RCL Burco. REVISION LEVEL: 1.10 PAGE: 1 of 49 Print date: April 25, 2013 EHS MANUAL

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1 TITLE: EHS MANUAL REVISION LEVEL: 1.10 PAGE: 1 of 49 EHS MANUAL

2 REVISION LEVEL: 1.10 PAGE 2 OF 48 RCL Burco EHS Vision Statement RCL Burco s vision is to insure a safe and healthy work environment for all of its employees. RCL Burco is committed to the protection of community and environment conditions in which we work and operate. Our desire is to enhance the protection of our employees, human health and the environment while increasing shareholder value. RCL Burco believes that responsible health; environment and safety practices go hand in hand with growth and profit and are important for a company's long-term success. The protection of health, safety and the environment is one of RCL Burco s highest priorities and we strive to develop a workplace where all employees are involved and conscious of all EHS conditions. Chris Hatfield Operations Manager

3 REVISION LEVEL: 1.10 PAGE 3 OF 48 TABLE OF CONTENTS Page 1.0 CORE SAFETY RULES SAFETY BRIEFING RIGHTS AND RESPONSIBILITIES PERSONAL PROTECTIVE EQUIPMENT & CLOTHING TOOLS AND EQUIPMENT WORK ENVIRONMENT WORKING ON OR ABOUT RAILROAD TRACKS CHEMICAL SAFETY ENVIRONMENTAL SAFETY CHEMICAL SPILLS & CHEMICAL RELEASES TO AIR VENTILATION FOR MAINTAINING SAFE ATMOSPHERES SKIN CLEANING CONTAINMENT AND SPILL PREVENTION PROTECTION FROM SILICA-CONTAINING DUST CHEMICAL APPROVAL ELECTRICAL SAFETY CHARGING AND JUMPING BATTERIES FIRE PREVENTION, RESPONSE, AND HAZARDS GENERAL REQUIREMENTS FIRE EXTINGUISHERS AND PROTECTIVE DEVICES FUELING VEHICLES, MACHINERY, AND EQUIPMENT HAZARDOUS MATERIAL STORAGE AND DISPENSING USE AND HANDLING OF LIQUEFIED PETROLEUM GAS EMERGENCY PROCEDURES STARTING FIRES ELECTRICAL CIRCUITS HAND TOOLS HAND TOOL INSPECTION PRECAUTIONS DURING USE BANDING MATERIAL TOOLS FILE CLEANING AND USE CORRECT TOOL USE TRACK TOOLS LADDERS, PLATFORMS, AND AERIAL BASKETS INSPECTION STORAGE SAFETY FEET LADDER PLACEMENT LADDERS FOR ELECTRICAL WORK 16

4 REVISION LEVEL: 1.10 PAGE 4 OF INSTRUCTIONS FOR CLIMBING A LADDER PERFORMING WORK EXTENSION LADDERS STEP LADDERS MATERIAL HANDLING MATERIAL STORAGE HAND TRUCKS PALLET USE AND STACKING LIFTING LOADING & UNLOADING CARS, TRUCKS & TRAILERS SHARP EDGES HAZARDOUS MATERIAL HANDLING FORKLIFTS FORLKIFT OPERATION NON-PALLETIZED MATERIAL MOVEMENT WITH FORKLIFTS MOTOR VEHICLES AND TRAILERS OPERATION OF MOTOR VEHICLES DRIVING PRE-TRIP / PRE-OPERATION SEAT BELTS PASSENGERS MAINTENANCE / INSPECTIONS BACKING PARKING WORK UNDER VEHICLES OR TRAILERS TRANSPORTING TOOLS AND MATIERAL SPECIAL EQUIPMENT MOUNTED ON VEHICLES OR TRAILERS TRAILERS TRAILER HOOKING AND UNHOOKING ACCIDENTS / INCIDENTS POWER TOOLS AND MACHINERY AUTHORIZED EMPLOYEES INSPECTION AND USE INSULATION / GROUNDING POWER SOURCE STORAGE / HANDLING OF ABRASIVE DISKS & WHEELS FLOOR AREA / AISLES SAFETY GUARDS GLOVES PNEUMATIC TOOL USE SET SCREWS LAYING TOOLS DOWN SURFACES FALLING TOOLS GAS ACTUATED TOOLS ABRASIVE SAW USE 29

5 REVISION LEVEL: 1.10 PAGE 5 OF GAS-POWERED TOOLS GRINDING MACHINE USE WIRE BRUSH WHEELS OTHER METAL OR WOODWORKING MACHINES CLEAN UP WIRE / CABLE SPOOLING MACHINE RIGGING, CRANES, AND HOISTS RIGGING CRANES AND HOISTS RESTRICTIONS NEAR HOISTING EQUIPMENT CRANE AND HOIST SIGNALS STANDARD CRANE SIGNALS PERSONNEL HOISTING GENERAL WORK ENVIRONMENT EXITS AND ENTRANCES STAIRWAYS PROTECTION FOR OPENINGS CLEARANCES AND OBSTRUCTIONS ON RAILROAD CONFINED SPACES MACHINE OPERATIONS MANUFACTURING AREA (SHOP) GENERAL REQUIREMENTS YARD UPKEEP OFFICE ENVIRONMENT GENERAL REQUIREMENTS WORKING IN AN OFFICE ENVIRONMENT PERSONAL PROTECTIVE EQUIPMENT & CLOTHING (PPE) PERSONAL PROTECTIVE EQUIPMENT REQUIREMENTS PERSONAL PROTECTIVE CLOTHING REQUIREMENTS HEARING PROTECTION BATTERY HANDLING JOB TOOLS SAFETY BRIEFING ADDITIONAL EHS PROGRAMS BLOODBORNE PATHOGENS EXPOSURE CONTROL PROCEDURE FORKLIFT SAFETY HAZARD COMMUNICATION HAZARDOUS MATERIALS TRAINING EMERGENCY RESPONSE PLAN CONFINED SPACES PROCEDURE CONTRACTOR EH&S PROCEDURE TAGOUT/LOCKOUT PROCEDURE 44

6 REVISION LEVEL: 1.10 PAGE 6 OF HOT WORK PERMIT PROCEDURE ERGONOMICS ON OR NEAR TRACKS, LOCOMOTIVES, & RAIL CARS GENERAL REQUIREMENTS OPERATING HAND BRAKES OPERATING SWITCHES AND DERAILS 47

7 REVISION LEVEL: 1.10 PAGE 7 OF 48 INTRODUCTION RCL Burco believe in taking a proactive approach to injury prevention. We are committed to providing a safe and healthful work environment for our entire staff and contracted employees. In pursuit of this endeavor, the following is provided to give all employees and on-site contractors governing guidelines in relationship to safe working practices. Note: RCL Burco formal Emergency Response Plan is to be used in the event of an emergency situation. 1.0 CORE SAFETY RULES These rules provide a core of safety work practices for RCL Burco employees. These rules apply to every day and in every job we do. 1.1 Safety Briefing Employees must participate in a weekly safety briefing (10 minutes) before beginning work and when work or job conditions change. The briefing includes a discussion of the general work plan, safety quiz questions for the month, existing or potential hazards, and ways to eliminate or protect against hazards. Outside parties or contractors involved in the work or who are in the work area must also be included in the job safety briefing. 1.2 Rights and Responsibilities We have the right and responsibility to perform our work safely. Our training, skills, work experience, and personal judgment provide the foundation for making safe decisions about work practices Sufficient Time Take sufficient time to perform job tasks safely Authorized and Trained Perform job tasks only when authorized and trained to perform them Alert and Attentive Assure that you are alert and attentive when performing duties Co-Workers Warned Warn co-workers of all unsafe practices and/or conditions Safety Rules, Training Practices, Policies Comply with all company safety rules, training practices and procedures Warning Signs Comply with verbal warnings, warning signs, posted instructions and placards identifying restricted areas, safety and health precautions, or potential hazards Two or More People Do not perform a task alone that can only safely be performed by two or more people Reporting Make reports of incidents immediately to the proper supervisor or manager Horseplay Conduct yourself in a way that supports a safe work environment free of horseplay, practical jokes, and harassment. 1.3 Personal Protective Equipment and Clothing

8 REVISION LEVEL: 1.10 PAGE 8 OF Requirements Be familiar with and wear personal protective equipment and clothing as required by your job. Any changes made in the recommended use or design of personal protective equipment or clothing must be approved by the manufacturer Appearance & Attire Occasionally, customers and suppliers visit our plant. In order to present a positive image of our Company, you are expected to dress in a clean and neat fashion appropriate for you job responsibilities. Dress attire such as shorts will be considered appropriate dress for production employees during the summer months. Blue jean shorts are acceptable if hemmed and free of holes or material frays. Due to safety reasons, shorts and tank tops are not permitted in the fabrication area. Shirts should be free from tears, holes, frays or offensive slogans. Tank tops are appropriate as long as the garment meets the above criteria. Employees are not permitted to wear garments that may be distracting, unusually revealing of the body, or unsafe. Examples of inappropriate garments include the following: Cutoffs, cutoff sweat pants, or athletic (running type) shorts. Revealing, that includes the midriff area, or distractive clothes such as short-shorts, halter tops, beachwear, or other similar garments. Jewelry may be worn provided it does not create an unsafe condition. Necklaces and chains must be kept inside your clothing. Body piercing must not be of a nature that would allow them to be hooked or caught on an object and create an unsafe condition. When wearing safety shoes, in production areas, socks must be worn at all times. 1.4 Tools and Equipment Inspection Inspect tools and equipment for defects before and during use. Repair or remove from service those that fail inspection. Promptly tag and report to your supervisor or person in charge any defect(s). If necessary, guard the hazard Use As Intended Use tools and equipment for the purposes intended Manufacturer Specifications Read and follow the manufacturer s specifications when using tools and equipment. Always secure manufacturer approval for any changes made in the recommended use On or Off Moving Equipment Do not get on or off moving equipment, except in emergency to avoid injury Three-Point Contact Maintain three-point contact when getting on or off vehicles, equipment, and machinery, and when ascending or descending ladders or platforms. Three-point contact consists of both feet and one hand or both hands and one foot Physical Exertion Always use safe lifting practices when lifting, carrying or performing other tasks that might cause back pain, injury or property damage. Do not use excessive force to accomplish tasks. If one person cannot manually

9 REVISION LEVEL: 1.10 PAGE 9 OF 48 handle a load safely, then use mechanical assistance. Where mechanical assistance is not readily available, request assistance or stop and obtain the mechanical means necessary to complete the task Passengers Only transport passengers in vehicles (forklifts and work equipment) equipped to transport passengers Seat Belts Wear seat belts while operating or riding in equipment or vehicles that are equipped with them. (See for Forklift Seat Belt Use) 1.5 Work Environment Housekeeping Keep work locations, vehicles, and inside and outside of buildings clean and orderly at all times Inspection Inspect your work locations and vehicles for any conditions that might cause injury, property damage, or interference with task. If you find such a condition, take necessary action to protect against the hazard, or discontinue activities in the area or with the vehicle. Promptly tag (where appropriate) and report any defect or hazard to your supervisor or person in charge Footing Be alert to all walkway conditions, and adjust your actions to accommodate weather, time of day and grade. Regularly inspect the condition of grip tape on the forklifts. Guard against slipping and stumbling hazards by using handholds and railings when available Confined Spaces Consider all confined spaces hazardous unless proven otherwise. Only authorized and trained individuals may enter confined spaces Hazardous Materials Handle contaminants and hazardous chemicals according to all applicable RCL Burcopolicies and procedures and manufacturer s specifications found on their MSDS sheets. 1.6 Working On or About Railroad Tracks Movement of Equipment Except the movement of trains, engines, cars or other equipment at any time, on any track and in either direction. 2.0 CHEMICAL SAFETY 2.1 Environmental Safety In compliance with RCL Burco s Emergency Response Plan, take measures to prevent: Spills of oil or other material. Discharge of contaminants to sewers, waterways, or the ground. Smoke and gas emissions when operating combustion equipment. Treat all unidentified material as hazardous until identified. Do not transport unidentified material. 2.2 Chemical Spills and Chemical Releases to Air

10 REVISION LEVEL: 1.10 PAGE 10 OF 48 In the event of a chemical spill or release of a chemical or unknown material to the air, follow RCL Burco s Emergency Response Plan. Report oil or hazardous material spills promptly to your supervisor. Include in your report: Spill location. Material and amount of spill. Distance to the nearest public waters. Other important information. Do not take any further action unless you are specifically trained to do so, using appropriate protective gear and work practices. Do not re-enter the affected area until given the All Clear by incident response personnel. 2.3 Ventilation for Maintaining Safe Atmospheres Provide mechanical ventilation to enclosed areas when: Applying solvents, paints, and other chemicals. Emissions from combustion engines or heaters (especially in enclosed areas) may cause concentration of excessive airborne contaminants. Recommended in product instructions or MSDS. 2.4 Skin Cleaning Report any incidents to your supervisor immediately. Seek medical attention when necessary. Do not clean any part of your body with gasoline, solvents, or oily rags. Use company-supplied hand creams and soaps for cleaning hands, arms, face, and other parts of the body. If the skin has been exposed to corrosive agents (acids or bases), use plain water to flush continuously for at least fifteen minutes. Do not apply ointments, soaps or creams to chemical or thermal burns. 2.5 Containment and Spill Prevention Keep baking soda or other spill containment material at all locations that handle acid filled batteries. If an acid spill occurs, please follow these instructions: Ensure that all employees are removed from the area, except those who are properly trained to handle such spills. During clean-up employees must wear protective clothing, including rubber gloves. Scan the spill area for the spill flow, and determine if the spill can be contained at the source. Form a containment dike around the outside of the spill using absorbent, such at baking soda or soda ash. Prevent the spill from entering storm drains or sensitive areas. When the spill has been controlled, cover the surface of the acid spill with baking soda, soda ash or other absorbent material. After the spill has been covered by the absorbent for two minutes, use a stiff broom to sweep the mixture back and forth, bringing all the liquid into contact with the absorbent. Leave the absorbent on for at least two more minutes to neutralize the acid. When the acid is fully absorbed, it is safe to sweep up and remove. The acid is no longer a dangerous good, and can be discarded with regular solid waste. If the spill cannot be contained safely, call the fire department or hazmat team. When dispensing petroleum products or other materials such as soaps and solvents from drums or containers: Whenever possible, place drums in a vertical position and use an appropriate pump for dispensing the product. Place an absorbent mat or dike on top of the dispensing drum or container. Place the drum or container in a dike or other containment. Place containment devises such as drip pans under drums and valves.

11 REVISION LEVEL: 1.10 PAGE 11 OF 48 Properly label receiving container. When dispensing flammable liquids, ground and bond all containers. 2.6 Protection from Silica-Containing Dust Whenever you are exposed to visible airborne dust arising from ballast, taconite, bentonite, or sand, wear respiratory protection. 2.7 Chemical Approval Do not bring a chemical product onto RCL Burco property until the chemical is approved and a copy of the MSDS sheets are on file with the Corp. EHS Administrator. 3.0 ELECTRICAL SAFETY 3.1 Charging and Jumping Batteries Precautions for Servicing Batteries Follow these precautions when servicing batteries: Do not smoke in battery-charging areas. Do not allow open flames, sparks, or electric arcs in battery-charging areas or around exposed batteries. Make sure charging area is adequately ventilated. When charging a battery, keep the vent caps in place to avoid electrolyte spray. Leave the battery compartment doors open when charging an engine battery from an external source. Wear face shield over splash goggles and other protective equipment as required by the job when charging a battery. Do not permit battery electrolytes (acid) to contact eyes, skin, or clothing. Wash battery electrolytes from your eyes or skin with cold water immediately. Remove any leads from terminal posts when scrapping batteries Metallic Objects Keep tools, metal jewelry (including watches) and other metallic object away from the top of uncovered batteries. 4.0 FIRE PREVENTION, RESPONSE, AND HAZARDS 4.1 General Requirements Follow the guidelines found in the Emergency Response Plan and know and understand area emergency plans and special instructions related to fire protection. In case of smoke or fire, notify all individuals who may be affected, supervisors, and appropriate emergency responders. Keep exit aisles, emergency exits, and fire doors clear. Keep areas around buildings, structures, and equipment free of fire hazards. 4.2 Fire Extinguishers and Protective Devices Only trained employees in the proper use of Fire Extinguishers are allowed to extinguish incipient fires.

12 REVISION LEVEL: 1.10 PAGE 12 OF 48 "Incipient stage fire" means a fire which is in the initial or beginning stage and which can be controlled or extinguished by portable fire extinguishers, Class II standpipe or small hose systems without the need for protective clothing or breathing apparatus. 4.3 Fueling Vehicles, Machinery, and Equipment While fueling vehicles, machinery, power tools, and other equipment: Stop engines Do not smoke. Avoid open flame Do not leave fueling hose unattended when fueling. Remove and or extinguish all forms of possible ignition. (cell phones included) Fuel gasoline-power tools before use. If refueling is necessary during use, be careful to avoid spills and allow the engine to cool before refueling, since hot engine parts may ignite fuel. While fueling, make sure the safety can spout or hose nozzle touches the side of the tank opening to prevent static electricity discharge. Only use safety cans to transport fuel. When fueling vehicles, discharge static electricity by touching another metal object before touching the nozzle. 4.4 Hazardous Material Storage and Dispensing Storing Chemicals When it is not possible to segregate groups of chemicals by storing them in appropriate storage cabinets, separate groups by a minimum of 20 feet. To separate chemicals for safe storage, store up to 25 gallons of flammables (Flash point <73 degrees F) and up to 120 gallons of flammables or combustibles (flash point 73 degrees F 200 degrees F) at least 20 feet away from other groups, or separated from other groups with a properly rated fire-resistant partition extending 18 inches above and beyond the flammables Grounding Use grounding and bonding when dispensing or transferring flammable liquids Cleaning or Wiping Cloths When shop rags or wiping cloths are used to clean and remove chemicals from product, such as fabricated houses, they must be disposed of in the proper manner Wiping cloths (shop rags) after direct use, when they are damp from the collection of chemicals, must be disposed of in an approved fire control container When wiping cloths (shop rags) have properly dried they may be disposed of in the city waste container. 4.5 Use and Handling of Liquefied Petroleum Gas (LPG) Use only LPG tanks that are tested and stenciled as required by DOT regulations Avoiding Extreme Heat Keep units powered by LPG away from extreme heat sources, such as ovens or furnaces.

13 REVISION LEVEL: 1.10 PAGE 13 OF Handling Leaks If a tank containing LPG is leaking, notify your supervisor and stay upwind of the tank. LPG is heavier than air and will collect in low areas, sometimes far away from the leak source Storing LPG Tanks LPG tanks should be stored outside the warehouse, under lock and key Refueling LPG Tanks Refuel LPG tanks outdoors At least 50 feet from buildings. At least 15 feet from storage tanks at the end farthest from the relief valve. Change portable tanks outdoors, where possible and at least 50 feet from any open flame. When placing LPG tanks on motor vehicles, first stop the motor Closing Valves At the end of the day s operation, close valves on tanks of LPG powered equipment to prevent leaks and potential explosions. 4.6 Emergency Procedures The RCL Burco and RCL Burco Services Canada Fire Emergency policy is to EVACUATE THE PREMISES IMMEDIATELY. All employees are strictly forbidden from fighting fires. Do not drive through plumes of smoke or chemical vapors unless necessary to escape from a life-threatening situation. 4.7 Starting Fires Never Start a Fire Do not use gasoline, kerosene, or other highly flammable liquids to start or intensify a fire. Open Flames Never have an open flame. 4.8 Electrical Circuits If you are not experienced in handling energized electrical circuits, do not attempt to extinguish fires on power line poles or directly connected equipment. Never use water to extinguish fires on electric equipment. 5.0 HAND TOOLS 5.1 Hand Tool Inspection Inspect tools for defects before use. Do not use tools with: Cracks. Mushroomed striking surfaces Burrs. Slivers. Loose/missing wedges. Worn ratchets/teeth Loose/cracked handles

14 REVISION LEVEL: 1.10 PAGE 14 OF 48 Other defects. 5.2 Precautions During Use: Wear cut-resistant gloves to protect your hands when using tools such as knives, box cutters, and chisels. Also direct sharp edges away from your body or hands Swinging Tools Warn others to keep clear when using swinging tools (such as a spike maul, sledge, ax, pick, brush hook, etc.) Stand so that the point is away from your body if the tool unexpectedly flies to the side. Before using swinging tools, remove oil, grease, and dirt from hands and handles Pry / Lining Bars Never straddle, sit or stand on a claw bar, lining bar, or similar tool. 5.3 Banding Material Tools Carefully handle banding material and tools as follows: Wear cut-resistant gloves to protect your hands from sharp corners on the cutting band. Use only band cutters to cut steel bands. Place scrap banding in suitable containers for disposal, or move it to a designated area. 5.4 File Cleaning and Use Use files with handles. Clean the file with a wire brush. 5.5 Correct Tool Use Use tools only for what they are designed to do. If unsure about a tool s correct use, ask your supervisor. 5.6 Track Tools Rail Fork or Rail Turner When using a fail fork or rail turner: 1.) Make sure the rail is free to move and is not secured, wedged in, or covered with dirt or ballast before turning it. 2.) Take position at the end of the rail to be rolled and warn personnel that rail will be rolled by announcing Rolling Rail. 3.) If equipment, employees, tools and material are clear of the rail, then brace yourself, firmly hold onto the end of the tool, tilt the rail, and hold it in position. Apply force steadily and keep clear of the rail in case the tool slips. Do not jerk the rail. 6.0 LADDERS, PLATFORMS, AND AERIAL BASKETS 6.1 Inspection Before using a ladder, or platform, inspect it to make sure it is securely placed and capable of supporting a load. Do not use cross-grained or knotty lumber in any part of the device. Before using ladders, inspect them for: Broken, cracked, or missing steps, rungs, or cleats. Broken side rails. Other noticeable defects.

15 REVISION LEVEL: 1.10 PAGE 15 OF 48 Never use a defective ladder. Tag and mark it for repair or replacement. Do not paint wooden ladders or splice side rails. 6.2 Storage Store ladders (except vehicle-carried ladders) where they will not be exposed to the weather. 6.3 Safety Feet Use only portable straight ladders equipped with grippers, cleats, or nonslip safety feet suitable to the surface on which the ladder is placed. 6.4 Ladder Placement Place a straight ladder so that the distance from the base of the ladder to the vertical plane of the support is approximately ¼ the ladder length between the supports and ladder base. When setting a ladder: Extend the ladder side rails at least 3 feet above the surface you will be stepping onto. Place the legs on firm footing and secure them against movement. Do not lean legs against an unstable object. Do not place legs on boxes, barrels, or blocks for additional height. Secure the ladder in position if it could move. Do not use ladders in a horizontal position as runaways or scaffolds. Secure ladders used near a door, aisle, pathway, or roadway, or have a co-worker guard the ladder base. When using a ladder within the swing of a door, secure the door or have employee guard the ladder base. 6.5 Ladders for Electrical Work Do not use metal ladders while working on energized electrical circuits. Use approved fiberglass or other type of approved nonconductive ladders. 6.6 Instructions for Climbing a Ladder When climbing a ladder: Always face ladders Do not stand higher than the manufacturer s specifications dictate. Have only one person on a ladder at a time. Do not jump or slide from a ladder, platform, or other elevated position. Do not move laterally from one ladder to another. Never overreach or attempt to walk a ladder. Keep the center of your body within the outside rails of the ladder. Climbing with Tools or Materials Do not climb ladders with tools or materials in your hands; use a hand line. Position tools or material on a platform where they will not fall or be knocked off. 6.7 Performing Work Do not work under a ladder. 6.8 Extension Ladders Use only approved extension ladders, and use them as follows: Carefully raise them so that the top of the ladder safely overlaps the support by 3 feet minimum. Make sure guides and hooks are properly engaged.

16 REVISION LEVEL: 1.10 PAGE 16 OF 48 Do not splice short ladders together to make a longer one. 6.9 Step Ladders Follow these instructions when using step ladders: Use only a fully open stepladder with spreaders properly set. Do not use stepladders taller than 10 feet unless another employee holds and steadies the ladder. 7.0 MATERIAL HANDLING 7.1 Material Storage Stacking Materials Store material neatly, interlocking it where possible to prevent shifting or falling. Do not store heavy materials on top of fragile or crushable materials. Materials should be stored only on shelving or racks with sufficient rated capacity Overhead Clearance Maintain a minimum of 18 inches of clearance below sprinkler heads so they can operate effectively in the event of a fire Storing Combustibles Keep combustible materials away from a source of ignition Storage Racks Secure material storage racks to the floor or a wall where there is a height-to-depth ratio greater than 3 to 1. If racks can be fastened together to achieve a 3-to-1 ratio, no securement is required. Inspect pallet racks and shelving on a regular basis. 7.2 Hand Trucks When possible, push a hand truck rather than pulling it. However, if assisting someone, push the hand truck from the rear, not from the side, and stand where you can see ahead clearly. When pulling a hand truck, do not jerk it to get over an obstruction; pull with a steady force. Do not walk backward while pushing or pulling a hand truck or wagon. Do not ride on hand trucks or wagons. 7.3 Pallet Use and Stacking When stacking loaded pallets: Determine how much the material and packaging can support. Stack pallets only as high as the material on the bottom of the stack can support. Inspect pallets for damage and stability. The forklift operator must warn others working near the stacking operations. 7.4 Lifting Safe lifting is an integral part of remaining injury-free; regardless of the job function being performed. Safe lifting should be used regardless of the object s weight, or the level at which you are working.

17 REVISION LEVEL: 1.10 PAGE 17 OF Preparation 1) Be prepared physically. Stretch to prevent pulls and strains 2) Wear proper attire Dress for weather conditions Wear gloves to prevent frostbite and cuts Wear proper footwear. 3) Know the characteristics of the object being lifted Know the weight of the object Determine how the object should be lifted Inspect the Area and Freight Prior to Lifting. Ensure that the area is free of debris and eliminate any obstructions Review the carton and/or object to be lifted. Check for sharp freight protruding from the carton. Be alert to metal banding. Never lift cartons by strapping, as metal may cut your hands, and plastic tends to break; Check the integrity of the packaging Flimsy packaging and loose contents can cause the weight to shift, increasing the risk of strains General Lifting Procedures Consider your personal weight lifting capabilities, and seek assistance or use appropriate tools when necessary. a. Proper Lift Position Position feet to maintain balance and prevent strains and falls. Set feet solidly with heels flat on the floor. Part your feet the approximate width of your shoulders. Position one foot alongside the object to be lifted and the other foot slightly behind. This provides stability and positions the back foot for the upward thrust of the lift. Position back to prevent strains. Keep your back locked in the normal spinal curve (almost straight) Position legs to maintain balance and prevent strains and falls. Squat down, bending your legs about 90 degrees. Rising from a bend of more than 90 degrees requires twice the effort. Position head, neck, and chin to prevent strains. Keep the head and neck up rather than tucking in the chin, to maintain normal spinal curves in the neck and back. Position hand and fingers to prevent strains and dropping freight. Grip with the entire palm, and extend the fingers and hand around the object to be lifted. Position arms and elbows to prevent strains. Draw the load close to the body. Tuck the arms and elbows in to the side of the body. Extended arms lose much of their strength, and the lack of support can contribute to back strains. Position your body to accommodate weight and prevent strains and falls. Position your body so the weight is centered over the feet. b. The Lift 1) Grip the object firmly, and maintain the grip while lifting 2) Start the lift with a thrust of the rear foot/leg. Lift by straightening your legs. 3) As you lift with your legs, bring your back to a safe upright position. 4) Keep your back straight and don t twist. Move your feet to turn your body. c. Putting Freight / Objects Down Ensure you are setting the object on a strong stable surface. Make sure the weight of the carton being placed can be supported.

18 REVISION LEVEL: 1.10 PAGE 18 OF 48 Before setting the freight down, move your feet and turn your whole body and face where you will be placing the freight. As you lower the object, hold your back in a safe upright position. When stacking, set one corner of the freight on the edge of what s below. Reposition hands/fingers, and slide freight into proper position. Once the object is in position, stand up using proper posture. d. Lifting Object to Shoulder-Height or Above Lift the object waist-high and rest it on a support Reposition your grip and bend your knees for added power from your legs. Straighten your legs to raise the object. e. Lifting Lumber, Pipe, or Other Long Objects Keep hands free to avoid pinching them. Insert lip of hand truck underneath center or end of freight for leverage. Pry freight up with hand truck. Insert block in space under freight to make room for your hands. Balance as needed. Use space provided by block to get a firm grip on the object, and lift safely. Use appropriate tool or seek help from another employee when necessary. f. Putting Down Lumber, Pipe or Other Long Objects Set freight down properly, centered on a block to prevent pinching or crushing hands or fingers. Insert lip of hand truck under freight Tip hand truck toward you. Remove block. Safely set freight down. 7.5 Loading and Unloading Cars, Trucks and Trailers When loading and unloading cars, trucks and trailers: Chock wheels of cars, trucks, and trailers, spotted at doors and platforms before loading or unloading. All trailers less than 40 in length must remain hooked to the power unit while loading, unloading or occupying. Make sure all transfer equipment (gangplanks, transfer plates, etc.) is properly secured before using it. Do not place gangplanks, transfer plates, or skids in doorways of cars coupled to a locomotive unless there is protection against movement. Do not load and unload a trailer truck while the tractor is being coupled or uncoupled. 7.6 Sharp Edges Eliminate sharp or ragged edges and nails on drums, cans, and kegs before handling. 7.7 Hazardous Material Handling Complying with Regulations Handle all hazardous material, wastes and substances as defined by the DOT and EPA, according to all federal, state and local regulations, and company policies. An authorized employee must supervise the task Handling Fluorescent Lights / Neon Tubes

19 REVISION LEVEL: 1.10 PAGE 19 OF 48 Handle fluorescent or neon tubes carefully. If they break, do not inhale the dust or vapor. Dispose of all material properly Disposing of Spray Containers Carefully store and dispose of pressure spray containers. Do not expose them to excessive heat. Dispose of them per state law Handling of Wet Acid Filled Batteries (Including Leas Acid, Alkali, Caustic) When physically handling wet acid filled batteries, the proper PPE consisting of full face shield rubber gloves, and apron MUST be worn at all times for protection against battery leaks or spills. If battery liquid comes in contact with any part of the human body, it must immediately be flushed with water and get medical treatment if necessary. Supervisor must be notified immediately. *Note: If you are operating a forklift and will not be physically handling the batteries, then the PPE does not need to be worn. 7.8 Forklifts Only qualified employees may drive forklifts on company property. They must meet one of the following: Certified by RCL Burco and holding a valid forklift license. Certified by their prior employer and holding a valid forklift license. Note: Due to training schedules, employees may operate forklifts up to, but not to exceed, 60 days beyond the license expiration date Parking Requirements Do not park a forklift on a ramp or incline. When parking a forklift: Park the forklift clear of obstructions Set the hand brake. Lower the forks Dismounting Forklift Attended and Unattended Forklifts When dismounting forklift and still in attendance of the equipment (within 25ft. and forklift in sight): Bring the forklift to a complete stop. Place directional controls in neutral. Apply the parking brake, and if equipped with automatic brake, place in Park. Lower forks to the ground. (Exception: when task requires elevated load) Use three-point contact when climbing from forklift. Do not allow yourself or others to be directly in front or behind forklift, unless engine is shut off. When leaving a forklift unattended: Lower forks to the ground. Shut off the engine. Remove the key (where security is a problem). Do not allow the forklift to foul tracks. Apply the parking brake, and if equipped with automatic brake, place in Park Passengers Passengers are not allowed on forklifts unless the truck is equipped with passenger seat and seat belt Tool Storage

20 REVISION LEVEL: 1.10 PAGE 20 OF 48 Do not place tools, material, or other objects on a forklift that may interfere with its operation Seat Belts Seat belts must be used at all times when operating forklifts. 7.9 Forklift Operation Speed and Movement Restrictions When operating a forklift: Reduce speed and sound the horn when rounding corners or passing doorways or congested areas Speed and Movement Restrictions (continued) Watch for and avoid contact with overhead and side obstructions and high-voltage wires. Make sure the way is clear before moving in any direction. Bring a forklift to a complete stop before moving in any direction Speed and Movement Restrictions Look in both directions before crossing railroad tracks. Where possible, cross diagonally. Operate the forklift backwards if the load obstructs your view. Back up warning sound must be operational and on. Do not operate forklifts on flat bed trailers Getting On or Off Do not get on or off a moving forklift. Maintain a three-point contact when getting on and of forklifts Operation On Ramps Back a loaded forklift slowly down ramps or inclines Gates / Doors Do not use a forklift to open or close doors or gates on buildings Load Limits Do not pick up loads that exceed the forklift s marked load capacity. Do not move the machine until the load is secured Unloaded Fork Position When moving, loading or unloading with a forklift, keep the forks 18 inches or less from the floor or ground to avoid obstructions Personnel Baskets When using personnel baskets: Use a forklift only as an elevator for employees when it is equipped with an approved work platform that meets OSHA standards. (i.e. to service light fixtures) Always secure the approved basket to the mast guard when using forklift to lift personnel. Ensure that passengers stand only on the floor of the basket and wear the proper safety harness. Forklift operators must stay at the controls while basket is occupied Inspections Always do a safety inspection of a forklift before operating it the first time.

21 REVISION LEVEL: 1.10 PAGE 21 OF 48 Complete safety inspection records as required. Promptly report all defects for needed repairs to the proper authority. When defects are found, which affect the safe operation of a forklift, the forklift is to be red tagged, the key is to be removed, and the defect immediately reported to the proper authority Fueling a Forklift Turn off the engine. See rule for requirements regarding LPG tanks Non-Palletized Material Movement with Forklifts When transporting non-palletized product, you should use the following guidelines to ensure safety: After locating the non-palletized product, find the center point of the material. You can do a couple of test lifts to check for balance or find the C in the center that manufacturers sometime mark on the material. The test lift should be performed by simply lifting the forks slowly under the material and picking it up no more than eighteen (18) inches from the ties it is sitting on to check for proper balance. If the material is still unstable, slowly lower the forks and back out. Reposition the forklift and then retry the lift until the material is stable on the forklift forks. When the center point is found on the material and it is elevated to be transported, slowly back up the forklift, making sure that there are no obstacles or individuals in your path of movement. Come to a complete stop, making sure that you don t apply the brake with sudden force. Put the forklift in drive and proceed with movement of the material at a safe and cautious speed. During forward movement, if you encounter an obstacle higher than the height at which you are transporting the material, stop the forklift and sound your horn with three short blasts. Lift the material up only as high as is needed to clear the obstacle. Slowly move forward, or, if your view is obstructed, back up with the material until the obstacle is cleared. When you clear the obstacle, stop the forklift by gently applying the brakes and lower the material back to the required height. After you have lowered the material, proceed as usual. Make sure to go slow, with no sudden turns or application of the brakes. DO NOT LOWER THE MATERIAL WHILE THE FORKLIFT IS IN MOTION. After reaching the destination for the material, slowly lower it down on the ties to be staged for stocking or prepared for loading. If the material is to be loaded onto a flatbed trailer, make certain that the lumber on the trailer is high enough for you to lower the material down and back out from underneath it without it staying on your blades, or pulling back while you are moving backwards. Non-company truck drivers should only assist in the spotting of material or the placement of packing materials. They should stand clear or be in their truck while the lift and load is being performed. Only when the load is complete can the truck driver inspect the load to ensure there is nothing protruding over the edge of the trailer and that the weight is equally divided on the trailer. The truck driver can strap the material down, but never while the material is being loaded Transporting Non-Palletized Products Do: Wear your seat belt. Know the maximum capacity of the forklift you are operating; Make sure all horns and beepers are operational. Ensure the safety of all personnel in the immediate work area. Visually inspect the product that you are lifting. Always apply the brakes smoothly, and make sure there are not sudden stops.

22 REVISION LEVEL: 1.10 PAGE 22 OF 48 Drive at a safe and cautious speed; Avoid sudden turns, which could cause material to slide off the forklift forks. Stop the forklift if you encounter obstacles which are higher than the path of movement, and follow the above lifting procedures. Know the terrain you are working on and driving in. Avoid large holes or obstacles that can make the forklift unstable. Do Not: Lift material over anything. Drive fast, make sharp turns, drive through potholes or suddenly apply force to the brakes. Leave forklift forks elevated or material unattended. It is the responsibility of the forklift operator to ensure the safety of all personnel in the immediate work area. Do not allow personnel on the equipment while loading. Forklifts operate throughout the manufacturing areas. It is the employee s responsibility to be aware of their presence and keep clear of their path. 8.0 MOTOR VEHICLES AND TRAILERS 8.1 Operation of Motor Vehicles General Requirements Every company driver must: Know and obey local, state and federal laws and regulations for operating vehicles, both on and off company property. Carry a required driver s license. Complete a vehicle log and inspection form, if applicable. Ensure that necessary emergency equipment, tools, and a fire extinguisher are in the vehicle and in good condition. Use headlights any time the vehicle is moving. Obey all posted speed limits, traffic signs, traffic patterns, traffic laws, and regulations on and off company property. Always watch for pedestrians. Drivers must notify their supervisor and stop operating vehicles if their license or permit is suspended, revoked, or restricted Speed Limits Company vehicles and trucks must not exceed the maximum speeds per posted state and provincial speed limit. Always consider weather conditions and adjust speed accordingly. 8.2 Driving - Pre-Trip / Pre - Operation Proper attention and care must be given when entering or exiting a vehicle or equipment. Hands should be free of objects and all grab handles and steps should be used as per their design. Make sure your footing is sound. Feet should be clean and free of mud, ice and/or snow. Face the unit using available steps and handholds. Never jump off or out of a vehicle. The 3-point stance (3 limbs in contact with equipment) must be used. Do not use tires, lug nuts, or wheel hubs as climbing aids. When cleaning tractor windows take proper precautions to avoid slips or falls.

23 REVISION LEVEL: 1.10 PAGE 23 OF 48 Make sure your seat is properly adjusted before operating equipment. Do not allow unauthorized passengers in or on your vehicle unless authorized by your supervisor. Riding on the outside of equipment is prohibited. Use four-way flashers when backing up on company property, if vehicle is not equipped with back-up warning devise. When leaving a vehicle unattended, set the parking break, place manual transmission in gear (automatic in park if equipped). Depending on temperature, shut off the engine. In cold weather, follow management instructions on idling procedures. Immediately report any defective tools, equipment, freight-moving aids, or facility defects to a supervisor. Do not make any unauthorized modifications to company equipment or property. 8.3 Seat Belts Seat belt usage is mandatory when operating or riding in vehicles that are equipped with them. No unit is to be driven unless the driver has properly secured themselves within the seat belt assembly. Make sure your seat belt is properly adjusted before starting any trip. 8.4 Passengers Do not transport unauthorized persons in a company vehicle except in an emergency. Notify the driver before boarding any vehicle. Never get on or off of a moving vehicle except in an emergency. 8.5 Maintenance / Inspections Drivers assigned to vehicles and trailers, and their managers or supervisors, are equally responsible for maintenance, cleanliness, and inspections to ensure that the equipment operates properly and safely and complies with federal and provincial motor carrier safety regulations. Any defects found during inspections that might prevent the vehicle from operating safely must be corrected by a trained person before the vehicle is used. All other defects must be repaired as soon as possible. 8.6 Backing Before backing, inspect areas to the rear to ensure that no persons or obstructions are in the path of movement. When backing vehicles other than automobiles and pickup trucks: Backup alarms on all non-highway vehicles must be operational and on. Position someone near the back of the vehicle to guide movement, when available. Sound the horn three short blasts in vehicles not equipped with backup alarms. Stop if the person guiding the movement disappears from view. 8.7 Parking When parking vehicles: Place standard transmission in low gear with engine shut off. Place automatic transmission in Park. Remove the ignition key, close the windows, and lock the doors if leaving the parked vehicle unattended. If parking on grades set the emergency brake and take other precautions to prevent the vehicle from rolling unexpectedly. Exception: You may leave the engine of an unattended vehicle running, in cold weather, if you have a second set of keys Fouling Tracks or Roadways

24 REVISION LEVEL: 1.10 PAGE 24 OF 48 Do not park vehicles or trailers where they foul track or roadways. If they do foul tracks or roadways, never leave them unattended without the proper protection. 8.8 Working Under Vehicles or Trailers Do not sit or lie underneath vehicles or trailers, except when inspecting or repairing them, and then make sure the: Brakes are set. Wheels are blocked. Engine is stopped. Keys are removed from the ignition. Proper support stands are in place. Do not sit or lie under a raised vehicle or trailer supported only by a jack. 8.9 Transporting Tools and Material Properly secure tools, equipment, material and freight. Do not transport hazardous materials, such as gasoline and solvents, in passenger compartments. Transport gasoline or other flammable material in a DOT-approved container. When transporting hazardous materials, follow federal, state and provincial placarding and shipping document regulations Special Equipment Mounted On Vehicles or Trailers Only qualified personnel may operate special equipment, such as winches, cranes, and hoists, mounted on vehicles or trailers. When operating vehicles with special equipment: Inspect the equipment frequently. Do not exceed load limits. Make sure outriggers are in place. Secure the equipment in the proper position before moving the vehicle. Comply with the manufacturer s instructions Trailers Required Equipment Trailers must be equipped with: Safety chains (except fifth-wheel or gooseneck trailers.) Required stop, tail, directional, and clearance lights. Electrical connectors that are compatible in size and design with those on the designated towing vehicle Inspection Before towing trailers, inspect equipment and material loaded on the trailer, and inspect the following to make sure they are operable. Tires. Brakes (if equipped.) Hitches and locking devises. Safety chains (if equipped.) Electrical connections and lights. If the vehicle and trailer hitch are not compatible in size and design, or if locking devices are defective, do not tow the trailer Securing of Loads

25 REVISION LEVEL: 1.10 PAGE 25 OF 48 All loads must be secured, blocked, braced and contained to ensure safe traveling. In the US, examine the blocking within the first 25 miles of traveling, then every 3 hours or 150 miles, which ever comes first. In Canada, examine the load every 4 hours of driving time Trailer Hooking and Unhooking After bringing vehicle to a complete stop, back up the unit to release the pressure on the king pin. When the vehicle is at a complete standstill, set the tractor parking brake and the trailer brakes. Always check your footing and test the resistance before pulling the 5 th wheel release mechanism. Make your movements smooth, gradually increasing how hard you pull, lift or crank. If the handle offers too much resistance, take the tension off before you try to pull it. If the 5 th wheel will not release: Release tractor brakes. Back up the unit a little to relieve pressure. Reapply tractor brakes Accidents / Incidents Promptly report traffic incidents, accidents, and vehicle damage, no matter how minor, to the proper insurance carrier. 9.0 POWER TOOLS AND MACHINERY 9.1 Authorized Employees Operate power tools and machinery only if you are authorized to do so. 9.2 Inspection and Use Inspect tools and equipment for defects before and during use, repairing or removing from service those that fail inspection. Promptly tag and report to your supervisor or person in charge any defect. If necessary, guard the hazard. 9.3 Insulation / Grounding Frequently inspect the power cord insulation and connections on electric power tools, and maintain them to prevent shorts and faults. Unless the power tool is double insulated, make sure it has three conductor cords, one of which grounds the tool frame when connected to an adequate ground. Do not remove the grounding prong from the plug. 9.4 Power Source Disconnect the power source before cleaning, repairing, adjusting, or replacing accessories on electric and pneumatic power tools. Exception: Spring-loaded quick disconnect sockets are exempt. 9.5 Storage / Handling of Abrasive Disks and Wheels Store abrasive disks and wheels in a dry area protected from extreme temperature changes, especially in belowfreezing temperatures. Handle abrasive stones carefully to prevent dropping or bumping them. Always inspect disks prior to use. 9.6 Floor Area / Aisles Keep the floor area around shop machinery free from holes and irregularities.

26 REVISION LEVEL: 1.10 PAGE 26 OF Safety Guards Do not operate power tools, machinery, or appliances without required safety guards on belts, shafts, gears, and other moving parts. 9.8 Gloves Do not wear gloves while operating tools or machinery if the gloves could be caught by moving parts or rotating stock. 9.9 Pneumatic Tool Use Air Valve Close the air valve at the supply source and relieve the line pressure on pneumatic tools that will not be used for a long time Hose Connections Make sure air hose connections are secure. Unless the connections are equipped with quick disconnects. Do the following before uncoupling them: Close the air valve. Relieve the line pressure Use whip stops. Do not use wire in air or hydraulic couplings in place of clip pins. Do not use hoses on hydraulic or pneumatic tools for hoisting or lowering Spindle Speed Regularly check pneumatic grinding tools for proper spindle speed, especially if the tools have been dropped Set Screws Use safety set screws in all revolving spindles or shafts unless a collar protects them. Make sure all setscrews or keys are flush or countersunk. Do not use nails or wire to hold the sockets in place Laying Tools Down Stop the motor before laying down pneumatic, electric or other power tools. Place the tool so it will not start accidentally Surfaces Do not place electric power tools on wet surfaces or in loose dirt Falling Tools If a tool or other object falls to the bed of a machine, stop the machine before removing the tool Gas - Actuated Tools Operate gas-actuated tools only if you are authorized and trained. When using gas-actuated tools: Handle gas-actuated tools safely. Do not leave a loaded tool unattended Abrasive Saw Use When operating an abrasive saw: Inspect the blade for cracks, chips, or wetness.

27 REVISION LEVEL: 1.10 PAGE 27 OF 48 Use the correct blade size with mounting blotters between the flanges and the wheel Keep the blade true and do not force the saw. Keep the blade dry and free from grease, oil, fuel and solvents Gas - Powered Tools Ensure that the tool is in good operational condition. Use proper fuels or fuel mixtures. Use proper eye and ear protection, as well as long sleeve clothing when necessary Do not store fuels in direct sunlight Grinding Machine Use Use the grinder only for tasks for which it was designed Inspecting Grinding Wheels Inspect each wheel immediately after unpacking it from the shipping container and again just before mounting it to the grinder. Ring-test each wheel and inspect it for surface cracks, chips, or other defects, before mounting grinding wheels. Make sure protective guards are in place, secured, and properly aligned. Make sure the tool rest and tongue guard adjustment is not more than 1/8 inch from the wheel. Make sure the frame is securely mounted with no vibrations, and the wheel face is well lighted and dressed evenly. The grinder RPM must be plainly labeled and not exceed the RPM rating of the wheel. Make sure a competent employee dresses and trues the wheels Mounting Grinding Wheels When mounting grinding wheels, make sure: The wheel is the appropriate type and size for the machine on which it will be used. The wheel fits freely on the spindle and remains free under all grinding conditions. The contact surfaces of wheels, blotters, and flanges are flat and free of foreign matter. The blotters or flange facings of compressible material cover the entire contact area of the wheel flanges. The spindle and nut are tightened enough to drive the wheel and prevent slipping. The flanges are equal in size and are the correct diameter for at least 1/3 of the wheel diameter. For cut-off wheels, flanges will be at least ¼ of the wheel diameter Operating Grinding Wheels When operating grinding wheels: Run new wheels at full operating speed for at least 1 minute before applying work. (Most defective wheels break when first started.) During this time, do not stand in the direct line of the rotating wheel. Operate wheels at the manufacturer s recommended speed. Do not drop, bump, roll, or handle grinding wheels carelessly. Protect grinding wheels from oil, grease, water, or other liquids, and from freezing temperatures or conditions that cause surface condensation. Do not perform grinding operations on the sides of wheels, except on wheels designed for side-face grinding. Do not grind nonferrous materials on wheels not specified for that purpose. When the wheel is cold, apply grinding force gradually and evenly to prevent thermal shock, which could break the wheel. Avoid forcing it and causing glazing or breakage.

28 REVISION LEVEL: 1.10 PAGE 28 OF Operating Portable Grinders When operating a portable grinder: Be careful to avoid damaging the abrasive wheel. Do not leave or lay the portable grinder down while it is running. Use a protective shield or screen to protect others from sparks and flying debris Wire Brush Wheels When using wire brush wheels: Follow the manufacturer s recommended wheel speed. Make sure the hood is adjustable and encloses the wheel as completely as the work allows. The hood should cover the exposed arbor ends. If not, install a smooth-headed nut. Do not use wire brush wheels to remove ACM from surfaces, such as gaskets Other Metal or Woodworking Machines When using other metal or woodworking machines: When installing the machine, place its front end slightly higher than its rear to cause the cutting head to return gently to the starting position when the operator releases it. Stand to one side and not directly in back of the material being fed for saws where kickback is possible. Use a push block to feed narrow material through a circular or band saw. Do not reach over a circular saw. Do not operate circular ripsaws with missing or broken hoods, spreaders, or kickback devices. Provide an adjustable stop to prevent the blade from traveling beyond the point necessary to complete the cut in repetitive operations. Do not join short pieces of stock. The length of the pieces joined should be at least four times the width of the bed opening. Do not adjust either half of the joiner table horizontally to make the clearance between the edge of the table and the revolving knife more than 1/8 inch. Do not lower dead plates on planers while material is in the machine and the machine is running. Use hold-downs/push blocks whenever joining stock that is narrower than 3 inches Clean Up Removing Chips Do not use your hands to remove chips or shavings from a drill press or other machine. Use a brush, vacuum equipment, or special tools designed for that purpose Use of Compressed Air / Gas 1. When cleaning equipment, use an air nozzle that meets OSHA requirements less than 30 psi with effective chip guarding. 2. Do not use compressed air, oxygen or other pressurized gas to: Clean equipment where lead, silica-containing dust or asbestos may have accumulated. Blow dust or dirt from your body or clothing. Do not place the air nozzle against your body or purposely inhale compressed gas. Clean shop areas Wire / Cable Spooling Machine Safety glasses must be worn at all times while operating the wire machine and cutting cable. Gloves must be worn when cutting cable.

29 REVISION LEVEL: 1.10 PAGE 29 OF 48 Keep hands clear of cutting apparatus when cutting cable. Do not use cutters that are not appropriate for the type of cable you are cutting. Do not set the speed on the machine to a speed that you cannot control. Be aware of backlash when cutting certain types of cable (i.e. guide wire) When cutting guide wire, two employees must cut the wire. One employee should run the wire machine, and the other employee should hold the reel and wire so that it doesn t backlash and strike anyone RIGGING, CRANES, AND HOISTS Observe the manufacturer s instructions for operation of cranes. Be familiar with safe hoisting capacities and do not exceed the load chart ratings Rigging When rigging for an overhead lift, make sure that all slings, wire ropes, and other hardware are approved by the manufacturer for overhead lifting. If you are the rigger, you must verify that the Working Load Limit (WLL) of each component involved in a lift is equal to or greater than the stress it will be subjected to during the lift. When determining sling capacity, consider the stress on a sling varies with the angle of its legs. Store slings in a clean, dry place. Store synthetic slings away from direct sunlight. Cable clamps are not recommended for overhead lifting. When such use is necessary, use only new clamps applied and torqued to the proper specifications. Check the cable clamp torque regularly to ensure that vibration does not loosen the clamps Inspection Requirements Inspect all new or repaired ropes, slings, and other rigging hardware upon initial receipt, daily before use, and whenever you suspect damage. Do not use any sling that is in question of being damaged. When in doubt, throw it out Identification Tags All slings must have a durable identification tag that states the following: All slings: Manufacturer s name. Working Load Limit (WLL) Cable and chain slings: Size Chain slings: Serial number. Grade. Reach Rigging a Load When securing a load: Do not wrap the hoist cable around the load. Never attach a hoisting equipment hook directly to an object being lifted unless the object has a permanent lifting eye or similar attachment device designed for overhead lifting; use a sling or other certified overhead lifting device. Protect the sling or lifting device from chafing or cutting. Make sure the load is securely hooked and well balanced.

30 REVISION LEVEL: 1.10 PAGE 30 OF 48 Make sure the load is always properly set in the bowl of the hook. Loading on or toward the point except in the case of grab hooks or other hooks designed for such loading) overloads the hook and causes the hook to spread and possibly fail. When freeing a sling, make sure the load has settled before unhooking the sling. Stand clear to avoid being struck by the sling or load Chain Slings Chain slings used for overhead lifting must be constructed of Grade 8 alloy steel. Never splice or shorten a chain by inserting a bolt between links. Never load a kinked chain. When applying a load, take up slack slowly and see that every link in the chain seats properly. Use chain attachments (rings, shackles, couplings, and end links) designed for the chain to which they are fastened Below-the-Hook Lifting Devices Use only below-the-hook lifting devices that are certified by a qualified individual or manufacturer. Certified below-the-hook lifting devices will have a permanent nameplate or marking stating the following information: Manufacturer s name. Serial number. Lifter weight (if over 100 lbs.) Rated load (capacity.) Modify or re-rate below-the-hook lifting devices only with written permission from the manufacturer. Repair below-the-hook lifting devices only if you are a qualified person Crane and Hoists Requirements If you are the operator and you are leaving the crane, ensure that the: Machine brakes are set. Load is lowered to the ground. All crane operators must complete Crane Operation training. Operators must document monthly inspection of crane, repairing or removing from service those that fail inspection. An up to date log book, operator s manual, and service manual must be readily accessible in the cab of cranes at all times Lifting When lifting: Ensure that a designated employee will direct movement and give signals. This employee must determine that all personnel are in safe positions before hoisting begins. The operator must stay at the controls when a load is suspended. Return cranes and hoists to neutral and secure positions when not in use. When lifting heavy loads, test the brakes when the load is suspended a few inches above the floor or ground.

31 REVISION LEVEL: 1.10 PAGE 31 OF Outriggers Comply with manufacturer s requirements for deployment of crane outriggers unless a written explanation has been issued by the manufacturer to RCL Burco and RCL Burco Services. Manufacturer s requirements can be found in the operator s manual and/or on the load chart(s) which are required to be on the crane at all times Fouling Track Provide adequate protection for a machine, boom, or load before allowing it to foul a track Power Line Clearance Maintain mandatory minimum clearances, as shown in the chart, between electrical power lines and any part of a hoisting device or load. If the power line voltage cannot be determined, maintain a minimum of 45 feet clearance. Power Line Distance from Power Line 200 KV or below 15 feet 200 KV 350 KV 20 feet 350 KV 500 KV 25 feet 500 KV 750 KV 35 feet 750 KV 1000 KV 45 feet If power line voltage clearance requirements cannot be met, then ensure that a power company official deenergizes and grounds the power lines before any part of the crane or load enters the clear zone. Whenever possible, perform your work moving away from the power line, not towards it. Whenever working a crane within one boom length of the mandatory minimum clearance from a power line in any direction front, back, side, or overhead position a lookout on the ground to warn you of the approach to the limits. The lookout cannot be the same person who is giving signals for the move. Load Clear of Persons Do not move a load until all persons are clear. Never move a load over people or occupied equipment. Use a warning device to warn persons in the path of the approaching load Restrictions near Hoisting Equipment Working Near Equipment Do not walk, stand, or work under a crane boom other hoisting equipment or suspended load. When working with or near lifting operations, keep clear of the swinging boom, counterweight, or cab Guiding the Load Use only tag lines, poles or load hooks to guide a load. Use guides or fixtures, where available, for precision placement Crane and Hoisting Signals Only a designated employee (ground man) will give signals to the hoisting machine operator. Before work begins, the ground man must communicate with the operator to develop an understanding of all signals.

32 REVISION LEVEL: 1.10 PAGE 32 OF 48 The crane operator must stop the move if a signal is not understood or if visual contact is lost with the ground man. The ground man must continue to give signals until the move is complete. When two or more hoisting machines are lifting the same load, only one designated employee will direct the movements. Accept signals for operating hoisting equipment only from the designated ground man, except in an emergency. An emergency stop signal must be accepted from anyone STANDARD CRANE HAND SIGNALS Stop (A) Extend one arm and hold palm of hand vertical. Stop (B) (Specifically for high operations) Arm extended palm down, fist clenched, move hand right and left. Hold Everything Clasp hands in front of body. Hoist With forearm vertical, forefinger pointing up, move hand in small horizontal circles. Lower With arm extended downwards, forefinger pointing down, move arm in horizontal circles. Move Slowly Use one hand to give any motion signal and place other hand motionless in front of hand giving the motion signal. Raise Boom (Luff Up) Arm extended, fingers closed, thumb pointing upwards. Lower Boom (Luff Down) Arm extended, fingers closed, thumb pointing downwards. Slew Arm extended, point with finger in direction of boom swing. (For overhead gantry crane move in direction indicated.) Raise Boom Lower Load Right arm extended, thumb pointing upward, left arm extended downward swinging in horizontal circles.

33 REVISION LEVEL: 1.10 PAGE 33 OF 48 Lower Boom Raise Load Right arm extended, thumb pointing downward and left forearm and forefinger vertical, left hand in small horizontal circles. Extend Boom or Trolley Out (Telescoping booms) Both fists in front of body with thumbs pointing outwards. Retract Boom or Trolley In (Telescoping booms) Both fists in front of body with thumbs pointing towards each other. Use Main Hoist Tap fist on head, then use regular signals. Use Auxiliary Hoist Tap elbow with one hand, then use regular signals. Finished With Crane Place arms above head and cross hands. Travel Machine (Point Direction) (Crawler Cranes Only) Arms bent at elbow, fists clenched, rotate both forearms around each other. Travel One Track (Crawler Cranes Only) Lock the track on one side indicated by raised fist. Travel opposite track in direction indicated by circular motion of other fist rotated vertically in front of body Personnel Hoisting Material handling cranes must not hoist personnel. No exceptions! 11.0 GENERAL WORK ENVIRONMENT Always maintain a clean work area both inside and outside. Everybody is responsible for good housekeeping. Clean up as you go.