RS6509B JK WRANGLER NEW FOR LIFT IT

Transcription

1 JK WRANGLER 2007 jk Wrangler 4WD Long Arm Fits up to 37 tires New forged pitman arm High-articulation long arm design Front track bar relocation bracket Front and rear coil springs Heavy duty tubular-style front radius arms with patented double-cushion high articulation bushings Reverse rear tri-link track bar eliminator design NEW FOR Available in black finish only This suspension system was developed using a 35 X X R18 tire on a 18 X 9 wheel with 4.5 of backspacing ( actual tire size X ) Optional tire and wheel size, 37 X X R18 on 18 X 9 wheel with 4.5 of backspacing ( actual tire size X ) RS6509B Reverse rear tri-link track bar eliminator design Exhaust modification required Improve performance and sound with Rancho s cat-back exhaust system RS = 4 DR Jeep JK Exhaust RS = 2 DR Jeep JK Exhaust LIFT IT 20 Trimming or modification may be required to provide proper clearance for the development wheel and tire. Use of optional wheel and tire will require trimming or modification. Actual tire size varies between manufacturers.

2 2007 exclusive drop bracket design RS6507B NEW FOR JK WRANGLER 2007 JK WRANGLER 2 & 4WD Fits up to 37 tires No exhaust modifications required - optional Rancho performance exhaust available - RS72001 (4DR), RS72002 (2DR) New forged pitman arm Front and rear track bar relocation bracket Easy to install high clearance drop bracket design Front and rear coil springs Installs in around 4 hours This suspension system was developed using a 35 X X R18 tire on a 18 X 9 wheel with 4.5 of backspacing ( actual tire size X ) Optional tire and wheel size, 37 X X R18 on 18 X 9 wheel with 4.5 of backspacing ( actual tire size X ) Trimming or modification may be required to provide proper clearance for the development wheel and tire. Use of optional wheel and tire will require trimming or modification. Actual tire size varies between manufacturers. Available in black finish only 21

3 NEW FOR 2007 FINALLY THERE IS AN EASIER TO GET THE WAY BIGGER WHEELS AND TIRES YOU WANT Levels front suspension and enhances ride lift height Liquid metallic finish 9-position manual / remote tuning Clears up to 35 tires ( select applications ) Limited lifetime warranty INSTALLS IN 1-2 HOURS AWARD WINNING SUSPENSION TECHNOLOGY REUSE OE COIL SPRING AND MOUNT SEMA 2006 Rear hardware kit required on some applications. See application chart. LIFT IT

4 YEAR DEVELOPEMENT FRONT TIRE SIZE quicklift GM Silverado / Sierra 2WD Silverado / Sierra 4WD Tahoe/Yukon/Yukon XL/Avalanche/Suburban 2WD Tahoe/Yukon/Yukon XL/Avalanche/Suburban 4WD x 70 x R x 70 x R x 70 x R x 70 x R17 RS999785QL RS999785QL RS999785QL RS999785QL RS999198XL RS999198XL RS999262XL RS999262XL RS RS DODGE Ram WD x 65 x R20 RS999793QL RS999274XL - FORD Expedition (exc. air suspension) 4WD Explorer 2 / 4WD (exc. AWD) Explorer 2 / 4WD (exc. AWD) F150 4WD x 65 x R x 70 x R x 75 x R16 35 x 12.5 x R18 RS999767QL RS999797QL RS999780QL RS999792QL - RS999796QL RS999781QL RS999781QL RS999286QL LINCOLN Mark LT 4WD x 12.5 x R18 RS999792QL RS999286XL - MERCURY Mountaineer 2 / 4WD (exc. AWD) Mountaineer 2 / 4WD (exc. AWD) x 70 x R x 75 x R16 RS999797QL RS999780QL - NISSAN Armada (exc. rear auto leveling) Frontier 2 / 4WD Pathfinder 2 / 4WD Titan 2 / 4WD Xterra 4WD Xterra 2WD x 65 x R x 75 x R x 75 x R x 70 x R x 75 x R x 75 x R16 RS999798QL RS999790QL RS999790QL RS999798QL RS999790QL RS999790QL RS999113XL RS999311XL RS999312XL RS999303XL RS999314XL RS999313XL RS RS RS RS TOYOTA MODEL 4Runner 4Runner FJ Cruiser Tacoma 4WD Tacoma 4WD Left Right Tundra 4WD Tundra 4WD x 70 x R17 33 x 10.5 x R x 70 x R x 75 x R16 33 x 10.5 x R x 65 x R x 70 x R17 RS999760QL RS999794QL RS999760QL RS999760QL RS999794QL RS999794QL RS999759QL q4 RS999795QL RS999305XL RS999187XL RS999305XL RS999319XL RS999226XL RS999180XL RS999324XL q4 RS999040XL RS RS RS REAR XL REAR quicklift RS999781QL RS999781QL FOOTNOTES QL - Designates quicklift unit XL - Designates RS9000XL unit 1 - Rear quicklift kit q4 - Available in Winter 2007 Stock

5 JEEP JEEP Cherokee XJ Cherokee Mid Size All w/3 Leaf RS6423 RS RS44148 RS RS99239 RS99129 Rear Springs Chrysler Type Rear RS XL RS XL Axle RS5239 RS XJ Cherokee Mid Size All w/3 Leaf RS6423 RS RS44148 RS RS99239 RS99129 Rear Springs Dana 35 Rear Axle RS XL RS XL RS5239 RS XJ Cherokee Mid Size All w/4 Leaf RS6423 RS RS60913 RS99239 RS99129 Rear Springs RS XL RS XL RS5239 RS XJ Cherokee Mid Size All w/3 Leaf RS6423 9,35 RS , RS44148 RS RS99239 RS99129 Rear Springs Chrysler Type Rear 133 RS XL RS XL Axle RS5239 RS XJ Cherokee Mid Size All w/3 Leaf RS6423 9,35 RS , RS44148 RS RS99239 RS99129 Rear Springs Dana 35 Rear Axle 133 RS XL RS XL RS5239 RS XJ Cherokee Mid Size All w/4 Leaf RS6423 9,35 RS , RS60913 RS99239 RS99129 Rear Springs RS XL RS XL JEEP CJ Series 4 W.D. RS5239 RS WD CJ5, CJ RS , RS712 RS ,37, RS711 RS99113 RS99118 RS XL RS XL RSX17321 RSX WD CJ5, CJ RS44091 RS712 RS44191 RS711 RS99113 RS WD CJ5, CJ7 Competition RS44082 RS77016 RS44182 RS99119 RS99118 System RS XL RS XL RS WD CJ5, CJ RS44092 RS712 RS ,37, RS711 RS RS99118 RS XL RS XL RS RSX17319 RSX WD CJ5, CJ RS44091 RS712 RS44191 RS711 RS99119 RS99113 RS XL RS XL RS WD CJ5, CJ RS44062 RS712 RS , RS713 RS99113 RS WD CJ5, CJ RS44061 RS712 RS44161 RS713 RS99119 RS99119 RS XL RS XL RS5119 RS5119 Qty. Req. 2 WARNING: Installation of a Rancho Suspension System can increase the risk of vehicle rollover in abrupt manuevers. Many states have laws governing modification of original equipment suspension systems. Such laws may prohibit any modification which adversely affects safety or any modification altering the suspension more than a specific number of inches. Rancho Suspension recommends that you contact local law enforcement authorities in your area before modifying your suspension. 130 FOOTNOTES MUST BE READ! THEY CONTAIN IMPORTANT INFORMATION AND RECOMMENDATIONS PERTAINING TO CERTAIN APPLICATIONS.

6 JEEP CJ Series 4 W.D. Continued Qty. Req. 2 JEEP WD CJ5, CJ RS44062 RS714 RS , RS713 RS99113 RS WD CJ5, CJ RS44061 RS714 RS44161 RS713 RS99119 RS99119 RS XL RS XL RS5119 RS WD CJ5, CJ RS , RS714 RS , RS711 RS99113 RS WD CJ5, CJ RS , RS714 RS44161 RS711 RS99119 RS99119 RS XL RS XL RS5119 RS WD CJ2A, CJ3A, CJ3B RS ,80, RS714 RS44120 RS711 RS99119 RS99113 RS XL RS XL RS WD CJ2A, CJ3A, CJ3B RS , RS714 RS44110 RS711 RS5141 RS99119 RS XL JEEP CJ Series 2 W.D. RS WD CJ5, CJ RS44062 RS712 RS , RS713 RS99113 RS99113 JEEP DJ Dispatcher 4 W.D WD DJ RS44062 RS712 RS , RS713 RS99113 RS99113 JEEP DJ Dispatcher 2 W.D WD DJ RS44062 RS712 RS , RS713 RS99113 RS99113 JEEP Grand Cherokee Suspension RAISED PRIMARY HEIGHT FRONT FRONT REAR REAR SUSPENSION SHOCK ABSORBERS YEAR MODEL FRONT REAR SPRINGS KIT(S) SPRINGS KIT(S) SYSTEM FRONT REAR ZJ Grand Cherokee All RS6413 RS6632 RS6414 RS6659 RS99239 RS ,182 RS XL RS XL RS5239 RS5194 RSX ZJ Grand Cherokee All RS6423 RS6632 RS6414 RS6659 RS99239 RS ,182 RS XL RS XL RS5239 RS ZJ Grand Cherokee All RS6423 RS6632 RS99239 RS ,182 RS XL RS XL RS5239 RS ZJ Grand Cherokee All RS RS RS6414 RS6658 RS99239 RS99194 RS XL RS XL RS5239 RS5194 RSX ZJ Grand Cherokee All RS RS , RS6414 RS6658 RS99239 RS RS XL RS XL RS5239 RS ZJ Grand Cherokee All RS RS , RS99239 RS RS XL RS XL RS5239 RS5259 Rancho Part Numbers ending with the letter B Designate Black Finish. Rancho does not recommend or endorse the use of its products in conjunction with those of other aftermarket suspension or lift kit manufacturers. FOOTNOTES MUST BE READ! THEY CONTAIN IMPORTANT INFORMATION AND RECOMMENDATIONS PERTAINING TO CERTAIN APPLICATIONS. 131

7 Suspension RAISED PRIMARY HEIGHT FRONT FRONT REAR REAR SUSPENSION SHOCK ABSORBERS YEAR MODEL FRONT REAR SPRINGS KIT(S) SPRINGS KIT(S) SYSTEM FRONT REAR JEEP JEEP Grand Wagoneer 4 W.D WD Grand Wagoneer RS ,35, RS733 RS RS99118 RS99118 JEEP Jeepster (Inc. Commando) 4 W.D WD Utility Wagon RS16243 RS714 NA RS99119 RS99116 RS XL RS XL JEEP M Series (Military Jeep) 4 W.D. RS5119 RS WD M38A RS , RS714 RS , RS711 RS99113 RS WD M38A RS , RS714 RS44161 RS711 RS99119 RS99119 RS XL RS XL RS5119 RS WD M RS ,80, RS714 RS44120 RS711 RS99119 RS99113 RS XL RS XL RS WD M RS , RS714 RS44110 RS711 RS5141 RS99119 RS XL RS WD MB RS , RS714 RS44120 RS99119 RS99113 RS XL RS XL RS WD MB RS , RS714 RS44110 RS5141 RS99119 RS XL JEEP Pickup Comanche (MJ Series) 4 W.D. RS WD Comanche Mid Size RS6423 9,35 RS RS RS99239 RS99118 RS XL RS XL JEEP Pickup Comanche (MJ Series) 2 W.D. RS WD Comanche Mid Size RS6423 9,35 RS RS RS99239 RS99118 RS XL RS XL JEEP Pickup Gladiator (J Series) 4 W.D. RS WD Utility Truck RS16243 RS99119 RS99116 RS XL RS XL JEEP Pickup Pioneer (J Series) 4 W.D. RS5119 RS WD J10 ( 1 2 Ton) RS , RS733 RS60612 RS99118 RS99113 RS XL RS XL WD J10 ( 1 2 Ton) RS , RS733 RS99118 RS99118 Qty. Req. 2 WARNING: Installation of a Rancho Suspension System can increase the risk of vehicle rollover in abrupt manuevers. Many states have laws governing modification of original equipment suspension systems. Such laws may prohibit any modification which adversely affects safety or any modification altering the suspension more than a specific number of inches. Rancho Suspension recommends that you contact local law enforcement authorities in your area before modifying your suspension. 132 FOOTNOTES MUST BE READ! THEY CONTAIN IMPORTANT INFORMATION AND RECOMMENDATIONS PERTAINING TO CERTAIN APPLICATIONS.

8 JEEP Pickup Pioneer (J Series) 4 W.D. Continued JEEP WD J20 ( 3 4 Ton) RS , RS733 RS99118 RS WD J10 ( 1 2 Ton), J20 ( 3 4 Ton) RS , RS733 RS60612 RS99118 RS WD J10 ( 1 2 Ton) RS , RS733 RS99118 RS WD J20 ( 3 4 Ton) 39 RS , RS733 RS99118 RS WD J10 ( 1 2 Ton) 39 RS , RS99118 RS WD J20 ( 3 4 Ton) 39 RS , RS99118 RS99118 JEEP Scrambler 4 W.D WD Scrambler RS , RS712 RS ,37, RS711 RS99113 RS99118 RS XL RS XL WD Scrambler RS44091 RS712 RS44191 RS711 RS99113 RS WD Scrambler Competition RS44082 RS77016 RS44182 RS99119 RS99118 System 91 RS XL RS XL RS WD Scrambler RS44092 RS712 RS ,37, RS711 RS RS99118 RS XL RS XL RS WD Scrambler RS44091 RS712 RS44191 RS711 RS99119 RS99113 RS XL RS XL JEEP Wagoneer 4 W.D. Suspension RAISED PRIMARY HEIGHT FRONT FRONT REAR REAR SUSPENSION SHOCK ABSORBERS YEAR MODEL FRONT REAR SPRINGS KIT(S) SPRINGS KIT(S) SYSTEM FRONT REAR RS WD Wagoneer Full Size RS ,35, RS733 RS99118 RS WD All (79-80 factory height is RS ,35, RS733 RS60612 RS99118 RS99118 higher than other years) WD Wagoneer Full Size RS ,35, RS99118 RS WD Wagoneer Full Size RS ,35, RS99118 RS99113 RS XL RS XL Qty. Req. 2 Rancho Part Numbers ending with the letter B Designate Black Finish. Rancho does not recommend or endorse the use of its products in conjunction with those of other aftermarket suspension or lift kit manufacturers. FOOTNOTES MUST BE READ! THEY CONTAIN IMPORTANT INFORMATION AND RECOMMENDATIONS PERTAINING TO CERTAIN APPLICATIONS. 133

9 Suspension RAISED PRIMARY HEIGHT FRONT FRONT REAR REAR SUSPENSION SHOCK ABSORBERS YEAR MODEL FRONT REAR SPRINGS KIT(S) SPRINGS KIT(S) SYSTEM FRONT REAR JEEP JEEP Wagoneer 4 W.D. Continued WD Wagoneer Full Size 39 RS24043 RS99114 RS99118 RS XL RS XL JEEP Wrangler (JK Series) RS WD JK Wrangler 2/4 Door w/ Inc. RS6756B Inc. RS6507B RS XL RS XL Automatic or Manual Transmission 255 RS5329 RS5330 Exc. Rubicon WD JK Wrangler Rubicon 2/ Inc. RS6753B Inc. RS6507B RS XL RS XL Door w/ Automatic or Manual 251 RS5329 RS5330 Transmission WD JK Wrangler 2/4 Door w/ Inc. Inc. RS6507B RS XL RS XL Automatic or Manual Transmission RS5329 RS5330 Exc. Rubicon & 2-Door Models WD JK Wrangler 2/4 Door w/ Inc. RS6756B Inc. RS A3 RS6509B RS XL RS XL Automatic or Manual Transmission 251 RS A4, 154, 253 RS19331 PS RS19332 PS Dana 44 Rear Axle Only. LONG 154, 252 RS5331 RS5332 ARM SUSPENSION Exc. Rubicon (154, 252, 253) WD JK Wrangler Rubicon 2/ Inc. RS6753B Inc. RS A3 RS6509B RS XL RS XL Door w/ Automatic or Manual 251 RS A4, 154, 253 RS19331 PS RS19332 PS Transmission Dana 44 Rear Axle 154, 252 RS5331 RS5332 Only. LONG ARM SUSPENSION (154, 252, 253) JEEP Wrangler (TJ Series) WD TJ Wrangler, 4Cyl soft top, RS6503 RS99239 RS Cyl, 4Cyl hard top. Exc. RS XL RS XL Rubicon & Unlimited RS5236 RS5241 RSX17317 RSX WD TJ Wrangler Rubicon & RS6416 RS6417 RS ,210 RS99255 RS99256 Unlimited Rockcrawler RS XL RS XL competition system RS19255 PS RS19256 PS RS5255 RS5256 RSX17339 RSX WD TJ Wrangler Rockcrawler RS RS99255 RS99256 suspension Exc. Rubicon & RS XL RS XL Unlimited RS19255 PS RS19256 PS RS5255 RS5256 RSX17339 RSX WD TJ Rubicon Rancho RS6416 RS6417 RS ,210 RS99255 RS99256 Rockcrawler Suspension - RS XL RS XL Competition System 131 RS19255 PS RS19256 PS RS5255 RS5256 RSX17339 RSX WD TJ Wrangler Rancho RS RS99255 RS99256 Rockcrawler Suspension Exc. RS XL RS XL Rubicon RS19255 PS RS19256 PS RS5255 RS5256 RSX17339 RSX17340 Qty. Req. 2 WARNING: Installation of a Rancho Suspension System can increase the risk of vehicle rollover in abrupt manuevers. Many states have laws governing modification of original equipment suspension systems. Such laws may prohibit any modification which adversely affects safety or any modification altering the suspension more than a specific number of inches. Rancho Suspension recommends that you contact local law enforcement authorities in your area before modifying your suspension. 134 FOOTNOTES MUST BE READ! THEY CONTAIN IMPORTANT INFORMATION AND RECOMMENDATIONS PERTAINING TO CERTAIN APPLICATIONS.

10 JEEP Wrangler (YJ Series) Suspension RAISED PRIMARY HEIGHT FRONT FRONT REAR REAR SUSPENSION SHOCK ABSORBERS YEAR MODEL FRONT REAR SPRINGS KIT(S) SPRINGS KIT(S) SYSTEM FRONT REAR JEEP WD YJ Wrangler RS , RS720 RS , RS721 RS99168 RS RS RS XL RS XL RS5168 RSX17327 RSX WD YJ Wrangler RS44047 RS720 RS44147 RS721 RS99168 RS RS RS XL RS XL RS5168 RSX17038 RS5119 RSX17039

11 Footnotes Front shock must be installed rod end down (without shock boot) Blazer or Jimmy and short bed pickups with a 49suspension system will require a transfer case lowering kit part number RS6631. Some vehicles equipped with suspension system may experience a driveline vibration. Part number RS6631 can be used to possibly correct the vibration, but a driveline vibration may still be present. CAUTION: RANCHO DOES NOT RECOMMEND INSTALLING A 49 SUSPENSION SYSTEM ON VEHICLES EQUIPPED WITH THE LONG REAR TAIL SHAFT HOUSING, REAR UNIVERSAL WEAR WILL BE ACCELERATED AND DRIVELINE VIBRATION WILL OCCUR. 4. Check the Shock Application section for the correct shocks used on vehicles which come equipped with OE Quad Suspension or Add on Dual Shock Option. 5. On CJ s with 4 speed transmissions, rear driveline will need to be lengthened, transfer case cross member will need to be lowered from frame 1 29 and driveline vibration will occur. Use Lowering Bracket Kit to lower transfer case Part No. RS6633 fits Part No. RS6639 fits If these vehicles have a Detroit-type driveline, the driveline must be replaced by a Spicer-type driveline. 7. On some models a low speed vibration may occur in the front driveline. 8. If tie rod assembly is Diagram 1 - inverted Y it must be changed to Diagram 2 later model, , inverted T style, (see below). CAUTION: SOME VEHICLES WILL BE UNABLE TO CHANGE TO THE INVERTED T,THEREFORE A DUAL STABILIZER OR A SUSPENSION SYSTEM CANNOT BE INSTALLED.VEHICLES EQUIPPED WITH A POWER STEERING CYLINDER CANNOT BE CONVERTED TO THE INVERTED T. 9. Rancho highly recommends the use of the constant velocity (Spicer style) front driveshaft, as used in the Jeep factory trailer towing option.the Jeep original equipment, light duty, double offset joint, front driveshaft should not be used if any of the following conditions occur. If you have Select-Track Option. If you drive mph for long periods of time.you tow a trailer.you use your vehicle to pull other vehicles out from being stuck. If you use the light duty driveshaft you will experience driveshaft boot wear and will need to re-pack the offset joint periodically and replace the boot periodically WD Blazer or Jimmy and short bed pickups with a 49 suspension system will require a transfer case lowering kit part number RS6640. Some vehicles equipped with suspension system may experience a driveline vibration. Part number RS6640 can be used to possibly correct the vibration, but a driveline vibration may still be present.the exhaust cross pipe will need to be modified to clear front drive shaft. 11. RS8701 is required to restore the turning radius, on right turns. 12. If the rear of your vehicle is equipped with a height-sensitive brake proportioning valve, contact your local dealer for correct adjustment procedure of the proportioning valve. CAUTION:VEHICLES WITH NO ADJUSTMENT PROCEDURE, RANCHO DOES NOT RECOMMEND INSTALLATION OF THE ADD-LEAF OR LEV-A LOAD. 13. Block Kit No. RS70054 is required with RS86209 Rear Spring for a 49 lift. 14. Full Size Lev-A-Load Kits will not fit vehicles with factory overload mounted above leaf spring. 15. Vehicles with a rear driveshaft will require a transfer case lowering kit RS Will not fit vehicles equipped with big block engines, 159 or smaller wheels, or vehicles with anti-lock brakes (ABS). 18. The net raised height achieved with this system is dependent upon the adjustment of the torsion bars prior to installation. Example: If the Rancho System is listed as 39, but the torsion bars on a vehicle are adjusted to 19 over stock, the net raised height will be 29.The net raised height will be 19 less on vehicles equipped with the Z71 Off Road Package. 19. RS C-Bushing Kit is required to align vehicle. 20. Additional washers may be required to increase space between shocks on lower mount. 21. On CJ5, CJ7, Scrambler Suspension System RS5119 & RS99119 may be too short and you must use & RS99113 with Bump Stop Kit No. RS Part No. RS8125 axle shim kit may be required on rear axle for shockto-axle clearance. 23. I.D. of shock bushing is smaller than mounting pin & requires lubrication & extra effort for installation. 24. Slight grinding of lower control arm is required. 25. Steering arm may contact shock body on, RS5119, RS99113 & RS99119 on FJ43 & FJ45. Install shock boot towards ground for additional clearance. 26. This Spring is required with the Primary Suspension System, to get the proper lift. 27. Bumpstop must be lowered 29 or damage to shock will occur. 28. Must have factory hole in tie rod for stabilizer. 29. We recommend installing new ball joints when installing Part No. RS Kit RS60612 will work on Nissan but raises rear Chevrolet/GMC Trucks may be equipped with a nonadjustable drag link. In these cases the drag link will need to be replaced with a late model Chevrolet/GMC adjustable link, available through your Chevrolet or GMC dealer. 32. On Blazer/Jimmy with worn or sagging rear springs, vehicle will sit low in rear.rear Add-A-Leaf part No. RS60812 will correct this. 34. RS996 Rockcrawler Bushing Rebuild Kit is Available (Rebuilds one Link - 4 Kits required for completed vehicle.) 35. Height will vary due to inconsistent factory height. 36. On M38, vehicle spring anchor mounts will need to be drilled out and you must buy Jeep spring anchor bolt Part No. RS (4 per vehicle) to install springs. Available from your Jeep dealer. 37. Remove 1 29 O.D. x I.D. sleeves, if used, from the old spring shackle ends and insert sleeves into the Rancho bushings. 38. On all Dodges, the use of our Kicker Shock Kit No. RS1804 is required to greatly reduce rear end windup. 39. Vehicles equipped with GM s Auto Trak system WILL REQUIRE the replacement of the front drive shaft or else severe drive line vibration and noise will occur. Rancho recommends Powertrain Industries part number or equivalent. Available from: Powertrain Industries, Inc Anthony Ave. Garden Grove, CA Toll Free: sales@powertrainindustries.com. 40. May need longer rear U-bolt Kit RS standard cab, short bed Toyota requires U-bolt Kit RS Will require minor modification to inner fender well. 46. Must have rear mount fuel tank only, no side saddle tanks. 48. RS60612 may be used for this application will lift This Add-A-Leaf may be too long for some vehicles.the ends of the leaf may be trimmed to help provide a correct fit. 140 FOOTNOTES MUST BE READ! THEY CONTAIN IMPORTANT INFORMATION AND RECOMMENDATIONS PERTAINING TO CERTAIN APPLICATIONS.

12 2007 Rancho Footnotes 50. May need to reuse stock center pin, check length before disassembly.add-a-leaf may need to be drilled for larger stock center pin bolt. 51. Not recommended for XJ Cherokee or Comanche with 3 leaf springs. 59. You must use soft-valved RS5000 shock absorbers listed.corresponding RS9000X s must be set on 1 or Not recommended on vehicles without power steering. 61. Rear block kit, Part No. RS73044 may be required. If RS73044 is used, Shock will be required. 64. RS1902 adjustable torque rod S-link kit is required. 66. This kit does not fit vehicles which are equipped with factory high rider package (IRH) or vehicles with an aftermarket pitman arm with more than off-set. 70. RS5600 series shocks are bore. 77. RS1802 Kicker Shock fits Toyota only after the removal of the welded-on bump stop striker plate located on the frame and installation of Rancho Bump Stop included in RS1802 Kit. 79. Our torsion bars are heavy duty to resist sag when adjusted to maximum height.vehicle may not be raised, and rear Add-A-Leaf may not be needed. 80. Most CJ2A, CJ3A, CJ3B, MB, M38, M38A1 have a sideways U-type shackle which must be upgraded to plate-type shackle.our shackle kit also includes the urethane bushings for your frame. Since stock bushings are usually worn, our shackle kit Part No. RS6636 is highly recommended (one kit per axle). 81. Front kit Part No. RS726 includes two tie rod ends Part No. RS Jeeps use stock location with no drilling. 84. This kit will not fit vehicles which have a vacuum servo mounted on drivers side of the front axle. 88. Kit includes front and rear U-bolts. 89. Hole drilling or bracket modifications may be required on some vehicles. 91. Kit includes both front and rear U-bolt kits.u-bolts are 9 169, you will have to drill your spring plates. 92. Factory rear springs must have a flat measurement eye to eye of 529.Some heavy duty rear springs measure 569 flat and cannot be replaced. 95. Rancho rear block kit RS82054 may be required for this application. 96. This is a unique 2 leaf Add-A-Leaf system that raises the vehicle approximately 19-29, depending upon options Except dual rear wheels 101. Rancho U-bolt Kit RS722 may be required if dual Add-A-Leaf s are installed on 1980 and newer vehicles This system is only sold as a complete kit!individual components will not be sold separately.for warranty of individual components, send component directly to Rancho s Technical Department and a replacement part will be sent out immediately Kit includes the (2) RS5006 add-on position shocks For optimum system performance, we strongly recommend that this kit be used in conjunction with Rancho Torsion Bars RS619 torsion bar kit is required Dana has no outer lip on the rear cover. Chrysler does have an outer on the rear cover For use on stock vehicle, use adaptor kit RS For installation of 339 tires use Bump Stop Spacer Kit RS For installation of 339 tires use Bump Stop Spacer Kit RS Camber adjustment may not be possible on some raised vehicles. RS6406 coil springs will only work on raised vehicles Requires O.E. replacement bushings Most fullsize 4WD Bronco and F-150 trucks are equipped with the lower mount of the factory quad shock option, which is needed to mount our RS97489, RS98508, RS5565 & RS5566 steering stabilizer systems If vehicle has wide leaf springs, use Bracket Kit RS and newer may only restore stock height gas with Super Cab or accessories like a winch, etc. Call for application Sway Bar Mount Spacer Kit No. RS8228 required with automatic transmission Some earlier model vehicles require newer alignment eccentrics Height may be taller for non-race prepared vehicles These leaf springs do not come with bushings. Bushings are in front Kit RS Transfer case Lowering Kit No. RS6641 may be required on some vehicles Wranglers with 9Off-Road Suspension9 option (code AWE) will be 19 less. Also, vehicles with a hard top &/or a V-8 may not achieve full raised height Exhaust modification may be necessary DO NOT use with composite spring Use RS6676 Heavy Duty Upper & Lower Link System for improved cornering and overall handling characteristics on stock height vehicles Front upper and lower link kit, replacement for stock links Optional Skid Plate Kit Part No. RS1625 is recommended for on/off road use, it will only fit with Rancho Suspension System Optional Upper Link Kit for added performance and handling Do not use with after market (stamped steel housing) ball joints. Use only with OE style (forged housing construction) upper ball joints This unit installs in an auxilliary position and may be used in conjunction with the O.E.M. position stabilizer This component is optional, and is recommended for optimum performance This is a spring-seat shock absorber At this time, this system is NOT approved for installation on the following: vehicles with dual rear wheels, vehicles with a rear drive shaft carrier bearing, or vehicles equipped with a diesel engine Exhaust modification is required, check local laws regarding exhaust modification prior to installation Part number RS40054S may be substituted for RS86206 applications.this spring will give a firmer ride and will have limited suspension travel These springs are not designed for hauling and later Grand Cherokees (ZJ) front driveshaft replacement.driveshafts that measure over , No change required. Driveshafts that measure from 209 up to , May require a change.test drive vehicle, change to Spicer type if a vibration is present. Driveshafts that measure under 209, Must change to a Spicer type. CAUTION:VEHICLES WITH A DRIVESHAFT UNDER 209 MAY STILL EXPERIENCE A VIBRATION EVEN AFTER CHANGING TO A SPICER-TYPE DRIVESHAFT May substitute Add-A-Leaf RS60611 with 3 leaf rear spring (94-early 96 only). FOOTNOTES MUST BE READ! THEY CONTAIN IMPORTANT INFORMATION AND RECOMMENDATIONS PERTAINING TO CERTAIN APPLICATIONS. 141

13 Footnotes Spring Seat Shock included in front kit See Shock Absorber Section for Shock Application & 1997 Model years REQUIRE REV. C or later installation instructions Remove and replace #2 leaf Has grease fittings leaf only Except 4000 lb front axle Will NOT Fit Vehicles with Rack and Pinion Steering Will NOT FIT vehicles with OE Pitman Arm YC AA.This part number is on the Pitman Arm Will FIT vehicles with OE Pitman Arm YC AA.This part number is on the Pitman Arm Aft Subframe Braces RS6643 are available for additional support for off-road use Front Driveshaft vibartion may occur in 4 W.D. only. A replacement driveshaft (part no ) is available from: Powertrain Industries, Inc Anthony Ave. Garden Grove, CA Toll Free: sales@powertrainindustries.com Ford F150 s which have a ( L - shape bolt pattern for the transmission cross member must use the RS6489 Primary Suspension System; trangular bolt pattern use RS6488 Primary Suspension System This system cannot be used with any wheel with backspacing that exceeds 4.59 and/or the wheel diameter is less than Steering arm may contact shock body on RS99113 & RS99119 on FJ43 & FJ45. Install shock boot towards ground for additional clearance On CJ5, CJ7, Scrambler Suspension System RS99119 may be to short and you must use RS99113 with Bump Stop Kit No. RS Optional Skid Plate can be purchased separately RS6740 or RS6741 Bracket Kit includes four RS5298 shocks Ford Superduties are equipped from the factory with either a tall (3.79) rear block or a short (1.99) rear block. Rancho offers three different choices to accomodate this option. 1. RS44154: Soft ride rear leaf spring is designed to add up to 1" of rear height. 2. R80053: Rear block kit adds to rear height on vehicles equipped with the O.E. short block and 19 to vehicles equipped with O.E. tall bloack. 3. RS60642: Rear add-a-leaf kit is designed to add up to 2" of rear height Installation of this suspension system on 99 and later vehicle equipped with full-time 4WD (A4WD) may provide a slightly more noticeable level of driveline vibration.to offset any driveline vibration, replacement front driveshaft (part number ) is available from: Powertrain Industries, Inc Anthony Ave. Garden Grove, CA Toll Free: sales@powertrainindustries.com Springs are not included with this system and must be ordered separately This system does not allow the reuse of O.E. factory 159 wheels New upper ball joints are not included with this suspension kit but are required to complete the installation, refernce instruction sheet for complete listing Some vehicles may experience a rear driveshalf vibration. A replacement rear double-cardan driveshaft for Rubicons only (part number ) is available from: Powertrain Industries, Inc Anthony Ave. Garden Grove, CA Toll Free: sales@powertrainindustries.com RS40054S may be used as a HD replacement Adjustable height coil-over unit Does not work on vehicles equipped with OE radiator skin plate Does NOT fit vehicles equipped with the Off-Road Suspension package Carrier bearing spacer P/N RS6608 is required on vehicles equipped with rear drive shaft carrier bearing.vehicle may exhibit minimal driveline vibration in 4WD Optional front skid plate (RS8716B) and differential skid plate (RS6201) can be purchased separately Shocks sold separately Optional front skid plate (RS8721B) and differential skid plate (RS6203) can be purchased separately Front swaybar endlink kit REQUIRED Requires Rancho s cat-back exhaust system - (4 door models require P/N RS ) (2 door models require P/N RS ) Long Arm Suspension Rear kit, required to level the rear to the front height Optional quick-disconnect front endlink kit can be purchased separately. A3. New Part Number Available Third Quarter A4. New Part Number Available Fourth Quarter PS. Rancho RS9000X Pro-Series shock absorber.. Qty. Req. 2 Q4. Qty. Req. 4 QL. Additional hardware may be required to level rear. XL. Designates XL shock absorber. New Part Number, Check availability before placing order. a Installation of this system does not allow the re-use of OE (factory) wheels. 142 FOOTNOTES MUST BE READ! THEY CONTAIN IMPORTANT INFORMATION AND RECOMMENDATIONS PERTAINING TO CERTAIN APPLICATIONS.

14 Rancho Suspension Industries North American Limited Warranty Limited Lifetime Warranty Tenneco Inc warrants qualifying Rancho products against defects and wear-outs when used on private passenger cars and light trucks under normal operating conditions for as long as such purchaser owns the vehicle on which they were originally installed and Tenneco continues to make the warranted product(s). Qualifying Products: Rancho quicklift Rancho RS9000XL Performance Shock Absorbers Rancho RSX Performance Shock Absorbers Rancho RS5000 Performance Shock Absorbers Suspension Components Tenneco s obligation under this warranty is limited to replacement of the defective product in accordance with this warranty. Cost of removal and installation are not included, and any incidental and consequential damages are excluded under this warranty. This warranty does not apply to shock absorbers and struts which have been modified, improperly applied or installed on vehicles used for commercial purposes. RS90000 RCX REMOTE CONTROL The RS90000 RCX Remote Control (RS99701) is limited to a 2-year, 24,000 mile warranty. Tenneco warrants each new RS90000 RCX Remote Control system against factory defects in material and workmanship (except for finish, including the shock boot) for the first to occur of 2 years or 24,000 miles after the date of purchase. To make this claim under this warranty, return the worn-out defective product with dated original receipt to the dealer from whom it was purchased or to a Tenneco dealer for verification and exchange under this warranty. The consumer will be responsible for removing from the vehicle and returning any defective product(s), transportation cost prepaid, to the dealer from whom it was purchased or a Rancho Authorized installer, and for reinstallation of the part upon return. If the consumer is unable to return to the original place of purchase or an Authorized installer, the consumer may contact Rancho at to obtain a Warranty Authorization prior to shipping. Excluded from this warranty are the following: sales outside of North America; the finish, the shock boot, any condition(s) caused by abnormal use of service; and product specific limitations, listed below: The loss of use of the product, loss of time inconvenience, commercial loss or consequential damages are not covered. Tenneco reserves the right to change the design, materials and specifications of any products as deemed necessary without assuming any obligation to modify any product previously manufactured. Obligations or liabilities will not be assumed with respect to similar products previously advertised. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Any implied warranties you may have under state law are limited to the same duration as this warranty. Some states do not allow limitations on how long an implied warranty lasts or do not allow the exclusion or limitation of incidental or consequential damages, or the above limitations and exclusion may not apply to you. There are no warranties, expressed or implied including any implied warranties of merchantability and fitness, which extend beyond the identified warranty period. There are no warranties that extend beyond the face hereof. Seller disclaims implied warranty of merchantability. Tenneco will contact warranty-serviced consumers to conduct customer satisfaction surveys relating to product and warranty service. Survey activity will provide valuable feedback and help measure the level of consumer satisfaction in different markets. Information or assistance regarding a warranty claim may be obtained by writing: Warranty Department/Tenneco One International Dr Monroe, MI Or by calling: (734) Limited Lifetime Warranty is limited to qualifying Rancho products only. Rancho 90-Day Free Ride Offer We are so confident that you will like your new Rancho RS9000XL, we offer this exclusive guarantee. Try our products for 90 days. We guarantee you ll experience the Tenneco difference. If, for any reason, the qualifying products* don t live up to your expectations within the first 90 days, replace the products and we will refund your original product s purchase price, plus labor (up to $50 per axle). We re that confident you will be satisfied with our products. For questions about this offer, please contact our customer service department at * Offer limited to the purchase of four (4) Rancho RS9000XL. This offer does not include units improperly installed or substituted. Valid only on vehicles used for private, non-commercial use and may be withdrawn at any time. 153