Woody Dump Trailer, V series

Transcription

1 Woody Dump Trailer, V series Models: Les Équipements Woody inc. 205, rue commercial Saint-Odilon, Québec G0S3A0 Tél./ Tel Fax Courriel/ ewoody@sogetel.net Site Web/ Website : Facebook: Les Équipements Woody

2 Woody Equipment Inc. Owners: Jerome et Sebastien Labbe 205 rue commerciale St-Odilon de cranbourne Beauce-Nord Quebec, Canada G0S 3A0 T. (418) F. (418) ewoody@sogetel.net Website: Facebook: Les Equipements Woody Woody Equipment Inc. C All Rights Reserved: Woody Equipment inc. of Saint-Odilon-de -ranbourne. No part of this manuel may be reproduced in any form without the written permission of Woody Equipment Inc.

3 Table of Contents Introduction...1 Warning...2 Dump Trailer, model 407 Parts List...3 Dump Trailer, model 408 Parts List...4 Dump Trailer, model 510 Parts List...5 Dump Trailer, model 610 Parts List...6 Dump Trailer, model 612 Parts List...7 Dump Trailer, model 712 Parts List...8 Dump Trailer, model 814 Parts List...9 Dump Trailer, model 816 Parts List...10 Dump trailer Gravel box extensions...11 Dump trailer Gravel box high extension...12 Safety Operation...13 Safety Instructions Warranty

4 Introduction Congratulations on your purchase of a Woody Dump Trailer. Woody Equipment designs and manufactures equipment according to very strict criteria. This equipment is intended for professional use in the agricultural and forestry sectors. Even if you have experience with this type of product, we recommend that you read these instructions carefully. These instructions contain important information on safety and efficiency and to ensure the validity of the factory guarantee. Woody Equipment reserves the right to modify and / or improve its equipment and maintenance instructions, as well as to revise data without notice. Write down the serial number, model number, purchased date, dealer name, and sales representative s name. Keep this information available for ordering parts as well as for any technical assistance or warranty issue. Serial number Model number Purchased date Dealer Sales representative 1

5 Warning The following symbols used in this manual are to warn the operator of the dangers connected to the use of this machinery. Follow the safety instructions to avoid any risk of serious injury or death. 2

6 Dump Trailer, model 407 Parts list Item Part # Description Qty Gravel box hinge panel pin Frame Rear panel Gravel box Axle Tandem with hub 3500 LBS Hitch Jack lbs Hydraulic cylinder HCL Tires ply 5 nuts Electric power Unit 12 volts 4 gallons with box Male ORB Ajustable elbow 1/2" - Female NPSM 3/8" Swivel /2 NPT Plug /8" NPTFS adaptor-3/8'' NPTM restrictor 1/16" dia Trigger lever Turnbuckle 5/8" Dia. X 6" Long Rear lock 1 3

7 Dump Trailer, model 408 Parts List Item Part # Description Qty Frame Gravel box Rear panel Hitch Rear lock Dump trailer trigger arm Gravel box hinge panel pin Tandem with hub 3500 LBS E08-00 Shaft 1-1/4'' O.D Hydraulic cylinder HCL Jack-6000 or (5000) lbs Tires 11L15 8 ply 5 Nuts 3500lbs Male ORB ajustable elbow 1/2" - Female NPSM 3/8" swivel Turnbuckle F12-00 Shaft 1 15/16" O.D. 2 4

8 Dump Trailer, model 510 Parts List Item Part # Description Qty Frame Gravel Box Tandem with hub 5000 lbs Hitch Rear panel Rear lock Dump trailer trigger arm 10' F12-00 Shaft 1 15/16" O.D E08-00 Shaft 1 1/4" O.D Tires11L-15 8 ply 6 nuts 5000 lbs Hydraulic cylinder HCL 30 X Bolt 1"-8 x 5" Long Nylon nut 1" Male ORB adjustable elbow 1/2" - Female NPSM 3/8'' Swivel Jack-6000 ou (5000) lbs 1 5

9 Dump Trailer, model 610 Parts list Item Part # Description Qty Frame Tandem with hub 5000 lbs Gravel box 6 x Telescopic cylinder 90'' stroke, 7 tons Rear lock Dump trailer lever Dump trailer trigger arm 10' E08-00 Shaft 1 1/4" O.D Hitch F12-00 Shaft 1 15/16" O.D Cylinder attachment removable ear plate for 7 tons Tires 11L-15 8 ply 6 nuts 5000 lbs Dump trailer Rear panel Rear panel lock Jack assembly lbs oval light (Yellow) oval light (Red) Pin-contact connecter, side of trailer RK Pin 3" 2 6

10 Dump Trailer, model 612 Parts List Item Part # Description Qty Frame Tandem with hub 8000 lbs Gravel box ton Telescopic cylinder 108 inch stroke Rear lock Dump trailer lever Dump trailer trigger arm 10' E08-00 Shaft 1 1/4" O.D Hitch F12-00 Shaft 1 15/16" O.D Cylinder attachment removable ear plate for 7 tons Tires 8 nuts 12.5L-15 / Dump trailer rear panel Rear panel lock RK Pin 3" Jack assembly 12000Lbs oval light (Yellow) oval light (Red) Pin-contact connecter, sedi of trailer Grain door handle Grain door handle pin grain door 1 7

11 Dump Trailer, model V712 Parts List Item Part # Description Qty Hitch Frame Gravel box Tandem with hub 8000 lbs Cylinder attachement removable ear plate for 12 tons Dump trailer lever Dump trailer trigger arm Dump trailer rear panel Grain door handle J16-00 Shaft 2 7/16" O.D Rear lock E08-00 Shaft 1 1/2" O.D ton telescopic cylinder 108 inch stroke Rear panel lock Tires 8 nut / / / 16.5L oval light (Red) oval light (Yellow) Hose 1/2'' RK Pin 3" Pin-contact connecter, side of trailer Electric line Jack 12000Lbs 1 8

12 Dump Trailer, model V814 parts list Item Part # Description Qty or Tires or Tires ou Hub lbs or Hub lbs ou Tandem or Tandem PB Gravel box Cylinder lock Dump trailer rear panel Dump trailer trigger arm Dump trailer lever Jack 12000Lbs frame Rear lock F12-00 Shaft 1 15/16" O.D Ton telescopic cylinder 135 inch stroke Shaft 2-15/16'' O.D oval light (Yellow) oval light (Red) Pin-contact connecter, side of trailer RK Pin 3" Electric line Grain door handle Grain door Grain door 1 9

13 Dump Trailer model V816 Parts list Item Part # Description Qty Frame Dump trailer lever Dump trailer trigger arm Gravel box Dump trailer rear panel Tandem with hub lb Cylinder lock PB Jack 12000Lbs Rear lock F12-00 Shaft 1 15/16" O.D Rear panel lock Ton telescopic single action 150 inch stroke Shaft 2-15/16'' O.D oval light,kt3260a (Yellow) oval light,kt3260r (Red) Tires nuts Pin- contact connecter, side of trailer RK Pin 3" 2 10

14 Dump trailer Gravel box Extensions 1 2 Item Dump Trailer Part # Description Height Qty 1 V Right panel 18.25'' 1 2 V Left panel 18.25'' 1 1 V Right panel 18.25'' 1 2 V Left panel 18.25'' 1 1 V Right panel 24'' 1 2 V Left panel 24'' 1 1 V Right panel 24'' 1 2 V Left panel 24'' 1 11

15 Dump trailer Gravel box High extensions Item Part # Model # Description Height Qty V 612 Rear panel 14'' V 612 Left side panel 32.25'' V 612 Right side panel 32.25'' V 612 Front panel 14'' V 712 Rear panel 14'' V 712 Left side panel 32.25'' V 712 Right side panel 32.25'' V 712 Front panel 14'' V 814 Rear panel If needed V 814 Left side panel If needed V 814 Right side panel If needed V 814 Front panel If needed V 816 Rear panel If needed V 816 Left side panel If needed V 816 Right side panel If needed V 816 Front panel If needed 1 12

16 Operation General safety rules: Read this instruction manual carefully before using the dump trailer. The technical data in this manual contains important information. Improper use can result in injury and damage to the equipment. Woody dump trailers are intended for normal use in the agricultural and forestry sectors. They must be used only by persons trained in the handling of this type of machinery.. Before connecting the dump trailer to the tractor's hydraulic system, you must read the tractor's instruction manual to ensure proper connections.. Be extremely careful when connecting the dump trailer to the tractor or the trailer to the tractor, as well as when detaching it.. When operating, make sure everyone remains in the safety zone, outside of the loader risk area. The user and operator of the excavator must have full visibility of the work area... When operating, do not insert your hand or any other part of your body into the machine or under the load. Do not risk getting stuck between the different parts of the dump trailer or between the tractor and the dump trailer.. Do not forget to lower the gravel dump box before moving the trailer.. When loading, always engage the tractor handbrake.. Never use the dump trailer to pull, push or hit.. Be particularly careful when loading and unloading heavy materials.. Never use the loading device during transport.. To stop the machine, turn off the engine, engage the handbrake and remove the key from the ignition to prevent unauthorized use. The dump trailer is not intended for transporting people.. Be very careful when loading or unloading near high voltage lines. Keep a safe distance from live cables. 13

17 Safety Instructions If the overload protection of the hydraulic system is not properly adjusted or certain system functions are altered, safety cannot be ensured.. Always check that any unauthorized personnel remains outside the work risk area.. Make sure that the tractor and trailer are always on firm ground so that there is no risk of overturning when loading or unloading.. Make sure you always have a visual view of the work area.. Do not work in conditions where you may get your fingers caught or hurt yourself. When there is a risk of overturning, immediately lower the gravel box with the control lever.. Hold the lever in this position until the load is on the ground. Do not interrupt the lowering movement as the risk of overturning will increase if the load stops abruptly.. If the tractor rolls over, follow the instructions in the cab. Do not jump out of the cab. You could end up under the load during a fall or under the tractor. Cracks in hydraulic hoses. In the event of pressure loss in the hydraulic fluid or cracks in the hydraulic hoses, you must immediately shut down the tractor engine and lower the dump trailer gravel box to the ground. Stop the hydraulic flow. Repair the leak. If the main pressure hose is cracked, you must interrupt the oil flow by disconnecting the lever control associated with the tractor's hydraulic distributor or by shutting off the engine with the OFF button. 14

18 Safety Instructions Driving on the Road Observe the following instructions to avoid any risk of accident Position during Transport Make sure that the dump trailer is firmly attached to the transportation trailer, so that it does not fall off during transport.. Make sure that no additional equipment connected to the dump trailer is likely to cause an accident during transport. Control is Important. You must constantly be in control of the dump trailer at all times and in all situations.. Check that the "slow vehicle" plate and the reflective signals are correctly positioned. Check if the trailer lights are functioning correctly and check the tire pressure.. The total permitted weights (in particular the weight of the axle) and the transport dimensions must never be exceeded.. You must adapt your speed to the driving situation. Drive with caution when one side is tilted, as well as on sloping ground. There is a risk of over turning.. Respect the laws of the road and applicable regulations.. The braking distance of a tractor equipped with a trailer is longer than for other vehicles, beware of the risk of skidding and check for irregularities in the road.. Secure the load and other loose parts securely. Oil and Grease Caution. Avoid any oil or grease contact with the skin during maintenance. Wear appropriate protective clothing.. Never wash your hands with lubricating oil or grease. It may damage your skin. If your skin is irritated after contact with oil or grease, contact a doctor immediately.. When servicing, waste oil should be disposed of in accordance with local regulations. 15

19 Safety Instructions Welding Repair. If a repair or modification requires the welding of certain parts, you must first contact your dealer for necessary instructions. Improper welding or negligence during welding can cause sudden machine breakdowns. Working in Extreme Conditions. The recommended ambient temperature for the operation of this machine is between -20 C and + 30 C. Low or high temperatures result in increased wear and stress on joints and hoses. In addition, steel wears faster, and cracks can occur.. When working in extreme conditions, reduce loads to prevent damage. In case of low temperature let the hydraulic oil circulate freely during several minutes. Then operate each function several times to soften the joints and hoses before applying full pressure. When it is extremely hot, pay attention to the oil temperature. A temperature above 80 C alters the properties of the oil and damages joints and hoses. Maintenance / Service. Regular maintenance and service ensure optimal and cost effective operation.. Note: Failure to follow the instructions in this manual will void all warranties related to this dump trailer. Regular and proper maintenance are a prerequisite for warranty coverage. Maintenance and Servicing Safety Instructions. Read the instructions before servicing the machine. Each maintenance task requires reading and following instructions. Maintenance and lubrication should be done at the recommended intervals.. Always use tools suitable for the maintenance / servicing tasks involved. Wear protective clothing and glasses.. Shut off the tractor engine and remove the ignition key. If the engine has to run during certain maintenance operations, please stay away from any moving parts of the machine.. Be extremely careful with pressurized oil. Oil under high pressure easily penetrates the skin. In case of accident, consult a doctor immediately. 16

20 Safety Instructions Maintenance and Servicing Safety Instructions ( continued). Hot oil can cause burns. Inhalation of hot oil vapor can cause breathing difficulties.. If a hose bursts and you get oil on your skin, it is not dangerous. However, avoid oil contact with eyes and nose. If you get oil in your eyes or in your respiratory tract, contact a doctor immediately.. Keep explosive and flammable liquids away from sparks and open flames. Daily inspections It is important to inspect the equipment daily. If you notice a defect, you must repair it immediately.. When under load pressure, worn bolts can provoke a risk of rupture. If cracks are detected on the loader, any operation in progress must be stopped immediately.. Damaged hoses must be replaced immediately. Check for leaks. Oil leaks create a risk of accidents and can harm the environment.. Check the bolts and tighten the bolts if necessary.. Perform the various movement patterns of the loader to verify that all functions are intact and working properly. 17

21 Safety Instructions Greasing schedule DETAIL BG SCALE 2 : 45 BG DETAIL BE SCALE 2 : BF BE 3 DETAIL BF SCALE 2 : 45 ITEM Greasing point Lubricating oil Greasing interval Hourly / yearly 1 Swivel hitch Bushing grease Every 5 hours 2 Jack Bushing grease Once a year, generously 3 Hub Bearing grease Every 10 hours 4 Tandem pivot Bushing grease Every 5 hours 5 Trigger slider Bushing grease Once a year, generously 6 Gravel box pivot Bushing grease Every 5 hours 7 Cylinder pivot Bushing grease Every 5 hours 8 Trigger slider pivot Bushing grease Once a year, generously 9 Panel pivot Bushing grease Every 5 hours 18

22 Safety Instructions Storage If you plan to stop using the dump trailer for a long period of time, it should be cleaned carefully. Note that high pressure cleaning is not recommended! After cleaning, make a visual inspection for any cracks (if you find any, you must have them repaired before the next use of the loader) all grease nipples must be lubricated. The grease is used to evacuate water and thus neutralize corrosion and wear.. Store the dump trailer under a roof. If this is not possible, cover it with a tarpaulin. Note: A stored trailer is not a play area for children. 19

23 Warranty Qualifications 1-YEAR LIMITED WARRANTY All Products manufactured by Woody and used for domestic purposes (excluding commercial, industrial or abusive use) are covered by a one (1) year warranty applicable from the purchase date, except in particular cases when the warranty might be modified according to adjustments specified on the sales contract. The warranty extends only to the original purchaser of the Product and not to other purchasers or transferees unless agreed to in writing by Woody that the mechanical and electrical components will be free of defects in material and workmanship for the warranty period. The warranty covers all the parts of the new Product, except the hydraulic hoses, the hydraulic fittings and the electrical wires, and includes the labor performed by Woody or by a Woody authorized Dealer. Warranty Repair and Replacement Service All warranted repairs must be performed by Woody or by an authorized Dealer with the written consent of Woody; otherwise the warranty will be voided. Woody reserves the right to either repair or replace, without cost to the buyer any part judged defective on grounds of defective materials or workmanship. It also reserves the right to determine if the defect resulted from lack of maintenance or incorrect or abusive use of the Product. In the event of any failure caused by a defect in material or in factory workmanship covered by this warranty, the Buyer shall: (1) notify Woody of the nature of the problem without delay; (2) stop using or operating the Product unless authorized in writing by Woody. Warranty service shall be performed at the point of purchase of the Product either by Woody or by a Dealer using parts provided by Woody. If the Product was purchased directly from Woody, the Buyer shall return either the Product or the defective parts prepaid to Woody without delay. If Woody deems that the parts are in fact defective, it shall repair or replace the parts and, when the Product is returned to Woody, install them free of charge to the Buyer. If the Product was purchased from a Dealer, Woody shall provide the replacement parts to the Buyer through the intermediary of the Dealer. The Dealer shall install the parts and return the replaced parts to Woody, prepaid by the Buyer, within thirty (30) days of the repairs. The parts and their installation shall be without charge to the Buyer providing that the replaced parts are proven defective to Woody s satisfaction. In all cases, all costs related to the transportation of parts or of the Product to and from Woody or the Dealer, any premium charged for overtime labor requested by the Buyer or for any service and/or maintenance shall be the sole responsibility of the Buyer. All parts replaced under the warranty shall remain the property of Woody. If the Buyer fails to follow any of the above procedures or if the parts are not proven to be defective to Woody s satisfaction, the Buyer shall not benefit from the warranty. 20

24 No Dealer Warranty The Dealer has no authority to make any representation or promise on behalf of Woody, or to modify the terms or limitations of this warranty in any way. Warranty Exclusions This warranty does not cover the following: Product needs periodic parts and service to perform well. This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole or by lack of reasonable and proper maintenance, by lack of proper protection during storage, by failure to follow operating instructions and/or failure to operate the Product according to the specifications outlined by Woody. This warranty does not apply to damage caused to the Product or machinery by the Buyer or Dealer during installation of the Product or due to improper installation of the Product. This warranty will not apply to parts and/or labor if this Product is deemed to have been misused, neglected, involved in an accident, abused or defects caused by any alteration or modification of the Product not approved in writing by Woody. This warranty does not cover travel time and does not cover any other transportation-related costs for warranty repairs or for any other expertise. Other Exclusions This warranty excludes: - Cosmetic defects such as paint, decals, etc. - Any damage resulting from overturning the machine. - Failures due to acts of God and any other major force events beyond Woody s control. - Problems caused by parts that are not original Woody parts. - Certain parts are guaranteed by their respective manufacturer. Limits of Implied Warranty and Consequential Damage Woody disclaims any obligation to cover any material or personal damages, including loss of time, loss of income use of this Product, replacement rental, freight or any other damages caused by a defective Product or any incidental or consequential claim by anyone from using this Product. 21