Gilbarco Consolidated Wiring Package

Transcription

1 I PRICE PERUIT UṠ. REULATIOS $ PRICE PERUIT UṠ. REULATIOS $ PRICE PERUIT $ UṠ. REULA TIOS $ PRICE PER UIT $ PRICE PER UIT U.S. REULATIOS $ PRICE PER UIT $ PRICE PER UIT U.S. REULATIOS 91 $ PRICE PER UIT U.S. REULATIOS 91 PRESS PRESS U.S. REULA TIOS 89 U.S. REULA TIOS 89 PRESS 87 PRESS $ PRICE PER UIT UṠ. REULATIOS $ PRICE PER UIT 91 UṠ. REULA TIOS PRESS 87 PRESS PRESS $ PRICE PER UIT UṠ. REULATIOS PRESS PRESS PRESS PRICE PERUIT $ PRICE PER UIT $ UṠ. REULATIOS PRICE PERUIT $ UṠ. REULATIOS PRICE PERUIT $ 91 UṠ. REULA TIOS 89 PRESS 87 PRESS PRESS U.S. REULATIOS PRESS 87 PRESS $ PRICE PER UIT $ PRICE PER UIT U.S. REULATIOS $ PRICE PER UIT U.S. REULATIOS 91 PRESS U.S. REULA TIOS 89 PRESS 87 PRESS 1 HI 4 PRS 7 ABC 2 JKL 5 TUV 8 DEF 3 MO 6 WXY 9 CAR WASH EMERECY STOP., 0 QZ- QZ- 1 HI 4 PRS 7 ABC 2 JKL 5 TUV 8 DEF 3 MO 6 WXY 9 CAR WASH EMERECY STOP., 0 ETER DEL ETER DEL C E CAR WASH ilbarco ilbarco ilbarco ilbarco Fuel Tank System Document Release Information Section Date ew Rev ECR# Comment(s) Title Title pg ew Release Wiring Overview AA ew Release Back Room BB ew Release Point of Sale CC ew Release Dispensers DD ew Release Fuel Tank System EE ew Release Car Wash Kiosk Master Table of Contents Dispensers Back Room Section Title Section Code Comments Wiring Overview Drawings AA Contains a Consolidated Wiring Package Overview, Consolidated Wiring Package Overview Acronym Table, Consolidated Site Wiring Overview, Consolidated Block Wiring Diagram, and a 8 page Wiring Overview of a customer site -.CWD -Safety & otes - Master Electrical Drawing (1 of 8) Back Room TOC BB Contains Back Office; High Voltage, Low Voltage, and Two Wire electrical connection information Point of Sale CC Contains LA connection information and computer electrical connection information. Dispenser Wiring Connections(s) Fuel Tank System(s) Car Wash Code Tracker Wiring DD Contains electrical and data connection information for dispensing unit wiring. EE Contains electrical and date connection information for environmental and pump systems. FF Contains wiring information for the Car Wash Kiosk. Car Wash Kisok Point of Sale ote: Each section noted above has its own module containing all relevant information pertaining to the subject matter of that particular module and its subsequent electrical relationship to subordinate modules. Each module will be revised as a separate entity, with the title page carrying the revision letter of the highest rev level represented on this page. Title Sheet Section FF Section EE Section DD Section CC Section BB Section AA Sheet - Title Page Rev... ew Release. ew Release. ew Release. ew Release. ew Release. ew Release.

2 Important Safety Information This section introduces the hazards and safety precautions associated with installing, inspecting, maintaining or servicing this product. Before performing any task on this product, read this safety information and the applicable sections in this manual, where additional hazards and safety precautions for your task will be found. Fire, explosion, electrical shock or pressure release could occur and cause death or serious injury if these safe service procedures are not followed. Preliminary Precautions You are working in a potentially dangerous environment of flammable fuels, vapors, and high voltage or pressures. Only trained or authorized individuals knowledgeable in the related procedures should install, inspect, maintain or service this equipment. Emergency Total Electrical Shut-Off The first and most important information you must know is how to stop all fuel flow to the pump and island. Locate the switch or circuit breakers that shut-off all power to all fueling equipment, dispensing devices, and submerged turbine pumps (STPs).!! WARI Total Electrical Shut-Off Before Access Any procedure requiring access to electrical components or the electronics of the dispenser requires total electrical shut-off of that unit. Know the function and location of this switch or circuit breaker before inspecting, installing, maintaining, or servicing ilbarco equipment. Evacuation, Barricading and Shut-Off Any procedures requiring accessing the pump/dispenser or STPs requires the following three actions: An evacuation of all unauthorized persons and vehicles Using safety tape or cones as barricades to the effected units A total electrical shut-off of that unit Read the Manual Read, understand and follow this manual and any other labels or related materials supplied with this equipment. If you do not understand a procedure, call a ilbarco Authorized Service Contractor or call the ilbarco Call Center at It is imperative to your safety and the safety of others to understand the procedures before beginning work. Follow the Regulations There is applicable information in: FPA 30A: Automotive and Marine Service Code; FPA 70: ational Electrical Code (EC); OSHA regulations; and federal, state, and local codes which must be followed. Failure to install, inspect, maintain or service this equipment in accordance with these codes, regulations and standards may lead to legal citations with penalties or affect the safe use and operation of the equipment. Replacement Parts Use only genuine ilbarco replacement parts and retrofit kits on your pump/dispenser. Using parts other than genuine ilbarco replacement parts could create a safety hazard and violate local regulations. Safety Symbols and Warning Words This section provides important information about warning symbols and boxes. Alert Symbol The EMERECY STOP, ALL STOP, and PUMP STOP buttons at the cashier s station WILL OT shut off electrical power to the pump/dispenser. This means that even if you activate these stops, fuel may continue to flow uncontrolled. You must use the TOTAL ELECTRICAL SHUT- OFF in the case of an emergency and not only these cashier station stops. directives that follow this symbol to avoid possible injury or death. Signal Words These signal words used in this manual and on warning labels tell you the seriousness of particular safety hazards. The precautions that follow must be followed to prevent death, injury or damage to the equipment DAER - This signal word is used to alert you to a hazard to unsafe practice which will result in death or serious injury WARI - This alerts you to a hazard or unsafe practice that could result in death or serious injury. CAUTIO with Alert symbol - This signal word designates a hazard or unsafe practice which may result in minor injury. CAUTIO without Alert symbol - When used by itself, CAUTIO designates a hazard or unsafe practice which may result in property or equipment damage. Prevent Explosions and Fires Fuels and their vapors will become explosive if ignited. Spilled or leaking fuels cause vapors. Even filling customer tanks will cause explosive vapors in the vicinity of dispenser or island. o Open Flames Open flames from matches, lighters, welding torches or other sources can ignite fuels and their vapors. o Sparks - o Smoking Sparks from starting vehicles, starting or using power tools, burning cigarettes, cigars or pipes can also ignite fuels and their vapors. Static electricity, including an electrostatic charge on your body, can cause a spark sufficient to ignite fuels and their vapors. After getting out of a vehicle, touch the metal of your vehicle to discharge any electrostatic charge before you approach the dispenser island. Working Alone It is highly recommended that someone who is capable of rendering first aid be present during servicing. Be familiar with Cardiopulmonary Resuscitation (CPR) methods if you are working with or around high voltages. This information is available from the American Red Cross. Always advise the station personnel about where you will be working, and caution them not to activate power while you are working on the equipment. Use the OSHA tag out and lock out procedures. If you are not familiar with this requirement, refer to information in the service manual and OSHA documentation. Working With Electricity Safely Be sure to use safe and established practices in working with electrical devices. Poorly wired devices may cause a fire, explosion or electrical shock. Be sure grounding connections are properly made. Make sure that sealing devices and compounds are in place. Be sure not to pinch wires when replacing covers Follow OSHA Lock-Out and Tag-Out requirements. Station employees and service contractors need to understand and comply with this program completely to ensure safety while the equipment is down. Hazardous Materials Some materials present inside electronic enclosures may present a health hazard if not handled correctly. Be sure to clean hands after handling equipment. Do not place any equipment in mouth.! This area contains a chemical known to the State of California to cause cancer.! WARI WARI This area contains a chemical known to the State of California to cause birth defects or other reproductive harm. Emergency First Aid!!!! WARI asoline ingested may cause unconsciousness and burns to internal organs. Do not induce vomiting. Keep airway open. Oxygen may be needed at scene. Seek medical advice immediately. WARI asoline inhaled may cause unconsciousness and burns to lips, mouth and lungs. Keep airway open. Seek medical advice immediately. WARI asoline spilled in eyes may cause burns to eye tissue. Irrigate eyes with water for approximately 15 minutes. Seek medical advice immediately WARI asoline spilled on skin may cause burns. Wash area thoroughly with clear/water. Seek medical advice immediately. Informing Emergency Personnel Compile the following information for emergency personnel: Location of accident (e.g. address, front/back of building, etc.) ature of accident (e.g. possible heart attack, run over by car, burns, etc.) Age of victim (e.g. baby, teenager, middle-age, elderly) Whether or not victim has received first aid (e.g. stopped bleeding by pressure, etc.) Whether or not victim has vomited (e.g. if swallowed or inhaled something, etc.) IMPORTAT: Oxygen may be needed at scene if gasoline has been ingested or inhaled. Seek medical advice immediately. Computer Programs and Documentation All ilbarco Inc. computer programs (including software on diskettes and within memory chips) and documentation are copyrighted by, and shall remain the property of, ilbarco Inc. Such computer programs and documents may also contain trade secret information. The duplication, disclosure, modification, or unauthorized use of computer programs or documentation is strictly prohibited, unless otherwise licensed by ilbarco Inc. FCC Warning This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy, and if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Changes or modifications not expressly approved by the manufacturer could void the user s authority to operate this equipment. Approvals ilbarco is an ISO 9001:2000 registered company. Underwriters Laboratories: ew York City: U. L. File# Products listed with U. L. YFD C of A # MH1941 All ilbarco pumps and dispensers that bear the U.L. listing mark. MH8467 Transac System 1000 and PAM 1000 E Dell DHM Minitower E SITE and Passport Systems CWM - Certificate of Compliance: ilbarco pumps and dispensers are evaluated by the ational Conference of Weights and Measures (CWM) under the ational Type Evaluation Program (TEP). CWM has issued the following Certificates of Compliance (COC): COC# Product Model # COC# Product Model # COC# Product Model # Eclipse Exx H111B Series AC, RAC External Mount CRID CECXXXXXXX Encore xx MPD-1 Series A, RA Dimension Dxx AF, RAF, A, T-12C Console PA0188, RA Fixed Blender RA Legacy Jxxx T-12C Console PA0203, RA0203 Dispenser - Low Profile AR, RAR -SITE Printer (Epson) PA T-12 Console PA0180, RA0180 Indoor Card Q SITE Distribution Box PA T-15 Console PA0189 Outdoor Card Q SITE Keyboard PA T-15 Controller C2 PA CRID -SITE Mini Tower PA0301 T-15 Controller PA0190 TS-1000 Console PA0240 -SITE Monitor PA0303 ProBlender AU, RAU TS-1000 Controller PA0241 -SITE Printer (Citizen) PA0308 Precision Blender AE, RAE Distribution Box PA C+ Meter T Dispenser - Standard AK, RAK Micro-T Console PA Passport PA0324 Dispenser - Low Profile AL, RAL Meter - EC Series PA024EC Ecometer T20453 Fixed Blender AP, RAF VaporVac Kits CV Meter - C Series PA024C The Advantage Series Bxx, RBxx Meter - C Series PA024TC Trimline Series AA, RAA Salesmaker ProBlender AB, RAB Meter - C Series PA024XC Salesmaker Series 2/2H/4/4A AM MPD-A3 Series AD, RAD Patents ilbarco Inc. products are manufactured or sold under one or more of the following U.S. patents.: Dispensers 4,566,504 4,556,927 4,570,686 4,687,033 4,728,788 4,748,846 4,781,066 4,793,589 4,799,940 4,805,453 4,876,653 4,890,210 4,913,813 4,930,665 4,934,565 4,938,054 4,938,251 4,939,730 4,967,366 4,978,029 4,986,445 5,013,434 5,029,100 5,040,577 5,083,846 5,098,179 5,099,403 5,110,010 5,134,548 5,156,199 5,269,353 5,228,084 5,325,706 5,345,979 5,355,915 5,363,988 5,384,850 5,407,115 5,417,256 5,448,638 5,561,715 5,450,883 5,452,750 5,464,466 5,493,315 5,501,246 5,514,933 5,515,390 5,535,130 5,542,458 5,543,849 5,546,981 5,557,084 5,571,310 5,592,979 5,602,745 5,561,715 5,602,745 5,626,649 5,630,528 5,708,580 5,719,779 5,719,781 5,720,325 5,724,067 5,734,851 5,755,854 5,782,275 5,794,667 5,798,931 5,803,136 5,843,212 5,857,500 5,868,179 5,871,651 5,890,520 5,898,141 5,954,080 5,956,259 5,969,691 5,971,042 5,979,705 5,980,090 5,992,395 5,996,888 6,026,866 6,026,868 6,032,126 6,052,629 6,054,940 6,062,473 6,065,507 6,065,638 6,067,476 6,070,156 6,073,840 6,078,888 6,078,896 6,082,415 6,085,775 6,087,954 6,092,410 6,098,879 6,102,085 6,116,505 6,119,110 6,123,118 6,149,033 6,157,871 6,170,539 6,176,421 6,184,846 6,185,307 6,185,893 6,196,065 6,227,227 6,244,310 6,250,151 6,253,779 6,263,319 6,275,746 6,296,148 6,302,165 6,313,737 6,325,112 6,326,934 6,336,479 6,338,369 6,347,649 6,352,176 6,357,493 6,360,137 6,363,299 6,364,206 RE35,238 D262,971 D265,092 D306,719 D309,144 D316,471 D413,124 D413,311 D413,336 D413,337 D413,610 D413,901 D413,902 D414,192 D414,501 D414,778 D414,779 D414,780 D414,781 D414,782 D415,166 D415,167 D415,168 D415,169 D415,170 D415,171 D415,172 D415,501 D415,777 D416,915 D416,916 D417,226 D418,523 D420,684 D421,612 D422,285 D422,604 D426,555 D428,424 D428,897 D429,739 D429,740 D432,140 D432,548 D432,552 D433,032 D433,033 D433,034 D433,035 D433,036 D433,037 D433,685 D433,686 D435,051 D440,579 D443,624 Point of Sale/Back Office Equipment 4,967,366 5,228,084 5,448,638 5,561,715 5,798,931 5,980,090 5,493,315 5,708,580 5,719,779 5,719,781 5,724,067 5,734,851 6,032,126 6,067,527 6,073,840 6,078,888 6,116,505 6,185,307 6,263,319 6,275,746 6,326,934 6,360,137 6,363,299 6,364,206 Trademarks on-registered trademarks C-PAM -SITE Lite Surge Management System ECR Highline Tank Monitor EMC MultiLine TCR -CAT Optimum Series Ultra-Hi ilbert PAM 1000 ValueLine -Poll Interface PAM SmartPad SMART Connect Product 4805 The Advantage Series and Legacy Series 4986 Encore and Eclipse Registered trademarks Dimension Series The Advantage Series Eclipse ilbarco Transac TRID InfoScreen Trimline Passport Legacy VaporVac CRID Making Things Better -SITE Performer MPD Transac System 1000 OLD Encore California Air Resources Board (CARB): Executive Order # Product Balance Vapor Recovery AB VaporVac Additional U.S. and foreign trademarks pending. Other brand or product names shown may be trademarks or registered trademarks of their respective holders. This safety alert symbol is used in this manual and on warning labels to alert you to a precaution which must be followed to prevent potential personal safety hazards. Obey safety This document is subject to change without notice. For information regarding ilbarco Inc. Literature, call (336) literature@gilbarco.com Internet: ilbarco Inc. All Rights Reserved

3 Consolidated Wiring Resource Table Consolidated Wiring Package Overview Component Sub-Components Other Support Documentation Point of Sale -Site Peripherals MDE-3110 MDE-3111 MDE-3620 Q13251 Back Room -Site Peripherals D-Box STP Control and Dispenser Isolation Relay Box STP Isolation Box (Environmental Peripherals) Petroleum Panel Schedule TLS Power Panel (Customer) LA wiring Istrol IQ Control Box Car Wash Controller Smart Connect Dispenser Hub Patch Panel Hub MDE-2597 MDE-2713 MDE-2755 MDE-2755 MDE-2833P MDE-3101 MDE-3116 MDE-3620 MDE-3799 MDE-3802 Q13042 PA TLS-350 M02320 M02967 M03762 FE-321 FE-345 TLS 350 D Comments MDE-3110 PC-Based -SITE POS System Installation Manual MDE-3111 PC-Based -SITE POS System Start-Up and Service Manual MDE-3620 Point of Sale Systems Site Preparation Manual Computer Connections; Isolated Duplicate Receptacle Wiring (for computer power connection) Q13251; Part Os Wiring - Veeder Root and/ or equivalent FE-321; STP Information (detail conduit runs - how many go to a dispenser, isolation from STP & variable speed SIPs in metal conduit per Mfg Specifications) FE-345; Encore 500 Pump (120/240/280 Vac) MDE-2597 Security Module Installation Manual MDE-2713 Universal Distrubution Box Installation Manual MDE-2755; STP Isolation Box Installation MDE-2833P MDE-3101; -Site Interface Module Installation Manual MDE-3620; SH 21 & 18 (Isolated dedicated receptiacle wiring) MDE-3620; SH 28 (LA wiring, includes Madison Cable for Forcourt installation)(pump Stop Button/Relay) MDE-3799 Wayne Interface Manual MDE-3802; Encore/Eclipse Site Preparation MDE-3620; SH 21 & 18, Back Room wall layout reference applicable field wiring diagrams MDE-3116; Distribution Box Installation Q13042 (otes) Petroleum Panel Schedule, Ref Square Dwg pg 1, Panel PA0306 Circuit Board STP Control and Dispenser Isolation Relay Box (Part o: PA0287)(Domestic Voltage Only) PA0306 Installation manual; Dispenser connections to power and printed circuit board Isotrol 1-8R Part o: (120V w/relay. (Support 2HP motor) Isotrol 1-8 Part o: (120V w/relay. Used to control a STP variable speed device.) Istrol 1-84-I Part o: (240v w/relay. For international voltage.) Isotrol 1-8-I Part o: (240v w/o relay. Same as Isotrol 1-8 but with international voltage.) TLS-350 System Wiring Diagram (Tank Monitoring Wiring) M02320; Encore 500 Block Diagram - Self Contained Pumps w/junction Box & Conduit M02967; Eclipse Block Diagram M03762; Encore 500 Ultra-High Block Diagram TLS 350 (Veeder Root Tank Monitoring information)( ) D IQ Control Box Installation and Owner s Manual Subject Matter 1... Consolidated Wiring Package Overview 2...Consolidated Wiring Package Overview Acronym Table 3...Consolidated Site Wiring Overview 4...Consolidated Block Wiring Diagram 5...CWD -Safety & otes - Master Electrical Drawing (1 of 8) Document Release Information Section Date ew Rev ECR# Comment(s) Overview ew Release 1 2 ew Release 3 ew Release 4 ew Release 5 ew Release Dispensers Encore Smart Connect Passport Vapor Recovery Enviornmental FE-340 FE-341B FE-342B FE-345 FE-348 FE-349 MDE-3816 MDE-4157 MDE-3985 FE-340; (Encore 500) SH 2; Pump & Dispenser Wiring FE-341B (Eclipse) Pump & Wiring diagrams FE-342; Encore 300 Ultra-High (not supported in this doc) FE-345; SH 2, 3 & 4; Main Junction Box, Pan wiring and conduit. FE-348; Encore UltraHigh Dispenser 120/240 Vac and Field Wiring Diagram FE-349; Field Wiring for Encore 300 Ultra-High Disp Master Encore & Legacy 120/ 240 Vac MDE-4157; PassPort; contains Q13251 details MDE-4157; Passport, install Poster connections MDE-3816; Passport Hardware Start-Up and Service Manual (not supported in this doc) MDE-3985; Encore Installation Manual Car Wash FE-343 Car Wash Autoattendent Storage Tank(s) Tank Monitor(s) (Leak Detector) STP (Subml Turbine Pump) Level auge Site Prep & Installation Manual (Veeder Root/Red Jacket) c d d e f e c MDE c - MA SUMP Installation Manual d - ilbarco Interface Module For Tls-350R Veeder-Root Site Prep & Installation Manual d - MDIM/LVDIM Interface Module Kits e - Wayne / Bennett CDIMs Installation uide f - CDIM Installation uide F - asboy CF Interface Module, Installation uide e - Tokheim DIMs Installation uide Veeder-Root DIM For Tls-350/r Systems c Red Jacket Submersible Turbine Pump Installation, Service, & Parts Lists MDE-2537 PAM Overview (AA) Sheet 1 Rev... OTE: This document does not supply local or national codes, nor does it pertain to any one specific site. For special details, reference the applicable Field Wiring Diagrams. OTE: The purpose of this table is to show the support documentation for each site component and subcomponent - it does not purport to be a list of the subject matter in this package.

4 Consolidated Wiring Package Overview Acronym Table Acronym Table The following table contains a list of acronyms used in the following pages. Acronym Definition Acronym POS Definition Point of Sale AC AP AIMM ASC BIOS CAT CBT CD-ROM CD-RW CMOS COM CPU Alternating Current Accelerated raphics Port AP Inline Memory Module Authorized Service Contractor Basic Input/Output System Card Authorization Terminal Computer Based Training Compact Disc - Read Only Memory Compact Disc - Reader/Writer Complementary Metal Oxide Semiconductor Communications Port Central Processing Unit POST RAS RPCI RTS RX SVA TCP/IP TFTP TLS TX UL Power-on self-test Remote Access Service Remote PC Interface Request To Send Receive Super VA Transport Control Protocol and Internet Protocol Trivial File Transfer Protocol Tank Leak Transmit Underwriters Laboratory CRID Card Reader in Dispenser UPC Universal Product Code CTS Clear To Send UPS Uninterruptible Power Supply DC Direct Current USB Universal Serial Bus DHCP Dynamic Host Configuration Protocol VAC Volts Alternating Current DIMM Dual Inline Memory Module VA Video raphics Adapter DS DOS DTR ECC EIDE EMC Domain ame Server (or Service) Disk Operating System Data Terminal Ready Error Checking and Correcting Enhanced Integrated Drive Electronics Environmental Management Console VRM Voltage Regulator Module VSAT Very Small Aperture Terminal WA Wide Area etwork WinT Windows T WRMA Warranty Return Material Authorization FCC Federal Communications Commission PA raphics Performance Accelerator SM ilbarco Security Module UI raphic User Interface IC Integrated Circuit ID Identification IDE Integrated Drive Electronics IP Internet Protocol LA Local Area etwork LCD Liquid Crystal Display LED Light Emitting Diode MB Megabyte MOC PC Major Oil Company Personal Computer PCB PCI PA Printed Circuit Board Peripheral Component Interconnect Pin rid Array Overview (AA) Sheet 2 Rev... PI Personal Identification umber

5 Consolidated Site Wiring Overview The above drawing is a high level drawing known as a 30,000 foot drawing. The following page provides a site drawing with more detail, followed by modules (Sections) which provide electrical information for each component that comprises a site. Site Wiring Overview (AA) Sheet 3 Rev...

6 Consolidated Block Wiring Diagram DISPESER HUB UTTER D BOX TLS STP COTROLLER POS ECORE DISPESER KIOSK SMART COECT POWER PAEL SESOR Line Legend & Definitions LV (Low Voltage) SESOR IS (Intrinsically Safe) HV (High Voltage) SESOR STP TW (Two Wire) STP (Submersable Turbine Pump) TLS (Tank Level Sensing) POS (Point of Sale) PROBE PRODUCT TAK Block Wiring Diagram (AA) Sheet 4 Rev...

7 CWD -Safety & otes - Master Electrical Drawing (1 of 8) Safety Procedures WARI Dangerous environment. Highly flammable/explosive fuels and high voltage are present. Failure to observe all safety precautions could result in serious injury or death. Observe all safety precautions as outlined in ilbarco's manuals. Installation Procedures Install power breakers to each circuit leading to the dispensing unit and STP. They must be capable of simultaneously disconnecting hot and neutral conductors. ote: In Canada switching neutral is contrary to the Canadian electrical code, reference part 1, rule Install conduit per EC for hazardous locations. Potting is required for conduit that passes within any portion of a hazardous vapor area to ensure vapor barrier integrity. (All conduit passing into or through the electronics cabinet must be potted.) Wires -all wires are 14AW (copper stranded) unless otherwise noted. Pump/disp. ground - wire is 12AW (copper stranded). Power loading and distance run may require larger wire size. Wire all circuits EC Class 1, except wiring to speaker (intercom) and call button which must be EC Class 2. ilbarco two-wire is EC Class 1 and may share the main power conduit. 2-Wire: For all installations with 'new' wiring, use unshielded twisted pair (UTP) data wires for all 2-wire communications. Minimum18AW wires may be used for 2-wire communication. Example: C&M (Wire) Corporation Part #27525, 18AW UTP, UL and CSA recognized, oil and gas resistant, insulation rated 600V. LA wiring must be installed by a certified telecommunications technician in accordance with ASI/TIA/EIA 568-B Standards and Amendments. Use only 10Base-T LA cable having these properties: UL Listing AWM Style degrees C 300 volts and Vapor Test Compliant to UL Standard 87, Section 36A, Para Install a single EMERECY POWER CUTOFF control to remove AC power from site dispensing equipment. (The control is an additional safety feature, and not a substitute for EC/FPA30 circuit breaker requirements.) * Label the EMERECY POWER CUTOFF switch and instruct owner to keep area clear of obstacles. Connect insulated grounding conductor from dispenser power panel to the site grounding electrode (size per EC). Intrinsically-safe integrity of the installed console, sensor and probe conduites can share the same trenches with power conduits, but can not share the same conduit with any other wiring, nor can it share the same conduit with another intrinsically-safe wiring. Conduit Floor dam Conduit Killark Type EY Fitting Wires Close-up Plug Sealing Compound Fill to bottom of threads Electrical Rating Includes all options except valance lights VAC 60 Hz VAC 50 Hz. ilbarco recommends the use of one 15 AMP breaker per dispenser. ilbarco requires valance lights be placed on a separate 15 AMP breaker. The Encore Active STP Connections STP1 STP2 STP3 STP4 MPD Three-rade... X X X MPD Four -rade... X X X X MPD Single-Hose... X X X MPD Single-Hose X X X X Dual One-rade... X Quad Two-rade... X X Blender Six-Hose... X X Blender X+1... X X X Blender X+0... X X IMPORTAT Below is the KEY for the graphic six page layout showing the Master Electrical Drawing. Use the KEY below to place designated sheets in the order shown to obtain a consolidated view of the site wiring. Master Electrical Drawing Key Safety & otes 1 Encore unit with field conduit sealing (typical) With potting dam in place, carefully pour sealing compound through funnel to fill conduit Funnel Wires Electronics Cabinet UL Listed metallic conduit capped bushings UL Listed Conduit Locknut Hydraulics cabinet Contractor provided conduit 8 x 1 Fiber potting dam installed WARI Fuels vapors allowed to travel between the hydraulics and electronics cabinets presents the risk of fire or explosion. Resulting fire or explosion may lead to serious injury or death. ever compromise the vapor barrier integrity by leaving out conduit plates or in any way leaving open holes, for example; using conduit smaller than 1 diameter. For Canadian applications do not leave out any gaskets. Listed metallic conduit nut must be installed at top of 8 conduit for mechanical retention of potting in the event of explosion. Car Wash 2 Back Room 3 Point of Sale ilbarco enginering has tested and recomends madison cable conection part number 042A00006 for applications requiring LA wiring to the dispensors. STP isolation relay boxes are required by EC to: a. Allow service of one unit safely without removing power from all dispensing equipment. b. Prevent damage to equipment from cross-phasing. Damage caused by cross-phasing is not covered by warranty. ilbarco STP Isolation Box PA0287 is not available for 220/230/240VAC units. (Use local supplier for Isolation Relay Boxes.) Red Jacket Isolation Box , , are available for 120/240V. (Use local supplier for Isolation Relay Boxes.) Do not provide service loops or leave excess wire in electronics cabinet. Cut all wire lengths to size sufficient to reach termination without stress or excess. Dress all wires neatly along surfaces so as not to obstruct access to terminations and devices. Ensure that enough electrical wire is left entering dispenser site to allow for possible absence of dispenser junction box. OTE: Killark fittings minimize passage of vapors, gases or flames from passing from one electrical installation to another. Killark fittings must be installed according to Articles and of the ational Electric Code for vertical runs. Encore 500 Encore 500 Consolidated Wiring Bundle - containing 8 pages. Wiring Values Table 5 Symbols Chart Wire ut Earth round o Connection Connection MV = Main Valve SV = Slowdown Valve Back Room Electrical Details 6 Wire Color Chart Black Brown Red Orange Yellow reen Blue Violet ray White Dispensers 7 Tank w/stp 8 B BR R OR Y BU V Y W Block Wiring Diagram Sheet 1 of 8 Rev... 06/04 FE-350

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9 CODUIT TO CAR WASH BLD. P Position Terminal Strip J2 8 Position Terminal Strip 8 Position Terminal Strip CODUIT TO CODE TRACKER JUCTIO BOX CODUIT CWD - Car Wash (2 of 8) ote: For additional Car Wash electrical wiring information refer to the Car Wash Section of this document. Emergency Power CutOff Emergency Stop Button, Located on the outside of the -Site building Emergency Stop Button, To Back Room Call Button Customer Provided Intercom System To D-Box for -SITE or eneric CRID BU Call Button Speaker W B R WC M03046 RELAY ITERFACE Data Wire Lengths Use the following table to determine maximum data wire lengths. The Distance Between the For This Distribution Box The Distance Between the Distribution Box and Dispenser Distribution Box and Console/Controller PA0133, PA0187 -SITE Total data wire system run no more than 2600 ft. with 14 AW. PA0242 Transac System 1000 o more than 2600 ft. with 14AW. o more than 2600 ft. with 14AW. PA0261 Universal D-Box o more than 2600 ft. with 14AW. o more than 2600 ft. with 14AW. PA0306 Distribution Box o more than 2600 ft. with 14AW. o more than 2600 ft. with 14AW. Conduit Use minimum 3/4 inch conduit for pumps/dispensers to connect wires to the pump/dispenser junction box. Two-wire data wires can share this conduit (See model-specific wiring diagrams). Run all power and light wires in threaded, rigid metal conduit or in a rigid non-metallic conduit. Conduit must conform to national and local electrical codes. If you use nonmetallic conduit, it must be at least two feet underground. The last two feet of the underground run to the junction box must be rigid metal conduit or threaded steel intermediate metal conduit. Tighten all threaded conduits. ever share conduit or wire troughs with other manufacturers equipment (i.e., speaker wires, etc.). Use separate conduit for speaker wiring. Speaker wire connection uses optional conduit outlet box (see Elevation/Footprint diagrams in specific addendum). ote:you can use the same conduit for routing power to the pump/dispenser and the two-wire data loop (Class 1 circuit). The two-wire data loop is a Class 1 circuit. ever rely on metal conduit to provide an equipment ground. Run a separate ground wire. ever use knock-out boxes or flexible conduit for installation. ote:extra junction boxes added to the pump/dispenser must be listed Class 1, Div. 1, roup C and D explosion-proof. Use electrical fittings that are listed for Class 1, roup C and D hazardous locations as required by FPA 30A and FPA 70. Wiring Wire all pumps/dispensers according to FPA 30A, FPA 70 and applicable national, state, and local codes/ regulations. Wire all circuits.e.c. Class 1 except speaker (intercom) circuit which must be.e.c. Class 2. Install speaker (intercom) circuit in separate conduit. Use stranded gas and oil resistant copper wire rated for 300 volts (up to 240VAC source) and 80 C. Leave two to three feet of wire out of conduit for junction box connection. Place dispensers on the same phase. ote:if ilbarco isolation box is installed, dispensers are not required to be on the same phase. Use listed wire nuts for all connections. Do not use just electrical tape. Pull spare wires for future use. Protect conduit ends and wire from water or damage. 9 AC Power Tap 24V Secondary 7 Terminal Block Power Supply A-10 A-13 A-2 /Y W B CRID Two-Wire In CRID Two-Wire Out 24 VAC (CD Module) EUTRAL Earth round EUTRAL (CD Module) HOT (CD Module) Automated Attendant Electronics Cabinet (Refer to Interconnect Chart for Electronics Cabinet wiring details.) 10 W1 W2 W3 W4 B1 B2 H R1 R2 R3 R4 BSY VAC eutral 1 24VAC 9 Package 1 10 Package 2 11 Package 3 12 Package 4 6 Busy 11 Package Common 10 Package 1 9 Package 2 8 Package 3 7 Package 4 6 Busy 5 Busy KIOSK BREAKERS To code tracker junction box To Car Wash Control Relays To Car Wash Power Panel

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11 CWD - Back Room (3 of 8 pages) Main Breaker Panel Range Bus Range Bus eutral Bus round Bus -Site 120Vac 20 amp Red Black White nd Wire CODUIT ilbarco Products Breaker Panel Tank Monitor Car Wash Controller Smart Connect 225 AMPS Single Phase 3 Wire 120/208 Volts -Site Computers Range Bus Range Bus 5. Tank Monitor Car Wash Controller POS 1 & Preripherals STP Controller Valance Lights POS 2 & Preripherals Dispenser X HIH VOLTAE UTTER HV HV HV HV HV HV HV LV LV LV HV HV POS LV LV LV TLS IS to Probe & IS IS 9. LV WA Smart Connect 110 Single Phase WA Patch Panel Hub LV LV HV 120Vac to STP STP Controller May also contain IQ components 1 Per/Motor WA LA LOW VOLTAE UTTER 5. HV HV HV 4. LV LV Dispenser Hub LV WA LA LA Data LIne D-Box LV LV LOW VOLTAE UTTER D-Box Connect to 110 Single Phase Dispenser Hub Connect to 110 Single Phase LOW VOLTAE UTTER 9. IS = Intrinsically Safe LV = Low Voltage HV = High Voltage Smart Connect (WA or Dial Up) Smart Connect POS LA to POS POS 1 & 2 Preipheals From Car Wash Controller to POS Intrinsically-safe integrity of the installed console, sensor and probe conduites can share the same trenches with power conduits, but can not share the same conduit with any other wiring, nor can it share the same conduit with another intrinsically-safe wiring. Computers 120Vac 20 amp 110 Single Phase L1 ISOLATED EQUIPMET D D eutral Bus HV LV IS Outlet wired to ilbarco Breaker Panel Single Phase Smart Connect to 110 Single Phase round Bus To Car Wash Controller Relays LA from Smart Meter to Point of Sale Component for rounding Power System Discription Table TLS to POS Item Component Description From D-Box to CRID two wire 1 Main panel and sub-panel breakers Provide overcurrent protection so that system ground faults do not create a safety hazard to personnel or damage equipment Components for rounded Power System For ilbarco POS Systems L1 L2 Site round EMERECY CUTOFF Emergency Cutoff removes power from Forcourt 2 Line (1 or 2) conductor Provides a path for the current from the service entrance to the circuit breaker 3 eutral or grounded conductor Provides a path for the current to return to its source 4 Equipment grounding conductor 5 rounding electrode conductor Provides a safety ground for ground faults by connecting raceways, conduit cabinets, and other noncurrent-carrying metal parts to the electrode grounding conductor (and the neutral of the power source) Connects the equipment grounding conductor and noncurrentcarrying parts of a separately derived power source to the earth ground electrode system umbers are defined in Component Discription Table on other side of page. 120Vac to LA Cable from Smart Connet to Dispenser 4. CRID Connection Data Line From D- IS Probe & 120Vac to To STP Controller Box 5. ote: Use only one grounding electrode conductor to connect the earth grounding electrode system to the safety ground at the site s main circuit breaker panel. All electrical circuits at the site requiring a safety ground should connect to the single point ground established at the main circuit breaker panel. 6 Main bonding jumper Connects the grounded circuit conductor (neutral) to the equipment grounding conductor at the main breaker panel 7 Bonding jumper Provides a path for current to flow from electrically-connected metal parts to the equipment grounding conductor 8 Isolated round Conductor Connects sensitive electronic equipment to ground at the main panel 120Vac to STP

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13 CWD - Point of Sale (4 of 8 pages ) Sheet 3 - Point of Sale Red Jacket Pump Specs System Communications Wiring Single Phase 115 Vac, 60Hz L1 ISOLATED EQUIPMET D D POS 1 and Peripherals UMP Model o. HP Hz PH Voltage Fluctuation Range Min. Max. Max. Load Amps Locked Rotor Amps Black- Orange Winding Resistance (Ohms) Red- Orange Black-Red Capacitor Kit (µf) Cisco Router Tank auge RS-232 Passport Server Single Phase 115 Vac, 60Hz AUMP75S1, UMP75U1 AUMP150S1, UMP150U1 3/ (17.5) 1-1/ (25) Passport Router Client X3AUMP150S1, X3UMP150U1 1/1/ (25) To Host etwork Off Site To Car Wash Controller Back Room L1 ISOLATED EQUIPMET D D POS 2 and Peripherals AUMP200S1-3, UMP200U1-3 UMP Model o. HP Hz PH (40) Voltage Fluctuation Range Min. Max. Max. Load Amps Locked Rotor Amps Black- Orange Winding Resistance (Ohms) Red- Orange Black-Red Capacitor Kit (µf) Huges Back Office Smart Connect Disp Hub Smart Connect Hub Back Room D-Box Back Room Dispenser Router Back Room Personal Earth Station Conduit L1 ISOLATED EQUIPMET D D TLS USB/RS232 Car Wash Controller D-Box Controller Dispenser HUB * PAM 1000 Backroom PC Passport Server * * Passport Only AUMP75S3-3, UMP75U3-3 AUMP150S3-3, UMP150U3-3 X4AUMP150S3, X4UMP150U3 AUMP75S17-3, UMP75U17-3 AUMP150S17-3, UMP150U17-3 X4AUMP150S17, X4UMP150U17 3/ (17.5) 1-1/ (25) 1-1/ (25) 3/ / / Required power supply rating for 60Hz, 1 phase motors is Vac. For 50 Hz, 1 phase motors, required rating is Vac. 3 phase motors required rating is Vac. PAM To Dist Box Back Room To PassPort Back Room 120 & 240Vac STP Systems To IQ Controller 120 Vac To IQ Controller 240 Vac Hardware: Do: - test all Passport cabling to meet ASI/TIA/EIA TSB 67 Transmission Performance Specification for Field Testing of Unshielded Twisted Pair Cabling Assemblies. - ensure that LA outlets are installed within four feet of the device to which the cable will be connected. - install according to AS/TIA/EIA 568-A Commercial Building Tele communication Cabling Standards - use non metallic wire ducts (raceways) to protect data cabling between system components. Black White Earth round 5. Black White Red Earth round 5. Do ot: - cut Q series cables for work area cables. - use Q13482-xx series cables for work area cables - will degrade 10baseT LA performance - install surge suppression devices with two-wire communication data lines. Black White Earth round Black White Red Earth round Conduit Conduit round 120Vac System TAK round 240Vac System STP STP

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15 CWD -Wiring Values Chart - Master Electrical Drawing - Page 5 of 8 Wiring Values Table Panel Equipment Voltage Amperage Wire Type/Brand Comments Dispenser Dispenser Vapor Vac Disp Controller TAKS Probes/ s 110Vac 220Vac 110Vac 110 LV wire #14 to 18 AW based/sensor R/P 8760 Stranded copper, class one circuit, shielded cable rated <100pf/ft. Use according to environment (Carol C2534 or Belden 88760, 8760, or 8770, no splices). Weatherproof boxes. See notes for wire size less than #14 (sht 6, Tanks/s) Separate conduit for Probe and s Power Wiring 120 or 240Vac Conduit: 3/4, 1 or 1 1/4 IPS conduit or direct burial cable 14AW or larger #14AW for 120 or 240Vac from power panel to console (line, neutral and chassis grd). #12AW copper for barrier grd. #14AW copper for 120Vac from power panel to pump sense module, mechanical disp. interface mod, or wireless PLLD cont. mod. STP Motor 2hp STP (4 inch) 2 hp STP (4 inch) 110Vac 240Vac 20 Pumps Op in Manifold Canopy Valance Lights/ Breakers 10 22AW Min, Two wire, twisted pair configuation Pump Wiring Values chart, ref CWD - Point of Sale Sheet 3 - See Chart 120Vac 15 14AW Junction Box supplied by contractor. LA LV Intercom Sys LV Dedicated LA cable. Wires to be run in separate conduit (EC Class 2) Smart Connect LA Madison 042A00006 Category 5 LA Cable - Contractor supplied LA Hub punchdown block. -Site Separate circuits for each POS station, computer and power box solutions disp control, duct detector, etc..

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17 CWD - Back Room Electrical Details (6 of 8 Pages) , -052 IQ Control Box SW1 - Switch Settings for Mainifolded System Field Wiring (Ref sheet 6; Envirnmental Panel - Back Room) To Type B Interface Module Seal-off 1/2'' rigid conduit B A Red Black White Epoxy sealed connections in a weatherproof junction box From To Type B Interface Module Seal-off 1/2'' rigid conduit B A Red Black White Epoxy sealed connections in a weatherproof junction box From To Interstitial Interface Module Seal-off 1/2'' rigid conduit Black Red Epoxy sealed connections in a weatherproof junction box From To Probe/ Thermistor Interface Module or Smart Seal-off 1/2'' rigid conduit Black White Epoxy sealed connections in a weatherproof junction box From Probe , -059 Switch Switch Switch Pump Type 1 Mode Select 2 3 Role Select 4 5 Standard on Stand Alone on on Unit 1 on on X Series off Manifold PLLD on off Unit 2 on off Manifold Alternating off on Unit 3 off on Manifold Direct off off Unit 4 off on 4SITE SOLID-STATE DISCRIMIATI COTAIMET SUMP SESOR FIELD WIRI To Type A Interface Module Seal-off Black From 4SITE SOLID-STATE DISCRIMIATI DISPESER PA SESOR FIELD WIRI To roundwater Interface Module Seal-off F W Red Black White From PLLD COTROLLER ITERSTITIAL SESOR for STEEL TAKS FIELD WIRI Seal-off Black White From To Interstitial Interface Module MA SESOR / MAETOSTRICTIVE PROBE FIELD WIRI Seal-off Black Red From 1/2'' rigid conduit Epoxy sealed connections in a weatherproof junction box 1/2'' rigid conduit Epoxy sealed connections in a weatherproof junction box 1/2'' rigid conduit Epoxy sealed connections in a weatherproof junction box 1/2'' rigid conduit Epoxy sealed connections in a weatherproof junction box SOLID-STATE DISCRIMIATI ITERSTITIAL LIQUID SESOR for FIBERLASS TAKS-FIELD WIRI 1 MICRO SESOR ROUDWATER SESOR - FIELD WIRI PLLD SESOR PIPI SUMP SESOR - FIELD WIRI Wiring Diag Mainifolded To Smart Interface Module Seal-off 1/2'' rigid conduit Black White Epoxy sealed connections in a weatherproof junction box From Mag Sump To Interstitial Interface Module Seal-off 1/2'' rigid conduit Black White Epoxy sealed connections in a weatherproof junction box From To Type A Interface Module Seal-off 1/2'' rigid conduit Black White Epoxy sealed connections in a weatherproof junction box From To Type A Interface Module Seal-off 1/2'' rigid conduit Black White Epoxy sealed connections in a weatherproof junction box From MA SUMP LIQUID SESOR - FIELD WIRI DISCRIMIATI DISPESER PA SESOR AD OIL/WATER SEPARATOR SESOR - FIELD WIRI SOLID-STATE COTAIMET SUMP SESOR - FIELD WIRI SOLID-STATE DISPESER PA SESOR - FIELD WIRI Dispenser Junction Box Electrical Foot Print 1" CODUIT FOR POWER AD 2 WIRE SIDE OE OF UIT PRIMARY ELECTRICAL SERVICE SIDE 1" CODUIT FOR ETHERET OR IFSF (WHE REQUIRED) OTE: Conduit entering the Pit will connect to the dispenser junction box if available, otherwise connections will be made at the Electronics Cabinet. Any cable runs will be made through an approved potted conduit. ote: Ensure that J2 and J3 jumpers are properly positioned (J2 matching dispenser signal voltage and J3 ormal position). (Pump protection monitoring is not available in this position.) Manifolded PLLD mode allows interfacing with an AT console. This mode has special communication wiring requirements, ref. drawing above for IQ with manifolded PLLD systems. Mainifolded Direct mode allows for a primary pump to initiate all dispensing events and secondary pumps to help when required. The control box is set as Unit 1 (switch 4 & 5 on) is the Primary. For Initial Calibration and Troubleshooting, reference Red Jacket Manual o: D Rev E. To Interstitial Interface Module Seal-off 1/2'' rigid conduit Black White Epoxy sealed connections in a weatherproof junction box From HYDROSTATIC SESORS for FIBERLASS TAKS - FIELD WIRI To Interstitial Interface Module Seal-off 1/2'' rigid conduit Black White Epoxy sealed connections in a weatherproof junction box ITERSTITIAL SESOR for FIBERLASS TAKS FIELD WIRI ote: Controller boxes with relays installed have contacts rated DPST 30A, 240V, 50/60 Hz. See figure above for relative electrical connections. ote: This device is not compatible with Red Jacket Control Box If such a device exists, replace it with ISOTROL 1-8-i that has the on board relay. Compatible of this device with Control Box Models , and assumes that they have been installed and wired acccording to their diagrams. From To Probe/ Thermistor Interface Module Seal-off 1/2'' rigid conduit Black #1 Black #2 Epoxy sealed connections in a weatherproof junction box THERMISTOR SESOR - FIELD WIRI From Thermistor (8' from junction box) 1/2'' rigid conduit, (capped at thermistor end) OTE: For Satellite applications refer to the Dispenser Section of this document, Encore 500 Ultra-High Dispensers Master and Satellite 120/240 Vac Wiring Diagrams 3 of 4. To Vapor Interface Module Seal-off 1/2'' rigid conduit V W VAPOR SESOR - FIELD WIRI Black reen White Epoxy sealed connections in a weatherproof junction box For additional Probe and Information, reference the - Fuel Tank Section From 8" x 1" COTRACTOR SUPPLIED THREADED CODUIT Control Box Voltages: The control box is designed to operate from 200 to 250Vac. Always refer to the pump installation instruction manual for the correct supply voltage. Typical pump ratings are 208 to 240Vac. Dispenser signal terminals: D1 and D2 are not polarity sensitive and can accept 120V or 240V signals. For tandem installations, wire all signals to all the controllers. Pumps Operating in Manifolded Configuration: require a two conductor, twisted pair with shield (min. 22AW) connected to COM+, COM-, and SHIELD terminals of TB1. Daisy chain communications cable to all controllers as shown above. Use of Belden 9462 or equivalent is acceptable. The RS-486 link between pump controllers is not intended to connect to other pump electronic equipment such as Prolink, CPT, or other AT devices. This cable must be installed into a conduit. Setup Switches and Calibrations: For connection, setup and calibration instructions consult the documentation that was shipped with the equipment. Setup Switches Settings, reference Setup Switch Chart in IQ Control Box document (RJ D ) Ref Veeder Root doc )

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19 CODUIT CODUIT MAI CODUIT CODUIT CODUIT MAI CODUIT MAI CODUIT MAI CODUIT CWD - Dispenser (page 7 of 8) Motor X Motor X (3 Phase Lines) (3 Phase Lines) Motor X 220VAC 380VAC (1 Phase Lines) 115/120VAC Motor X (1 Phase Lines) 220/230VAC To Power Panel AC Hot Earth round AC eutral To D-Box for -SITE or eneric CRID To STP Isolation Box To Valance Light Switch and Breakers To contractor provided LA Hub punchdown block. P-3433 (Smart Connect Hub) 7 FROM CUSTOMER-PROVIDED ITERCOM SYSTEM (must run wires in separate conduit) (EC Class 2) IS to TLS CODUIT ECORE 500 Junction Box supplied by installing contractor Sump Junction Box supplied by installing contractor (may be required for retrofit installations) CODUIT To Dispenser Sump R B To Power Panel CODUIT R B Call A W Call A W Call B BU Call B BU CODUIT Dedicated LA Cable CODUIT Junction Box supplied by installing contractor 120VAC HOT (Valance Lights) (14 AW) C-2 eutral (Valance Lights) (14 AW) C-13 Earth ground (14 AW) C-10 To Valance Lights (Customer Provided) CODUIT Junction - Box* * Some dispensers may not have a junction-box. In these cases the wires are connected to their respective components within the Electronics Cabinet. ELECTOICS CABIET (CD Module) (Refer to Interconnect Chart for Electronics Cabinet wiring details.) STP1/MTR1 Y STP2/MTR2 Y STP3/MTR3 Y STP4/MTR4 Y LA Cable Interface (P-343 Smart Connect Hub) Speaker Call Button Interface Cabling Terminal Block on STP PCA M00045 Speaker ecrid Wiring Customer Specific: With -SITE ecrid... CRID Two-Wire Out (-) CRID Two-Wire In (+) BU Y Terminal Block 2 AC Hot Earth round AC eutral A2 A10 A13 STPX STPX STPX STPX /Y B-18A R-18A W-18A Y-18A Y-18A Y-18A Y-18A TB-X TB-X TB-X TB-X TB-(1)-L TB(1)- TB(1)- Earth round (Molex Plug) Power Supply OTE: Mating plug is supplied. "X" stands for unit number. OTE It there is no junction box, electrical connections will have to be made through a 1 x 8" contractor supplied conduit installed through the air gap, potted to within 1/4" of top. *otes unique to this page: - Motors must rotate counter-clockwise - Connections made in field SILE PHASE MOTOR COECTIO 220/230 VAC X SILE PHASE MOTOR COECTIO 115/120 VAC X OTE: THREE PHASE MOTOR COECTIO 380 VAC - The four optional Motor voltages and connections are shown. - Same STP wiring connections are required whether located in the dispensers or in the tank. See ote 1 on this page THREE PHASE MOTOR COECTIO 220 VAC Reference: Satellite with and without Junction Box drawings can be found in the Dispenser Module, Sheet 6 and 7.

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21 CWD -Tanks (page 8 of 8) Sheet 6 - Tanks/s Environmental Panel - Back Room (Ref Field Wiring Sheet 4) Probes and s Wiring Requirements: - Color coded two wire #14-#18 AW stranded copper wire (class one circuit) shielded cable rated at less than 100 picofarad per foot and of material suited to the envionment (Carol C2534 or Belden 88760, 8760 or 8770) regardless of conduit material and not to exceed 1,000 ft in length (intrinsic safety requirements) and containing no splices. Alternate wire where approved by local authority, 22 AW wire - Belden or compreable, with the following provisions: - Wire run of less than 750 feet - Capacitance does not exceed 100 pf/foot - Inductance does not exceed 0.2uH/foot Total cable length of all intrinsicaly safe devices per installation must not exceed 22,000 feet. - Shielded cable must be used in all installations. - Sealed 1/2, 3/4, 1, or 1-1/4 inch I.P.S. conduit or direct burial cable (knockouts for 3/4, 1, or 1-1/4 inch I.P.S. conduit are provided in the intrinsically safe area of the console for probe and sensor wiring. and Proble conduits can share the same trenches with power conduits, but can not share the same conduit with any other wiring or any other intrinsically safe wiring. Power Wiring: - At least #14 AW (or larger) for 120 or 240 Vac from the power panel to the console being used for line, neutral and chassis ground. - #12 AW copper wire for barrier ground. - #14 AW copper wire for 120 Vac from power panel to Pump Sense Module, Mechanical Dispenser Interface Module, or Wireless PLLD Controller module. - #12 AW copper wire for 240 Vac from power panel to a Wireless PLLD AC Interface Module. & Probe Junction Boxes: -Weatherproof electrical junction boxes (16 cubic inches min) - gasketed cover with sealing compound, required at the end of each probe and sensor conduit run. Overfill Alarm & Slave Motor Control SMART SESOR MODULE Junction Box supplied by installing contractor (may be required for retrofit installations) ote: The following list shows the optional sensors available and does not purport that any given site shall use one type of sensor or another. Each site is customer specific. When wiring the sensors always refer to the documentation shipped with the sensor type for the exact method of wiring. This drawing only depicts a generic representation and not a specific installation. A - Magnetostrictive Probe/Mag Sump B - Dual Float Hydrostatic B - Interstital Liquid B - Piping/Sump B - Discriminating Sump B - Discriminating Pan B - Pressure Line Leak C - Vapor D - round Water E - Discriminating Interstitial E - Solid State Sump E - Solid State Pan F - Solid State Discriminating Sump F - Solid State Discriminating Pan Rigid Conduit

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23 Back Room TOC Document Release Information Sect Date Rev ECO# Comment(s) Title BB Initial Rel Back Room Wiring Connections BB Initial Rel Back Room Wall Layout (-Site) BB Initial Rel Components for rd Pwr Sys POS BB Initial Rel Petroleum Panel BB Initial Rel TLS-350 Tank Monitoring Wire Sys 1 BB Initial Rel TLS-350 Tank Monitoring Wire Sys 2 BB Initial Rel STP Isolation Relay Box Subject Matter 1... Back Room Wiring Connections 2...Typical Back Room Wall Layout 3...Typical Site rounding Requirements 4...Encore Electrical Requirements 5...Smart Connect LA Requirements 6...ilbarco Products Panel 7...TLS-350 Tank Monitoring Wiring System 1 of TLS-350 Tank Monitoring Wiring System 2 of TLS-300 & 350 Tank Monitoring Wiring System 3 of Brown Box (Square D Company) 1 of Brown Box (Square D Company) 2 of Brown Box (Square D Company) 3 of Brown Box (Square D Company) 4 of Brown Box (Square D Company) - Tank Monitoring/Pump Wiring 5 of Brown Box (Square D Company) - Tank Monitoring/Pump Wiring 6 of Brown Box (Square D Company) - Tank Monitoring/Pump Wiring 7 of Brown Box (Square D Company) - Tank Monitoring/Pump Wiring 9 of Brown Box (Square D Company) - Tank Monitoring/Pump Wiring 10 of 10 Back Room (BB) Sheet 1 of 2 Rev...

24 Typical Back Room Wall Layout Service Entrance Lights, Coolers, Car Wash, etc. Signs Main Breaker Panel ilbarco Veeder Root, Red Jacket Breaker Panel (Petroleum Panel) IQ Controller Tank Monitor (Environmental Console) Optional Smart Connect Optional Car Wash Controller LA Patch Panel Canopy Lights (Contractor PassPort Only Dispenser Hub 2 Wire D-Box STP Isolation Relay Box STP Controllers Dispensers (only one per tank) Wire utter Wire utter Back Wall Electrical Components The illustration above is a generic representation of a back wall layout and may not be a representation of the current installation. ote: Do not mix High Voltage, Low Voltage & I/S Wiring in gutters, also, separate two wire and LA wiring from High and Low Voltage Wiring. Do not introduce and Probe type wiring into any power transmission conduits or I/ S will be compromised. Kiosk Car Wash Optional Intercom and Ethernet to Dispensing Units (one per unit) IS (Intrinsicly Safe area) Electrical and Two Wire to Dispensing Units (one per unit) Environmental Master Console Probes and s - 1 per tank Back Room (BB) Sheet 2

25 Typical Site rounding Requirements Component Discription Table Item Component Description 1 Main panel and sub-panel breakers Provide overcurrent protection so that system ground faults do not create a safety hazard to personnel or damage equipment 2 Line (1 or 2) conductor Provides a path for the current from the service entrance to the circuit breaker 3 eutral or grounded conductor Provides a path for the current to return to its source 4 Equipment grounding conductor 5 rounding electrode conductor Provides a safety ground for ground faults by connecting raceways, conduit cabinets, and other noncurrent-carrying metal parts to the electrode grounding conductor (and the neutral of the power source) Connects the equipment grounding conductor and noncurrentcarrying parts of a separately derived power source to the earth ground electrode system ote: Use only one grounding electrode conductor to connect the earth grounding electrode system to the safety ground at the site s main circuit breaker panel. All electrical circuits at the site requiring a safety ground should connect to the single point ground established at the main circuit breaker panel. 6 Main bonding jumper Connects the grounded circuit conductor (neutral) to the equipment grounding conductor at the main breaker panel 7 Bonding jumper Provides a path for current to flow from electrically-connected metal parts to the equipment grounding conductor 8 Isolated round Conductor Connects sensitive electronic equipment to ground at the main panel Conduit Use minimum 1 inch conduit for The Encore Series and 3/4 inch conduit for all other pumps/dispensers to connect wires to the pump/dispenser junction box. Infoscreen and two-wire data wires can share this conduit (See model-specific wiring diagrams). Run all power and light wires in threaded, rigid metal conduit or in a rigid non-metallic conduit. Conduit must conform to national and local electrical codes. If you use nonmetallic conduit, it must be at least two feet underground. The last two feet of the underground run to the junction box must be rigid metal conduit or threaded steel intermediate metal conduit. Tighten all threaded conduits. ever share conduit or wire troughs with other manufacturers equipment (i.e., speaker wires, etc.). Use separate conduit for speaker and LA wiring. Speaker wire connection uses optional conduit outlet box (see Elevation/Footprint diagrams in specific addendum). ote:you can use the same conduit for routing power to the pump/dispenser and the two-wire data loop (Class 1 circuit). The two-wire data loop is a Class 1 circuit. ever rely on metal conduit to provide an equipment ground. Run a separate ground wire. ever use knock-out boxes or flexible conduit for installation. ote:extra junction boxes added to the pump/dispenser must be listed Class 1, Div. 1, roup C and D explosion-proof. Use electrical fittings that are listed for Class 1, roup C and D hazardous locations as required by FPA 30A and FPA 70. Wiring Wire all pumps/dispensers according to FPA 30A, FPA 70 and applicable national, state, and local codes/ regulations. Wire all circuits.e.c. Class 1 except speaker (intercom) and LA circuits which must be.e.c. Class 2. Install speaker (intercom) and LA circuits in separate conduit. Use stranded gas and oil resistant copper wire rated for 300 volts (up to 240VAC source) and 80 C. Leave two to three feet of wire out of conduit for junction box connection. Place all dispensers on the same phase. ote:if ilbarco isolation box is installed, dispensers are not required to be on the same phase. Use listed wire nuts for all connections. Do not use tape. Pull spare wires for future use. Protect conduit ends and wire from water or damage. rounding FPA 70 requires that you connect the following to system ground: - Consoles -Relay control boxes - Pumps and dispensers-circuit breaker panel - Submerged turbine pumps-electronic leak detectors ilbarco requires that you connect each pump/dispenser to an equipment grounding conductor located in the conduit per FPA 70, Article 250. The following applies to ground conductor: - ilbarco recommends using ground wire no smaller than 12AW. A larger wire may be required per FPA 70, Article Use wire with green or green and yellow striped insulation. - Connect to green grounding screw in junction box or designated connection in the electrical cabinet for units without junction boxes. - round the providing power under FPA 70, Article Bond the main circuit breaker panel neutral bus to an approved grounding electrode. Data Wire Lengths Use the following table to determine maximum data wire lengths. The Distance Between the For This Distribution Box The Distance Between the Distribution Box Distribution Box and POS PA0261 Universal D-Box o more than 2600 ft. with 14AW. o more than 2600 ft. with 14AW. PA0306 Distribution Box o more than 2600 ft. with 14AW. o more than 2600 ft. with 14AW. Service Entrance Single Phase 60Hz (U.S.) Line 1 Line 2 eutral round Metallic Water Pipe Main Panel Bonding Jumper rounding Electrode Conductor Line (or leg) Conductor L L I Main Bonding Jumper Earth rounding Electrodes ilbarco Sub-Panel rounded Conductor (eutral) L I To Additional Electrodes If ecessary Isolated round Conductor All Conductors Run Through Conduit To Make Up A Dedicated Circuit To Outlets Equipment rounding Conductor Consoles And Peripherals Connected To The Consoles Back Room (BB) Sheet 3 Ref: MDE-2833 pgs 9 & 10

26 Encore Electrical Requirements Encore LA Requirements Electrical Requirements Prepare sites according to FPA 30A, FPA 70, and applicable national, state and local codes/regulations. Use licensed electricians to make all electrical connections. Use a dedicated circuit/phase system. Wire all electronic units to the same power leg. Use an earth ground for circuits. Mount all circuit breaker panels and relay boxes securely to the wall. Use UL recognized/approved components and/or systems. Recommended voltages for pumping units are 220VAC- single phase or 380VAC- 3 phase. Route product wiring to protect from damage, using conduit as required. ote: Pumping units require higher load levels than dispensers. See FE-344 and FE-345 for details. Emergency Power Cutoff Switch! OFF FPA 30A and ilbarco require that you install one or more emergency power cutoff switches. An emergency power cutoff switch is a single control that removes AC power to all island equipment (pumps/dispensers, STPs, canopies, lights, and so on.). Make the emergency power cutoff switch accessible, label it clearly and install it away from any hazard that may occur at the pumps/dispensers. Do not install cutoff switches more than 100-feet away from the pumps/dispensers. Show all employees where the emergency power cutoff switch is located and how to use it. Remind them often. Do not use E-STOP, ALL-STOP, or PUMP STOP keys on ilbarco console/cash registers to shut off pump/ dispenser power. These keys do not remove AC power and do not always stop product flow. Circuit Breakers DAER Spills and collisions expose highly flammable and explosive fuels. Failure to install and use an Emergency Power Cutoff could result in severe injury or death. Observe all safety precautions in this and other manuals. Do not use Use Install a dedicated UL/CUL/CSA listed switchedneutral breaker to each circuit leading to a pump/ dispenser or dispenser and STPs. It must be able to disconnect hot and neutral conductors simultaneously. Single-pole breakers with handle ties shall not be permitted. Ref. EC Use only UL/CUL/CSA listed circuit breaker panel as appropriate for that area. Install circuit breakers away from the pumps/dispensers. They must be readily accessible and clearly marked. Install a separate circuit breaker for each STP (dispenser models) or each pump motor (self-contained models). Install one circuit breaker for each pump/dispenser or small island group to allow powering down of pump/dispenser for service. STP Control Relay Boxes for Dispensers Install a separate control relay for each STP. Do not use the dispenser relay to power the STP. Combined STP Control Relay/Isolation Relay boxes are recommended. STP Isolation Relays for Electronic Dispensers STP isolation relays provide electrical isolation between dispensers and prevent damage from cross phasing. Refer to MDE-2755 ilbarco STP Control and Dispenser Isolation Relay Box PA0287 Installation and FE-321 ilbarco STP Isolation Relay Box PA0287 Field Wiring Diagram. ote: For 3 phase STP, use isolation relay at the input of the 3 phase STP control box. ilbarco requires installation of STP isolation relays in addition to STP control relays. Use isolation relays for each STP control line at each dispenser or dispenser grouping on a single circuit breaker. Route neutral wire to the control relays from the dispenser circuit breaker (see field wiring diagrams). Combined STP Control Relay/Isolation Relay boxes are recommended. Conduit ilbarco recommends that a spare conduit be run for future high speed communications. See LA Wiring on page 15. for details. Use 1-inch trade size rigid aluminum conduit with the Encore and Eclipse pumps/dispensers to connect wires to the pump/dispenser. InfoScreen and two-wire data wires can share power wiring conduit (See model-specific wiring diagrams). Use separate 1-inch conduit for ecrid LA wiring or intercom wiring or call buttons. Use threaded, rigid metal conduit or a rigid nonmetallic conduit for applications below the pump dispenser to carry electrical wires. Conduit must conform to national and local electrical codes. If you use nonmetallic conduit, it must be at least 2- feet underground. The last 2-feet of the underground run to the junction box must be rigid metal conduit or threaded steel intermediate metal conduit. Tighten all threaded conduits. Use of galvanized pipe is acceptable as an alternative to black iron pipe, when black iron pipe is specified. ever share conduit or wire troughs with other manufacturers equipment (for example, speaker wires, canopy lights.). ote: You can use the same conduit for routing power to the pump/dispenser and the two-wire data loop (Class 1 circuit). The two-wire data loop is a Class 1 circuit. ever rely on metal conduit to provide an equipment ground. Run a separate ground wire. ever use knock-out boxes or flexible conduit for installation. ote: Extra junction boxes added to the pump/ dispenser must be listed Class 1, Div. 1, roup C and D explosion-proof. Use electrical fittings that are listed for Class 1, roup C and D hazardous locations as required by FPA 30A and FPA 70. A seal-off Y fitting (example: Killark Type EY) must be installed on all units as a first connection where conduit leaves the ground. Wiring For high speed communications information, Reference LA Wiring. Wire all pumps/dispensers according to FPA 30A, FPA 70 and applicable national, state, and local codes/ regulations. Wire all circuits.e.c. Class 1 except speaker (intercom) circuit which must be.e.c. Class 2. Install speaker (intercom) circuit in separate 1-inch conduit. Use stranded gas and oil resistant copper wire rated for 300 volts (up to 240VAC source) and 80 C. In the main conduit, for communications use only twisted-pair, two wire data pairs. Do not use shielded twisted pair. Unshielded twisted pair wire is required for two wire communication wiring for new installations. Previously wired stations may continue to use tested existing non-twisted pair wiring, that has been short and continuity tested and passed, twisted pair is recommended for existing wired stations for all geographic regions experiencing higher than national average lightening strikes. Leave 6 to 8-feet of wire out of conduit for connection to dispenser. Place dispensers on the same phase. ote: If ilbarco isolation relay box is installed, dispensers are not required to be on the same phase. Use listed wire nuts for all connections. Do not use tape. Pull spare wires for future use. Protect conduit ends and wire from water or damage. Seal-off Y fitting(s) must be potted after all wires are run to termination points. For additional wiring notes and requirements consult the following documents: FE-340 Field Wiring Diagrams - Encore Series Dispensers 120/240 VAC FE-341 Field Wiring Diagrams - The Eclipse Series Dispensers 120/240 VAC FE-342 Field Wiring Diagrams - The Encore 300 Field Engineering Diagram FE-344 Field Wiring Diagrams - The Encore 300 Pumps 120/240/380 VAC FE-345 Field Wiring Diagrams - The Encore 500 Pumps 120/240/380 VAC as appropriate for the model(s) to be installed. Data Wire Lengths Use the following table to determine maximum data wire lengths. Metallic Conduit Encore Series LA Wiring (Typical) UPS/ Surge Protection (required) Back Room Front Counter Forecourt Q13850 internal LA cable Eclipse Series LA Hub (can be stacked: 1 hub per 8 dispensers) POS 10Base-T wall plate Electronics cabinet Metallic Conduit Hydraulics area Junction box (customer provided - See note 1) Conduit seal-off, potted Pit Box Electronics cabinet Hydraulics area Pit Box Potted conduit (8" x 1") Conduit seal-off, potted Surge protectors: one per dispenser See note 2 Conduit seal-off fittings (potted) Termination point - not to exceed run of 295-feet as measured from punchdown block Dedicated LA cables Termination point - not to exceed run of 295-feet as measured from punchdown block Contractor provided Punchdown block Conduit seal-off fittings (potted) Secondary conduit, 1" ote 1: TIA-568 specifies that LA cable cannot go through same trough as AC wiring. Ref MDE-3802 Distance for run not to exceed 295-feet measured from punchdown block to termination point in dispenser. See note 3. ote 2: There must be separation between LA cable from dispensers and LA cable from POS. Both can use same punch down block but cannot touch or cross. ote 3: Run of up to 295-feet of LA cable must be continuous. LA cable cannot be spliced. Back Room (BB) Sheet 4

27 Smart Connect LA Requirements LA Wiring LA Conduit ilbarco recommends use of 1-inch rigid metallic conduit and fittings for LA cable(s). This will allow up to two speakers and two call/stop buttons per side, plus ethernet. OTE: Terminate conduit in dispenser containment pan consistent with all national and local electrical codes. LA Cable ilbarco requires use of only 10Base-T cable as specified in this document. ilbarco specified cable must be used to permit issuance of a Certificate of Conformance and/or warranty. Use of other type cables may also create a hazardous situation.! Danger Petroleum vapors may migrate inside cable insulation between conductors and sheathing of various cables, including 10Base-T cable. Vapors may ignite, leading to serious injury or death. Use only 10Base-T LA cable specified by ilbarco. 8. After identification and using the proper stripper (for 22 gage wire), strip 1/4-inch of insulation jacket from each of the four leads. 9. Mount the four leads of the LA cable in the P3433 plug using the following table and the diagram below and secure using a small screwdriver. Connection Table Standard TIA/EIA 568A TIA/EIA 568B Pin 1 Orange/White reen/white Pin 2 Orange reen Pin 3 reen/white Orange/White Pin 4 reen Orange Mounting the M04216B003 Connector on the Data Cable P3433 Plug Pin 1 1/4 1/2 CBTC Standards Document ASI/IEEE ASI/IEEE 1100 ASI/TIA/ EIATSB67 Title Recommended Practice for rounding of Industrial and Commercial Power Systems (IEEE reen Book) Recommended Practice for Powering and rounding Sensitive Electronic Equipment (IEEE Emerald Book) Transmission Performance Specification for Field Testing of Unshielded Twisted Pair Cabling Systems ASI/TIA/EIA568-A Commercial Building Telecommunication Cabling Standards (with amendments) ote: Smart Connect Box in dispenser, other end of cable goes to the back room. Cable has these properties: Safety Certification: UL Listing AWM Style degrees C 300 volts. Vapor Test: Compliant to UL Standard 87, Section 36A, Para Installing Connector and Making LA Cable 1. Locate jack J3433/M04216B003 plug on the M03893A001 SMART Connect Interface Board 2. Remove the P3433 plug for installation on the LA cable. 10. At the M03893A001 SMART Connect Interface Board, connect the J3433 plug to J3433 jack. Cable Ordering Information: Manuf. Pt o Supplier Lan Cable ote: Smart Connect cable passes straight through Junction Box to Electrical Cabinet (near Control ode). P3620 P3623 J3301 J3433/M04216B003 ote: The P3433 plug is mounted on the J3433 jack and is part of the M03893A001 SMART Connect Interface Board. 3. In the dispenser, locate the LA cable extending through the conduit into the electronics section of the dispenser. 4. To determine the final length of the data cable, temporarily route the data cable in the dispenser to J3433 on M03893A001 SMART Connect Interface Board. Do not secure cable in place at this time. 5. Using the proper cutting tool, cut the LA cable to the appropriate length to connect to J3433 as measured. CAUTIO In the next step, be very careful when stripping the outer insulation jacket. The jacket will be difficult to strip because it is molded to the inner leads.! 6. Using the proper stripping tool, remove 1/2-inch of the exterior insulation jacket from the end of the LA cable. 7. Identify each of the four leads in the LA cable by their color codes (orange/white, orange, green/ white, green). Madison Cable Corporat ion 042A00006 LA Installation Personnel and Procedures IMPORTAT OTICE raybar 1200 recade Street reensboro C Phone: Fax: Toll Free: A copy of the ASI/TIA/EIA TSB 67 certification of conformance from the wiring personnel must be provided to the ASC before the site can be commissioned. The certificate is part of the documentation that must be on file at the installation site. A certification of the field test will be required at equipment start-up. Contact ilbarco with any questions regarding this procedure. LA wiring must be installed by certified telecommunications technicians in accordance with ASI/TIA/EIA 568-A Commercial Building Telecommunication Cabling Standards (and Amendments). Installing technician must read and understand the following: Ref MDE-3985E, MDE-4246 Back Room (BB) Sheet 5

28 ilbarco Products Panel Panel: "" 120/208 volts Type: Square "D" Maintype: M.L.O. Style ote Load Directory Volt AMPS CKT O CKT O AMPS Volt Load Directory ote Style 00B 00B 00B X X, I X, I Tank Monitor (TLS - 350) -SITE #1 POS Station -SITE #2 POS Station Dispenser #1 Space for Switched eutral Dispenser #2 Space for Switched eutral Dispenser #3 D, S D, S D, S D, S D, S 00BSW 00BSW 00BSW 00BSW 00BSW Space for Switched eutral 00B 00B 00B 00B 00B 00B 00BSW 00BSW 225 AMPS 1 Phase 3 Wire Style: 00D442L225CU X, I X, I X P, L X X D, S D, S -SITE #3 POS Station Computer Controller Powerbox Solutions Dispenser Control Phone Board Duct Detector Space for Switch eutral Dispenser #10 (Diesel) Dispenser #4 Space for Switched eutral Dispenser #5 Space for Switched eutral Dispenser #6 Space for Switched eutral Dispenser #7 Space for Switched eutral Dispenser #8 Space for Switched eutral Data Distribution Box Spare * * * Bottom Fed * * * Dispenser #9 (Diesel) Space for Switched eutral D, S D, S D, S D, S D, S D, S D, S D, S D, S D, S D, S X, I X D, S D, S 00BSW 00BSW 00BSW 00BSW 00BSW 00BSW 00BSW 00BSW 00BSW 00BSW 00BSW 00B 00B 00BSW 00BSW OTES (AC Wiring for POS equipment): SURE MAAEMET PAEL FOR COSOLES/COTROLLERS/PERIPHERALS & ILBARCO DISTRIBUTIO BOXES: 1 Connect only ilbarco Veeder Root Product peripherals in Petroleum Panel. 2 Third wire ground must be a continuous run from the Petroleum sub panel to the wall receptacles. REFER TO IDIVIDUAL ISTALLATIO MAUALS. DO OT USE Conduit as the safety ground. 3 DO OT COECT any noise generating equipment such as intercoms, compressors, motors, televisions, two-way radios, microwave ovens, electronic safes, lotto machines, fluorescent lights or any other non-dispenser type devices in Dispenser Sub-panel. 4 Two-wire data lines from the distribution box to pumps and dispensers may occupy the same conduit as pump and dispenser AC wiring. For additional information, reference the MDE-2833 Pump and Dispenser Site Preparation Manual. 5 Run conduit for all POS power wiring, rigid metal conduit is recommend, however if non metallic conduit is used, do not route conduit near sources of interference, such as compressor wiring, fluorescent lights, STPs or in walls, overhead or underground. OTES (Miscellaneous Wiring uidelines): 1 Use a dedicated wiring trough for ilbarco wiring - separate other equipment wiring from circuits within the same wiring trough. OTES -Site, Transac System 1000, and PAM 1000 Systems: 1 Do not install surge suppression devices with two-wire communication data lines. OTES (Circuit Breakers): 1 Use UL-listed circuit breakers (not to exceed 20 amps) and boxes, Single Pole (preferred), or Double Pole only if required by local codes. Ref Q13042 Back Room (BB) Sheet 6

29 SMART SESOR MODULE TLS-350 Tank Monitoring Wiring System 1 of 3 Veeder-Root Ref Back Room (BB) Sheet 7

30 Dispenser containment sump Cord grip Product line IMPORTAT! DO OT MOUT SESOR TO FLEXIBLE PRODUCT LIE. Weatherproof junction box with 1/2-inch.P.T. threads (16 cubic inch volume minimum). Seal-off U-channel Brackets, clamp, etc., from optional Universal sensor mounting kit 1/2'' Rigid conduit to console Rubber grommet seal clamped on inside - or as recommended by dispenser pan manufacturer. Incorrect Correct IMPORTAT! Housing must compress position indicator against bottom of the sump or you will have a ' Out' alarm. MA SUMP SESOR TO JUCTIO BOX "B" (Dispenser Containment Sump Installation) Containment sump Submersible pump IMPORTAT! DO OT MOUT SESOR TO FLEXIBLE PRODUCT LIE. Brackets, clamp, etc. from optional Universal mounting kit Cord grip Incorrect Correct Weatherproof junction box Seal-off Rubber grommet seal or as recommended by sump manufacturer. 1/2'' Rigid conduit to console Product line IMPORTAT! Housing must compress position indicator against bottom of the sump or you will have a ' Out' alarm. TLS-350 Tank Monitoring Wiring System 2 of 3 ote, use three wire type kits for three wire connections MA SUMP SESOR TO JUCTIO BOX "B" (STP Containment Sump Installation) Back Room (BB) Sheet 8 Veeder Root Ref

31 TLS-300 Tank Monitoring Wiring System TLS-300 & 350 Tank Monitoring Wiring System 3 of 3 TLS-350 Tank Monitoring Wiring System 13-1/16'' 19-3/4'' Conduit Entry To Power Area TOP VIEW 3-1/8'' 3-9/16'' 2-1/2'' Conduit Entries To Intrinsically Safe Area OLY USE PREFORMED KOCKOUTS To remove a knockout, insert a flat head screwdriver into the slot in the center of the knockout and gently move the screwdriver up and down to remove the inner knockout, or left and right to remove the middle knockout. Keep up this movement until the connecting tabs break off. To remove the outer or largest knockout, use pliers to break out the remaining large ring. OLY USE PREFORMED KOCKOUTS To remove a knockout, insert a flat head screwdriver into the slot in the center of the knockout and gently move the screwdriver up and down to remove the inner knockout, or left and right to remove the middle knockout. Keep up this movement until the connecting tabs break off. To remove the outer or largest knockout, use pliers to break out the remaining large ring. 9-3/4'' 3/4, 1, 1-1/4 I.P.S. knockeouts - typ 4 places 2-1/2'' 3-1/8'' 3-1/8'' TOP VIEW Conduit entries to power bay 5-3/32'' Conduit entries to intrinsically-safe bay 1/2'' TYP. 16'' Mounting Flanges W/ 1/4'' x 3/8'' 1-7/8'' Middle knockout 1/2'' TYP. 16'' 1-7/8'' Inner knockout 13'' 12'' 11'' 11-1/4'' 13'' 12'' 11'' 11-1/4'' 1/2'' TYP. 1'' TYP. FROT VIEW Mounting flanges w/ 1/4'' x 3/8'' slotted hole - typ 4 places 1/2'' TYP. 1'' TYP. Access to communication modules and end plate connectors Conduit entries to power bay 20'' Conduit entries to intrinsically-safe bay 3/4, 1, 1-1/4 I.P.S. knockeouts - typ 4 places FROT VIEW 7/8'' x 2-3/8'' knockout - (Connector access for optional Comm module) knockout for #4 x.312 Comm module mounting screw 20'' Conduit Entry To Power Area (1/2, & 3/4'' I.P.S Knockout Typ. - 2 Places) Conduit Entries To Intrinsically Safe Area (3/4, & 1'' I.P.S. Knockouts Typ. - 4 Places) 7-3/16'' 9-11/16'' 3-1/8'' 2-9/16'' 19-3/4'' 3-1/8'' 5-3/32'' 4-1/8'' 13-1/16'' 2-1/2'' BOTTOM VIEW TLS-350/ProMax/EMC Console Dimensions and designated Conduit Knockouts Install metal conduit (3/4, 1, or 1-1/4 I.P.S.) between the console and the power panel. The adjoining figures show the four designated knockouts (2 on top and 2 on the bottom) through which power wiring can be safely enter the consoles. Veeder Root Ref , Site Prep and Install Manual, pg 9 to /8'' 3-9/16'' 19-3/4'' BOTTOM VIEW Install metal conduit (3/4, 1, or 1-1/4 I.P.S.) between the console and the power panel. The adjoining figures show the four designated knockouts (2 on top and 2 on the bottom) through which power wiring can be safely enter the consoles. Back Room (BB) Sheet 8

32 Brown Box (Square D Company) 1 of 10 ote: the above is a typical layout and may not exactly reflect the customer installation. Ref EXM12002 Square D - Brown Box Back Room (BB) Sheet 10

33 Brown Box (Square D Company) 2 of 10 Ref EXM12002 Square D - Brown Box Back Room (BB) Sheet 11

34 Brown Box (Square D Company) 3 of 10 Ref EXM12002 Square D - Brown Box Back Room (BB) Sheet 12

35 Brown Box (Square D Company) 4 of 10 Ref EXM12002 Square D - Brown Box Back Room (BB) Sheet 13 4/04 FE-350

36 TAK MOITORI SYSTEM AD SUBMERSIBLE TURBIE PUMP WIRI SUBMERSIBLE TURBIE SHUTDOW FIXED SPEED STADARD COTROLLERS SEE OTE TYPICAL TAK MOITOR SUBMERSIBLE TURBIE SHUTDOW TAK MOITOR C O C POWER FROM CIRCUIT BREAKERS 2P/20A BREAKER 2P/20A BREAKER 2P/20A BREAKER 2P/20A BREAKER CIRCUIT BREAKERS ISTALLED I POWERBOX OR BY OTHERS POWER COTROL COTACTORS S1 S2 S3 S4 LOCATED I POWERBOX FUELI COTROLS SECTIO SUBMERSIBLE TURBIE PUMPS M1 M2 D M1 M2 D M1 M2 D STAD ALOE COFIURATIO FIXED SPEED STP TO DISPESER/PUMP COTROLS LOCATED I POWERBOX PDC ECLOSURE STAD ALOE COFIURATIO FIXED SPEED STP TYPICAL COECTIOS FOR A COVETIOAL FIXED SPEED SUBMERSIBLE PUMP STAD ALOE COFIURATIO FIXED SPEED STP LP 1A 1B 2A 2B 3A STAD ALOE COFIURATIO FIXED SPEED STP EUTRAL COECTIO TO SUBMERSIBLE PUMP COTROLLERS ROUD COECTIO DISPESER/PUMP COTROLS TERMIAL STRIP COECTIO CHART 120V LIE PRESSURE POWER (OFF DURI EMERECY STOP) PRODUCT #1 PUMP AUTHORIZATIO FROM DISPESER PRODUCT #1 PUMP COTACTOR COTROL POWER (I POWERBOX PDC) PRODUCT #2 PUMP AUTHORIZATIO FROM DISPESER PRODUCT #2 PUMP COTACTOR COTROL POWER (I POWERBOX PDC) PRODUCT #3 PUMP AUTHORIZATIO FROM DISPESER EERAL OTES: REFER TO TAK MOITOR MAUAL FOR ALL WIRI COECTIOS AD OTHER SPECIFICATIOS REQUIRED BY MAUFACTURER. THE TAK MOITOR IS TYPICALLY MOUTED OUTSIDE THE POWERBOX PDC ECLOSURE O A ADJACET WALL. THE TERMIAL STRIP SHOW IS FOR THE STADARD DM-EX DESI. THE STADARD DM-EX DESI MAY BE CUSTOMIZED FOR ADDITIOAL PUMP DEVICES, THERE BY ALTERI THE STADARD DESI SHOW. PLEASE REFER TO ALL IFORMATIO TO DETERMIE THE UMBER OF DEVICES FOR EACH JOB LOCATIO. 3B 4A 4B PRODUCT #3 PUMP COTACTOR COTROL POWER (I POWERBOX PDC) PRODUCT #4 PUMP AUTHORIZATIO FROM DISPESER PRODUCT #4 PUMP COTACTOR COTROL POWER (I POWERBOX PDC) TO ROUD BAR TO ROUD BAR TO ROUD BAR TO ROUD BAR 1 2 C O C C O C C O C L P SEE OTE D A B A B 4 A B A B 3 M1 M2 D Brown Box (Square D Company) - Tank Monitoring/Pump Wiring 5 of 10 Ref 4.21 Square D - Brown Box Back Room (BB) Sheet 14

37 TAK MOITORI SYSTEM AD SUBMERSIBLE TURBIE PUMP WIRI SUBMERSIBLE TURBIE SHUTDOW FIXED SPEED "SMART" COTROLLERS SEE OTE TYPICAL TAK MOITOR SUBMERSIBLE TURBIE SHUTDOW TAK MOITOR C O C POWER FROM CIRCUIT BREAKERS 2P/20A BREAKER 2P/20A BREAKER 2P/20A BREAKER 2P/20A BREAKER CIRCUIT BREAKERS ISTALLED I POWERBOX OR BY OTHERS POWER COTROL COTACTORS S1 S2 S3 S4 LOCATED I POWERBOX FUELI COTROLS SECTIO L1 L2 L1 L2 L1 L2 SUBMERSIBLE PUMP COTROLLERS SUBMERSIBLE TURBIE PUMPS TYPICAL COECTIOS FOR A VARIABLE SPEED SUBMERSIBLE PUMP (TERMIAL LP MUST BE JUMPED TO THE "B" TERMIAL FOR EACH STP) HOOK M1 M2 STAD ALOE COFIURATIO FIXED SPEED STP TO DISPESER/PUMP COTROLS LOCATED I POWERBOX PDC ECLOSURE M1 HOOK M2 M1 M2 D M1 M2 D M1 M2 D STAD ALOE COFIURATIO FIXED SPEED STP STAD ALOE COFIURATIO FIXED SPEED STP LP 1A 1B 2A 2B 3A HOOK M1 M2 STAD ALOE COFIURATIO FIXED SPEED STP EUTRAL COECTIO TO SUBMERSIBLE PUMP COTROLLERS ROUD COECTIO DISPESER/PUMP COTROLS TERMIAL STRIP COECTIO CHART 120V LIE PRESSURE POWER (OFF DURI EMERECY STOP) PRODUCT #1 PUMP AUTHORIZATIO FROM DISPESER FIXED SPEED "SMART" COTROLLERS PRODUCT #1 PUMP COTACTOR COTROL POWER (I POWERBOX PDC) PRODUCT #2 PUMP AUTHORIZATIO FROM DISPESER PRODUCT #2 PUMP COTACTOR COTROL POWER (I POWERBOX PDC) PRODUCT #3 PUMP AUTHORIZATIO FROM DISPESER EERAL OTES: REFER TO TAK MOITOR MAUAL FOR ALL WIRI COECTIOS AD OTHER SPECIFICATIOS REQUIRED BY MAUFACTURER. THE TAK MOITOR IS TYPICALLY MOUTED OUTSIDE THE POWERBOX PDC ECLOSURE O A ADJACET WALL. THE TERMIAL STRIP SHOW IS FOR THE STADARD DM-EX DESI. THE STADARD DM-EX DESI MAY BE CUSTOMIZED FOR ADDITIOAL PUMP DEVICES, THERE BY ALTERI THE STADARD DESI SHOW. PLEASE REFER TO ALL IFORMATIO TO DETERMIE THE UMBER OF DEVICES FOR EACH JOB LOCATIO. 3B 4A 4B PRODUCT #3 PUMP COTACTOR COTROL POWER (I POWERBOX PDC) PRODUCT #4 PUMP AUTHORIZATIO FROM DISPESER PRODUCT #4 PUMP COTACTOR COTROL POWER (I POWERBOX PDC) TO ROUD BAR TO ROUD BAR TO ROUD BAR TO ROUD BAR 1 2 C O C C O C C O C L1 L L P SEE OTE D A B A B 4 A B A B 3 HOOK M1 M2 M1 M2 D Brown Box (Square D Company) - Tank Monitoring/Pump Wiring 6 of 10 Ref 4.24 Square D - Brown Box Back Room (BB) Sheet 15

38 TAK MOITORI SYSTEM AD SUBMERSIBLE TURBIE PUMP WIRI SUBMERSIBLE TURBIE SHUTDOW VARIABLE SPEED COTROLLERS SEE OTE TYPICAL TAK MOITOR SUBMERSIBLE TURBIE SHUTDOW TAK MOITOR C O C POWER FROM CIRCUIT BREAKERS 3P/20A BREAKER 3P/20A BREAKER 3P/20A BREAKER 2P/20A BREAKER CIRCUIT BREAKERS ISTALLED I POWERBOX OR BY OTHERS POWER COTROL COTACTORS S1 S2 S3 S4 LOCATED I POWERBOX FUELI COTROLS SECTIO L1 L2 L3 L1 L2 L3 L1 L2 L3 SUBMERSIBLE PUMP COTROLLERS SUBMERSIBLE TURBIE PUMPS TYPICAL COECTIOS FOR A VARIABLE SPEED SUBMERSIBLE PUMP (TERMIAL LP MUST BE JUMPED TO THE "B" TERMIAL FOR EACH STP) HOOK M1 M2 M3 M1 M2 M3 D M1 M2 M3 D M1 M2 M3 D STAD ALOE COFIURATIO VARIABLE SPEED STP TO DISPESER/PUMP COTROLS LOCATED I POWERBOX PDC ECLOSURE M1 HOOK M2 M3 STAD ALOE COFIURATIO VARIABLE SPEED STP STAD ALOE COFIURATIO VARIABLE SPEED STP LP 1A 1B 2A 2B 3A HOOK M1 M2 M3 STAD ALOE COFIURATIO VARIABLE SPEED STP EUTRAL COECTIO TO SUBMERSIBLE PUMP COTROLLERS ROUD COECTIO DISPESER/PUMP COTROLS TERMIAL STRIP COECTIO CHART 120V LIE PRESSURE POWER (OFF DURI EMERECY STOP) PRODUCT #1 PUMP AUTHORIZATIO FROM DISPESER VARIABLE SPEED COTROLLERS PRODUCT #1 PUMP COTACTOR COTROL POWER (I POWERBOX PDC) PRODUCT #2 PUMP AUTHORIZATIO FROM DISPESER PRODUCT #2 PUMP COTACTOR COTROL POWER (I POWERBOX PDC) PRODUCT #3 PUMP AUTHORIZATIO FROM DISPESER EERAL OTES: REFER TO TAK MOITOR MAUAL FOR ALL WIRI COECTIOS AD OTHER SPECIFICATIOS REQUIRED BY MAUFACTURER. THE TAK MOITOR IS TYPICALLY MOUTED OUTSIDE THE POWERBOX PDC ECLOSURE O A ADJACET WALL. THE TERMIAL STRIP SHOW IS FOR THE STADARD DM-EX DESI. THE STADARD DM-EX DESI MAY BE CUSTOMIZED FOR ADDITIOAL PUMP DEVICES, THERE BY ALTERI THE STADARD DESI SHOW. PLEASE REFER TO ALL IFORMATIO TO DETERMIE THE UMBER OF DEVICES FOR EACH JOB LOCATIO. 3B 4A 4B PRODUCT #3 PUMP COTACTOR COTROL POWER (I POWERBOX PDC) PRODUCT #4 PUMP AUTHORIZATIO FROM DISPESER PRODUCT #4 PUMP COTACTOR COTROL POWER (I POWERBOX PDC) TO ROUD BAR TO ROUD BAR TO ROUD BAR TO ROUD BAR 1 2 C O C C O C C O C L1 L2 L L P SEE OTE D A B A B 4 A B A B 3 HOOK M1 M2 M3 M1 M2 M3 D Brown Box (Square D Company) - Tank Monitoring/Pump Wiring 7 of 10 Ref 4.27 Square D - Brown Box Back Room (BB) Sheet 16

39 TAK MOITORI SYSTEM AD SUBMERSIBLE TURBIE PUMP WIRI PRESSURIZED LIE LEAK DETECTIO FIXED SPEED "SMART" COTROLLERS TYPICAL TAK MOITOR OUTPUTS PRESSURIZED LIE LEAK DETECTIO TAK MOITOR PI PR LI POWER FROM CIRCUIT BREAKERS 2P/20A BREAKER 2P/20A BREAKER 2P/20A BREAKER 2P/20A BREAKER CIRCUIT BREAKERS ISTALLED I POWERBOX OR BY OTHERS POWER COTROL COTACTORS S1 S2 S3 LOCATED I POWERBOX FUELI COTROLS SECTIO L1 L2 L1 L2 L1 L2 SUBMERSIBLE PUMP COTROLLERS SUBMERSIBLE TURBIE PUMPS (TERMIAL LP MUST BE JUMPED TO THE "B" TERMIAL FOR EACH STP) D HOOK M1 M2 M1 M2 STAD ALOE COFIURATIO FIXED SPEED STP L 1 P A D TO DISPESER/PUMP COTROLS LOCATED I POWERBOX PDC ECLOSURE B A B A 3 B 3 A 4 M1 M2 M1 M2 D STAD ALOE COFIURATIO FIXED SPEED STP B 4 SEE OTE M1 STAD ALOE COFIURATIO FIXED SPEED STP LP 1A 1B 2A 2B 3A HOOK M2 M1 M2 D STAD ALOE COFIURATIO FIXED SPEED STP EUTRAL COECTIO TO SUBMERSIBLE PUMP COTROLLERS ROUD COECTIO DISPESER/PUMP COTROLS TERMIAL STRIP COECTIO CHART 120V LIE PRESSURE POWER (OFF DURI EMERECY STOP) PRODUCT #1 PUMP AUTHORIZATIO FROM DISPESER FIXED SPEED "SMART" COTROLLERS PRODUCT #1 PUMP COTACTOR COTROL POWER (I POWERBOX PDC) PRODUCT #2 PUMP AUTHORIZATIO FROM DISPESER PRODUCT #2 PUMP COTACTOR COTROL POWER (I POWERBOX PDC) PRODUCT #3 PUMP AUTHORIZATIO FROM DISPESER EERAL OTES: REFER TO TAK MOITOR MAUAL FOR ALL WIRI COECTIOS AD OTHER SPECIFICATIOS REQUIRED BY MAUFACTURER. THE TAK MOITOR IS TYPICALLY MOUTED OUTSIDE THE POWERBOX PDC ECLOSURE O A ADJACET WALL. THE TERMIAL STRIP SHOW IS FOR THE STADARD DM-EX DESI. THE STADARD DM-EX DESI MAY BE CUSTOMIZED FOR ADDITIOAL PUMP DEVICES, THERE BY ALTERI THE STADARD DESI SHOW. PLEASE REFER TO ALL IFORMATIO TO DETERMIE THE UMBER OF DEVICES FOR EACH JOB LOCATIO. 3B 4A 4B PRODUCT #3 PUMP COTACTOR COTROL POWER (I POWERBOX PDC) PRODUCT #4 PUMP AUTHORIZATIO FROM DISPESER PRODUCT #4 PUMP COTACTOR COTROL POWER (I POWERBOX PDC) TO ROUD BAR TO ROUD BAR TO ROUD BAR SEE OTE PO PI PR LI PO PI PR LI PO PI PR LI PO S4 L1 L2 HOOK HOOK M1 M2 M1 M2 D Brown Box (Square D Company) - Tank Monitoring/Pump Wiring 9 of 10 Ref 4.34 Square D - Brown Box Back Room (BB) Sheet 17 TO ROUD BAR

40 Brown Box (Square D Company) - Tank Monitoring/Pump Wiring 10 of 10 Ref 4.37 Square D - Brown Box Back Room (BB) Sheet TAK MOITORI SYSTEM AD SUBMERSIBLE TURBIE PUMP WIRI PRESSURIZED LIE LEAK DETECTIO VARIABLE SPEED COTROLLERS TYPICAL TAK MOITOR OUTPUTS PRESSURIZED LIE LEAK DETECTIO TAK MOITOR PI PR LI POWER FROM CIRCUIT BREAKERS 3P/20A BREAKER 3P/20A BREAKER 3P/20A BREAKER 3P/20A BREAKER CIRCUIT BREAKERS ISTALLED I POWERBOX OR BY OTHERS POWER COTROL COTACTORS S1 S2 S3 LOCATED I POWERBOX FUELI COTROLS SECTIO L1 L2 L2 L3 L1 L2 L3 L1 L2 SUBMERSIBLE PUMP COTROLLERS SUBMERSIBLE TURBIE PUMPS (TERMIAL LP MUST BE JUMPED TO THE "B" TERMIAL FOR EACH STP) PRODUCT #3 PUMP COTACTOR COTROL POWER (I POWERBOX PDC) STAD ALOE COFIURATIO VARIABLE SPEED STP TO DISPESER/PUMP COTROLS LOCATED I POWERBOX PDC ECLOSURE STAD ALOE COFIURATIO VARIABLE SPEED STP STAD ALOE COFIURATIO VARIABLE SPEED STP 2B 3A STAD ALOE COFIURATIO VARIABLE SPEED STP 120V LIE PRESSURE POWER (OFF DURI EMERECY STOP) PRODUCT #1 PUMP AUTHORIZATIO FROM DISPESER PRODUCT #1 PUMP COTACTOR COTROL POWER (I POWERBOX PDC) PRODUCT #2 PUMP AUTHORIZATIO FROM DISPESER PRODUCT #2 PUMP COTACTOR COTROL POWER (I POWERBOX PDC) PRODUCT #3 PUMP AUTHORIZATIO FROM DISPESER 3B D HOOK M1 M2 M1 M2 M2 M3 L 1 P A D B A B A 3 B 3 A 4 M1 M2 B 4 M1 M2 M2 M3 M2 M3 D SEE OTE M1 LP 1A 1B 2A HOOK M2 M1 M2 M3 D EUTRAL COECTIO TO SUBMERSIBLE PUMP COTROLLERS ROUD COECTIO DISPESER/PUMP COTROLS TERMIAL STRIP COECTIO CHART VARIABLE SPEED COTROLLERS EERAL OTES: REFER TO TAK MOITOR MAUAL FOR ALL WIRI COECTIOS AD OTHER SPECIFICATIOS REQUIRED BY MAUFACTURER. THE TAK MOITOR IS TYPICALLY MOUTED OUTSIDE THE POWERBOX PDC ECLOSURE O A ADJACET WALL. THE TERMIAL STRIP SHOW IS FOR THE STADARD DM-EX DESI. THE STADARD DM-EX DESI MAY BE CUSTOMIZED FOR ADDITIOAL PUMP DEVICES, THERE BY ALTERI THE STADARD DESI SHOW. PLEASE REFER TO ALL IFORMATIO TO DETERMIE THE UMBER OF DEVICES FOR EACH JOB LOCATIO. 4A 4B PRODUCT #4 PUMP AUTHORIZATIO FROM DISPESER PRODUCT #4 PUMP COTACTOR COTROL POWER (I POWERBOX PDC) TO ROUD BAR TO ROUD BAR TO ROUD BAR SEE OTE PO PI PR LI PO PI PR LI PO PI PR LI PO S4 L3 L1 L2 L3 M3 HOOK M3 HOOK M1 M2 M3 M1 M2 M3 D TO ROUD BAR

41 Point of Sale Document Release Information Sect Date ew Rev ECO# Comment(s) Title CC ew Release Title Page CC ew Release PC Based POS CC ew Release PassPort POS LA -SMW CC ew Release PassPort POS LA - CCMW CC ew Release PassPort Comb Work Station CC ew Release PassPort POS IBM Hardware Mgmt CC ew Release POS Dedicated nd Wiring CC ew Release POS Dedicated nd Wiring for (PassPort) Subject Matter 1 - Point of Sale Wiring Connections 2 - PC-Based POS System Configuation 3 - Passport POS System LA Layout - Standalone Manager Workstation 4 - Passport POS System LA Layout - Combined Cashier/Manager Workstation 5 - Passport POS Combined Cashier/Manager Workstation Electrical Component Layout 6 - Passport POS IBM Hardware Setup for Manager Workstation 7 - Wiring and Dedicated round for Isolated round Receptacles (POS) 8 - Wiring and Dedicated round for Isolated round Receptacles POS (PassPort) Point of Sale (CC) Sheet 1 Rev...

42 R R R R PC-Based POS System Configuation Back Room Sales Counter Island Off Site R Credit/Debit Receipt R Slip Journal R Accounting/Management System Back Room or Off Site OR R Metrologic 6720 Scanner R Everest Pinpad Pumps Up to 32 fueling positions including CRID Card Reader, Cash Acceptor, printer, TRID, Scanner, and InfoScreen Display Line Printer (Serial) R Line Printer (Parallel) Customer Display Qwerty Keyboard R Tank Monitor Console R R SM ilbarco Security Module Car Wash R Manager Monitor Car Wash Controller R Host etwork PES (Personal Earth Station) Satellite Connection Workstation 2 Workstation 3 Workstation 4 Point of Sale (CC) Sheet 2

43 IPUT POWER SERIAL CRID2 SERIAL CRID1 SERIAL PUMP2 SERIAL PUMP1 SERIAL3 PRO BE LA SERIAL 2 SERIAL 1 Passport POS System LA Layout - Standalone Manager Workstation This is only an example See the next page for System uidelines. ote: Counters are cut away for visual clarity Sales Area Managers Office Ribbon or Flat Cables Patch Panel LA Router CATEORY 5 (If applicable) Back Office Accounting System O ut tohub Cashier Workstation VSAT DIU (if used) Dispenser Router Work Area Cables (6ft.) Q (typ.) Manager s Workstation with UPS ote: UPS also supplies power to the LA Router CRID2 CRID1 PUM P2 PUM P1 Cashier Workstation Distribution Box Electrical Room Legend = LA Outlet Point of Sale (CC) Sheet 3

44 IPUT POWER SERIAL SERIAL SERIAL SERIAL CRID2 CRID1 PUMP2 PUMP1 SERIAL3 PROBE CRID2 CRID1 PUMP2 PUMP1 LA SERIAL 2 SERIAL 1 O ut tohub uidelines- Passport System LA Layout - Combination Cashier/Manager Workstation uideline Field test all Passport system work area cabling. Do not cut Q work area cables. Do not use Q13482-xx series cables for Work Area cables. Comply with the Commercial Building Telecommunication Cabling Standards. Install the Passport system LA Router within two feet of the site patch panel. Install the Passport system LA Router. Do not install surge suppression devices with two-wire communication data lines. LA outlet location Description Field test all Passport system work area cabling to ensure it meets ASI/TIA/EIA TSB 67 Transmission Performance Specification for Field Testing of Unshielded Twisted Pair Cabling Assemblies. Do not rework Q cables in the field. Q13482-xx series cables will degrade 10baseT LA performance. Install the Passport system work area wiring in accordance with ASI/TIA/EIA 568-A Commercial Building Telecommunication Cabling Standards (and Amendments) and ASI/TIA/EIA 569-A Commercial Building Standards for Telecommunications Pathways and Spaces (and Amendments). Refer to Passport System LA Layout - Standalone Manager Workstation or Passport System LA Layout - Combined Cashier/Manager Workstation. Refer to Passport System LA Layout - Standalone Manager Workstation or Passport System LA Layout - Combined Cashier/Manager Workstation. /A The LA outlets should be placed within four feet of each device (Server, Client, etc.) that connects to the LA. This is only an example See System uidelines Table. Managers Office Passport POS System LA Layout - Combined Cashier/Manager Workstation (If applicable) Back Office Accounting System Dispenser Router Distribution Box ote: Counters are cut away for visual clarity Combined Manager / Cashier Workstation with UPS ote UPS also supplies power to the LA System UPS Electrical Room CATEORY 5 Work Area Cables (6ft.) Q (typ.) Cashier Workstation Sales Area Horizontal Cables LA Router Patch Panel VSAT DIU (if used) Legend = LA Outlet Pump Stop Relay ame Part umber Device Description STP Control & Dispenser Isolation Relay Box PA0287 Domestic voltage only Isotrol 1-8R v w/relay. Does support 2HP motor Isotrol v w/o relay. Used to control a STP variable speed device Isotrol v w/relay. For international voltage Isotrol v q/o relay. Same as Isotrol 1-8 but with international voltage. Point of Sale (CC) Sheet 4

45 CREDIT 1 qz 2 4 ghi 5 7 prs 8 abc jkl tuv def 6mno wxy 3 9 ATMEBT CLEAR O 0 ETER YES POWER STATUS POWER IPUT POWER PUMP4 PUMP3 PUMP2 PUMP1 PROBE LA POWER STATUS POWER TO SITE 1 Customer Display Cashier Scanner PI Pad with Card Reader 2 UPS Keyboard Server Touchscreen Monitor Report Printer Keyboard Cash Drawer Touchscreen Monitor Video Cable Mouse & Mouse Pad Two Inch or Larger Hole For Cables Cash Drawer Mounting Bracket Thermal Receipt Printer Power Supply Cable to UPS PS/2 Extension Cable Mouse PS/2 Extension Cable Data Cable to UPS Video Extension Cable etwork Journal Printer Report Printer OTES: Connect the UPS power supply to the AC power wall outlet to allow the UPS to begin charging while you set up the other Passport system components. Arrange peripherals to ensure that power buttons cannot be pushed unintentionally. Power outlets must be isolated ground receptacles on a dedicated circuit for ilbarco point-of-sale (POS) equipment and peripherals. See MDE-3620 ilbarco POS Console Site Preparation Manual. Some PI Pad with Card Reader units may have RFID Reader attached. Server Passport POS Combined Cashier/Manager Workstation Electrical Component Layout 3 Cash Drawer USB Cable to Server (8-Port Only) Back Side of 8-Port USB/RS-232 Converter Thermal Receipt Printer OR RFID Reader (Appearance May Vary) Credit etwork Modem etwork Journal Printer Customer Display Serial Extension Cable USB Cable to Server (16-Port Only, USB Port on Back of Converter Unit) Tank Monitor OTES: RS-232 cables over 50 feet may require a line booster (not shown). To prevent damage to the customer display, secure the unit using screws or Velcro. Some PI Pad with Card Reader units may have RFID Reader attached. For RFID Reader connection details, see MDE-3795 EverestPlus PI Pad Installation. USB/RS-232 Converter (8 or16-port) Port Port Front Side of 16-Port USB/RS-232 Converter PI Pad with Card Reader (See PI Pad Connection Diagram) SM TO SITE Car Wash Controller Cashier Scanner (See Cashier Scanner Connection Diagram) Back Office Scanner 4 Touchscreen Monitor Server USB/RS-232 Converter (16-Port only) Touchscreen Monitor Extension Cord Customer Display SM PI Pad with Card Reader Touchscreen Monitor Power Cord Dispenser Hub LA Hub/Router UPS Cashier Scanner etwork Journal Printer Thermal Receipt Printer RFID Reader (Appearance May Vary) OR Credit etwork Modem OTES: Only a ilbarco Authorized Service Contractor (ASC) should connect Passport equipment to the UPS and turn on AC power. Connect only Passport system equipment to the UPS. Do not power any other equipment from the UPS. Connect the Car Wash Controller, Tank Monitor, and UPS to the same isolated, dedicated circuit. Some PI Pad with Card Reader units may have RFID Reader attached. Wall Outlet Report Printer WARI All Passport system components are OT for use over Haxardous Zones, with the exceptoin of the PX51 Minitowers, the Dispenser Humb and the Distribution Box, which can be mounted over Hazardous Zones. USB Cable to USB/RS-232 Converter Cashier Scanner Connection Diagram PI Pad Connection Diagram PI Pad Multiport Cable Connector Serial Cable Audio Cable Serial Extension Cable Serial Extension Cable to USB/RS-232 Converter Scanner Cable Adapter Coiled Cable Scanner o Connection Serial Cable to USB/RS-232 Converter To PI Pad with Card Reader Ref: MDE-4157A (Poster Layout) RAS Modem Phone Cord AC Power Adapter AC Power Adapter OTES: Do not connect the data cable to the UPS until after you have installed Windows T on the server. Refer to MDE-3620 ilbarco POS Console Site Preparation Manual for site cabling requirements to the LA hub. To LA Outlet To Phone Wall Outlet Work Area Cable To Power Strip To Power Strip Point of Sale (CC) Sheet 5

46 Passport POS IBM Hardware Setup for Manager Workstation Keyboard Monitor Two Inch or Larger Holes for Cables Mouse & Mouse Pad WARI All Passport system components are OT for use over Hazardous Zones, with the exceptoin of the PX51 Minitowers, the Dispenser Humb and the Distribution Box. These specific items can be mounted over Hazardous Zones. CAUTIO Connect only Passport system equipment to the UPS. Do OT power any other equipment from the UPS. Power outlets must be isolated ground receptacles on a dedicated circuit for ilbarco POS equipment and peripherals. Follow the manufacturer s instructions for setting up the UPS. Connect the UPS battery before plugging in the Passport system devices. Only a ilbarco Authorized Service Contractor (ASC) should connect Passport equipment to the UPS and turn on AC power. Server Report Printer UPS Power Supply Cable to UPS Server Report Printer Server Monitor USB Cable to USB/RS-232 Converter To Back Office PC LA Hub-Router SM Keyboard KVM Switch Work Area Cable Dispenser Hub Report Writer To LA Outlet UPS Monitor Mouse Work Area Cable RAS Modem Phone Cord To Site FAX To Phone Wall Outlet Ref: MDE-4174 Point of Sale (CC) Sheet 6

47 Wiring and Dedicated round for Isolated round Receptacles (POS) ilbarco Sub-Panel Dedicated circuit for POS 1 and associated peripheral equipment Dedicated circuit for POS 2 and associated peripheral equipment D I L2 L1 Electronic Breaker Conduit L1 ISOLATED EQUIPMET D D Conduit POS 1 and Peripherals Electronic Breaker Conduit L1 ISOLATED EQUIPMET D D Conduit POS 2 and Peripherals Emergency power cutoff L1 ISOLATED EQUIPMET D D Conduit D-Box Backroom PC D I I L2 L1 I ilbarco Sub-Panel Single phase 115 Vac, 60 Hz Isolated ground - each must have its own path back to the main breaker panel This diagram shows wiring and ground for isolated grounded receptacles. (-Site) Point of Sale (CC) To earth ground electrode system Sheet 7 4/04 MDE-350

48 Wiring and Dedicated round for Isolated round Receptacles POS (PassPort) ilbarco Sub-Panel Dedicated circuit for POS 1 and associated peripheral equipment Dedicated circuit for POS 2 and associated peripheral equipment D I L2 L1 Electronic Breaker Conduit L1 ISOLATED EQUIPMET D D Conduit POS 1 and Peripherals Electronic Breaker Conduit I L1 ISOLATED EQUIPMET D D ilbarco Sub-Panel Conduit POS 2 and Peripherals Emergency power cutoff L1 ISOLATED EQUIPMET D D Conduit D-Box Backroom PC D I I L2 L1 Dispenser HUB * Passport Server * Single phase 115 Vac, 60 Hz Isolated ground - each must have its own path back to the main breaker panel * Passport Only This diagram shows wiring and ground for isolated grounded receptacles. (-Site) Point of Sale (CC) To earth ground electrode system Sheet 8 4/04 MDE-350

49 Dispenser Wiring Connections Document Release Information Section Date ew Rev ECO# Title(s) DD ew Release Title Page (Dispenser Wiring Connections) DD ew Release. Terminal Block & Programmable Plug DD DD DD DD ew Release. ew Release. ew Release. ew Release. Encore Junction Box & Canopy Light Encore Foot Print Master/Satellite Wiring Diagram With Junction Box Master/Satellite Wiring Diagram Without Junction Box Subject Matter 1... Dispenser Wiring Connections 2... Dispenser - Terminal Block & Programmable Plug 3... Dispenser - Encore Junction Box & Canopy Light 4... Dispenser - Encore Foot Print 5... Dispenser - Master/Satellite Wiring Diagram With Junction Box 6... Dispenser - Master/Satellite Wiring Diagram Without Junction Box Sheet 1 Dispenser (DD) Rev...

50 Dispenser - Terminal Block & Programmable Plug Board Connections and Cables Connector# via Cable to Board at Connector# P1601 (3 pin) M00153A1001 Field Wiring Power Field wiring on terminal block ilbarco Veeder-Root P1607 one - Plug In Voltage Program Plug: M00488A115 (115VAC) M00488A220 (220VAC) M00488A230 (230VAC) M00488A240 (240VAC) 9 Pin P1614A (3 pin) M00630A003 (Encore) M00630A004 (Eclipse) Side 1 Backlight, Ballast & Heater via J1614C to P1614C on M01103A001 cable 3 pin series P1614B (3 pin) M00630A003 (Encore) M00630A004 (Eclipse) Side 2 Backlight, Ballast & Heater via J1614C to P1614C on M01103A001 cable 3 pin series AC Line Voltage In P1615 (3 pin) M00625A001 to J1206/ P1206 connection to M01006A001 cable 1. Transformer Card Reader Heater Sub-Assembly M00293A M00059A00X Steering Valve Driver PCA 1. /A 2. P1206 (3 pin) Voltage Select Plug Replaceable Line Fuse (see note) ote: Replaceable fuse is Type DC-4A. It isa UL P1616 (6 pin) Multiple Colored Wires Primary on Power Supply P1631 (6 pin) one - Plug In Varistor Assembly: M00487A115 (115 Volt application) M00487A230 (115 Volt application) M00487A231 (115 Volt application) 6 pin Plug In M00488A115 Configuration shown recongnized 4 Amp. Slow Blow, 5 x 20mm. Side View Voltage/Plug Designation For This Voltage Use This Plug 115 M00488A M00488A M00488A230 Jumper Configuration This Plug With This Voltage configuration This Terminal Connects To This Terminal OTE: M00488AXXX Voltage Select Plug The Encore 500 main power supplies use a voltage select plug to determine power supply AC voltage input. Voltage select plugs are not included and must be ordered separately. Voltage select plugs may also be reused from other power supplies or terminal block PCAs as long as it is configured correctly. Use the table to determine the correct voltage select plug. M00488A Bottom View 8 2 M00488A M00488A Sheet 2 Dispenser (DD) Rev

51 U.S. REULATIOS PRESS U.S. REULATIOS PRESS U.S. REULA TIOS PRESS Dispenser - Encore Junction Box & Canopy Light Contractor or canopy manufacturer must provide Listed fittings to run wires from upper housing into canopy, for example; potted nipple, washers and conduit nuts top and bottom. These must be installed according to FPA 70, EC Article and UL87. Adjustable cross brace for clamping contractor piping and conduit. Pipes and conduits must be clamped to the cross brace. ap Plate Main Conduit Lower Air ap Plate Canopy conduit potted above 48 inches. $ PRICE PER UIT $ PRICE PER UIT $ PRICE PER UIT Rigid conduit and explosive proof fittings Junction Box Y fitting sealed of according to E Articale Lower Inlet Support Rail Lower inlet Support Rail. Lower Air ap Plate ap Plate Main Conduit Main Conduit. Junction Box Side 1 View Main Conduit to Electronics Side 1 Side 2 Junction Box Lower inlet Support Rail (not visible in this view) Dispenser (DD) Junction Box Sheet 3 Rev...

52 Dispenser - Encore Foot Print Sheet 4 Dispenser (DD) Rev...

53 SATELLITE CODUIT (SIDE 2) SATELLITE CODUIT (SIDE 1) SATELLITE CODUIT L1 L2 D Dispenser - Master/Satellite Wiring Diagram With Junction Box Sheet 5 Dispenser (DD) Rev... Encore 500 Ultra-Hi Master without Junction Box SEPARATE WIRES AD CODUIT FOR SIDE 2 SATELLITE Encore Ultra-Hi Satellite Electronics Cabinet 2 L1 LOAD CETER 120/240 VAC L2 SILE PHASE 50/60 HZ 1 120VAC HOT (Valance Lights) (14 AW) C-2 eutral (Valance Lights) HOT (CD Module) A-2 EUTRAL (CD Module) Earth round (14 AW) A-13 A-10 R B W W BU BU C-13 B W M01591A001 Cable M01591A001 Cable M01591A001 Cable J401-1 J401-2 J401-3 To Valance Lights (Customer Provided) CODUIT CODUIT Encore Ultra-Hi Satellite without Junction Box Junction Box supplied by installing contractor (may be required for retrofit installations) Call B Call B Call A Call A Junction Box supplied by installing contractor Earth ground (14 AW) C-10 CODUIT CODUIT POWER CODUIT FROM CUSTOMER-PROVIDED ITERCOM SYSTEM (must run wires in separate conduit) (EC Class 2) Make these connections to link satellite to master. Otherwise Cap any unused wires in electronics cabinet and/or junction box. Valance Light Switch 3 3 EMERECY POWER CUTOFF A-14 A-12 A-8 B R Y TO SLOWDOW VALVE FOR USE WITH SATELLITE IDICATOR LIHT TO PUMP HADLE ISOLATIO BOARD VALACE BREAKERS To site ground electrode. Encore Ultra-Hi Electronics Cabinet Speaker 1 Call Interface Cabling Speaker 2 SPARE R B TO SHUTOFF VALVE SATELLITE BREAKERS OTE: For details of this drawing reference FE-348. Ref FE-348 B-14 B-12 B-12 B-8 SPARE SPARE A-14 A-12 A-12 A-8 BU RETUR R Y BU R RETUR Y TO J24 via M02338A001 CABLE TO P604 via M02338A001 CABLE TO P604 via M02338A001 CABLE TO J24 via M02338A001 CABLE SPARE (use when satellite Indicator Light is present) SPARE (use when satellite Indicator Light is present) TO J24 via M02338A001 CABLE TO P604 via M02338A001 CABLE TO P604 via M02338A001 CABLE TO J24 via M02338A001 CABLE

54 ECORE ULTRA-HI MAI CODUIT AD CABLE ASSEMBLY M03773A002 JUCTIO BOX JUCTIO BOX ECORE ULTRA-HI MAI CODUIT AD CABLE ASSEMBLY M03773A002 SATELLITE CODUIT (SIDE 2) SATELLITE CODUIT (SIDE 1) SATELLITE CODUIT Speaker 1 Speaker 2 L1 L2 L1 L2 LOAD CETER 120/240 VAC SILE PHASE 50/60 HZ EMERECY POWER CUTOFF Encore 500 Ultra-Hi Master with Junction Box Ultra-Hi Satellite with Junction Box HOT (CD Module) A-2 EUTRAL (CD Module) EUTRAL Earth round HOT (LAMP) A-13 A-10 W W B W /Y (LAMP) A-11 W EUTRAL STP1/MTR1 STP2/MTR2 A-1 B R R ATC R ATC ATC Spare 2 Spare 3 Spare 4 SP2 SP3 FS - FS + A-9 A-19 SP4 R Y Y W/R W/B Y Y R HOT (LAMP) STP1 STP2 ATC SP1 SP2 SP3 FS - FS + (LAMP) PUMP 2-WIRE PUMP 2-WIRE SP4 Spare 5 SP5 POWER CODUIT Valance Light Switch VALACE BREAKERS Spare 4 Spare 5 SP4 B-8 B-12 B-14 SP5 A-14 A-12 A-8 Y Y R BU Y BU R Y Spare 1 SP1 Y B-20 W/B CRID 2-WIRE B-21 W/R CRID 2-WIRE B-8 B-12 B-14 BU HOT (CD Module) A-2 EUTRAL (CD Module) Earth round B-8 B-12 B-14 Y Y R A-10 BU A-13 W B R R Y Y W W B W Y W/R W/B W/B W/R M01591A001 Cable M01591A001 Cable M01591A001 Cable J401-1 J401-2 J401-3 SP5 A-14 A-12 A-8 Y BU R Y A-14 A-12 A-8 Y BU R Y FOR USE WITH SATELLITE IDICATOR LIHT TO SLOWDOW VALVE TO PUMP HADLE ISOLATIO BOARD TO SHUTOFF VALVE Dispenser - Master/Satellite Wiring Diagram Without Junction Box Encore Ultra-Hi Electronics Cabinet Encore Ultra-Hi Satellite Electronics Cabinet Call Interface Cabling To Valance Lights (Customer Provided) CODUIT CODUIT Junction Box supplied by installing contractor (may be required for retrofit installations) Call B Call B Call A Call A 10 Junction Box supplied by installing contractor 120VAC HOT (Valance Lights) (14 AW) C-2 eutral (Valance Lights) (14 AW) R B W W BU BU C-13 Earth ground (14 AW) C-10 R B CODUIT CODUIT FROM CUSTOMER-PROVIDED ITERCOM SYSTEM (must run wires in separate conduit) (EC Class 2) Make these connections to link satellite to master. Otherwise cap any unused wires in electronics cabinet and/or junction box. SATELLITE BREAKER B-12 A-12 RETUR RETUR SP4 B-8 B-12 B-12 B-14 SP5 A-14 A-12 A-12 A-8 Y Y R RETUR R BU Y BU RETUR Y SPARE (use when satellite Indicator Light is present) TO J24 via M02338A001 CABLE TO P604 via M02338A001 CABLE TO P604 via M02338A001 CABLE TO J24 via M02338A001 CABLE SPARE (use when satellite Indicator Light is present) TO J24 via M02338A001 CABLE TO P604 via M02338A001 CABLE TO P604 via M02338A001 CABLE TO J24 via M02338A001 CABLE To site ground electrode. SEPARATE WIRES AD CODUIT FOR SIDE 2 SATELLITE OTE: For details of this drawing reference FE-348. Ref FE-348 Sheet 6 Dispenser (DD) Rev...

55 Fuel Tank System Subject Matter - Fuel Tank System 1...TLS-300 Permissible Console Input/Output Connections 2...Wiring the Console - TLS-300/350/ProMax/EMC Consoles 3... Installation - Interstitial, Micro & Hydrostatic Single Float 4... Installation - Sump/Pan 5... Installation - Probe & Field Wiring 6...Probe and Field Wiring - Wiring TLS Probe and Field Wiring - Probe & Thermistor & 3 Probe / 3 Interface Module 8...Eight Input (Smart ) 9... Field Wiring -350 Type A & B Module Field Wiring round Water & Vapor Interface Modules Field Wiring round Water & Vapor Interface Modules PowerWiring - Relay Modules 13...Probe and Field Wiring - Module Type ID Wiring Table 14...IQ Control Box 15...PLLD Controller Module and Transducer-to-Controller Module Wiring 16...PLLD Red Jacket Maxxum Big-Flo 3-Phase Wiring 17...PLLD Red Jacket Maxxum Big-Flo Single & 3-Phase Wiring 18...PLLD System and Pump Control Diagram & Manifold Product Lines for both on Red Jacket Relay & For Red Jacket Relay Control Box 19...PLLD System and Pump Control Diagram for ilbarco Dispenser Isolation Box 20...PLLD Manifold Product Lines - Dual FE Petro IST-VFC Controllers 21...PLLD Manifold Product Lines - Dual Red Jacket IQ Controllers Inch Submersible Petroleum & A Pumps Abbr, Syn & Elect Service Info pg Inch Submersible Petroleum & A Pumps pg Inch Submersible Petroleum & A Pumps - IQ Control Box pg Inch Submersible Elect Service Info Petroleum & A Pumps pg Quantum 4 Inch Submersible Pumps pg Quantum 4 Inch Submersible Pumps pg Quantum 4 Inch Submersible Pumps pg Quantum 4 Inch Tandem Submersible Pumps pg Big-Flo Hgh Capacity asoline Pumps pg Big-Flo Hgh Capacity asoline Pumps pg Inch Submersible Petroleum & A Pumps pg Inch Submersible Pumps pg Inch Submersible Pumps pg Inch Submersible Pumps pg Inch Submersible Pumps - Dual Manifold pg Inch Submersible Pumps - Dual Manifold pg ISOTROL 1-8 Control Box pg TLS-350R Interface Module - RJ-45 Connection 39...asboy CF Interface Module 40...DIM For TLS-350/R Systems 41...CDIM ilbarco Transac system 1000 POS - Universal Dist Box Interface 42...CDIM Autoas 510 CRID Controller with Current Loop Interface 43...CDIM POS Autoas 510 CRID Controller with Serial Interface 44...CDIM Autoas 510 CRID Controller 45...CDIM Autoas 510 CRID Controller 46...CDIM Autoas 507 CRID Controller 47...MDIM/LVDIM Interface Module 48...DIM Setup Values 49...MDIMLVDIM Interface - Wiring Diagram of Mechanical Dispenser Applications 50...MDIMLVDIM Interface - Mechanical Dispenser Applications using 7874 Series Pulser/Totalizer 51...MDIMLVDIM Interface - Wiring to PetroVend System2 Controller 52...MDIMLVDIM Interface - Wiring to Kraus Micon & asboy or Tokyhelm Electronic Dispensers 53...Tokheim DIMs 54...Tokheim DIMs - 67/98 to the Tokheim Console 55...CDIMs Wayne / Bennett CAB Installation 56...CDIMs Wayne / Bennett Connecting Wayne CAB to Disp D-Box Document Release Information Section Date ew Rev ECO# Title EE ew Rel TLS-300 Permissible Console Input/Output Connections EE ew Rel Wiring the Console - TLS-300/350 ProMax EMC EE ew Rel e Installation-Interstitial, Micro & Hydrostatic Single Float EE ew Rel Installation - Sump/Pan EE ew Rel Installation - Probe & Field EE ew Rel Probe & Field Wiring - Wiring TLS-300/ProPlus/ EMC Basic Console & I/O EE ew Rel Probe & Field Wiring - Probe & Thermistor & 3 Probe / 3 Interface Module EE ew Rel Eight Input (Smart ) EE ew Rel Field Wiring -350 Type A & B Module EE ew Rel Field Wiring round Water & Vapor Interface Modules EE ew Rel Field Wiring round Water & Vapor Interface Modules EE ew Rel 350 PowerWiring - Relay Modules EE ew Rel Probe and Field Wiring - Module Type ID Wiring Table EE ew Rel IQ Control Box EE ew Rel PLLD Controller Module and Transducer-to-Controller Module Wiring EE ew Rel PLLD Red Jacket Maxxum Big-Flo 3-Phase Wiring EE ew Rel PLLD Red Jacket Maxxum Big-Flo Single & 3-Phase Wiring EE ew Rel PLLD System and Pump Control Diagram & Manifold Product Lines for both on Red Jacket Relay & For Red Jacket Relay Control Box EE ew Rel PLLD System and Pump Control Diagram for ilbarco Dispenser Isolation Box EE ew Rel PLLD Manifold Product Lines - Dual FE Petro IST-VFC Controllers EE ew Rel PLLD Manifold Product Lines - Dual Red Jacket IQ Controllers EE ew Rel 4 Submersible Petroleum & A Pumps Abbr, Syn & Elect Service Info EE ew Rel 4 Submersible Petroleum & A Pumps pg 2 EE ew Rel 4 Submersible Petroleum & A Pumps - IQ Control Box EE ew Rel 4 Submersible Elect Service Info Petroleum & A Pumps EE ew Rel Quantum 4 Submersible Pumps EE ew Rel Quantum 4 Submersible Pumps EE ew Rel Quantum 4 Submersible Pumps EE ew Rel Quantum 4 Tandem Submersible Pumps EE ew Rel Big-Flo Hgh Capacity asoline Pumps EE ew Rel Big-Flo Hgh Capacity asoline Pumps EE ew Rel 6 Submersible Petroleum & A Pumps EE ew Rel 6 Submersible Pumps EE ew Rel 6 Submersible Pumps EE ew Rel 6 Submersible Pumps - Dual Manifold EE ew Rel 6 Submersible Pumps - Dual Manifold EE ew Rel ISOTROL 1-8 Control Box EE ew Rel TLS-350R Interface Module - RJ-45 Connection EE ew Rel asboy CF Interface Module EE ew Rel DIM For TLS-350/R Systems EE ew Rel CDIM ilbarco Transac system 1000 POS - Universal Dist Box Interface EE ew Rel CDIM Autoas 510 CRID Controller with Current Loop Interface EE ew Rel CDIM POS Autoas 510 CRID Controller with Serial Interface EE ew Rel CDIM Autoas 510 CRID Controller EE ew Rel CDIM Autoas 510 CRID Controller EE ew Rel CDIM Autoas 507 CRID Controller EE ew Rel MDIM/LVDIM Interface Module EE ew Rel DIM Setup Values EE ew Rel MDIMLVDIM Interface - Wiring Diagram of Mechanical Dispenser Applications EE ew Rel MDIMLVDIM Interface - Mechanical Dispenser Applications using 7874 Series Pulser/Totalizer EE ew Rel MDIMLVDIM Interface - Wiring to PetroVend System2 Controller EE ew Rel MDIMLVDIM Interface - Wiring to Kraus Micon & asboy or Tokyhelm Electronic Dispensers EE ew Rel Tokheim DIMs EE ew Rel Tokheim DIMs - 67/98 to the Tokheim Console EE ew Rel CDIMs Wayne / Bennett CAB Installation EE ew Rel CDIMs Wayne / Bennett Connecting Wayne CAB to Disp D-Box Sheet 0 Fuel Tank (EE) Rev...

56 TLS-300 Permissible Console Input/Output Connections ational Electric Code The following information is for general reference and is not intended to replace recommended ational Electric Code (EC) procedures. It is important for the installer to understand that electrical equipment and wiring located in Class 1, Division 1 and 2 installations shall comply with the latest appropriate Articles found in the ational Electric Code (FPA 70) and the Automotive and Marine Service Station Code (FPA 30A). Wire Type: Shielded Cable for all probes and sensors regardless of conduit material or application. (Shielded cable must be rated less than 100 picofarad per foot and be manufactured with a material suitable for the environment, such as Carol C2434 or Belden 88760, 8760, or ote: Throughout this section, when mentioning cable or wire being used for probe and sensor to console wiring, it will be referring to shielded cable. consoles\ eps Optional printer Conduits attached to this area must only contain wiring to the inputs approved for this area (see list below) WARI: TO ISURE ITRISIC SAFETY, THIS COVER MUST OT BE REMOVED. RELAY RATIS: FORM C COTACTS 120 VAC, 2A Max; or 24 VDC, 2 A Max. BARRIER ROUD Conduits attached to this area must only contain wiring to probes and sensors (see list below) SESOR MAXIMUM SESOR OUTPUT RATIS: 13 VDC,.20 AMP. PROBE MAXIMUM PROBE OUTPUT RATIS: 13 VDC,.20 AMP. WARI: TO ISURE ITRISIC SAFETY, THIS COVER MUST OT BE REMOVED. Double Wall Tank IS MP DS DS IS IS TLS-300/ ProPlus/ EMC Basic on-hazardous Area PA Intrinsically safe wiring shall be installed in accordance with Article of the latest ational Electrical Code (FPA 70). WARI: Substitution of components may impair intrinsic safety. Circuitry within the Console barrier forms an intrinsically safe, energy-limited system. This system makes probes and sensors safe for use in a Class I, roup D hazardous location. Probe and sensor wiring is intrinsically safe only when connected to Veeder-Root's Consoles, reference Form umbers CIRCUIT BREAKER PAEL 120 OR 240 VAC Hazardous Area Wire Length: Improper system operation could result in undetected potential environmental and health hazards if the probe or sensor-toconsole wire exceeds 1,000 feet. Wire runs must be less than 1,000 feet to meet intrinsic safety requirements. Splices: ilbarco Veeder-Root recommend no splices between a sensor or probe junction box and the console. Each splice degrades signal strength and could result in poor system performance. Wire auges - Color Coded: Shielded Cable, to console should be #14-#18 AW stranded copper wire and installed as a Class 1 circuit. Alternative copper wire, when approved by the local authority having jurisdiction, 22AW wire such as Belden may be suitable in installation with the following provisions: - Wire run is less than 750 feet - Capacitance does not exceed 100pF/foot - Inductance does not exceed 0.2uH/foot Total cable length of all Intrinsically Safe devices per installation must not exceed 22,000 feet. 3 2 Communications Area 1 Primary RS-232 Port (DB-25 Female) 2 Auxiliary RS-232 Port (DB-25 Female) 3 Comm module option (SiteFax/TCP/IP) 1 TLS-300 Permissible Inputs/Outputs by Area Power Area IPUT RELAY AC C 1 O C C 2 O C L Two solid state or switch inputs Two Form-C relay outputs Intrinsically Safe Area Inputs (8 max per console) Probe inputs (8 max per console) MP Single Wall Tank MP DS Single Wall Tank DISPESERS Hazardous Area IS LEED DS Discriminating Sump DP Dispenser Pan IS Interstitial Liquid MP Magnetostrictive Probe Expoxy Sealed Connection in a Weatherproof Junction Box Seal-Off Terminal Connection 1/2'' Rigid Conduit IS Conduit Enters Console in an Intrinsically Safe Area Knockout PA Conduit Enters Console in a Power Area Knockout Product piping consoles\30sysdia.eps TLS-300/ProPlus/EMC Basic System Wiring Control Drawing (TLS-350 on next page) DP Power Wiring: Wires carrying 120 or 240 Vac from the power panel to the console should be #14 AW (or larger) copper wire for line, neutral and chassis ground (3); and #12 AW copper wire for barrier ground. Wires carrying 120 Vac from power panel to a Pump Module, Mechanical Dispenser Interface Module, or Wireless PLLD Controller module should be #14 AW copper wire. Wire carrying 240 Vac from power panel to a Wireless PLLD AC Interface module should be #12 AW copper wire. and Probe Junction Boxes: Weatherproof electrical junction boxes with a gasketed cover are required on the end of each probe and sensor conduit run at the manhole or monitoring well location. asketing or sealing compound must be used at each entry to the junction box to ensure a waterproof junction. The interior volume of each junction box must be a minimum of 16 cubic inches. Veeder-Root recommends the following junction boxes or equivalent: - Appleton Electric Co. JBDX junction box, JBK-B cover, and JB- K-V gasket. - Crouse-Hinds Co. -RFX-139 junction box, RF-10 cover, and ASK-643 gasket. The adjoining figure illustrates the permissible devices that can be connected to the console. ote; that the number of inputs/ outputs in your console may differ from those in this illustration. Planning Probe and Installation The contractor should provide a diagram of purposed trench and conduit runs between the boxes in the back room to the deployed sensors and probes. The site drawing will help in calculating conduit and wiring lengths, number of junction boxes, sealing boxes, clamps, brackets and so on, Always be mindful when employing the hardware that the latest ational Electric Codes, federal, state and local codes are being adhered to. ote: To ensure optimum signal strength plan sensor and probe wiring lengths so that there will be no splices between the field junction box and the interface module connection in the console. Every splice in the hazardous area requires the use of an epoxy sealing kit and should not be pulled through the conduit and must be located in a separate waterproof, sealed junction box. The intrinsically-safe integrity of the installed console, sensor and probe conduits can share the same trenches with power conduits, but can not share the same conduit with any other wiring, nor can it share the same conduit with another intrinsically-safe wiring. Install conduits (3/4, 1, or 1-1/4 I.P.S.) from all probe and sensor locations to the console s location. Knockouts are provided for these sizes in the intrinsically safe area of the console for probe and sensor wiring. Conduit to be sealed in accordance with the latest ational Electric Code (FPA 70) and the Automotive and Marine Service Station Code (FPA 30A) since they passed from a Class 1, Division 1 or 2 hazardous area into a non-hazardous area. The above figure shows the deployment.of sensors and probes. The installation of a console at a paved site, may allow the trench to be dug in the pavement for the conduit to the sensors and probes or grooves may be cut into the pavement to run direct burial cable to these devices and then seal over the cable grooves (if permitted). OTE: Installations of the Direct Burial System can only be done in these locations where local codes permit the use of buried cable instead of conduit, and epoxy splices instead of junction boxes. Ref ; Site Prep and Install Manual, pg 4, 6, & 7 Fuel Tank (EE) Sheet 1

57 Wiring the Console - TLS-300/350/ProMax/EMC Consoles 300 Wiring Console 350 Wiring Console WARI: TO ISURE ITRISIC SAFETY, THIS COVER MUST OT BE REMOVED. RELAY RATIS: FORM C COTACTS 120 VAC, 2A Max; or 24 VDC, 2 A Max. BARRIER ROUD IPUT RELAY AC C 1 O C C 2 O C L MAXIMUM PROBE OUTPUT RATIS: 15 VDC,.15 AMP. POWER WIRI OTES: 1. Barrier ground must be #12 AW or larger. 2. Check to be sure that the electrical resistance between the console ground lug and a known good earth ground is less than 1 ohm. 3. Connect the power supply wires in the power panel to a separate dedicated circuit. 4. Electrical rating power input Vac or 240 Vac, 50/60 Hz, 100 W maximum. 5. See the "Console Dimensions and Designated Conduit Knockouts" figure for actual locations of power conduit knockouts into the console. Power wiring must enter only in Power Area conduit knockouts. Rigid Conduit (enters Through a Power Bay knockout) AC Line (hot) AC eutral Chassis round Barrier round (#12 AW or larger) Use ground lug closest to conduit entry L 1 FUSE FUSE 2A, Slo-Blo (5 mm x 20 mm) POWER MODULE Top of Console consoles\30pwrwir.eps POWER AREA ITRISICALLY SAFE AREA consoles\pwrmwir.eps POWER BAY ITRISICALLY SAFE BAY Bottom of console Barrier round AC Line (hot) (#12 AW or larger) Chassis round AC eutral Wiring AC Power to the - TLS-300 Pull four wires between the power panel and the console; three #14 AW or larger color-coded wires for AC line (hot), AC neutral and chassis ground; and one #12 AW wire for barrier ground. Depending on the console, connect the input AC power wires as shown above. Rigid Conduit (enters through the Power Area knockout) POWER WIRI OTES: 1. Barrier ground must be #12 AW or larger. 2. Check to be sure that the electrical resistance between the console ground lug and a known good earth ground is less than 1 ohm. 3. Connect the power supply wires in the power panel to a separate dedicated circuit. 4. Electrical rating power input Vac or 240 Vac, 50/60 Hz, 100 W maximum. 5. See the "Console Dimensions and Designated Conduit Knockouts" diagram for actual locations of power conduit knockouts into the console. Power wiring conduits must enter Power Bay knockouts. Wiring The AC Power to the - TLS-350/ProPlus Pull four wires between the power panel and the console; three #14 AW or larger color-coded wires for AC line (hot), AC neutral and chassis ground; and one #12 AW wire for barrier ground. Depending on the console, connect the input AC power wires as shown above. Check the round Connection. Using an ohmmeter check resistance between the console s metal case and the earthing ground wire s connection at the known good earth ground. It should read less than 1 ohm. Check the round Connection. Using an ohmmeter check resistance between the console s metal case and the earthing ground wire s connection at the known good earth ground. It should read less than 1 ohm. Ref ; Site Prep and Install Fuel Tank (EE) Sheet 2

58 Installation - Interstitial, Micro & Hydrostatic Single Float 14'' min. dia. manhole Weatherproof junction box with 1/2-inch.P.T. threads (16 Cubic inch volume minimum) 14'' min. dia. manhole Weatherproof junction box with 1/2-inch.P.T. threads (16 Cubic inch volume minimum) 14'' min. dia. manhole Cord grips Cord grips 1/2" to 2" Reducer Seal-off Seal-off 1/2'' rigid conduit (to Console) Leader cable 1/2'' rigid conduit (to Console) 1/2'' rigid conduit (to Console) Seal-off 1/2'' rigid conduit 2'' dia. riser Riser length 4'' dia. riser Riser Micro Weatherproof junction box (16 cubic inch volume minimum) 1''.P.T. threads Steel tank Steel tank 1'' conduit Riser containment sensors\micrisin.eps switch sensors\intsinst.eps 14'' min. dia. manhole 1/2'' to X'' reducer (x = riser diameter) Switch must rest on bottom of tank Example Interstitial Installation - Steel UST Weatherproof junction box with 1/2-inch.P.T. threads (16 Cubic inch volume minimum) Cord grips Part number Switch must reach bottom of tank Pull-cord eyelet Fiberglass tank Example interstitial Installation - Fiberglass UST Example Micro Installation in Riser Containment - Steel UST Concrete slab or packed earth per FPA 80 Riser cap 14'' min. dia. manhole Cord grip nut/bushing (vent cap not shown) Seal-off Seal-off Single-point hydrostatic sensor Weatherproof junction box 1/2'' rigid conduit (to Console) Distance to measure Minimum riser diameter 1 inch cable 1/2'' rigid conduit (to Console) Brine level Float Reservoir sensors\hssensf.eps Double-wall tank Steel tank Example Hydrostatic Reservoir Single & Dual Foat Wiring Routing Ref ; Site Prep and Install Manual, pgs 36 to 38 must rest on bottom of tank sensors\micrinst.eps Example Interstitial Micro Installation - Steel UST Fuel Tank (EE) Sheet 3

59 Installation - Sump/Pan Example Dispenser Pan Installation Mag Sump Submersible pump Containment sump sensor* Cord grip Weatherproof junction box with 1/2-inch.P.T. threads (16 cubic inch volume minimum) Dispenser containment sump Cord grip U-channel Brackets, clamp, etc., from optional Universal sensor mounting kit Containment sump Seal-off Product line 1/2'' Rigid conduit to console IMPORTAT! DO OT MOUT SESOR TO FLEXIBLE PRODUCT LIE. Rubber grommet seal clamped on inside - or as recommended by sump manufacturer 1/2'' Rigid conduit to console IMPORTAT! DO OT MOUT SESOR TO FLEXIBLE PRODUCT LIE. Rubber grommet seal clamped on inside - or as recommended by dispenser pan manufacturer. *Containment sump sensor should: 1. Rest in the lowest point of sump. 2. Be positioned as close to outer wall as possible. 3. Be mounted in a true vertical position. Product line Brackets, clamp, etc., from Universal sensor mounting kit Weatherproof junction box with 1/2-inch.P.T. threads (16 cubic inch volume minimum). Seal-off Incorrect Correct IMPORTAT! Housing must compress position indicator against bottom of the sump or you will have a ' Out' alarm. Example Dispenser Pan Installation U-channel Brackets, clamp, etc., from Universal sensor mounting kit Cord grip Weatherproof junction box with 1/2-inch.P.T. threads (16 cubic inch volume minimum). Seal-off Rubber grommet seal clamped on inside - or as recommended by dispenser pan manufacturer. Mag Sump Containment sump Submersible pump IMPORTAT! DO OT MOUT SESOR TO FLEXIBLE PRODUCT LIE. Cord grip Weatherproof junction box Seal-off Rubber grommet seal or as recommended by sump manufacturer. 1/2'' Rigid conduit to console Product line sensors\dpsinst.eps Dispenser pan sensor* 1/2'' Rigid conduit to console Dispenser pan *Dispenser pan sensor should: 1. Rest in the cup or the lowest point of the dispenser pan. 2. Be positioned so as to be removable by pulling the sensor straight up out of the pan. 3. Be mounted in a true vertical position. Brackets, clamp, etc. from optional Universal mounting kit Incorrect Correct IMPORTAT! Housing must compress position indicator against bottom of the sump or you will have a ' Out' alarm. Ref ; Site Prep and Install, pg 40 Fuel Tank (EE) Sheet 4