FILTER PRESS DRACO, FILTER PRESS
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1 FILTER PRESS DRACO, FILTER PRESS
2 Process Description Automatic sludge dewatering Filter press operation: Filtering cycle will start with the filter press closed. 1. CLOSURE OF FILTER PRESS. The initial phase of the filtering cycle starts with the closure of filter press. Movable plate is triggered by hydraulic system and is moved closing the filter at the pressure needed for the work, which is controlled with a pressure switch positioned in hydraulic circuit. 2. FILLING. Starts the sludge pumping to filter press. Chambers are filled with sludge and starts the formation of cakes. Solid particles are retained on the cloth s surface, while the liquid crosses them and flows out through the draining system of filtering plates. Initial filtering pressure is minimal and raises as the number of retained particles increases. 3. FILTRATION. Maximum filtering pressure is reached and maintained until the sludge pump stops. An appropriate dewatering level for cakes is reached during the initial draining time. Then, the compressed-air valve is opened to clean the central channel and remove the remaining sludge. 4. OPENING OF FILTER PRESS AND CAKES DISCHARGE. After final draining the filtering unit is opened. Shaped cakes now drop as plates are separating. Once the filter is completely opened, the shaker starts to run and it helps to the total discharge of cakes. Pressing cycle time In each process, the pressing cycle time will depend on several factors, the type of sludge is the main one. A sludge mostly composed of waste solids (cement plants, quarries, marble plants...) indicates much shorter time for cycles than those needed for carrying out a pressing from food industry sludge. 1
3 Operative 1 Close filter press Loaded Filtration Openend and cake discharge Open execution: - Cancel option with installation of different taps. - Enables an easy inspection of the filtrate. - Enables a quick troubleshooting of the broken/damaged cloth. Closed execution: - Suitable to prevent the outside contact of the drained water and thus protect it from any contamination. - Perfect for working with hazardous products. - Enables the cleaning of cloths and the blowing of cakes. 2
4 Draco Compact Equipment Compact assembly of the Draco Filter Press, fitted in a 20 DV or 40 DV container subject to the equipment size which contains Advantages of the Draco compact unit: - Rapid installation. - Easy transportation. - Minimal footprint required. - Minimal visual impact. Containerization: - 20ft container. - 40ft container. - Insulated containers. Draco test Equipment Toro Equipment manufactures the Draco testing/pilot units. These units enable the testing and subsequent analysis for specific applications. 3
5 Advantages and Applications Wastewater - Draco Filter Press achieves more dryness, reducing the managing cost of produced sludge. - Sludge easy to carry. Problems like the overflow of liquids in containers are avoided. - Stackable sludge once dewatered. The high dryness degree improves handling, composting and management of sludge hours of full reliability. Unassisted operation due to shaking system of cakes. - Low water consumption in the process. - Minimum maintenance costs. - No need for lubrication. - Cycles operation 100% automated. - Accurate control of actual sludge output. - Enclosures which facilitates more hygienic environments than rotating systems. Sludge only contacts with air at the time of opening. - Possibility of filter the sludge directly from biological reactor, without thickeners. Wastewater for reuse - Filtration below 10µ. - Guaranteed flow in cycles greater than 24 hours. - Low investment and high reliability. Stone, Aggregates, Tunnel Boring Machines - Filter press of high draining capacity. - Fast cycles. - Strong operation. Antibiotics, Food and Beverage Industry, Chemical products - Closed construction. Material does not contact with the frame. - Frame of stainless steel or GFRP infused with isophthalic resin or highly structural and corrosion resistant vinyl ester. - Special filtering plates. Filter fabrics and plates: The filter press have incorporated the filter cloth more appropiated for each application, in order to obtain the maximum performance. Filter fabrics types: - Standard fabrics. - Non-drip fabrics. - Fabrics for sealed plates. - Special fabrics for aggregate treatment. - Fabrics for other specific treatments. Special fabrics for aggregate treatment Fabrics for sealed plates Non-drip fabrics 4
6 High Performance FPA Technical Specifications (Closed Construction) Filter Press superior dragging MODEL Maximum number of plates Maximum length mm (A) Maximum width mm (B) Maximum height mm (C) Maximum filtersurface (m 2 ) Maximum filtered volume (l) FPA-AR Pump Type: Cylinder of 23 cm 3 Tank volume (l): 150 Power: 7,5 Kw FPA-AR Pump Type: Cylinder of 23 cm 3 Tank volume (l): 150 Power: 7,5 Kw Frame: Material ST-52/AISI-304, Finish: Epoxy Paint Operation: Automatic Ral 2011 Filter Press lateral dragging MODEL Number of plates chambers Length mm (A) Width mm (B) Height mm (C) empty (Kg) loaded (Kg) Total filter area (m 2 ) FP total cake volume (l) Plates and fabric size mm FPA AL 120/ FPA AL 120/ , FPA AL 120/ , Pump Type: Cylinder of 25 cm 3 Tank volume (l): 100 Power: 4Kw Frame: Material ST-37/AISI-304, Finish: Epoxy Paint. Operation: Automatic. Ral 2011 Downloadable drawings in 5
7 FPA Technical Specifications (Closed & Open Execution) MODEL plates chambers Length mm (A) Width mm (B) Height mm (C) empty (Kg) loaded (Kg) Total filter area (m 2 ) FP total cake volume (l) Plates and fabric size mm , , FPA 47/ , , , , Pump flow (l/m): 6,8 Tank volume (l): 30 Power: 3 Kw Calculated for cake thickness: 32 mm , , FPA 63/ , , , Pump flow (l/m): 12+4 Tank volume (l): 55 Power: 2,2 Kw Calculated for cake thickness: 32 mm , , FPA 80/ , , Pump flow (l/m): 28+4,5 Tank volume (l): 75 Power: 4 Kw Calculated for cake thickness: 32 mm FPA 100/ , Pump flow (l/m): 33+5 Tank volume (l): 100 Power: 4 Kw Calculated for cake thickness: 32 mm FPA 120/ Pump flow (l/m): 33+5 Tank volume (l): 100 Power: 4 Kw Calculated for cake thickness: 32 mm , , FPA 150/ , , Pump flow (l/m): 33+5 Tank volume (l): 150 Power: 4 Kw Calculated for cake thickness: 32 mm Frame: Material ST-37/AISI-304, Finish: Expoxi Paint Operation: Automatic Working pressure: 8 Bars Ral 2011 NOTE: (1) The FPA is supplied with: - Side protection plates. - Filtered water collection channel and handles. - Compressed air socket. - Equipped with cake-blowing circuit. - Emergency stop cable. - Hydraulic oil included. Downloadable drawings in (2) Compressor not included. (3) The dimensions and specifications may vary slightly due to the normal development of products by the engineering department or Toro Equipment SL. When ordering request the specifications sheet at 6
8 FPSA Technical Specifications (Closed & Open Execution) MODEL plates chambers Length mm (A) Width mm (B) Height mm (C) empty (Kg) loaded (Kg) Total filter area (m 2 ) FP total cake volume (l) Plates and fabric size mm , , , , FPSA 47/ , , , , , Pump flow (l/m): 2,5 Tank volume (l): 8 Calculated for cake thickness: 32 mm , , , , , FPSA 63/ , , , , , , Pump flow (l/m): 2,5 Tank volume (l): 8 Calculated for cake thickness: 32 mm FPSA 80/ Pump flow (l/m): 7, , , , , , , , , , , Tank volume (l): 15 Calculated for cake thickness: 32 mm Frame: Material ST-37/AISI-304, Finish: Expoxi Paint Operation: Joystick. Working pressure: 8 Bars Ral 2011 NOTE: (1) The FPSA is supplied with: - Side protection plates. - Filtered water collection channel and handles. - Compressed air socket. - Equipped with circuit-blowing cakes. - Hydraulic oil included. Downloadable drawings in (2) Compressor not included. (3) The dimensions and specifications may vary slightly due to the normal development of products by the engineering department or Toro Equipment SL. When ordering request the specifications sheet at 7
9 FPM Technical Specifications (Closed & Open Execution) MODEL plates chambers Length mm (A) Width mm (B) Height mm (C) empty (Kg) loaded (Kg) Total filter area (m 2 ) FP total cake volume (l) Plates and fabric size mm , , , , FPM 47/ , , , , , Pump flow (cm 3 /ciclo): 25 Tank volume (l): 10 Calculated for cake thickness: 32 mm , , , , , FPM 63/ , , , , , , Pump flow (cm 3 /ciclo): 25 Tank volume (l): 10 Calculated for cake thickness: 32 mm FPM 80/ Pump flow (cm 3 /ciclo): , , , , , , , , , , Tank volume (l): 18 Calculated for cake thickness: 32 mm Frame: Material ST-37/AISI-304, Finish: Expoxi Paint Operation: Handle lever. Working pressure: 8 Bars Ral 2011 Downloadable drawings in NOTE: (1) The FPM is supplied with side shields. (2) The FPM is supplied with filtrate collection channel and handles. (3) The dimensions and specifications may vary slightly due to the normal development of products by the engineering department or Toro Equipment SL. When ordering request the specifications sheet at 8
10 Equipping Standard Equipment & Opcional Body: FILTER PRESS FPA FPSA FPM S235JR Material Connection flanges ISO / ANSI GRP Protectiv covers Lifting eye bolts Anchor support Painting RAL 2011 Clean water collection spillway * * * Pressure air connection DOCUMENTATION: Operating manual in specific language Identification plate Documentation in ISO regulations CERTIFICADOS: CE certificate Factory test certificate Quality certificate Sealing certificate Distribution panel Maniflow en PVC Certificate of materials Welding certification FPA 120/115 Mobil filter press Hydraulic group certificate DISTRIBUTION PANEL: FILTER PRESS FPA FPSA FPM Distribution panel - Control screen Emergency stop - - Piston proximity sensor - - ACTIVATION: Multi-voltage motor - ATEX motor - NEMA, CSA,...motor - OTHERS: Washing system -- - SCADA TAF y TDC MAniflows in PP, PVC and inox * 2 * 2 * 2 Conveyor belt - Sludge conditioning tank TAF Lime hopper TDC Drip tray - - Cakes Shaker - - PACKAGING: Packaging Packing in wooden box Lifting structure Contenerization Protective wooden crate * Open Execution * 2 Closed Execution Conveyor belt 9
11 Select your Filter Press How to determine the size of the Filter Press you need?? Design Details: Sludge volume per day. Kg of dry matter. No. of working hours per day. The following is an example of pressing without lime knowing that the dryness obtained is 30%. Input data: Sludge volume 7m3/day, at 6% dryness In order to obtain kg of dry matter, we have to multiply the volume by dryness. The result is 420-kg of dry matter. Dryness of output cake should be 30%. Therefore, we get 1.4 m3/day of cakes at 30% = 1,400 l/day. If we want to perform 4 pressing cycles per day: 1,400/4 = 355 l/cycle (look for this data in the chart). In this case, the Filter Press to be selected would be an FPA 80/25. MODEL Number of plates Number of chambers Length mm (A) Width mm (B) Height mm (C) empty (Kg) loaded (Kg) Total filter area (m 2 ) FP total cake volume (l) Plates and fabric size mm FPA 80/ , , , ,
12 Worldwide References Factory Villavaquerín - Valladolid Factory La Cistérniga - Valladolid Argentina Australia Austria Belgium Bolivia Brazil Bulgaria Canada Chile China Colombia Costa Rica Croatia Denmark Egypt Estonia Finland France Germany Greece Holland Hungary India Indonesia Ireland Israel Italy Japan Jordan Latvia Lebanon Lithuania Luxembourg Malaysia Mexico Moldova Morocco Pakistan Panama Peru Poland Portugal Romania Russia Saudi Arabia Seychelles Singapore South Africa Spain Switzerland Thailand Trinidad and Tobago Tunisia Turkey UAE UK Ukraine Uruguay USA Venezuela Tel Fax toro@toroequipment.com TORO EQUIPMENT S.L. (Factory) Ctra. Nacional VP-3302, Km , Villavaquerín Valladolid-España TORO EQUIPMENT S.L. (Factory & Offices) C/ Sauce s/n La Cistérniga Valladolid-España TORO EQUIPMENT 2018 draco Filter Press
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