AC HYDRAULIC A/S. No. 2

Transcription

1 AC HYDRAULIC A/S No. 2

2 Company Profile AC Hydraulic A/S is a family owned limited company situated in Viborg, Denmark. It was established in 1958 by master smith Anker Christensen (AC) and his 5 employees. Shortly after launching his handicraft and repair shop business Anker Christensen was inspired to develop a high quality lorry and workshop crane. This development lay the foundations for mass production and the AC Crane soon became known for its high quality. Development of a wide range of lifting equipment quickly took place and with the extended product programme the company was ready for exporting. Today 130 employees work with development, manufacturing and marketing of hydraulic workshop equipment, material handling equipment and made-to-measure cylinders. We are an international company and export more than 80% of production. AC Hydraulic A/S is still wholly owned and managed by Søren and Claus Anker Christensen, the 3 rd generation of the Anker Christensen family. In order to constantly be abreast of developments our product developers are always seeking to improve the current product programme as well as developing new products able to meet the needs and demands of the market. In addition we continously invest in new machinery and production methods. To ensure a consistent high quality each product is tested before shipment. That and many other facts are stated in AC Hydraulic s quality management system that will be ISO 9001 certified in Our vision is to be the best and most admired hydraulic company in Europe within our product field. Nothing less. We are constantly working to improve the primary concepts in our core values: EXCELLENCE IN QUALITY, SAFETY, DESIGN & SERVICE INNOVATION AND AVAILABILITY Everyday is a striving towards perfection and we may never live 100% up to all of our goals...but we try!

3 Table of Contents Hydraulic Garage Jacks 4 Fork Lift Jack 7 Portable air-hydraulic Jack 8 Air-hydraulic Jacks 9 Jacking Beams 12 Heavy Duty Jacking Beams 14 Pit Jacks 16 Workshop Presses 18 Workshop Cranes 20 Transmission Jacks 22 Wheel Trolleys 23 Autolift 24 Axle stands 25 Bottle Jacks 26 Drum Trolleys 27 Subject to changes and misprint.

4 Hydraulic Garage Jacks World-class garage jacks. Designed for heavy-duty, intensive and commercial use. All models except for DK20 - are delivered with quicklift pedal. Simple and safe to operate. Dead-man s control on lifting and lowering. Built-in safety valve to ensure against overloading. Increased manoeuvrability. Low weight. Ergonomically designed handle. DK20Q DK50HLQ 4

5 A complete programme developed by professionals for professionals. DK20 DK20Q DK40Q DK60Q With wheels G4 (optional). DK100Q DK100NLQ With wheels G4 (optional). DK120Q DK120NLQ With wheels G4 (optional). High Lifters: DK13HLQ DK20HLQ DK50HLQ 5

6 Hydraulic DK-Jacks Ultra-low minimum height of only 80 mm for models up to 2 ton capacity. Ergonomic designed handle ensuring a firm and pleasant grip whatever the conditions. Wide and rugged frame construction made of high-strength steel. G Noiseless wheels on models up to 2 t. Range of minimum height (DK13HLQ = 380 mm). D F B A E C Technical Data Model DK20 DK20Q DK40Q DK60Q DK100Q DK100NLQ DK120Q DK120NLQ DK13HLQ DK20HLQ DK50HLQ Capacity kg Min. height (A) mm Max. height (B) mm Frame length (C) mm Handle length (D) mm Frame height (E) mm Width (F) mm Lenght min. height (G) mm Weight kg Quicklift X X X X X X X X X X Rubber Tyres* G4 G4 G4 G4 G4 G4 G4 *Option. Option: C (T3): Cross beam adaptor, capacity: 1000 kg.will lift both wheels of front-wheel driven cars without axle beam (FDK1): 100 mm extension for lifting vehicles with increased clearance. For models up to 2 ton capacity (FDK2): 125 mm extension for models with more than 2 ton capacity (GS1): Jack saddle cushion for all models up to 2 ton capacity for protection of the car body. Made of oil-resistant rubber with nonskid surface (G4): High quality rubber tyres for extra manoeuvrability. For models from 4 t to 12 t.

7 Fork Lift Jack Hydraulic Technical Data Model FJ40 Lifting height, scissors mm Lifting height, cylinder mm Frame height mm 100 Length mm 810 Width mm 250 Weight kg 43 Fork Lift Jack model FJ40 Specially developed for fork-lift trucks - also suitable for industry and agriculture. Extremely low minimum-height of only 55 mm. Combi jack with overlapping lifting heights: scissors mm, cylinder mm. Capacity: 4 ton on the scissors and 5 ton on the cylinder. The jack is fitted with wheels allowing the point of load always to be in the vertical position. Foldable - hereby also conveinient for on site servicing. Frame manufactured in steel and a hard chromium plated piston rod ensure minimum maintenance. Precision release valve located in the pump handle. Fitted with safety-overload valve. FJ40 7

8 Portable airhydraulic Jack 25/10 ton Patented Technical Data Model B25-2 A Handle length mm 510 B Frame length mm 540 C Min. height mm 162 D Lifting height/capacity mm/t 234/25 E Lifting height/capacity mm/t 317/10 G Frame width mm 225 H Frame width incl. wheels mm 271 I Standard extensions mm 50/100 J Weight kg 25 Extensions must not exceed 250 mm. Portable air-hydraulic jack model B25-2 G H A B I I E D C Ultra low weight and integrated design with no loose tubes, handle or valves - has lead to the best portable air-hydraulic jack on the market! Portable - ultra low weight - only 25 kg. User friendly - control valve, steering and carrying handle integrated in only one function. Handy design - no loose tubes, handle or valves. Ideal for road service. Transit locking device - option for safe storage in service trucks or in the workshop. Built-in safety valve to prevent overloading. Hard chrome plated piston rods for long life. Manually operated dead man's control for safe lowering. Supplied with two extensions of 50/100 mm. Option: 8 B25-2 Transit locking device: (SBB): Safe storage in service trucks. Prevents damages at short stop. Smart and practical wall mounting. Extension handle: (HF): Extra operating radius of 450 mm. Extension 250 mm: (F250). Jack saddle ø145 mm: (FW). V-saddle: (FW1).

9 Air-hydraulic Jacks Quality with incorporated safety Designed for heavy-duty, intensive and commercial use. Built-in safety valve to prevent overloading. Hard-chromium plated ram for long life. Hand-operated dead-man s control for safe lowering

10 For High Clearance Model 25-1 with an extremely high lifting height is designed for lifting contractor s machines, trailers, tractors and other high clearance applications. With extension F250 (option) the lifting height is 860 mm For Multi-Purpose Use Model 25-2 with a max. capacity of 25 t is an all-round model that is very useful in truck and bus workshops For Heavy Lifting Model 50-2 with a max. capacity of 50 t is indispensable for lifting all heavy-duty vehicles For Low Clearance Model 50-3 with an extremely low min. height of only 150 mm is especially designed for lifting low buses and other low clearance vehicles. 10

11 50-3H - With extra lifting height Model 50-3H, with a max. capacity of 50 t is specially developed for heavy lifting with extra lifting height. Lifts up to 558 mm Heavy Duty Air Jack Model 60-1 with a max. capacity of 60 t is specially developed for lifting heavy duty vehicles in the contractors business. Supplied with pneumatic tyres. Option: A G H B I I F E D C Telescopic handle for long reach (TH) Increases the reach by 1000 mm (F250): Extra extension 250 mm. (Not suitable for 50-3H and 60-1) (FW): Jack saddle ø 145 mm. Max. capacity 10 t. (Not suitable for 50-3H and 60-1) (FW1):V-saddle. (Not suitable for 60-1) Technical Data Model H 60-1 A Handle length mm B Frame length mm C Min. height mm D Lifting height/capacity mm/t 610/25 272/25 337/50 210/50 337/50 382/60 E Lifting height/capacity mm/t - 375/10 445/25 263/25 445/25 - F Lifting height/capacity mm/t /10 558/10 - G Frame width mm H Frame width incl. wheels mm I Standard extensions mm 50/100 50/100 50/100 50/100-50/120 J Weight kg Extensions may not exceed 250 mm. 11

12 Jacking Beams SD26PHL SD40PHL SD40PHL Quality and safety combined with the latest technical innovations have lead to the best jacking beam programme on the market 5 models: 2 and 2,6 t in hand- or air-hydraulic versions and a 4 t air-hydraulic version. Minimum height of only 180 mm (230 mm SD40). Unique support arm system fit all lift models and pits (min. pit width 810 mm). Optimum safety with hands on dead man s release system, safety stop and overload valve. Lifting height of 250 mm. Supplied with 3 sets of extensions. (2 sets SD40). Low lifting frame with telescopic arms, range 780 up to 1610 mm. Unique support arm solutions: Multi-adjustable support arm with fixed rollers. Can be used on the vast majority of lift and pit types. Hook support arm with springsuspended rollers. For use on lifts and pits with vertical bars. Support arm with leaf-sprung rollers. For use on lifts with low rails. 12 List of support arms can be requested from AC.

13 2 tonnes: SD20L Double-acting hand hydraulic pump. SD20PHL Air-hydraulic pump. Standard: 3 sets of extensions 10, 40 and 85 mm. 2,6 tonnes: SD26L Double-acting hand hydraulic pump. SD26PHL Air-hydraulic pump. Standard: 3 sets of extensions 10, 40 and 85 mm. A B 4 tonnes: SD40PHL Air-hydraulic pump. Standard: 2 sets of extensions 50 and 100 mm. Option: C D E F G H Rubber blocks: (FSD2): 160x120x40 mm (FSD3): 160x120x80 mm. Wodden blocks: (FSD4): 250x75x50 mm. Air connecting set: (HSD): Wire suspended. Length: 5 m. Extension 130 mm: (SD1): (Order 2). (Only for SD20 and SD26). Adjustable spindle extension: (FSD5): (Only for SD20 and SD26). V-saddle: (FW1): (Order 2). (Only for SD40). Jack saddle ø145 mm: (FW): (Order 2). (Only for SD40). Technical Data Model Lifting Telescopic Lifting Frame Frame Frame Lifting frame Min. Total Weight* cap. arms height height width range width height width t mm A mm B mm C mm D mm E mm F mm G mm H kg SD20L 2, SD20PHL 2, SD26L 2, SD26PHL 2, SD40PHL 4, *Without support arms. 13

14 Heavy Duty Jacking Beams 6-20 ton Air-hydraulic Standard: 3 types of saddles and 2 types of extensions (75 and 200 mm). Option: Twin-lift adaptor: (FLDB). Optional diff beam allows use of both rams to lift a vehicle at one point. Maximum safe working load 20 t t Lift Mounted Heavy Duty Jacking Beams model FL Sliding frame design allowing the jack s width to be safely adjusted. Traversing twin ram operation the rams can be used in tandem or independently (max. 10 t per ram). The rams slide transversely, making precise positioning under the vehicle possible. Precise lowering for optimum working conditions and safety. Robust air-operated pump. Tidy storage of saddles and extensions. Rack on both sides for storage of tools, bolts and screws etc. Safety valve ensures against overloading. Host burst valves in cylinders protect the load from coming down in case of bursting hoses or lost pressure. FL120 FL120 14

15 Unique support arm system: Heavy duty jacking beams are supplied with support arms adapted to the lift type. All support arms come with leaf-sprung rollers, making it very easy to place the heavy duty jacking beam under the lifting point. List of support arms can be requested from AC. Support arm examples: Suspended on low rails. Suspended on the platforms. Suspended on lift with adjustable platforms and guide rails. The FL s are made with saddle level (H) mm above the platforms. Saddles: (max. height) 28 mm 39 mm Extensions: (must be used with saddle) H 347 min max min. 77 max. 299 min. 30 max mm 75 mm 200 mm Technical Data Model FL Capacity t Max. width mm Min. width mm Min. cylinder distance mm Max. cylinder distance mm Stroke mm Weight kg

16 Pit Jacks Air-hydraulic Technical Data Model GD100 GD150 GD200 Lifting capacity t Stroke length mm Weight* kg *Excl. cradle. Rapid and precise air-hydraulic unit with high speed ram travel for both lifting and lowering. Space-saving and easy to operate, without any vulnerable external oil tubes and hoses. A minimum of maintenance due to robust and thouroughly tested design. Capacity 10t 15t 20t. Quality with built-in safety. GD150 16

17 Rapid air-hydraulic unit with high speed ram travel for both lifting and lowering. Slim cylinder with integrated pump. Supplied with water separator and fog lubricator for a long life. GD100 (10t) GD150 (15t) GD200 (20t) Tailor-made cradle to fit your pit perfectly.the cradle rollers can, however, always be adjusted ± 20 mm to each side. Please ask your supplier for the Customer Specifiation Form for Cradle. Option: Cross Beam Adaptor (T150) 15t:The cross beam adaptor is essential when lifting on two points.the flexible suspension ±7 providing extra safety with offset load also prolongs the lifetime of the cylinder. Increases the minimum height by 175 mm. Max. safe working load 15 t. Integrated Safety Stand (S200) 20t:The integrated safety stand with 6 positions solves the problem of placing conventional jack stands next to the pit. Suitable for all models. Increases the minimum height by 65 mm. Max. safe working load 20 t. Saddle: (SB): Saddle with hole for oil plug. Ø 145 mm. Increases the minimum height by 35 mm. Extension: (FG250): Extension 250 mm. 17

18 Workshop Presses Hydraulic Junior Presses For the auto workshop: PJ16H and PJ20H are the only presses supplied standard with movable cylinder and hand-hydraulic pump with footoperated air-controlled quick approach. Standard Presses For the commercial and industrial workshop. Supplied standard with movable cylinder and cylinder-operated adjustment of table. 18

19 Technical Data Model Ton A mm B mm C mm D mm E mm F mm G mm H mm L mm J* K** Weight kg PJ16H PJ20H P25H P25H P25EH1-D ,5 12,7 235 P25EH1-D ,5 12,7 240 P40H P40H P40EH1-D ,1 7,9 440 P40EH1-D ,1 7,9 445 P60H P60H P60EH1-D ,2 5,9 620 P60EH1-D ,2 5,9 630 P60EH2-D ,5 625 P60EH2-D ,0 14,5 635 P100H P100H P100EH2-D ,2 8, P100EH2-D ,2 8, *J: Electro-hydraulic press speed mm/sec. Decoding of models: H (Junior) = Hand-hydraulic pump with foot-operated air-controlled high-speed ram travel. H (Standard) = Hand-hydraulic pump with double-acting air-controlled high speed ram travel. EH1 = 1-stage electro-hydraulic pump. EH2 = 2-stage electro-hydraulic pump. D = Double-acting cylinder. -2 = 200 mm stroke. -3 = 300 mm stroke. **K: Electro-hydraulic return speed mm/sec. Standard models: H model. H model. EH model. Hand-hydraulic pump with double-acting aircontrolled high speed ram travel. 1- or 2-stage electrohydraulic pump. All EH-presses are supplied with double-acting cylinder and 3x400V 50/60Hz (can be switched for 3x230V, 50/60 Hz). All Standard-presses are supplied with either 200 or 300 mm stroke. Option: (PDS1): Set of piston heads for Standard Presses: Rack + adaptor + piston heads (ø10, 12, 15, 17, 20, 22, 25, 30 mm) (PJW):Winch for lifting and lowering of the press table. (Only for Junior Presses) (PPP1): Press plate (PDS2): Set of piston heads for Junior Presses: Rack + adaptor + piston heads (ø10, 12, 15, 17, 20, 22, 25, 30 mm). 19

20 Workshop Cranes Hydraulic WJN portable fold-away cranes Can be assembled or folded within seconds for quick and easy storage. Note the high capacity with jib arm in 5th position. General advantages for all hydraulic workshop cranes Hydraulic pump with chromium-plated piston rod ensure a long lasting quality product. The 360 revolving rear wheels make the cranes very manoeuvrable, even when fully loaded. All cranes are supplied with a 360 pivoting hook and a fully adjustable jib arm with 5 positions. Hand operated dead man s control for precise and safe lowering. WJN5 ( kg) WJN10 ( kg) 20

21 WN11 (1100 kg) WN15 (1500 kg) WN20 (2000 kg) WN25 (2500 kg) WN Heavy-Duty Commercial Cranes are made to withstand the most rigorous applications. Inner frame width enables the use of EUR pallets. 360 pivotable pump units ensure easy operation in confined areas. EUR-models: The WJN5 and WJN10 can be supplied with parallel legs for EUR pallets. Order WJN5-EUR or WJN10-EUR. Technical Data Model WJN5(EUR) WJN10(EUR) WN11 WN15 WN20 WN25 Lifting capacity P1-P5 kg Max. lifting height H1-H5 mm Lenght of jib L1-L5 mm Height of frame A mm Length of frame B mm Overall height C mm Width inside D mm (1020) (1020) Width of frame E mm Net weight kg Wheel diameter mm / / / /150 21

22 Transmission Jacks Hydraulic Quality with incorporated safety Technical Data Model VL3 VL6 VL10 VLT12 Capacity kg Min. height A mm Max. height B mm Width C mm Weight kg Practical pedal operation leaving hands free. Hand operated dead man s control for safe and precise lowering. Big solid swivel wheels ensure maximum stability and mobility. Chromium-plated piston rod and pump piston prevent rust. Safety valve prevents risk of overloading. VLT12 is supplied with telescopic cylinder, automatic quicklift and two lockable wheels. Option: (AS1): 360x370 mm Cardanic fully adjustable saddle for passenger vehicles, capacity 300 kg (AS2): 550x560 mm Cardanic fully adjustable saddle for trucks, buses and 4WD, capacity 750 kg. VL 22 VLT (S): Saddle, for assembly of springs, gas tanks, exhaust pipes etc (GS1): Rubber saddle cushion for , for protection of car body.

23 Wheel Trolleys Hydraulic WT500 For quick and easy handling of wheels. Prevent injuries when working with trucks, buses, tractors etc. Time-saving as both single and twin wheels can be removed by only one man. No damage to threads when removing wheels and hubs. Each lifting arm has two sets of roller bearings enabling twin wheels to revolve independently. Hand-operated dead man s control for safe and precise lowering. Easy to operate pedal-controlled pump. WT1000 Technical Data Model WT500 WT1000 Capacity kg Frame width A mm Distance between rollers B mm Total width C mm Total height D mm Total length E mm Min. lifting height over rollers F mm Max. lifting height over rollers G mm Roller length H mm Diameter of swivel wheels I Ø mm Diameter of fixed wheels K Ø mm Diameter of rollers L Ø mm Applicable for wheel diameters Ø mm Weight kg

24 Autolift Air-hydraulic Technical Data Model L20PH Capacity kg 2000 Min. height mm 115 Max. height mm 910 Lifting speed, approx. sek. 60 Net weight, lift kg 193 Net weight, box kg 32 Air pressure bar Supreme accessability and working height for brake and body repairs, wheel change, sanding and filling, reassembly etc. All operations are controlled from the control box. Stable support arms adjustable in all directions. Saddle height adjustable up to 58 mm. Long life time with greasing nipples in all hinges. The cylinder is protected by a metal cap. No additional costs for installment. Easy to move with the trolley. All operations are controlled by single pedal on portable control box. The automatic safety stop is also released by remote control from the control box. Protected against overloading and hose burst. Option: 24 Trolley (TR):The lift is moved easily and quickly with the trolley. (Option) Saddle (GS1): Saddle cushions for protection of car body and anti-rust coating.

25 Axle stands AC axle stands when safety is a top priority. The best axle stands in the market. Circular base pads ensure maximum stability. When working under a vehicle the axle stand is a matter of confidence. 1500N 1500NH 3000N 3000N-GS1 5000N 7500N 7500NL Technical Data Model 1500N 1500NH 3000N 3000N-GS1 5000N 7500N 7500NL Capacity t 1,5 1,5 3,0 3,0 5,0 7,5 7,5 Min. height mm Max. height mm Positions Weight kg 3,5 5,5 5,2 5,6 7,3 23,3 11,4 All measures to the upper edge of the saddle. 25

26 Bottle Jacks Hydraulic AC bottle jacks when safety is a top priority. The bevelled base plate ensures greater stability as the jack follows the tilt of the vehicle during the lifting operation. Long lifetime due to a design of the base plate that minimizes the risk of injuries to the piston and the piston rod. All models are supplied with tripartite handle. Model ATN with horizontal movement. Bevelled base. 26 Technical Data Model Lift.cap. Min. height mm Hydr. lift mm Spindle mm Max. height mm Net weight Bevelled With With teleton A B C D base single cylinder scopic cylinder A , ,5 A3, , ,8 A , ,7 AX , ,0 A , ,0 A , ,1 A , ,2 A , ,8 AH , ,3 A , ,3 A , ,0 A , ,0 ATDX , ,0 AT , ,2 ATG , ,2 ATPX , ,4 ADX , ,3 ADX , ,5 ATN , ,7

27 Drum Trolleys Hydraulic Hydraulic Drum Trolleys model DT300 / DT300H Prevent working injuries when lifting drums. Constructed for handling of 200 L drums. Suitable for loading and unloading of 200 L drums in delivery vans. Foot-operated pump - easy to operate. Hand-operated dead man's release for safe and precise lowering. Legs adapted for EUR-pallets. Technical Data Model DT300 DT300H Lifting capacity kg Lifting height mm Distance bet. legs mm Outer frame width mm Height Min./Max. A mm 1410/ /1955 Leg length B mm Leg height C mm Length D mm Wheel dia. fixed/swivel mm ø65/ø80 ø125/ø125 Weight kg DT300 - Small wheels specially suitable for lifting of drums onto drip pans. DT300H - Large wheels for optimal transport of the drum. Beak grip locks automatically when lifting the drum. Beak grip releases automatically, when the drum is lowered. 27

28 AC Hydraulic A/S Fanøvej 6. DK-8800 Viborg. Tel.: Fax: