17
18 Dry Bulk Discharge RTL Series Wittig brand Air-cooled, oil free vane compressor Direct, belt, hydraulic, e-motor and engine drive Bulk discharge of powder and granule products from road tankers Flowrate up to 580 m 3 /hr (341 CFM) at 1500rpm, 2 bar g (29 psi g) Bulkline 650 and 1000 Series Wittig brand Oil-free, screw rotor compressor in simple and acoustically enclosed packages Belt, hydraulic, e-motor and engine drive Low maintenance, efficient, contaminant free discharge of bulk powders, granules, pellets and feeds from road tankers using belt and other drives Flowrate up to 945 m 3 /hr (556 CFM) at 3600rpm, 2.5 bar g (36 psi g) 18
19 Dry Bulk Discharge XK12 and XK18 Series Drum brand Fan cooled, oil-free screw rotor compressor, simple and acoustically enclosed packages Direct in-chassis, e-motor and engine drive Low maintenance, efficient, contaminant free discharge of bulk powders, granules, pellets and feeds from road tankers using in-chassis direct drives Flowrate up to 1068 m 3 /hr (624 CFM) at 2 bar g Discharge pressure to: 2.5 bar g (36 psi g) XK bar g (32 psi g) XK18 D9000 Series Drum brand Enclosed, quiet, fan-cooled, oil-free, hook and claw compressor Belt and hydraulic drive Low noise, low maintenance, contaminant free discharge of bulk powders, granules and pellets from road tankers using belt and other drives Maximum inlet flow to 920 m 3 /hr (541 CFM) Discharge pressure up to 2 bar g (29 psi g) T5CDL9, 12 and 13 Series Cycloblower brand Low pressure, oil-free, helical/lobe blower Direct, belt, hydraulic, e-motor and engine drive Low maintenance, contaminant free discharge of bulk powders, granules, pellets and feeds from road tankers at up to 1.2 bar g (17 psi) continuously. Flowrate up to 1500 m 3 /hr (780 CFM) Discharge pressure up to 1.2 bar g (17 psi g) Dry Bulk Discharge 19
20 Air Power From inflating tyres and energising mobile tools for utility companies, to filling pressurised receiver tanks supplying air to operate braking systems, doors and cushioned suspensions on public transport, the advantages and need for mobile compressed air continues to increase. Gardner Denver Wittig and Airdrive brands utilise vane and screw technology to produce a range compressors with distinct customer advantages. Low noise, low weight, low vibration, essential in public transport and working environments. Highly efficient, low emissions, low operating costs Reliable long life, built to last, predictable maintenance, performance monitoring facilities Type Air Power Oil flooded screw ROL M Highways and utility vans/vehicles Trains, trams and buses 20
21 Air Power Utilities Utilities Tram: Operation of brakes, suspension, doors and wipers Air Power Train: Operation of brakes, suspension and doors. Bus: Operation of brakes, suspension, doors and wipers Road Rescue 21
22 Access Platforms Access to overhead works and utilities to undertake installation, maintenance and repair needs to be simple, safe and fast. Powered Access uses articulated and telescopic boom technology to produce a variety of lifting platforms for mounting/integrating with mobile vehicles for the city, factory and rural environment with added advantages and innovation. Articulated, robust construction, able to operate in the more industial environments Telescopic, moment sensing provides optimum outreach and better stability under different loading conditions such as more than one person, low maintenance icluding dry bearings means reduced operating costs. 22 Type Articulated boom Telescopic boom Access Platforms Van mounted Truck mounted Pick-up mounted Small booms
23 Access Platforms Telescopic Articulated Access Platforms Articulated Rural Network Maintenance 23
24 Systems Innovative mobile systems and controls are required to make the most efficient use of the limited space and fuel available. Understanding the market and applications at all levels is crucial and our long experience in the manufacture, installation, drive and control of equipment gives us a very experienced position. We use this experience to: choose the most successful and long-lasting equipment. select the necessary operating and safety controls comply with the various standards and legislation produce new equipment designs, e.g. new oil coolers or electronic controls install equipment for large or small contracts in our extensive facilities in the time scales required PTO Driveline Hydrapak Compressors /Blowers Others Type - - Systems PTO and specialised geared systems Oil coolers for hydraulic drive systems Electric motor/diesel engine drive 24
25 Systems Hydrapak, DH & MH, oil coolers Gardner Denver brand Hydraulic system formation, operation, protection and control PTO and specialised geared systems Webster Drives brand PTOs Driveline gearboxes Specialist systems Electric/Diesel Drives Simple, complete, standard and complex drives Truck and land based designs EU, US and World wide specifactions Controls and warning switches available Others Customised solutions for liquid - or dry bulk discharge Design, manufacture and installation in our extensive facilities Sophisticated operational- and security controls Pre-assembly packages for OEM or trailer builder supply 25
26 Service In the competitive market we work in, the cost to a business for a vehicle being off-the-road is high. Should a problem occur, we provide round-the-clock service support with extensive stocked spare parts to get the customer and product back in operation as soon as possible. What do we offer? Globally stocked genuine spare parts Service and maintenance kits Detailed commissioning Complete check and overhaul of your compressed air system Reliable, professional maintenance and service Personalised maintenance and service contracts Service training of customers and dealers Professional information and advice 26
27 Gardner Denver Customer Support Application, installation and maintenance are all crucially important to produce the best results in performance and economy, whilst also providing a long, reliable life. We are always ready to provide advice or training and can be easily contacted locally or globally. Some of the greatest strengths of the Gardner Denver Transport business are our wide installation and application experience, depth of market knowledge and customer support network. This full circle of experience and feed-back leads to the design, manufacture and supply of optimised products that meet the customers needs. The Gardner Denver Transport business is working hard on every question or problem, simple or challenging, to provide you, our customers, with the solutions you need to suceed. 27
28 T r a n s p o r t PO Box 178, Springmill Street, Bradford West Yorkshire, BD5 7YH, England Tel: +44 (0) Fax: +44 (0) Sales: +44 (0) Web: sales.gddrum@gardnerdenver.com Contact
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