I nsulati o n CATALOG OF MATERIALS, TOOLS & ACCESSORIES
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1 I nsulati o n Fourth Revision The Kingspan System CATALOG OF MATERIALS, TOOLS & ACCESSORIES September 2018
2 Contents Page Introduction 3 Kingspan KoolDuct Panels & Ancillaries 4 Kingspan KoolDuct Flanges & Accessories 5 Kingspan KoolDuct Reinforcements 7 Kingspan KoolDuct Fabrication Tools & Spare Parts 8 Kingspan KoolDuct Jack Planes & Holders 10 Kingspan KoolDuct Blades 11 A Note About this Document a. All measurements given in this document are approximate. b. Pack / unit sizes are given in the order of: length x width x height, depth or diameter. c. Kingspan KoolDuct System Delivery Partners may not stock all items shown in this document. d. Kingspan Insulation Ltd reserves the right to change any information contained in this document without prior notice. 2
3 Introduction What is The Kingspan KoolDuct System? The Kingspan KoolDuct System comprises premium performance Kingspan KoolDuct panels, fabrication methods, coupling systems and a complete line of accessories to produce pre insulated rectangular ductwork in sections up to 13 ft / 3.93 m long. Kingspan KoolDuct panels are available in the following standard thicknesses and corresponding installed R values: l 7 /8 = R 6.0 ft² hr F/Btu / 22 mm = R m² K/W; and l 1 3 /16 = R 8.1 ft² hr F/Btu / 30 mm = R m² K/W. l 1 49 /64 = R 12.0 ft² hr F/Btu / 45 mm = R 2.15 m² K/W. This allows ductwork to be fabricated with different wall thicknesses to suit different performance specifications. In addition, there are several coupling systems available to suit different installation and project specification requirements. They include the 4 bolt, aluminum grip and Tiger Clip systems. Availability Kingspan Insulation offers a complete product line, providing all materials, tools and accessories necessary for the effective fabrication of ductwork from The Kingspan KoolDuct System, each of which are shown in this document. To facilitate a single source supply, the complete product line is available to purchase through appointed Kingspan KoolDuct System Delivery Partners, a list of which is supplied at Each component has been rigorously tested in the field, in a variety of ductwork applications, to the highest performance standards. This ensures that the quality of the materials from which ductwork from The Kingspan KoolDuct System is fabricated, meets the standards required by Kingspan Insulation. As a result, under no circumstances are unapproved components to be used in place of the coupling systems, adhesive, silicone sealant and aluminum tape supplied by Kingspan Insulation. Prior approval in writing should be obtained from Kingspan Insulation (see rear cover) for the use of alternative materials. Fire damper unit positioned in dividing wall Dynamic branch Aluminum grip flange Elbow Access panel Tiger support 4-bolt flange Pre-insulated Circular Duct Galvanized steel support Tiger connector Volume control dampers Dynamic tee Kingspan KoolDuct System Plenum Box 3
4 Panels & Ancillaries Kingspan KoolDuct Panel ( 7 /8 = R-6.0) Pack Quantity 4 x sq.ft 68.6 lb Pack Size x 3.94 x 0.29 Panel Size x 3.94 x 7 /8 Panel Facings Silver Branded / Silver Plain Kingspan KoolDuct Panel (1 3 /16 = R-8.1) Pack Quantity 5 x sq.ft lb Pack Size x 3.94 x 0.49 Panel Size x 3.94 x 1 3 /16 Panel Facings Silver Branded / Silver Plain Kingspan KoolDuct Panel (1 49 /64 = R-12.0) Pack Quantity 3 x sq.ft lb Pack Size x 3.94 x 0.44 Panel Size x 3.94 x 1 49 /64 Panel Facings Silver Branded / Silver Plain Smooth Aluminum Tape UL Listed (3 ) 223 Pack Quantity 16 x 180 ft 44 lb Pack Size 12.2 x 12.2 x 12.6 *Non stocked Reinforced Aluminum Tape (3 ) 221 Pack Quantity 16 x 164 ft 31 lb Pack Size 10.6 x 10.6 x 12.4 Gasket 242 Unit Quantity 33 x 6.6 ft 3 lb Pack Size 39.8 x 19.7 x 1.2 Aluminum Tiger Support 266 Pack Quantity lb Pack Size 15.7 x 15.7 x 8.7 Silicone Sealant 231G Pack Quantity 24 x fl. oz 22 lb Pack Size 11.8 x 7.9 x 9.4 Labels for Finished Ductwork* 800 Unit Quantity 3 Labels / A4 Sheet 0.02 lb Pack Size 11.8 x 8.3 x 3.4 Outer Packaging Paper Envelope Adhesive 212 Pack Quantity 4 x 1.1 Gal. (4 x 9 lb) 42 lb Pack Size 15.7 x 11.2 x 11.4 *Supplied free of charge with each pack of Kingspan KoolDuct panels. 4
5 Flanges & Accessories 4-bolt Flange 380 for 7 /8 Panel 6 lb Unit Size 13.1 x 1.8 x 1.2 Aluminum Tiger Clip 364 Pack Quantity lb Pack Size 11 x 8.7 x bolt Flange 383 for 1 3 /16 Panel 7 lb Unit Size 13.1 x 2.2 x 1.2 Structural F Aluminum Flange 332 for 7 /8 Panel 3 lb Unit Size 13.1 x 1.6 x bolt Flange Corner Piece 258 for 7 /8 Panel Pack Quantity lb Pack Size 15.7 x 7.5 x 13.4 Structural h Aluminum Flange 333 for 7 /8 Panel 3 lb Unit Size 13.1 x 2.4 x bolt Flange Corner Piece 268 for 1 3 /16 Panel Pack Quantity lb Pack Size 15.7 x 7.9 x 13.4 Structural U Aluminum Flange 334 for 7 /8 Panel 2 lb Unit Size 13.1 x 1.4 x 1 Aluminum Tiger Unit 363 Pack Quantity lb Pack Size 15.7 x 15.7 x 8.7 5
6 Flanges & Accessories Internal Aluminum Grip Flange 311 for 7 /8 Panel* 2 lb Unit Size 13.1 x 1 x 1.2 External Aluminum Grip Flange 312 for 7 /8 & 1 3 /16 Panels* 2 lb Unit Size 13.1 x 1.2 x 1 *For use with items 321 & 311 or 317. Internal Aluminum Grip Flange 317 for 1 3 /16 Panel 2 lb Unit Size 13.1 x 1.4 x 1.4 Aluminum Bayonet Cleat 321 for 7 /8 & 1 3 /16 Panels* 1.5 lb Unit Size 13.1 x 1.4 x 0.2 *For use with item
7 Reinforcements Reinforcement Disc 353 Pack Quantity lb Pack Size 6.3 x 3.9 x 3.9 7
8 & Spare Parts Fabrication Tools Portable Work Table (13.1 x 3.94 ) lb Pack Size 78.7 x 47.2 x 7.1 Set Square Rule (3.94 ) lb 12 oz Unit Size 3.94 x 24.4 x 11.8 Cutting Mat (13.1 x 3.94 ) lb Pack Size 49.2 x 7.9 x 7.9 Bending Guide* lb Unit Size 28 x 23.6 x 3.9 *For use with item 441. Portable Tool Box Set 421u 27 lb Pack Size 18.9 x 13.4 x 6.3 Round Hole Cutter* lb Unit Size 13 x 1.6 x 3.5 *For use with 7 /8 panel. Clamping Rule (13.1 ) lb Pack Size 14.1 x 3.1 x 1.6 Clamping Rule (3.94 ) lb Pack Size 4.9 x 3.1 x 1.6 8
9 & Spare Parts Fabrication Tools Tape Marker lb Unit Size 4.9 x 3.3 x 0.8 Extended Silicone Tool lb Unit Size 74.8 x 8.5 x 2.8 Flexible Spatula 525 Pack Quantity lb Pack Size 3.9 x 3 x 2.6 Grip Notcher* lb Pack Size 9.1 x 9.1 x 22.8 *For use with items 312, 313, 314 & 315. Rigid Spatula lb Pack Size 8.1 x 2 x 1.8 Kool Clamp* lb Unit Size 7.5 x 3.5 x 1.6 *For use with item 312. Manual Bending Machine lb Unit Size 51.2 x 7.1 x 15 Abrasive File lb Pack Size 4.5 x 2.6 x 1.2 9
10 Jack Planes & Holders Jack Plane Left (45º Single Blade) 514 for 7 /8, 1 3 /16 & 1 5 /16 Panels* Unit Length 4 Jack Plane Right (45º Single Blade) 515 for 7 /8, 1 3 /16 & 1 5 /16 Panels* Unit Length 4 1 lb 5 oz Unit Width 2 3 /4 Unit Height 3 3 /4 *Includes item 741 for 7 /8 panel. For 1 3 /16 & 1 5 /16 panels use with item 744. Jack Plane (90º Single Blade) 513 for 7 /8, 1 3 /16 & 1 5 /16 Panels* Unit Length 4 1 lb 5 oz Unit Width 2 3 /4 Unit Height 3 3 /4 * Includes item 741 for 7 /8 panel. For 1 3 /16 & 1 5 /16 panels use with item 744. Unit Length 9 2 lb 14 oz Unit Width 5 1 /2 Unit Height 4 * Includes item lb 5 oz Unit Width 2 3 /4 Unit Height 3 3 /4 * Includes item 741 for 7 /8 panel. For 1 3 /16 & 1 5 /16 panels use with item 744. Jack Plane (45º Dual Blade) 511 for 7 /8 Panel* Jack Plane (22.5º V Dual Blade) 512 for 7 /8 Panel* 3 lb Pack Size 8.7 x 5.5 x 4.3 *For use with item 741. Jack Plane (45º Dual Blade) 516 for 1 3 /16 Panel* Jack Plane (22.5º V Dual Blade) 519 for 1 3 /16 Panel* 3 lb Pack Size 8.3 x 5.5 x 4.3 *Includes item lb Pack Size 8.3 x 5.5 x 4.7 *For use with item 744. Jack Plane Holder lb Unit Size 9.1 x 3.1 x
11 Blades Jack Plane Blade 741 for 7 /8 Panel* Pack Quantity lb Pack Size 4.3 x 3.1 x 0.4 * For use with items 511, 512, 513, 514, 515 & 519. Blade & Holder 747 for 7 /8 & 1 3 /16 Panel* Pack Quantity 1 x Blade & 1 x Holder 0.2 lb Pack Size 6.3 x 4.7 x 0.4 Outer Packaging Plastic Sheath *For use with item 443. Jack Plane Blade 744 for 1 3 /16 Panel* 0.02 lb Pack Size 4.7 x 0.8 x 0.2 *For use with items 513, 514, 515 &
12 Contact Details Sales and Technical Support Tel Fax info@kingspaninsulation.us website Kingspan Insulation LLC believes the information and recommendations herein to be accurate and reliable. However, since use conditions are not within its control, Kingspan Insulation LLC does not guarantee results from use of such products or other information herein and disclaims all liability from any resulting damage or loss. No warranty, express or implied, is given as to the merchantability, fitness for particular purpose, or otherwise with respect to the products referred to. Kingspan Insulation LLC 2100 RiverEdge Parkway, Suite 175, Atlanta, Georgia info@kingspaninsulation.us Kingspan and the Lion Device are Registered Trademarks of the Kingspan Group plc in the US, Canada and other countries. All rights reserved. KoolDuct is a Registered Trademark of the Kingspan Group plc in the US and other countries. All rights reserved. LS KDUCT
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