ROLLER SPREADER. Model - #171A-M Lee's Chapel Road Browns Summit, NC Tel: (800) Fax: (336) Web:

Transcription

1 ROLLER SPREADER Model - #171A-M Lee's Chapel Road Browns Summit, NC Tel: (800) Fax: (336) Web: G@MAN#171A-M2-R1 2/11/04 SAH

2 INTRODUCTION Company Introduction 4 Limited Warranty 5 RULES FOR SAFE OPERATION Types of Warnings 7 Machine Safety Decals 9 Safety Decal Location 10 INSTALLATION Receiving & Unpacking 12 Layout & Power Requirements 13 Roller Spreader Installation 14 OPERATION Safety & Training 16 Roller Spreader Operation 17 TROUBLESHOOTING Operational Troubleshooting 20 MAINTENANCE Daily Maintenance 22 Monthly Maintenance 23 PARTS & SERVICE Model & Serial Plate Location 25 Parts List 26 Parts Order Form 27 TABLE OF CONTENTS 2

3 INTRODUCTION INTRODUCTION INTRODUCTION 3

4 INTRODUCTION INTRODUCTION Company Introduction We at JLT Clamps would like to thank you and your company for selecting the JLT Clamps Roller Spreader. With proper care, your Roller Spreader will provide you with many years of reliable service. This manual contains important information about the installation, operation, and maintenance of your Roller Spreader. We urge you to read it carefully, become familiar with the components and features it describes, and follow its recommendations, to help make your roller spreader as trouble-free and productive as possible. This manual is intended for use by anyone working with this machine. It should be kept available for immediate reference so that all operations can be performed with maximum efficiency and safety. Do not attempt to perform maintenance or operate this machine until you have read and understand the information contained in this manual. 4

5 INTRODUCTION INTRODUCTION Limited Warranty - (This supersedes all previous warranties) JLT Clamps guarantees all products of its manufacture to be free of defects in workmanship or material when properly installed, serviced and maintained under normal conditions. JLT Clamps' obligation under this warranty is limited to repairing or replacing any part or parts thereof which shall within one (1) year after shipment to the original user, be returned to its factory, transportation charges prepaid, and which JLT Clamps' examination shall disclose to be defective. JLT Clamps assumes no liability for labor charges incidental to the adjustment, service, repairing, or removal or replacement of parts or other losses, or for expense of repairs made outside of its factory, except when made pursuant to JLT Clamps' PRIOR written consent. JLT Clamps does not guarantee equipment furnished by us, but manufactured by others, such as belts, electric motors, starters, controls or other electrical equipment or accessories, as they are guaranteed separately by their respective manufacturers. JLT Clamps assumes no liability whatever for any of these parts claimed to be defective or for damages or delays caused by defects beyond making such repair or furnishing duplicate parts within the manufacturer s warranty, nor shall we be liable for any defective material repaired or replaced without our consent. The foregoing shall constitute the fulfillment of all of our obligations under this warranty and there are no other warranties or guarantees, expressed or implied except as stated herein. 5

6 RULES FOR SAFE OPERATION RULES FOR SAFE OPERATION RULES FOR SAFE OPERATION 6

7 RULES FOR SAFE OPERATION RULES FOR SAFE OPERATION Types of Warnings This is the safety alert symbol. It is used to alert you to potential injury hazards. DANGER in white letters on a safety red background with a safety red exclaimation point. This indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. WARNING in black letters on a safety orange background with a safety orange exclaimation point. This indicates a potentially hazardous situation which, in not avoided, COULD result in death or serious injury. CAUTION in black letters on a safety yellow background with a safety yellow exclaimation point. This indicates a potentially hazardous situation which, if not avoided, COULD result in minor or moderate injury. 7

8 RULES FOR SAFE OPERATION RULES FOR SAFE OPERATION General Safety Rules Follow lockout procedure before servicing. Read and understand manual before operating machine. Wear eye protection. See the plant supervisor to determine what protective equipment each job requires. Follow electrical and fire codes. Do not wear loose clothing, jewelry, or long hair around operating equipment. Keep guards in protective position when machine is operating. Keep clear of belts, chains, and moving parts. 8

9 RULES FOR SAFE OPERATION RULES FOR SAFE OPERATION Machine Safety Decals The following warning stickers are some that are used on your machine. Over time, these stickers can become worn and illegible. New stickers can be obtained from: JLT Clamps 2949 Lee's Chapel Road Browns Summit, NC Tel: (336) Fax: (336) Part Number: Description: PLA Warning Sticker!! WARNING Keep Hands Clear. Lock power off before removing glue roll. PLA

10 RULES FOR SAFE OPERATION RULES FOR SAFE OPERATION Safety Decal Location These are the locations on the machine where the Safety Decals should be placed: The warning sticker is located on the top of the power box. 10

11 INTSTALLATION INSTALLATION INSTALLATION 11

12 INTSTALLATION INSTALLATION Receiving & Unpacking Inspect the packaging for shipping damage. If any shipping damage has occurred, notify the shipping company immediately. Unpacking Instructions: The Roller Spreader is shipped ready for operation. Remove the spreader from the packaging and place it on a table near your work area, convenient to a grounded three pole 115 Volt AC outlet. 12

13 INTSTALLATION INSTALLATION Layout & Power Requirements The Roller Spreader requires the power cord be plugged into a properly grounded three pole 115 Volt AC outlet. It draws less than 1 amp. The Roller Spreader is 24" long, 8" wide and 6 1/2" high. 6 1/2" 8" 24" 13

14 INTSTALLATION INSTALLATION Roller Spreader Installation: 1. Your machine is supplied with a trial size bottle of Bates Boothcoating. Apply this product directly to surfaces where glue may drip. This will enable the glue to be easily cleaned. 2. Position the glue pan on the base plate between the screws provided. 3. Slide the doctor roll into the slot provided. It runs against four bearings. 4. Snap the felt covered glue roll in place after aligning the notch in the end of the glue roll shaft with the pin in the end of the motor shaft. This also runs against four bearings. 5. Plug the power cord into a properly grounded three pole 115 volt AC outlet. It draws less than 1 amp. 14

15 OPERATION OPERATION OPERATION 15

16 OPERATION Safety & Training OPERATION According to many OSHA, ANSI, STATE, and LOCAL CODES it is the EMPLOYER'S RESPONSIBILITY to: Permit only trained and authorized employees to operate equipment. Inspect and maintain guards, safety devices, and start/stop controls. Instruct, train, and supervise the safe method of work Be sure personnel are properly trained and safety rules are clearly understood before operating or performing maintenance! 16

17 OPERATION OPERATION Roller Spreader Operation 1. Turn the unit on and fill the glue pan. Bring the adhesive level up until it contacts the bottom of the roll and then fill it another 1/4" higher. Add adhesive later if the roll runs dry. 2. Check the glue spread on the wood with the mil gage provided. A 6-8 mil spread is usually desirable but this can be adjusted heavier if you prefer. Adjust the adhesive spread by turning the thumb screws in or out accordingly. The adjustment can be locked by tightening the elastic stop nuts while holding the thumb screws in the proper position. 3. Move the wood across the roller by hand in the same direction the roller is turning and at approximately the same speed at which the glue roller outer surface is moving. 4. As light a pressure as possible should be applied to the wood to prevent the glue from squeezing up onto the surfaces which are not being glued. 17

18 OPERATION OPERATION 5. Keep the roller spreader running whenever there is glue in the pan. If the motor is turned off for too long, or the glue pan runs dry the rollers may glue themselves to one another causing the motor to stall and the fuse to blow. 6. When you are finished using the roller spreader place the glue roller and doctor roller in a 5 gallon or larger container filled near to the top with water and keep below the surface of the water until they are needed again. 7. Keep the cover securely snapped down on the glue pan when not in use to prevent the glue from skimming over. 18

19 TROUBLESHOOTING TROUBLESHOOTING TROUBLESHOOTING 19

20 TROUBLESHOOTING TROUBLESHOOTING Operational Troubleshooting 1.The machine will not turn on The motor is protected by a 1 amp fuse inside the electrical box. Remove the cover and access the fuse holder to replace the fuse if necessary. Spare fuses are shipped inside the electrical box 2. The glue hardens to the rollers Submerge the roller in water to soften up the hardened glue until they can be separated and then resume operation of the roller spreader. 3. The glue becomes too thick Add water to the PVA glue to make up for the water that is lost from the glue due to evaporation. 20

21 MAINTENANCE MAINTENANCE MAINTENANCE 21

22 MAINTENANCE MAINTENANCE Weekly Maintenance (Photocopy for weekly use) Weekly Maintenance Checklist Comments Date By Keep the unit clean by wiping with a damp rag. Apply Bates Boothcoating after cleaning Change the water in the 5 gallon pail once a week. 22

23 MAINTENANCE MAINTENANCE Monthly Maintenance (Photocopy for monthly use) Monthly Maintenance Checklist Comments Date By 23

24 PARTS & SERVICE PARTS & SERVICE PARTS & SERVICE 24

25 PARTS & SERVICE Model & Serial Plate Location PARTS & SERVICE You will find the Model/Serial plate on the machine in the following location. You will need this information for ordering spare or replacement parts. The Model Plate is located on the top of the machine. Part Number: PLA Model Plate 25

26 PARTS & SERVICE PARTS & SERVICE Parts List CORD.04 CONRC08 MOTGR.171 Gearmotor 4 Shims Behind These Rollers - 1 Behind Others Glue Roll Base Plate Plate - Support Plate - Pivoting (-2X) Plate Support 1/4-20 Screw (-2X) 1/4" Lock Washer (-2X) 1/4" Hex Nut (-2X) SWITCHTO.1 1 Pole TOG Switch GLUEPAN.01 (includes cover) WHE.10 Bearings (-8X) 1/2 X 1 HHC Screws (-10X) 3/8 X 3/8 SHC Screws (-7X) Doctor Roll 1/8 Shim (-14X) 5/16 X 2 1/2 Thumb Screw (-2X) 171A-M2 Parts List 3/8 X 3/4 SHC Screws (-4X) 1/2 x 1 1/2 HHC Screw (-2X) 5/8" 5/16 ES Nut (-2X) 1/2 X 1/2 Shoulder Screw (-2X) 26

27 PARTS & SERVICE PARTS & SERVICE Parts Order Form 1. Sold to: Company Address Address City State Zip Your Name Phone # Fax # Purchase Order # 3. Parts Needed: 2. Ship to: Company Address Address City State Zip Attention: Phone # Fax # Purchase Order # Quantity Part Name (see parts list) Description Price (each) 4. Preferred Shipping Method: (check one) UPS Regular Truck Customer Pickup UPS Next Day Air Carrier: Other: Air Freight 5. Fax, Mail, or Phone your Order to: JLT Clamps 2949 Lee's Chapel Road Browns Summit, NC Phone: (800) Fax: (336)