EQUIPMENT GUIDE. Rvsd THIS GUIDE IS INTENDED FOR THE END USER. GEAR PLATE ASSEMBLY ELECTRIC MOTOR WIRING DIAGRAM DRUM SWITCH GFCI WARRANTY

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1 EQUIPMENT GUIDE Rvsd THIS GUIDE IS INTENDED FOR THE END USER. GEAR PLATE ASSEMBLY ELECTRIC MOTOR WIRING DIAGRAM DRUM SWITCH GFCI WARRANTY BH-USA assumes no responsibility or liability for installations and/or improper use of the equipment. This guide is intended to be used as a reference and general guideline only. BH-USA is not responsible for the design, construction or installation of docks, piers or lifts.

2 DO NOT RETURN THIS PRODUCT TO THE STORE WHERE IT WAS PURCHASED. If you are having problems, contact BH-USA customer support, PS-STOP-1 RVSD. 3/13 Please review this guide before returning product to BH-USA for warranty consideration. RETURN PRODUCT TO: BH-USA RETURNS 2368 FM 2087 N. Longview, Texas PRODUCT MUST BE SENT VIA GROUND and NOT through the U.S. POSTAL SERVICE. REQUIREMENT FOR OBTAINING A REPLACEMENT ON BH-USA WARRANTED ITEMS 1. DO NOT ATTEMPT TO RETURN THE DEFECTIVE MATERIAL TO THE DEALER WHO INSTALLED YOUR LIFT; ALL WARRANTY ISSUES MUST BE HANDLED DIRECTLY WITH BH-USA. 2. ITEM MUST BE RETURNED TO BH-USA AT CONSUMER S EXPENSE. DO NOT RETURN VIA UNITED STATES POSTAL SERVICE. PRODUCT MUST BE SHIPPED BACK TO BH-USA VIA GROUND (FED-EX, UPS, ETC.) 3. FOR WARRANTY CONSIDERATION, A LETTER DETAILING THE DEFECT AND A COPY OF THE ORIGINAL INVOICE MUST BE SENT ALONG WITH THE PRODUCT RETURN FORM THE ITEM WILL BE TESTED, AND IF DETERMINED TO BE UNDER WARRANTY, A REPLACEMENT WILL BE SENT. IF BH-USA DETERMINES THE ITEM IS NOT COVERED UNDER THE WARRANTY, THE CONSUMER WILL BE NOTIFIED; THE ITEM WILL BE RETURNED AT CONSUMER S EXPENSE IF REQUESTED. BH-USA Equipment Guide

3 LIFTING CAPACITY OF A FLAT-PLATE HOIST Factory ratings found on BH-USA flat-plate hoists are only accurate when using a 5 to 1 ratio from motor to pulley, and a 2-3/8'' diameter pipe with 1/4" cable. Altering any of these ratios will void the warranty! DO NOT EXCEED THE GEAR PLATE WEIGHT RATING Boat manufacturers disclose the dry weight of a boat. This number does not include the added weight of fuel and equipment, and in some cases, it does not include the weight of a boat s motor. If the boat is sitting on a cradle, the weight of the cradle must also be considered, as well as the pulleys and/or blocks. The Break-In Period New hoists must be run without the weight of the boat, for at least ten cycles for break-in. HELPFUL EQUATIONS TO FIGURE WEIGHTS FUEL WEIGHT = X 6 LB PER GALLON WATER = 8.4 LB PER GALLON TUNA TOWERS OR WAKE BOARD TOWERS = APPROXIMATELY 400 LBS CRADLES = 600 LBS EXAMPLE TO DETERMINE OVERALL WEIGHT DRY WEIGHT OF BOAT = 2900 LBS 40 GALLONS OF FUEL = 240 LBS 30 GALLONS OF WATER = 252 WAKEBOARD TOWER = 400 LBS GEAR (COOLERS, SKIS, ETC.) = 150 LBS STEEL I-BEAM BOAT CRADLE = 500 LBS = 4190 LBS In this situation a hoist rated over 4,190 lbs is needed to lift the boat. Weights are approximate and for use in this example only. All BH-USA gear plate assemblies have a capacity rating sticker. BBH-NO CAUTION: NOT for LIFTING HUMAN BEINGS. Motor must be properly grounded. Must meet all applicable electrical codes. Licensed electrician install and/or check electrical system before using. Lubricate large gear and grease fittings with heavy grease at all times. Pre-wired for 100 volts. Can be rewired for 220 volts. CAPACITY: BH lb. with 1 horsepower motor BH lb. with 1.5 horsepower motor BH lb. with 1.5 horsepower motor Double Pulleys BH-003 Rvsd This GEAR PLATE is rated up to 8500 lbs. DO NOT EXCEED RATED CAPACITY! *Capacity rating not solely based on unit horsepower. R Disconnect power supply to unit before servicing. R To insure quiet, low-wear operation, periodically grease unit. R Grease all four fittings. R Reapply grease to teeth of large gear. GREASE GREASE THE HOIST This hoist has not been greased at the factory to prepare it for use. You must grease this hoist before use. Only use BH-USA hoist grease. BH-USA Equipment Guide

4 REAd BEfORE InSTAllATIOn And use not for lifting HumAn BEInGS This hoist is not designed, nor intended to lift human beings, or to lift loads over areas where humans might be. NEVER use this hoist for any other application other than the one for which it is designed. proper InSTAllATIOn Of THE HOIST: THE following will void warranty And cause permanent damage TO THE HOIST: Welding the hoist to the structure; Using all four holes to mount the hoist; Mounting the hoist as load bearing; Mounting the hoist with the motor UP and not supported. For a full list of warrantable issues please refer to the equipment guide supplied with this hoist. BEfORE first use Grease the hoist with BH-USA grease. Tighten all set screws. Check back plate bearing to confirm that snap rings are seated and secure. Break-in your hoist. The hoist MUST be run a minimum of ten cycles before a load is placed on the hoist. If the hoist is not properly broken-in, it can cause permanent damage, and the hoist may squeal, typically in the downward cycle. maintaining your flat plate HOIST Never attempt to weld a hoist to the structure. The pipe should move freely in and out of the unit sleeve, if it does not, the unit is in a bind and will need to be re-installed and aligned. Properly grease the unit after each use. Do not operate the unit after a lifting cycle for at least 3 to 4 minutes. Always use two of the four bolt holes provided, drilling holes in the plate can warp the plate and void the warranty. Changing the diameter of the lifting pipe or any of the pulleys will alter the hoists' rating capabilities. Only use actual Boat Hoist Motors with an RPM of 1750 or less. BH-USA Equipment Guide

5 ELECTRIC MOTORS THIS GUIDE COVERS GENERAL INFORMATION ABOUT ELECTRIC MOTORS EXCLUSIVELY DISTRIBUTED BY BH-USA. Electric, flat-plate hoist motors reverse using a drum switch and operate at 150 volts or 230 volts at 1725 RPM. Electric boat hoists are not water tight. All BH-USA s boat lift motors have a start capacitor, mount with a standard 56 frame, and are totally enclosed non-venting (TENV), meaning all thermal protection has been removed, giving these motors a maximum 15 minute run time. Install the boat hoist motor with the capacitor facing down to avoid it filling with water and possibly damaging the motor. A properly installed motor will not have water in it. Evidence of water damage will void the BH- USA warranty. BH-USA assumes no responsibility or liability from improper wiring or misuse of equipment, and will only supply information for BH-USA equipment. BH-USA recommends only a licensed electrician wire or re-wire any electrical component. BH-USA MOTOR GENERAL SPECIFICATIONS 3/4 HP MODEL AMPS NEEDED AT 115 VOLTS = 11.4 AMPS NEEDED AT 230 VOLTS = 5.7 SERVICE FACTOR = 1.0 FRAME = 56 COMPLIANCE = UL MAX RUN TIME = 15 MIN 1 HP MODEL AMPS NEEDED AT 115 VOLTS = 15.2 AMPS NEEDED AT 230 VOLTS = 7.6 SERVICE FACTOR = 1.25 FRAME = 56 COMPLIANCE = UL MAX RUN TIME = 15 MIN 1.5 HP MODEL AMPS NEEDED AT 115 VOLTS = 18.2 AMPS NEEDED AT 230 VOLTS = 9.1 SERVICE FACTOR = 1.15 FRAME = 56 COMPLIANCE = UL MAX RUN TIME = 15 MIN WIRE SIZE CHART FOR ELECTRIC MOTORS BASED ON DISTANCE FROM SERVICE TO MOTOR WIRE REQUIREMENTS THAT ENABLE THE BH-USA HOIST TO OPERATE CORRECTLY WHEN LIFTING STRAIGHT LINE: NUMBER AMPS AMPS 50 FT 50 FT 100 FT 100 FT 200 FT 200 FT 300 FT 300 FT 400 FT 400 FT OF HP TO RUN TO RUN AT AT AT AT AT AT AT AT AT AT MOTORS 115V 230V 115V 230V 115V 230V 115V 230V 115V 230V 115V 230V 1 3/ #14 #14 #10 #14 #8 #12 #6 #12 #4 # #12 #14 #10 #14 #6 #12 #4 #12 #4 # #12 #14 #8 #12 #6 #10 #4 #10 #2 #8 2 3/ #10 #12 #8 #12 #4 #10 #2 #8 XX # #8 #10 #8 #10 #4 #10 #2 #6 XX # #8 #10 #6 #10 #2 #8 #0 #4 XX #2 Rvsd RL BH-USA Equipment Guide

6 MARATHON MOTORS (115VAC) (FORMERLY GENERAL ELECTRIC) 115VAC WIRING PROCEDURE FOR ¾ HP MARATHON MOTOR MODEL 5KC42JN0214 AND 1 HP MARATHON MODEL 5KC49PN0216. The following procedure is for wiring the pre-wired drum switch* to the motor using 14/5 control cable supplied by BH-USA. 1. MOTOR BLUE TO MOTOR TERMINAL 5 2. SWITCH GREEN TO GROUND 3. SWITCH BLACK TO MOTOR 1 4. SWITCH RED TO MOTOR 2 5. MOTOR RED TO SWITCH WHITE 6. MOTOR YELLOW AND MOTOR WHITE TO SWITCH ORANGE TO SWITCH MARATHON MOTOR MARATHON (5KC42JN0214 AND 5KC49PN0216) 115 VOLT THIS DIAGRAM IS ONLY GOOD USING SWITCHES SUPPLIED BY BH-USA AND COVERED IN THIS GUIDE. MARATHON MOTORS (230VAC) (FORMERLY GENERAL ELECTRIC) 230VAC WIRING PROCEDURE FOR ¾ HP MARATHON MOTOR MODEL 5KC42JN0214 AND 1 HP MARATHON MODEL 5KC49PN0216. The following procedure is for wiring the pre-wired drum switch* to the motor using 14/5 control cable supplied by BH-USA. 1. MOTOR BLUE TO MOTOR MARATHON MOTOR TERMINAL 4 MARATHON (5KC42JN0214 AND 5KC49PN0216) 230 VOLT 2. MOTOR RED AND WHITE TO THIS DIAGRAM IS ONLY GOOD USING SWITCHES SUPPLIED BY BH-USA AND COVERED IN THIS GUIDE. MOTOR TERMINAL 5 TO SWITCH 3. SWITCH GREEN TO GROUND 4. SWITCH BLACK TO 1 5. SWITCH RED TO 2 6. MOTOR YELLOW TO SWITCH ORANGE 7. CAP SWITCH WHITE * The Marathon wire procedures will ONLY work with the switches supplied by BH-USA: Salzer # P220-SE1518, Salzer #P220-SE1519, Bremas #CY S2R, Bremas #CY S2R, Furnas #D , Furnas # D BH-USA Equipment Guide

7 ELITE MOTORS (115VAC) 115VAC WIRING PROCEDURE FOR ELITE MOTOR. The following procedure is for wiring the pre-wired BH-USA Drum switch or BH-USA Wire Harness to the motor. ELITE MOTOR 1. INSURE WHITE MOTOR ON TERMINAL 1 2. SWITCH WHITE TO TERMINAL 1 3. SWITCH RED TO SWITCH BLACK 4. M0TOR BLACK TO SWITCH ORANGE 5. SWITCH RED TO TERMINAL 4 6. MOTOR BLUE CONNECT TERMINAL 3 AND 4 ELITE (60/120, 60/121) 115 VOLT THIS DIAGRAM IS ONLY GOOD USING SWITCHES SUPPLIED BY BH-USA AND COVERED IN THIS GUIDE. TO REvERSE motor, SwAp SwITcH ORAnGE And SwITcH BlAck. ELITE MOTORS (230VAC) 230VAC WIRING PROCEDURE FOR WIRING A ¾ HP OR 1 HP ELITE MOTOR. The following procedure is for wiring the pre-wired BH-USA Drum switch or BH-USA Wire Harness to the motor. ELITE MOTOR 1. INSURE WHITE MOTOR ON TERMINAL 3 2. SWITCH WHITE TO TERMINAL 1 3. SWITCH RED TO SWITCH BLACK 4. M0TOR BLACK TO SWITCH ORANGE 5. SWITCH RED TO TERMINAL 4 6. MOTOR BLUE CONNECT TERMINAL 2 AND 4 ELITE (60/120, 60/121) 230 VOLT THIS DIAGRAM IS ONLY GOOD USING SWITCHES SUPPLIED BY BH-USA AND COVERED IN THIS GUIDE. for wiring A GEm directions see instructions at the GEm REmOTE website. BH-USA Equipment Guide

8 SMC (115VAC) 115VAC WIRING PROCEDURE FOR SMC MOTOR MODEL The following procedure is for wiring the already wired drum switch* to the motor using 14/5 control cable supplied by BH-USA. 1. REMOVE MOTOR CONNECTION BOX COVER. 2. CONNECT SWITCH BLACK WITH MOTOR WIRE TERMINAL 1 AND TERMINAL 3 WITH WIRE NUT. 3. CONNECT SWITCH WHITE WITH MOTOR WIRE TERMINAL 8 WITH WIRE NUT. 4. CONNECT SWITCH ORANGE WITH MOTOR WIRE TERMINAL 2 AND TERMINAL 4 WITH WIRE NUT. 5. CONNECT SWITCH RED WITH MOTOR WIRE TERMINAL 5 WITH WIRE NUT. 6. CONNECT SWITCH GROUND (GREEN) TO MOTOR GROUND NUT USING GROUNDING SCREW. 7. CHECK OPERATION OF MOTOR. 8. PUT COVER ON MOTOR. LOAD TEST. SMC (220VAC) SMC MOTOR 115 VOLT THIS DIAGRAM IS ONLY GOOD USING SWITCHES SUPPLIED BY BH-USA AND COVERED IN THIS GUIDE. 115VAC WIRING PROCEDURE FOR 1SMC MOTOR MODEL. The following procedure is for wiring the already wired drum switch* to the motor using 14/5 control cable supplied by BH-USA. *These motor wire procedures will ONLY work with these switches supplied by BH-USA: Salzer # P220-SE1518, Salzer # P220-SE1519, Bremas # CY S2R, Furnas # D , Furnas # D SMC MOTOR 1. REMOVE MOTOR CONNECTION 115 VOLT BOX COVER 2. CONNECT SWITCH BLACK WITH MOTOR WIRE TERMINAL 1 WITH WIRE NUT. 3. CONNECT SWITCH WHITE WITH MOTOR WIRE TERMINAL 8 WITH WIRE NUT. 4. CONNECT SWITCH ORANGE WITH MOTOR WIRE TERMINAL 4 WITH WIRE NUT. 5. CONNECT SWITCH RED WITH MOTOR WIRE TERMINAL 5 WITH WIRE NUT. 6. CONNECT MOTOR WIRE TERMINAL 2 AND 3 TOGETHER. SMC MOTOR THIS DIAGRAM IS ONLY GOOD USING SWITCHES SUPPLIED BY BH-USA AND COVERED IN THIS GUIDE. SMC MOTOR 7. CONNECT SWITCH GROUND (GREEN) TO MOTOR GROUND NUT USING GROUNDING SCREW. 8. CHECK OPERATION OF MOTOR. 9. PUT COVER ON MOTOR. LOAD TEST. BH-USA Equipment Guide

9 LEESON (115VAC) 115VAC WIRING PROCEDURE FOR ¾ HP LEESON MOTOR MODEL C4C17NH12B AND 1.5 HP LEESON MOTOR MODEL C6C17NB47C, LEESON MOTOR MODEL C6C17WK15, LEESON MOTOR MODEL C6C17WK16, AND ELECTRA GEAR MOTOR MODELS C6C17NK26A, C6C17NK27A, E75DTC-VD, The following procedure is for wiring the already wired drum switch* to the motor using 14/5 control cable supplied by BH-USA. 1. REMOVE MOTOR CONNECTION BOX COVER. 2. CONNECT SWITCH BLACK WITH MOTOR WIRE TERMINAL 1 AND TERMINAL 3 WITH WIRE NUT. 3. CONNECT SWITCH WHITE WITH MOTOR WIRE TERMINAL 8 WITH WIRE NUT. 4. CONNECT SWITCH ORANGE WITH MOTOR WIRE TERMINAL 2 AND TERMINAL 4 WITH WIRE NUT. 5. CONNECT SWITCH RED WITH MOTOR WIRE TERMINAL 5 WITH WIRE NUT. 6. CONNECT SWITCH GROUND (GREEN) TO MOTOR GROUND NUT USING GROUNDING SCREW. 7. CHECK OPERATION OF MOTOR. 8. PUT COVER ON MOTOR. LOAD TEST. LEESON MOTOR LEESON MOTOR 1 HP 115 VOLT THIS DIAGRAM IS ONLY GOOD USING SWITCHES SUPPLIED BY BH-USA AND COVERED IN THIS GUIDE. LEESON (220VAC) 230VAC WIRING PROCEDURE FOR ¾ HP LEESON MOTOR MODEL C4C17NH12B AND 1.5 HP LEESON MOTOR MODEL C6C17NB47C, LEESON MOTOR MODEL C6C17WK15, LEESON MOTOR MODEL C6C17WK16, AND ELECTRA GEAR MOTOR MODELS C6C17NK26A, C6C17NK27A, E75DTC-VD, The following procedure is for wiring the already wired drum switch* to the motor using 14/5 control cable supplied by BH-USA. *Leeson, Marathon, and Electra Gear motor wire procedures will ONLY work with these switches supplied by BH-USA: Salzer # P220-SE1518, Salzer # P220-SE1519, Bremas # CY S2R, Furnas # D , Furnas # D REMOVE MOTOR CONNECTION BOX COVER 2. CONNECT SWITCH BLACK WITH MOTOR WIRE TERMINAL 1 WITH WIRE NUT. 3. CONNECT SWITCH WHITE WITH MOTOR WIRE TERMINAL 8 WITH WIRE NUT. 4. CONNECT SWITCH ORANGE WITH MOTOR WIRE TERMINAL 4 WITH WIRE NUT. 5. CONNECT SWITCH RED WITH MOTOR WIRE TERMINAL 5 WITH WIRE NUT. LEESON MOTOR 115 VOLT 6. CONNECT MOTOR WIRE TERMINAL THIS DIAGRAM IS ONLY GOOD USING SWITCHES 2 AND 3 TOGETHER. SUPPLIED BY BH-USA AND COVERED IN THIS GUIDE. 7. CONNECT SWITCH GROUND (GREEN) TO MOTOR GROUND NUT USING GROUNDING SCREW. 8. CHECK OPERATION OF MOTOR. 9. PUT COVER ON MOTOR. LOAD TEST. LEESON MOTOR BH-USA Equipment Guide

10 SWITCHES BH-USA will cover general information about electrical components exclusively distributed by BH-USA. BH-USA assumes no responsibility or liability from improper wiring, use, or operation of equipment. BH-USA does not assume responsibility, nor will help in the operation, wiring, or information pertaining to other equipment not supplied by BH-USA. Drum switches that have any signs of water damage or water inside the switch will not be covered under the manufacturer s defect warranty. IF YOU ARE NOT A LICENSED ELECTRICIAN, DO NOT ATTEMPT TO WIRE OR REWIRE ANY ELECTRICAL COMPONENT. SALZER FURNAS/HUBBELL BREMAS ACI PROPER INSTALLATION OF BOAT HOIST SWITCHES Switches supplied by BH-USA have holes drilled for proper mounting. The figure to the left demonstrates how to mount the switch. It should be mounted in a vertical position with two screws or bolts. When mounted correctly, the handle of the switch will point downward and the wires will protrude from the bottom of the switch. There are instructions on the back of the switch with an arrow showing how to mount the device. IMPROPER INSTALLATION Never attempt to hang a switch from the boat hoist. Always permanently mount the switch to a structure. Switches should be mounted in a location requiring occupant to exit the boat in order to reach it. BH-USA s line of flat plate hoists are not designed to lift people. DO NOT mount or hang the switch in any way that makes it accessible from within the boat. Hanging or mounting switches upside down will allow moisture and water to enter the switch and cause the switch to malfunction. BH-USA assumes no responsibility or liability for improperly installed equipment. PLEASE NOTE: BH-USA will only be able to help with wiring the switches referenced in this guide. If you do not have one of these switches, BH-USA WILL NOT be able to help you wire it. BH-USA Equipment Guide

11 REVERSING THE MOTOR If your motor is running in the wrong direction you need to switch the orange and black wires. It is very rare for a switch to have a factory defect. Most problems with switches can be found in the connection of the wires to the switch terminals. Moisture can be another problem. If there is moisture inside the switch it can cause corrosion between the terminal and the connection. This corrosion can disrupt the connection causing the switch to not work. Cleaning and tightening all connections inside of the switch will, in most cases, prevent this from happening. Small insects such as ants can also get into the contacts. Drum switches that show signs of water inside the switch will not be covered under manufacturer's warranty. Switch warranties do not cover small insects or corroded terminals. TROUBLE SHOOTING The ground fault circuit interrupter (GFCI) is designed to protect people from severe or fatal electric shocks. The GFCI is located in the hoist s wiring system and monitors the electricity flowing in a circuit to sense any loss of current. If the current flowing through the circuit differs by a small amount from that returning, the GFCI quickly switches off power to that circuit.* BH-USA supplies all hoists and wired motors with a Class A UL compliance GFCI. PROBLEM CAUSE SOLUTION Hoist Not Lifting Boat Up Low Voltage Check Wire Size Chart Inadequate Installation Check Flat Plate Hoist Installation Guide Lifting Too Much Weight Check Hoist Instructions Motor Is Smoking Too Many Amps Check Wire Size Chart Not Wired Correctly Check Wiring Diagram Motor Only Turning Switch Terminals Are Replace Or Clean Switch One Direction Corroded Or Blocked Motor/Switch Not Wired Correctly Check Wiring Motor Only Hums Bad Capacitor Replace Capacitor Hoist Makes Noise When Not Properly Broken-In Check Flat Plate Hoist Lowering Boat Instructions Motor Makes A Grinding Sound Rusted Or Damaged Bearings Replace Motor Capacitor Electric Motor Capacitor Housing CORRECT: Capacitor Housing Facing Up. Capacitor Housing Electric Motor ACCEPTABLE: Capacitor Housing At the Side of the Motor. Capacitor INCORRECT: When Capacitor Electric Motor Housing Faces Down It Can Fill With Water. Capacitor Housing Capacitor INCORRECT: BH-USA Equipment Guide

12 SALZER MAINTAIN SWITCH ROTARY CAM SWITCH #P220-SE1518 BHUSA # AC-21A: 20A; AC-23A: 7.5KW V COMPLIANCE = CE, UL SPRING LOADED ROTARY CAM SWITCH #P220-SE1519 BHUSA # AC-21A: 20A; AC-23A: 7.5KW V COMPLIANCE = CE, UL WIRING PROCEDURE FOR SALZER BRAND SWITCHES #P220-SE1518 AND P220-SE1519 USING 5 COLOR- CODED WIRES (RED, ORANGE, BLACK, WHITE, AND GREEN). THIS PROCEDURE WILL WORK FOR WIRING THE FOLLOWING MOTORS TO THE SALZER SWITCH: MARATHON ¾ HP #5KC42JN0214, MARATHON 1 HP #5KC49PN0216,MARATHON 1.5 HP #5KCR49SN0068A, LEESON ¾ HP #C4C17NH11B, LEESON 1 HP #C4C17NH12B, LEESON 1.5 HP #C6C17NB47C, AND ELECTRA GEAR MOTORS. FROM MOTOR WIRE TO SWITCH, 120V OR 240V Control White...to Switch # 2 Red...to Switch to # 4 Black... to Switch # 8 Orange... to Switch # 12 Green... to GFCI (power) Green FROM GFCI TO SWITCH,120V OR 240V GFCI Black... to Switch # 1 GFCI White...to Switch # 3 Green...to Control Green BREMAS MAINTAIN SWITCH ROTARY CAM SWITCH #CY B95QK7R (BEFORE 5/13) # CA B961R99 (AFTER 5/13) BHUSA # VAC 1-3 PHASE COMPLIANCE = CE, UL, SA SPRING LOADED ROTARY CAM SWITCH #CY S2R (BEFORE 5/13) #CA B961R99 (AFTER 5/13) BHUSA # VAC 1-3 PHASE COMPLIANCE = CE, UL, SA for SwITcHES made BEfORE may FROM MOTOR WIRE TO SWITCH, 120V OR 240V Control White...to Switch # T-1 Red...to Switch # T-2 Black...to Switch # 8 Orange...to Switch # 12 Green...to GFCI (power) Green FROM MOTOR WIRE TO SWITCH, 120V OR 240V Control White...to Switch U or #T-1 Red...to Switch V or #T-2 Black...to Switch Y or #8 Orange...to Switch Z or #12 Green...to GFCI (power) Green WIRING PROCEDURE FOR BREMAS BRAND SWITCHES # USING 5 COLOR-CODED WIRES (RED, ORANGE, BLACK, WHITE, AND GREEN). THIS PROCEDURE WILL WORK FOR WIRING THE FOLLOWING MOTORS TO THE BREMAS SWITCH: MARATHON ¾ HP #5KC42JN0214, MARATHON 1 HP #5KC49PN0216, MARATHON 1.5 HP #5KCR49SN0068A, LEESON ¾ HP #C4C17NH11B, LEESON 1 HP #C4C17NH12B, LEESON 1.5 HP #C6C17NB47C, AND ELECTRA GEAR MOTORS. FROM GFCI TO SWITCH,120V OR 240V GFCI Black...to Switch # L1 GFCI White...to Switch # L2 Green...to Control Green for SwITcHES made AfTER may FROM GFCI TO SWITCH,120V OR 240V GFCI Black...to Switch R #L1 GFCI White...to Switch S #L2 Green...to Control Green BH-USA Equipment Guide

13 FURNAS HUBBELL MAINTAIN SWITCH ROTARY CAM SWITCH #CY S2R BHUSA # VAC 1-3 PHASE COMPLIANCE = CE, UL, SA SPRING LOADED ROTARY CAM SWITCH #CY S2R BHUSA # VAC 1-3 PHASE COMPLIANCE = CE, UL, SA WIRING PROCEDURE FOR FURNAS/HUBBELL BRAND SWITCHES #D AND D USING 5 COLOR-CODED WIRES (RED, ORANGE, BLACK, WHITE, AND GREEN). THIS PROCEDURE WILL WORK FOR WIRING THE FOLLOWING MOTORS TO THE FURNAS/HUBBELL SWITCH: MARATHON ¾ HP #5KC42JN0214, MARATHON 1 HP #5KC49PN0216, MARATHON 1.5 HP #5KCR49SN0068A, LEESON ¾ HP #C4C17NH11B, LEESON 1 HP #C4C17NH12B, LEESON 1.5 HP #C6C17NB47C, AND ELECTRA GEAR MOTORS. FROM MOTOR WIRE TO SWITCH, 120V OR 240V Control White...to Switch # 4 Red...to Switch # 2 Black...to Switch # 1 Orange...to Switch # 3 Green...to GFCI (power) Green FROM GFCI TO SWITCH,120V OR 240V GFCI Black...to Switch # L1 GFCI White...to Switch # L2 Green...to Control Green ACI MAINTAIN SWITCH MAINTAIN SWITCH ROTARY CAM SWITCH #101584J BHUSA # VAC 1-3 PHASE COMPLIANCE = CE, UL, SA SPRING LOADED ROTARY CAM SWITCH #AC J BHUSA # VAC 1-3 PHASE COMPLIANCE = CE, UL, SA WIRING PROCEDURE FOR BHUSA/ACI BRAND SWITCHES USING 5 COLOR-CODED WIRES (RED, ORANGE, BLACK, WHITE, AND GREEN). THIS PROCEDURE WILL WORK FOR WIRING THE FOLLOWING MOTORS TO THE ACI SWITCH: MARATHON ¾ HP #5KC42JN0214, MARATHON 1 HP #5KC49PN0216, MARATHON 1.5 HP #5KCR49SN0068A, LEESON ¾ HP #C4C17NH11B, LEESON 1 HP #C4C17NH12B, LEESON 1.5 HP #C6C17NB47C, AND ELECTRA GEAR MOTORS. FROM MOTOR WIRE TO SWITCH, 120V OR 240V Control White...to Switch # 2 (T-1) Red...to Switch # 4 (T-2) Black...to Switch # 8 Orange...to Switch # 12 Green to...gfci (power) Green FROM GFCI TO SWITCH,120V OR 240V From GFCI... to Switch, 120V or 240V GFCI Black...to Switch # 1 (L1) GFCI White...to Switch # 3 (L2) Green...to Control Green BH-USA Equipment Guide

14 BH-USA Equipment Guide

15 LIMITED WARRANTY ELECTRIC MOTOR BH-USA hereby warrants to the original retail purchaser of an electric motor supplied by BH-USA that the motor is free from defective materials and workmanship for a period of one year from the date of purchase, unless otherwise stated, when purchased directly from BH-USA or a dealer authorized by BH-USA to sell such products. This limited warranty is valid only when this product is used under normal conditions of recommended use as outlined in the BH-USA Equipment Guide. During the first year BH-USA will replace, at the option of BH-USA, the product manufactured, assembled, wired, or supplied by BH-USA without charge. Any products, component parts, equipment, and accessories not manufactured or supplied by BH-USA are not covered by the provisions of this warranty. This includes existing wire harnesses, if the motor is purchased without wire harness supplied by BH-USA. If this is the case, this warranty is only valid if a licensed electrician wired the existing wire harness to a motor supplied by BH-USA. Other than as set forth above, BH-USA makes no other express or limited warranties with respect to any product or component part or manufactured part sold by BH-USA. Any implied warranties of merchantability or fitness for a particular purpose are limited to one year from the date of sale to the original purchaser. THE FOLLOWING ITEMS WILL VOID WARRANTY: 1. ANY PRODUCT OR COMPONENT PART WHICH HAS BEEN SUBJECT TO ABUSE, NEGLECT, ACCIDENT, OR IMPROPER USE; 2. ANY PRODUCT OR COMPONENT PART WHICH HAS BEEN ALTERED OR REPAIRED BY ANYONE NOT AUTHORIZED BY BH-USA TO MAKE SUCH ALTERATIONS OR REPAIRS DURING THE TERM OF THIS WARRANTY; 3. ANY PRODUCT OR COMPONENT PART WHICH HAS BEEN SUBJECTED TO UNNECESSARY STRESS; 4. ANY DEFECT, DAMAGE, OR INJURY RESULTING FROM THE CONSUMER OR ANY OTHER PERSON STANDING ON ANY BOAT, PLATFORM, OR OTHER SUCH ITEM WHICH IS ATTACHED TO ANY PRODUCT OR COMPONENT PART THEREOF; 5. ANY DEFECT, DAMAGE, OR INJURY ATTRIBUTED TO TRANSPORTATION OF ANY PRODUCT OR COMPONENT PART THEREOF; 6. DEFECTS IN MATERIALS OR WORKMANSHIP WHICH COULD HAVE BEEN DISCOVERED BY A REASONABLE EXAMINATION OF THE PRODUCT OR COMPONENT PARTS UNDER NORMAL USE AND SERVICE; 7. ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OR INJURIES. LIFETIME WARRANTY GEAR PLATE ASSEMBLY (GPA) BH-USA guarantees to the original purchaser a lifetime warranty for as long as they own the gear plate assembly (GPA). The GPA is free from defective materials and workmanship for the life of the GPA. BH-USA will replace any GPA found to have a manufacturer s defect. This lifetime warranty is valid only when this product is used under normal conditions of recommended use as outlined in this packet. BH-USA will only replace merchandise or products manufactured or supplied by BH-USA. All BH-USA gear plates have a rating posted on the front of the gear plate assembly. DO NOT ExCEED the rating of the gear plate being used. Exceeding the rating will void the warranty. BH-USA will not be responsible for any incidental or consequential damages or injuries. The guarantee does not cover ordinary wear and tear. As with any gear, component parts, especially moving parts, will show wear over time and may eventually need to be refurbished or replaced. This warranty is predicated on the hoist being inspected and serviced on an annual basis by a qualified technician. A record of inspection is required with any warranty request. The BH-USA Lifetime Warranty is nontransferrable and only applies to the original purchaser who has filled out and returned the warranty registration form within two weeks of purchase. THE FOLLOWING ITEMS WILL VOID WARRANTY: 1. EXCEEDING THE WEIGHT RATING POSTED ON THE FRONT OF THE GEAR PLATE ASSEMBLY; 2. SUBJECTING THE GPA TO ABUSE, NEGLECT, ACCIDENT, OR IMPROPER USAGE; 3. ALTERATION OR REPAIR OF THE GPA BY ANYONE NOT AUTHORIZED BY BH-USA; 4. INSTALLING THE GPA INCORRECTLY OR USING THE HOIST IN A LIFT THAT IS CONSIDERED IMPROPERLY INSTALLED; 5. USING THE GPA AS A LOAD BEARING UNIT; 6. USING THE GPA FOR ANY PURPOSE OTHER THAN LIFTING A BOAT; 7. IGNORING DEFECTS IN MATERIALS OR WORKMANSHIP WHICH COULD HAVE BEEN DISCOVERED BY A REASONABLE EXAMINATION OF THE PRODUCT OR COMPONENT PART UNDER NORMAL USE AND SERVICE; 8. USING THE GPA FOR NON-RESIDENTIAL OR COMMERCIAL USE; 9. ANYTHING BH-USA DEEMS OUTSIDE THE INTENDED USE OF THIS PRODUCT. PRODUCT RETURN INSTRUCTIONS ARE ON THE INSIDE COVER OF THIS BOOKLET. BH-USA Equipment Guide

16 ACCESS MORE INFORMATION AND ORDER ON-LINE AT By Phone By Fax Monday Friday, 8am to 5pm CST P.O. BOX 2883 LONGVIEW, TEXAS 75606