Updated 6 th March 2018

Transcription

1 TECHNICAL DATA - VEHICLE - EXIGE S & EXIGE SPORT 350/EXIGE SPORT & CUP RANGE SECTION TDV I J E D F A C A Overall length B Overall width (excluding mirrors) Page C Overall Height (mid laden weight) Dimensions... D Wheel base Capacities... E Front overhang Wheels & Tyres... F Rear overhang Front Suspension... G Ground clearance (mid laden weight) xxx 8 Rear Suspension... H Track front Electrical... H Track Rear Transmission... I Approach (ramp) angle front Clutch... J Approach (ramp) angle rear Brakes All dimensions in millimeters Steering Fuel Consumption H B Updated 6 th March 2018 Page 1

2 I J E D F A C H B ohs219 Dimension* Exige S Exige S Sport Sport Sport Sport Roadster A Overall 350 length Coupe 350 Roadster 380 Coupe Roadster A. Overall length 4084 mm 4067 B Overall mm width (excluding 4067 mm mirrors) B. Overall width - excl. mirrors 1802 mm C Overall Height (mid laden weight) D Wheel base C. Overall height (mid-unladen) 1129 mm E Front overhang D. Wheelbase 2370 mm F Rear overhang E. Front overhang 888 mm G863 Ground mm 880 clearance mm (mid 863 mm laden weight) 880 mm xxx 880 mm F. Rear overhang 834 mm H Track front G. Ground clearance (mid-laden) H Track Rear front 130mm I Approach (ramp) angle front 7.6 J Approach (ramp) angle rear 15 - rear 136mm H. Track - front 1499 mm All dimensions in millimeters - rear 1508 mm I. Approach (ramp) angle front J. Approach (ramp) angle rear *Dimensions listed where different from the Exige S Mid-laden ride height (2 x 75 kg occupants + full fuel tank) WEIGHTS Exige S Exige S Exige Sport 350 Exige Sport 350 Vehicle * Coupe Roadster Coupe Roadster Manual Automatic Manual Automatic Manual Automatic Manual Automatic Unladen weight Total 1176 kg 1182 kg 1166 kg 1172 kg 1125 kg 1130 kg 1114 kg 1120 kg >includes full Front 429 kg 415 kg 414 kg 411 kg 410 kg 402 kg 406 kg 401 kg >full Rear 746 kg 767 kg 752 kg 761 kg 715 kg 728 kg 708 kg 719 kg >fuel tank Maximum weight Total 1426 kg 1432 kg 1416 kg 1422 kg 1426 kg 1432 kg 1416 kg 1422 kg >includes Front 515 kg 515 kg 512 kg 512 kg 515 kg 515 kg 512 kg 512 kg >occupants Rear 911 kg 917 kg 904 kg 910 kg 911 kg 917 kg 904 kg 910 kg >& luggage *Refer to following page for additional model weights Trailer towing Not permissible Updated 10 th October 2017 Page 2

3 Exige Sport 380 Vehicle Manual Automatic Unladen kerb weight Total 1082 kg 1092 kg >includes full Front 480 kg 404 kg >fuel tank Rear 602 kg 688 kg 10% capacity Maximum weight Total 1426 kg 1426 kg >includes Front 528 kg 528 kg >occupants Rear 898 kg 898 kg >& luggage Exige Cup 380 Total 1082 kg >Includes Front 480 kg >fuel tank Rear 602 kg 10% capacity Maximum Total 1426 kg >Includes Front 528 kg >occupants & Rear 898 kg >luggage Trailer towing Not permissible Updated 7 th August 2017 Page 3

4 CAPACITIES, STANDARDS & APPROVED PRODUCTS Please see service notes section OJ for information on fluid change intervals as well as track use conditions. Engine oil : Engine oil - dry - Exige Sport 350, Sport/Cup 380: - Exige Cup 430: Road use approved product Lotus approval reference Viscosity: ambient above -20 C Quality Standard 10.1 litre *Engine oil capacity is 5.75 litres but cars fitted with a front mounted oil cooler contain an additional 4 litres of oil. This oil is not drained during routine servicing litre *Engine oil capacity is 5.75 litres but cars fitted with an engine bay mounted oil cooler contain an additional oil. This oil is not drained during routine servicing. PETRONAS Syntium Racer X1 5w40 PE SAE 5W/40 (Fully synthetic) API SM: ACEA A3/B4 Track use approved product PETRONAS Syntium 7000 Viscosity: ambient above 0 C SAE 0W/40 Quality Standard API SN: ACEA A3/B4 High/low dipstick mark difference 1.5 litre Supercharger oil 250 ml Quality standard Ford Material Specification ESE-M99C115A Approved product Nye synthetic oil 605 Transmission oil Manual Vehicles (Non oil cooler) 2.4 litre Viscosity SAE 75W/80 Quality Standard API GL-4 Approved product Havoline Multigear MTF HD 75W-80 (fully-synthetic) Manual Vehicles (With oil cooler)* 3.2 litre Viscosity SAE 75W/80 Quality Standard API GL-4 Approved product Havoline Multigear MTF HD 75W-80 (fully-synthetic) *Such as Exige Sport & Cup models with additional 0.5 litres of transmission fluid is contained within the transmission cooler & cooler circuit. Automatic Vehicles Approved products 6.4 litre* Toyota Genuine ATF WS Transmission oil Exxon Mobil JWS 3324 Transmission oil *This includes the 1.13 litres contained within the cooling circuit which comprises of the cooler hoses, pipes, oil cooler and thermostat assembly. Updated 4 th January 2018 Page 4

5 Brake system hydraulic fluid 450 cc Non-mineral (non-petroleum) hydraulic fluid Specification DOT 4 Approved product PETRONAS Tutela Top 4 brake fluid Lotus approval reference PE Clutch system hydraulic fluid 130 cc Non-mineral (non-petroleum) hydraulic fluid Specification DOT 4 Approved product PETRONAS Tutela Top 4 brake fluid Lotus approval reference PE Engine Coolant/Antifreeze Manual Vehicle Exige S & Exige Cup 430: Exige Sport 350, Sport/Cup 380: Automatic Vehicle Exige S & Exige Sport 350: 17 litre (includiing 50% concentration of 8.5 litres of antifreeze) 14 litre (includiing 50% concentration of 7 litres of antifreeze) 12.9 litre (includiing 50% concentration of 6.4 litres of antifreeze) Charge Cooler Coolant/Antifreeze (Exige Cup 430 Only) 4.0 litre (includiing 50% concentration of 2.0 litres of antifreeze) Antifreeze Colour Approved product Lotus approval reference Ethylene glycol with OAT corrosion inhibitors Red PETRONAS Paraflu Up PE Air Conditioning Refrigerant* Refrigerant gas type (market dependant) - Exige S - Exige Sport 350, Sport/Cup 380, Cup Exige S with Twin HVAC R134a kg kg kg (GCC markets only if fitted) Refrigerant gas type (market dependant) R1234YF - Exige Sport 350, Sport/Cup 380, Cup kg - Exige Sport 350 with Twin HVAC kg (GCC markets only if fitted) *Refer to Technical Service Bulletin TSB 2016/21 - Issue 2 for information on refrigerant types by market. Washer bottle Fluid Approved product Lotus approval reference 1.5 litre PETRONAS Tutela SC35 windscreen washer fluid PE Mixed as per the manufacturers recommendations as an insufficient concentration may result in the vehicles windscreen washers freezing in severe conditions. Fuel tank 43.5 litre Exige S & Sport 350 (Coupe/Roadster ) 48.0 litre Exige Sport 380 (Coupe/Roadster), Cup 380/Cup 430 Boot compartment 98 litre Updated 4 th January 2018 Page 5

6 WHEELS & TYRES Road Tyres (Exige S Coupe/Roadster & Sport 350 models up to '18 MY VIN JHC10086)* - Std. Pirelli P-Corsa - Opt. Pirelli P Zero Trofeo (Available as a dealer option only after October 2014) 205/45 ZR17-88Y - Rear 265/35 ZR18-97Y (std.) 93Y (opt.) * Note: Except for VIN SCCLKHSC8JHC10217 which was also fitted with Pirelli P-Corsa tyres Standard Pressures (cold) Manual & Automatic Vehicles - Front - Std. & Opt. 2.2 bar (31.9 lb/in²) - Rear - Std. & Opt. 2.6 bar (38.0 lb/in²) Economy Pressures (cold) Automatic vehicles only - Front - std tyres only 2.6 bar (38.0 lb/in²) - Rear - std tyres only 3.0 bar (43.5 lb/in²) NOTE: Inflating the tyres to the economy tyre pressures of 2.6 bar (front) and 3.0 bar (rear) will adversely affect the handling characteristics and the drivers enjoyment of the car. Lotus does not recommend these tyre pressures are used at speeds in excess of 80mph (128kph). Road Tyres (Exige Sport 350 models from and including '18 MY VIN JHC10087)* - Michelin Pilot Sport 4 205/45 ZR17-88Y - Rear 265/35 ZR18-97Y * Note: Except for VIN SCCLKHSC8JHC10217 which was fitted with Pirelli P-Corsa tyres) Standard Pressures (cold) - Front bar (29.0 lb/in²) - Rear bar (32.0 lb/in²) Road Tyres (Exige Sport 380 Coupe/Roadster models) Michelin Pilot Sport Cup 2 215/45 R17-91Y - Rear 265/35 R18-97Y Tyre Pressure (cold) Manual & Automatic Vehicles - Front 2.0 bar (29 lb/in²) - Rear 2.2 bar (32 lb/in²) Road Tyres (Exige Cup 380 Cup & Cup 430 models) Michelin Pilot Sport Cup 2 215/45 R17-91Y - Rear 285/30 R18-97Y* Tyre Pressures Usage Temperature Pressure - Front Pressure - Rear Road Cold 2.0 bar (29 lb/in²) 2.2 bar (32 lb/in²) Track Warm* 2.0 bar (29 lb/in²) 2.2 bar (32 lb/in²) * The pressures should be reset for track use only once the tyres are warm Updated 5 th January 2018 Page 6

7 Road Wheels All models - except Exige Cup 380 & Cup 430 Cast alloy 5-bolt fixing 7.5J x 17H2 ET Rear 9.5J x 18H2 ET35 Inset - Front mm - Rear mm Exige Cup 380 & Cup 430 Lightweight 10 spoke forged alloy 7.5J x 17H2 ET Rear 10J x 18H2 ET32 Inset - Front mm - Rear mm Wheel bolts Total overall length: 57mm Lotus part number: A138G6012F PCD (Pitch Circle Diameter) ± 0.1 mm - Rear ± 0.1 mm Centre spigot hole diameter mm - Rear mm Winter Wheels Cast alloy 5-bolt fixing 7.5J x 17H2 ET Rear 8.0J x 18H2 ET14.4 Inset - Front mm - Rear mm Wheel Bolt Torque 105 Nm (77 lbf.ft) Winter Tyres (All models) - Front Pirelli 210 SottoZero Serie II - Rear Pirelli 240 SottoZero Serie II 205/45 R17-88V M+S - Rear 235/40 R18-95V M+S Pressure (cold) - Front 2.3 bar (33 lb/in²) - Rear 2.6 bar (36 lb/in²) Tyre studding Tyre chains Not permitted RUD-matic Classic R48493 snow chains, fitted only on the rear, and only on the approved winter tyres. Updated 5 th January 2018 Page 7

8 FRONT SUSPENSION Ride heights 130 mm 136 mm Ride heights in mm as shown to be measured from the ground up to the chassis siderails at the location of the 'Jacking' point labels. Before measuring the geometry: - Ensure tyres are inflated to the correct pressures by tyre type (refer to information shown on 'Wheels & Tyres' section within this service notes section. - Set car to the mid-laden ride height as shown above. Applicable Models: Exige S* Exige Roadster* Exige Sport Fitted with Pirelli P-Corsa or P Zero Trofeo tyres Exige Sport Fitted with Michelin Pilot Sport 4 tyres Exige Sport/Cup 380 & Cup 430 *(Figures for both Sport & Race suspension options see section CJ & DI for further information). Total toe Optimum (Toe out) Exige S (Coupe & Roadster) Optimum (Toe out) Exige Sport 350 (Coupe & Roadster fitted with Pirelli P-Corsa tyres) Sport 380 (Coupe & Roadster), Cup 380 & Cup 430 Optimum (Toe in) Exige Sport 350 (Coupe & Roadster fitted with Michelin Pilot Sport 4 tyres) Tolerance range ± 0.03 Camber Optimum Exige S Coupe Optimum Exige S Roadster Optimum Exige Sport 350 (Coupe & Roadster fitted with either Pirelli P-Corsa or Michelin Pilot Sport 4 tyres) Sport 380 (Coupe & Roadster), Cup 380 & Cup 430 Tolerance range ± 0.1 Front Caster Optimum 3.2 Exige S Coupe & Exige S Roadster Optimum 2.8 Exige Sport 350 (Coupe & Roadster fitted with either Pirelli P-Corsa or Michelin Pilot Sport 4 tyres) Sport 380 (Coupe & Roadster), Cup 380 & Cup 430 Tolerance range ± 0.2 Compression Rebound Adjustable FRONT Damper Settings (by Clicks) Setting Setting Exige Sport/Cup Nitron 2-Way Adjustable Dampers 12 Clicks 9 Clicks Low-Speed High-Speed Compression Compression Rebound Setting Setting Setting Exige Cup Nitron 3-Way Adjustable Dampers 4 Clicks 10 Clicks 10 Clicks Updated 6 th March 2018 Page 8

9 REAR SUSPENSION Geometry Before measuring geometry: - Ensure tyres are inflated to the correct pressures by tyre type (refer to information shown on 'Wheels & Tyres' section within this service notes section. - Set car to the mid-laden ride height as shown on the previous page. Applicable Models: Exige S* Exige Roadster* Exige Sport Fitted with Pirelli P-Corsa or P Zero Trofeo tyres Exige Sport Fitted with Michelin Pilot Sport 4 tyres Exige Sport 380 Exige Cup 380 Exige Cup 430 *(Figures for both Sport & Race suspension options see section CJ & DI for further information). Total toe Optimum (Toe in) Exige S, Exige Sport 350 (Coupe & Roadster fitted with Pirelli P-Corsa tyres) Sport 380 (Coupe & Roadster), Cup 380 & Cup 430 Optimum (Toe in) Exige Sport 350 (Coupe & Roadster fitted with Michelin Pilot Sport 4 tyres) Tolerance range ± 0.03 Front Camber Optimum Exige S Coupe Optimum Exige S Roadster, Exige Sport 350 (Coupe & Roadster fitted with either Pirelli P-Corsa or Michelin Pilot Sport 4 tyres) Sport 380 (Coupe & Roadster), Cup 380 & Cup 430 Tolerance range ± 0.15 Compression Rebound Adjustable REAR Damper Settings (by Clicks) Setting Setting Exige Sport/Cup Nitron 2-Way Adjustable Dampers 14 Clicks 6 Clicks Low-Speed High-Speed Compression Compression Rebound Setting Setting Setting Exige Cup Nitron 3-Way Adjustable Dampers 3 Clicks 12 Clicks 14 Clicks Updated 6 th March 2018 Page 9

10 ELECTRICAL Light Bulbs Wattage Headlamps - all models - Dip Beam 60 HB3A - Main Beam 65 H9B Rear lamp clusters - except Sport 380 and Cup 380 models Outboard Lamp Function Bulb type Tail and brake lamp LED Direction indicator Capless, 12V 16W W16W Inboard Lamp Function Rear fog lamp* Reverse lamp Bulb type LED Capless, 12V 16W W16W Rear lamp clusters - Sport 380 and Cup 380 models Outboard Lamp Function Bulb type Tail and brake lamp LED Direction indicator Capless, 12V 16W W16W Tail and brake lamp LED Inboard Lamp Function Rear fog lamp* Reverse lamp Bulb type LED LED *Positioned to driver's side of vehicle (if fitted). Positioned to both sides of the vehicle, or passenger side only if rear fog lamp fitted. Licence plate lamps 5 W5W Interior lamp 5 W5W or 12V C10W 42mm Festoon System voltage/polarity 12V negative earth Alternator 100A (From start of production in 2012) 150A (Production running change 2016/2017) Battery (Lead acid service replacement) - type Varta L3B (T6) rating 72 Ah Battery (Lithium service replacement) - type Approved product - SB12V25P-SC - voltage (V) 13.2V - weight 4.2kg Updated 7 th August 2017 Page 10

11 TRANSMISSION - Manual - Sports Ratio* Designation 6 speed manual type EA60 Differential Open bevel gear. Gear Ratio Final Drive mph(km/h)/1000 rpm First 3.54:1 3.78:1 5.6 (9.1) Second 1.91:1 3.78: (16.7) Third 1.41:1 3.78: (22.8) Fourth 1.09:1 3.78: (29.4) Fifth 0.97:1 3.24: (38.5) Sixth 0.86:1 3.24: (43.5) Reverse 3.83:1 3.24:1 - Automatic Designation 6 speed automatic U660E Differential Open bevel gear. Gear Ratio Final Drive First 3.300: :1 Second 1.900: :1 Third 1.420: :1 Fourth 1.000: :1 Fifth 0.713: :1 Sixth 0.608: :1 Reverse 4.148: :1 * Manual gear ratio table refers to 'Sport' ratio set, see Service Notes Section FK.1 for further information). CLUTCH Single dry plate. Diaphragm spring cover. Hydraulic release, self adjusting Friction plate diameter 228 mm Friction plate clamped thickness - new 8.0 mm Damper springs 4 off Hub material Sintered steel Clamp load - new 8350N BRAKES Brake discs Cast iron, curved vane ventilated cross - drilled with rear discs incorporate parking drums with optional 2-piece cross - drilled available. 2-piece grooved brake disc assemblies for Exige Sport & Cup 380 models 2-piece 'J' hook type brake disc assemblies for Exige Cup 430 Disc dimensions - front 332 x 32 mm - rear 332 x 26 mm. 185 mm drum Minimum thickness - front 32 mm - 24 mm Callipers A.P. Racing, aluminium alloy body, 4 pistons in opposed pairs. Common casting front/rear Piston size - front Leading; mm. Trailing; mm - rear Leading; mm. Trailing; mm Operation Tandem master cylinder with dual diaphragm vacuum servo and Bosch ESP 8.1 ESP Anti-lock system Parking brake Cable operated drum brakes incorporated into rear discs STEERING Manual rack and pinion Turns, lock to lock 2.8 Gear ratio 15.8:1 Updated 4 th January 2018 Page 11

12 FUEL CONSUMPTION (mpg (l/100km)) EC/715/2007 Manual Vehicles: - urban 19.5 (14.5) (Exige S & Sport 350) - extra urban 37.2 (7.6) - combined 28.0 (10.1) CO 2 emissions (g/km) 235 (Combined) Automatic Vehicles: - urban 20.7 (13.6) (Exige S) - extra urban 39.2 (7.2) - combined 29.4 (9.6) CO 2 emissions (g/km) 222 (Combined) Automatic Vehicles: - urban 21.0 (13.4) (Exige Sport 350) - extra urban 39.7 (7.1) - combined 30.0 (9.4) CO 2 emissions (g/km) 219 (Combined) Exige Sport 380 Manual - urban 20.0 (14.1) - extra urban 34.0 (8.3) - combined 27.6 (10.4) CO 2 emissions (g/km) 242(Combined) Exige Sport 380 Automatic - urban 21.2 (13.3) - extra urban 37.2 (7.6) - combined 29.2 (9.7) CO 2 emissions (g/km) 226(Combined) Exige Cup urban 20.0 (14.1) - extra urban 34.0 (8.3) - combined 27.6 (10.4) CO 2 emissions (g/km) 242(Combined) Updated 7 th August 2017 Page 12