3M-MaticTM. 200cc Coder Conveyor. Instructions and Parts List. Important Safety Information. Spare Parts. Type 29700

Transcription

1 Instructions and Parts List 3M-MaticTM 200cc Coder Conveyor Important Safety Information Read "Important Safeguards", pages 3-4 and also operating "Warnings", page 8 BEFORE INSTALLING OR OPERATING THIS EQUIPMENT. Type For Use On: 3M-Matic 100a, 200a and 700a Adjustable Case Sealers Serial No. For reference, record machine serial number here. Spare Parts It is recommended you immediately order the spare parts listed on page 15. These parts are expected to wear through normal use and should be kept on hand to minimize production delays. 3M Packaging Systems Division 3M Center, Building 220-8W-01 St. Paul, MN "3M-Matic" is a Trademark of 3M, St. Paul, MN Litho in U.S.A 3M (B89.0)

2 Replacement Parts and Service Information To Our Customers: This is the 3M-Matic /AccuGlide /Scotch brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes. If technical assistance or replacement parts are needed, call or Fax the appropriate number listed below. Included with each machine is an Instructions and Parts List manual. Technical Assistance: 3M-Matic Helpline 1-800/ Please provide the customer support coordinator with the machine number, machine type/model and serial number. If you have a technical question that does not require an immediate response, you may Fax it to 715/ Replacement Parts and Additional Manuals Order parts by part number, part description and quantity required. Also, when ordering parts and/or additional manuals, include machine name, number and type. A parts order form is provided at the back of this manual. 3M/Tape Dispenser Parts 241 Venture Drive 1-800/ Amery, WI FAX# 715/ Minimum billing on parts orders will be $ Replacement part prices available on request. $10.00 restocking charge per invoice on returned parts. Note : Outside the U.S., contact the local 3M subsidiary for parts ordering information. 3M Packaging Systems Division 3M Center, Building 220-8W-01 St. Paul, MN "3M-Matic", "AccuGlide" and Scotch are trademarks of 3M, St. Paul, Minnesota Printed in U.S.A. 3M (E79.0)

3 Replacement Parts And Service Information To Our Customers: This is the 3M-Matic /AccuGlide /Scotch brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes. If any problems occur when operating this equipment, and you desire a service call, or phone consultation, call, write or Fax the appropriate number listed below. Included with each machine is an Instructions and Parts List manual. SERVICE, REPLACEMENT PARTS AND ADDITIONAL MANUALS AVAILABLE DIRECT FROM: Order parts by part number, part description and quantity required. Also, when ordering parts and/or additional manuals, include machine name, number and type. 3M Packaging Systems Division 3M Center, Building 220-8W-01 St. Paul, MN / "3M-Matic", "AccuGlide" and Scotch are trademarks of 3M, St. Paul, Minnesota Printed in U.S.A. 3M (D79.0)

4 Instruction Manual 200cc Coder Conveyor Type Table of Contents Page Intended Use... 2 Equipment Warranty and Limited Remedy cc Contents... 2 Important Safeguards Specifications... 5 Installation Receiving and Handling... 6 Machine Set-Up Electrical Connection... 7 Operation Electrical On/Off Switch... 9 Emergency Stop Switch... 9 Machine Operation... 9 Maintenance Box Drive Belt Replacement Cleaning of the Machine Lubrication Circuit Breaker Adjustments Box Drive Belt Tension Troubleshooting Electrical Diagram Parts and Service Information Options/Acessories Replacement Parts Illustrations and Parts Lists i

5 Intended Use The intended use of the 200cc Coder Conveyor is to provide constant box conveying speed for accurate inkjet coding of boxes that are exiting a case sealer. The coder mounting bracket adjusts vertically and horizontally to allow precise positioning of the coder device in relation to the box. Note: The inkjet coder is not included with the 200cc Coder Conveyor, it must be purchased separately. The machine has been designed and tested for use with 3M-Matic 100a. 200a, and 700a Adjustable Case Sealers. 3M-Matic TM 200cc Coder Conveyor, Type (Shown in line with 3M-Matic 200a Adjustable Case Sealer) 1

6 Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR USAGE OF TRADE: 3M sells its 3M-Matic TM 200cc Coder Conveyor, Type with the following warranties: 1. The gearmotor will be free from all defects for one (1) year after delivery. 2. All other parts will be free from all defects for ninety (90) days after delivery. If any part is proved to be defective within its warranty period, then the exclusive remedy and 3M s and seller s sole obligation shall be, at 3M s option, to repair or replace the part, provided the defective part is returned immediately to 3M s factory or an authorized service station designated by 3M. A part will be presumed to have become defective after its warranty period unless the part is received or 3M is notified of the problem no later than five (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within a reasonable time, then 3M, at its option, will replace the equipment or refund the purchase price. 3M shall have no obligation to provide or pay for the labor required to install the repaired or replacement part. 3M shall have no obligation to repair or replace (1) those parts failing due to operator misuse, carelessness, or due to any accidental cause other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning, improper operating environment, improper utilities or operator error. Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequential damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal theory. The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a written agreement signed by authorized officers of 3M and seller. 200cc Contents 200cc (1) Coder Conveyor, Type (1) Tool Kit, P/N (1) Instruction/Parts Manual Scotch TM, AccuGlide TM, and 3M-Matic TM are Registered Trademarks of 3M, St. Paul, Minnesota

7 Important Safeguards This safety alert symbol identifies important safety messages in this manual. READ AND UNDERSTAND THEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT. The "Caution Keep Hands Out Of This Area" label, shown in Figure 1-2, is attached to the center plate at the exit end of the conveyor bed. The label warns the operator to keep hands out of this area when the drive belts are running. Important In the event the following safety or information labels are damaged or destroyed, they must be replaced to ensure operator safety. A label kit, part number is available as a stock item or individual labels can be ordered. See Parts Illustration/List, page 28. Figure 1-2 Hands Caution Label The "Warning Hazardous Voltage" label, shown in Figure 1-1, is attached to the cover of the electrical box. The label warns service personnel to unplug the power supply before attempting any service work on the coder conveyor. The "Stop" and "Off/On" labels, are attached next to the switches as shown in Figure 1-3. These labels remind operators and casual personnel of the function of these switches. Figure 1-1 Electrical Danger Label Figure 1-3 Stop and Off/On Labels 3

8 Important Safeguards (Continued) The "Safety Instructions" label, shown in Figure 1-4, is attached to the top front of the left box guide. The label provides convenient safeguard instructions for the operator and service personnel. Figure 1-4 Safety Instructions Label 4

9 Specifications Electrical Requirements: 115 VAC, 60Hz, 1.9 Amps (220 Watts) Operating Temp: +5 to +40 C [+40 to +105 F] Box Width: 545 mm [21.50 in] maximum Weight: 100 kg [220 lbs] crated 118 kg [260 lbs] uncrated Operating Rate: 0-30 Boxes/Minute (Depending on box length) IMPORTANT SAFEGUARD IMPORTANT SAFEGUARD Dimensional IMPORTANT Drawing SAFEGUARD 5

10 Installation Receiving And Handling After the machine has been uncrated, examine it for damage that might have occurred during transit. If damage is evident, file a damage claim immediately with the transportation company and also notify your 3M Representative. 2. Position 200cc Coder Conveyor at exit end of case sealer. (Box guide arms should be pointed in same direction as on case sealer.) 3. Attach coder conveyor frame to case sealer frame with two brackets and M8 x 16 hex head screws and flat washers as shown in Figure Make final leg adjustments as necessary to level coder conveyor. Machine Set-Up 1. Adjust 200cc conveyor height to match height of case sealer. The adjustable legs provide height adjustments from 610 mm [24 inches] to 890 mm [35 inches] maximum. Refer to Figure 2-1 and adjust legs as follows: A) Block up the conveyor frame to allow adequate leg adjustment. B. Loosen, but do not remove, two M8 x 1.25 mm socket head screws in one leg (use M6 hex key wrench). Adjust the leg length for the desired conveyor bed height. Retighten the two screws to secure the leg. Adjust all four legs equally. Figure 2-2 Conveyor Brackets 5. Attach inkjet coder to mounting bracket. See coder manufacturers recommendations and Figure Slide mounting bracket/coder assembly into clamp of vertical support and tighten clamp. Figure 2-1 Machine Leg Adjustment Note: Coder mounting assembly is attached to left side of conveyor frame. If right hand mounting is desired, remove mounting assembly and relocate on right side of frame. (Mounting holes are provided.) 6

11 Installation (Continued) 7. Complete inkjet coder installation according to manufacturers recommendation. Electrical Connection The electrical control box, shown in Figure 3-1, contains a pre-set circuit breaker. The control box is located on the right side of the frame but can be relocated to the left side if desired. A 2.4 meter [8 foot] standard three conductor power cord with plug is provided at the back of the electrical control box. The receptacle providing this service must be properly grounded. Before the power cord is plugged into 115 VAC, 60 Hz outlet, make sure switch is "Off" and that all packaging materials and tools are removed from the machine. Note: Machines outside the U.S. may be equipped with 220/240 Volt, 50 Hz systems or other electrical requirements compatible with local practice. Figure 2-3 Inkjet Coder Assembly 7

12 Operation WARNINGS 1. Keep hands and loose clothing away from moving belts. 2. Remove tools and/or other loose objects before starting conveyor. 3. Turn off and disconnect electrical power before performing any maintenance or service work on the coder conveyor. Failure to observe these warnings could result in serious personnel injury or machine damage. Figure cc Coder Conveyor Components 8

13 Operation (Continued) Electrical "On/Off" Switch The box drive belts are turned on and off ("Off" button is red) with the electrical switch on the side of the machine frame. Note The machine has a circuit breaker located in the electrical control box on the lower right side of the machine frame. If circuit becomes overloaded and circuit breaker trips, see "Maintenance Circuit Breaker", page 11. Emergency Stop Switch Machine Operation Refer to Figure Adjust right and left box guides. Guides must be lined up with guides on case sealer. 2. Position box in front of inkjet coder. 3. Loosen coder vertical height adjustment clamp and adjust coder to desired vertical position. Tighten clamp. 4. Loosen coder horizontal adjustment clamp and adjust coder distance to box according to coder manufacturers recommendations. Tighten clamp. 5. Push electrical switch "On" to start drive belts. The machine electrical supply can be turned off by pressing the latching emergency stop switch on the left side of the machine. To restart machine, rotate emergency stop switch (releases switch latch) and then restart machine by pressing "I" (On) button on side of machine frame. 9

14 Maintenance The 200cc Coder Conveyor has been designed for long, trouble-free service. The machine will perform best when it receives routine maintenance and cleaning. Machine components that fail or wear excessively should be promptly repaired or replaced to prevent damage to other portions of the machine or to the product. WARNING Turn off and disconnect electrical power supply before beginning maintenance. If electrical power is not disconnected, severe injury to personnel could result. Box Drive Belt Replacement (Refer to Figure 4-1) Note 3M recommends the replacement of drive belts in pairs, especially if belts are unevenly worn. To remove old belt: 1. Remove and retain center plate (A) and four screws. 2. Remove and retain side cover (B) and fasteners. 3. Loosen, but do not remove lock nut (C). 4. Loosen tension screw (D) until all belt tension is removed. 5. Pull belt splicing pin (E) out and remove belt. 6. Place new belt over pulleys with laced splice at top. Insert splicing pin. Note pin must not extend beyond edge of belt. 7. Adjust belt tension as explained in "Adjustments Box Drive Belt Tension", page Replace side cover and center plate and secure with original fasteners. Cleaning of the Machine Regular slotted containers produce a great deal of dust and paper chips when processed or handled in equipment. If this dust is allowed to build-up on machine components, it can cause component wear and overheating of drive motor. The dust build-up can best be removed from the machine by a shop vacuum. Machine should be cleaned approximately once per month or more frequently if boxes are dirty, or the environment in which the machine operates is dusty. Excessive dirt build-up that cannot be removed by vacuuming should be wiped off with a damp cloth. Note Never attempt to remove dirt from machine by blowing it off with compressed air. This can cause dirt to be blown into critical machine components and cause premature wear. Never wash down or subject machine to conditions causing moisture condensation as serious equipment damage could result. Lubrication Figure 4-2 illustrates the frame points that should be lubricated every six months. Disassemble box guides and lubricate pivots with a small amount of multipurpose grease. Also lubricate drive chain rollers with multipurpose grease. The machine bearings and motor are permanently lubricated and require no further lubrication. Note Wipe off excess grease as it will attract dust and dirt that can cause premature machine wear. Figure 4-1 Box Drive Belt Replacement 10 Figure 4-2 Lubrication Points

15 Maintenance (Continued) Circuit Breaker The machine is equipped with a circuit breaker which trips if the motor is overloaded. The circuit breaker is located inside the electrical control box on the side of machine frame just below the machine bed. WARNING The following procedure must be performed by trained service personnel because of the high voltage electrical hazard within the control box. If circuit is overloaded and circuit breaker trips, unplug machine from electrical power: 1. Determine cause of overload and correct. 2. Remove electrical enclosure cover. 3. Press the red "Reset" button and then the green "Start" button. 4. Replace cover. 5. Plug in machine. 6. Press machine "On" button to start coder conveyor. 11

16 Adjustments WARNING Turn off and disconnect electrical power supply before beginning adjustments. If electrical power is not disconnected, severe injury to personnel could result. Box Drive Belt Tension The two continuously moving drive belts convey boxes through the machine. The box drive belts are powered by an electric gear motor. Tension adjustment of these belts may be required during normal operation. Belt tension must be adequate to positively move the box through the machine and they should run fully on the surface of the pulleys at both ends of the machine. The idler pulleys on the infeed end of the machine are adjusted in or out to provide proper belt tension. Each belt is adjusted separately. Belt tension is obtained by tightening the adjustment screw so that a moderate pulling force of 3.5 kg [7 lbs.] applied at the midspan, as shown in inset, Figure 5-1, will deflect the belt 25 mm [1 inch]. This will assure positive contact between the belt and the drive pulley on the discharge end of the machine. Refer to Figure 5-1 and adjust belt tension as follows: 1. If coder conveyor is attached to case sealer, coder conveyor must first be unbolted from case sealer as access holes for belt tension adjustment are on infeed end of conveyor frame. 2. Remove and retain center plate and four screws on infeed end of machine. 3. Loosen, but do not remove, M10 lock nut with a 17 mm open end wrench. 4. Reset the tension on the drive belt as needed. Use M6 hex wrench and adjust the M8 socket head tension screws in (clockwise) to increase tension or out (counterclockwise) to decrease tension. Tighten lock nut to secure tension setting. 5. Replace center plate with four screws and reattach coder conveyor to case sealer. Figure 5-1 Drive Belt Tension Adjustment 12

17 Troubleshooting Refer to Installation and Operation Sections of this manual in order to understand the operational components of the machine. Troubleshooting Guide Problem Drive belts do not convey boxes Drive belts do not turn Drive belt break Cause Narrow boxes Worn drive belts Worn or missing friction rings Drive belt tension too low Electrical disconnect Circuit breaker not at correct setting Drive motor not turning Worn belt Correction Check machine specifications. Boxes are narrower than recommended, causing slippage and premature belt wear. Replace drive belts Replace friction rings Adjust belt tension Check power and electrical plug Set to correct current value Evaluate problem and correct Replace belt 13

18 Electrical Diagram WARNING Turn off electrical power supply and disconnect power cord from electrical supply before beginning service. If power cord is not disconnected, personnel could be exposed to dangerous voltages that could cause severe injury or equipment damage. Figure 6-1 Electrical Diagram 14

19 Parts and Service Information Spare Parts The following parts periodically require replacement due to normal wear. They should be ordered immediately and kept on hand to keep the machine in production. Qty Ref. No. Part Number Description Belt Drive W/Hook Labels In the event that any labels are damaged or destroyed, they must be replaced to ensure operator safety. For safety and information replacement labels, see Parts Illustration/List, page 28. Tool Kit A tool kit, part number packaged separately and included with your machine, contains the necessary wrenches for use with the metric fasteners on the case sealer. Parts Ordering/Service Refer to the first page of this instruction manual for parts ordering or service information. Options/Accessories For additional information on the options/accessories listed below, contact your 3M Representative. Part Number Option/Accessory Box Hold Down Attachment Caster Kit Conveyor Extension Attachment 15

20 Replacement Parts Illustrations and Parts List 200cc Coder Conveyor, Type Frame Assemblies 1. Refer to first illustration, Frame Assemblies, for the figure number that identifies a specific portion of the machine. 2. Refer to the Figure or Figures to determine the individual parts required and the parts reference number. 3. The replacement parts list that follows each illustration, includes the part number and part description for the parts in that illustration. Note The complete description has been included for standard fasteners and some commercially available components. This has been done to allow obtaining these standard parts locally, should the customer elect to do so. 4. Order parts by part number, part description and quantity required. Also include machine name, number and type. 5. Refer to first page of this instruction manual for parts ordering address and/or fax number. IMPORTANT Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on a special order basis. Contact 3M/Tape Dispenser Parts to confirm item availability. 16

21 200cc Coder Conveyor Frame Assemblies 17

22 200cc Coder Conveyor Figure

23 Figure 2796 Ref. No. 3M Part No. Description Support Guide Arm Screw Hex Hd, M6 x Washer Flat, M Lever With Pivot Bushing Screw Set, M5 x Link Guide Washer Nylon, 15 mm Ring Special, M Support Lever Screw Soc Hd Hex Hd, M5 x Guide Arm Front, Right Guide Arm Front, Left Guide Arm Rear Set Screw M6 x Guide Right Guide Left W/English Language Label Cap Guide Screw Soc Hd, M5 x Shaft Guide Washer Nylon, 20 x 12, 5 x Screw Hex Hd, M10 x Washer Friction Knob VTR B-M Washer Lock, M Screw Hex Hd, M6 x Tape Guide 19

24 200cc Coder Conveyor Figure 4787/1 of 2 20

25 Figure 4787 (page 1 of 2) Ref. No. 3M Part No. Description Frame Drive Spacer Spacer Spacer Screw Hex Hd, M6 x Roller Idler Washer Special Washer Lock, M Screw Soc Hd Hex Hd, M6 x Spacer Shaft Nut Plastic Insert, Hex, M Screw Soc Hd Hex Hd, M8 x Washer Plain, 8 mm Guide Drive Belt Screw Flat Hd, M5 x Support Gearbox Screw Soc Hd Hex Soc Dr, M8 x Gearmotor 115V, 60HZ Capacitor 115V Gearmotor Cord Grip Screw 1/4-28 x 1/2 SHCS Washer Flat, M Sprocket 3/8 Inch, Z= Screw Set W/End Cup, M6 x Chain 3/8 Inch, 54 Links 21

26 200cc Coder Conveyor Figure 4787/2 of 2 22

27 Figure 4787 (page 2 of 2) Ref. No. 3M Part No. Description Cover Chain Screw Soc Hd, M6 x Shaft With Drive Pulleys Shaft Gearbox Key 6 x 6 x 20 mm Sprocket 3/8 Inch Pitch, 28 Teeth Bushing Support Shaft Bearing RS Key M5 x 5 x 30 mm Pulley Assembly Drive Ring Polyurethane Nut Special, M20 x Plate Front Cover Rear, W/English Language Label Screw Flat Hd Soc, M5 x Screw Flat Hd Hex Dr, M5 x Belt Drive, With Hook Stud Side Plate Screw Hex Hd, M5 x Bottom Drive Assembly Screw M8 x Filler Plate Assembly BTM Head Filler Plate BTM Head Stud Hex, AccuGlide II 3-Inch Nut Locking Plastic Insert, M Tensioning Assembly Belt, R/H Tensioning Assembly Belt, L/H Belt Tensioner R/H Belt Tensioner L/H 23

28 200cc Coder Conveyor Figure

29 Figure 6555 Ref. No. 3M Part No. Description Bed Conveyor, W/Support Bed Conveyor Support Drive Support Drive Screw Hex Hd, M8 x Washer Plain, 8 mm Leg Assembly Inner, W/Stop Leg Inner Label Height Pad Foot Screw Hex Hd, M8 x Nut Self-Locking, M Stop Leg Screw Soc Hd, M8 x Clamp Inner Clamp Outer Plate Protection Screw Soc Hd Hex Soc, M5 x Plane Conveyor Bed Bushing Screw Soc Hd, M6 x Cover Switch Screw M5 x Nut Metric, Hex, M Screw Hex Hd, M5 x Washer Special Washer Plain, M Cap / Ink Jet Mounting Kit Plate Screw Soc Hex Hd, M5 x Guide Screw Soc Hd Hex Soc, M6 x Washer Flat, M Screw Hex Hd, M6 x Spring Tube Plate Support Support Handle M6 x Handle M6 x Plate Guide Caster Assembly Caster Dual Locking Washer Spring, Helical, M Nut M Bracket 200cc Bracket E-Stop Screw Soc Hd, M8 x Nut M8 25

30 200cc Coder Conveyor Figure

31 Figure 6556 Ref. No. 3M Part No. Description Support Box Enclosure W/English Language Label Screw Soc Hd, Hex Hd, M4 x Washer Plain, 4 mm Nut Plastic Insert, M Cord Grip Set Nut Guide Mounting Screw Washer Plain, M Contactor CA4-5-10, 110V, 60HZ Switch Thermal, KTA Clamp Terminal Board Power Cord Cable 3X20 AWG Wire 3-Pole, 5 Meters Length Screw Soc Hd, Hex Hd, M6 x Washer Flat, M Support On/Off Switch W/English Language Label Box Electrical, Yellow Switch On/Off, DM3N-C-01/ Screw Pan Hd, Phil Dr, M4 x Screw Pan Hd, Phil Dr, M5 x Nut Hex, M Switch E-Stop E-Stop Assembly W/English Language Label Box Electrical, Grey 27

32 200cc Coder Conveyor Safety and Information Labels A label kit, part number is available as a stock item. It contains all the safety and information labels used on the coder conveyor, or labels can be ordered separately from the following list. Ref. No. 3M Part No. Description Qty Label Kit (Includes items 1-9) Label Warning, Hazardous Voltage Label Caution, Drive Belt Label Safety Instructions Label Ground symbol Label Leg Label Product Identification Label Service and Spares Label Stop Label Electrical, On/Off 1 28