PTC Award Benelux Terra Gator Ronald Wouters, AGCO Netherlands

Transcription

1 PTC Award Benelux Terra Gator 8333 Ronald Wouters, AGCO Netherlands

2 Introduction AGCO Corporation, Your Agriculture Company, (NYSE: AGCO) founded in 1990 full product line of tractors, combines, hay tools, sprayers, forage, tillage equipment, implements, and related replacement parts brands Challenger, Fendt, Massey Ferguson and Valtra distributed globally through more than 2,800 independent dealers and distributors, in more than 140 countries worldwide. retail financing through AGCO Finance headquartered in Duluth, Georgia, USA net sales of $8.4 billion in 2008 Agriculture around the world is changing. Those who adapt, will survive. Those who embrace, will prosper.

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4 Worldwide Challenger Facilities Jackson, Minnesota, USA Stoneleigh,UK Grubbenvorst, THE NETHERLANDS Hesston, Kansas, USA Mogi das Cruzes, BRAZIL Canoas, BRAZIL Beauvais, FRANCE Breganze, ITALY Randers, DENMARK Neuhausen, Switzerland

5 Grubbenvorst designed and build products the premium brand for high productivity agribusinesses

6 Terra Gator 8333 Engine: AGCO SISU POWER Citius 84 CTA Max Power: 360 hp Transmission: Techstar CVT Systems: 16 m 3 NMS Liquid 15 ton Dry NMS box

7 Terra Gator 2244 Engine: AGCO SISU POWER Citius 84 CTA Max Power: 330 hp Transmission: TerraShift Systems: 15 m 3 NMS Liquid 15 ton Dry NMS box

8 Terra Gator 3244 Trailer Engine: CAT C11 Max Power: 395 hp Transmission: CAT powershift System: 27.5 m 3 NMS Liquid SuperLoad

9 RoGator 600 Series Engine: AGCO SISU POWER Power: hp System: litres spray tank max. 36m booms

10 Challenger, a real full liner

11 Challenger Terra-Gator 8333

12 Engine AGCO SISU POWER 8.4 CTA 4 V 8.4 l, 6 Zylinder, 4 valves per cylinder, Turbo intercooler Bosch common rail injection technique Meets stage Tier 3A emission regulations CAN-bus rpm with maximum rpm Maximum torque 1492 Nm at 1500 rpm; 40% torque rise Suitable for Biodiesel B100 ISO14396

13 TechStar CVT Transmission I First dedicated self propelled CVT for spreading of liquid and solid manure with CVT ML260 produced by AGCO in Marktoberdorf Full engine power available over total speed range 40 km/h at reduced 1600 rpm 2 speed ranges; selectable on the go 3 different drive modes; pedal, joystick or cruise control Direct driveline from engine to transmission via pump transfer case

14 Drive train Dedicated closed loop wheelmotor 2 preset drivepressures engagable via NMS Joystick Wheelmotor Mechanical drive High pressure pump

15 TechStar CVT Transmission II 3 driving modes Pedal, lever or cruise control mode Power Management (automatic electronic engine rpm regulation) Accelerate- decelerate- direction change with Power Direction lever Two driving ranges Power Management

16 Chassis Main chassis beams from one piece from front to rear Laser cut chassis. Al welding parts integrated into the chassis. Heavy duty rear axle with 25 tons dynamic load capacity Machine has 3 equal 1050/50R32 Michelin tires Optionally the machine can be equipped with a tire pressure system Optimal weight division 1 / 3 on the front wheel and 2 / 3 on the rear axle

17 Cab I Optimal visibility around Dedicated pressurized applicator cab Air suspended Multi adjustable steering wheel Excellent lighting plan Climate control and airconditioning Storage compartment Active charcoal filter External Internal According to the ASAE 525 standard 8 times cleaner than outdoors Pressurized cab First stage filtration Dust filter Second stage filtration Active carbon filter Third stage filter Air is internally recycled through an active carbon filter Internal active charcoal filter

18 Liquid NMS New 16 m³ Polyester tank CAN-bus controlled 6000 L/min FL 1036 or as option new 9000L/min EL1550 Börger displacement pump High-capacity Vogelsang rotor cutter manure chopper is extremely powerful and prevents blockages. 8 sumpvalve and hinged access door Several loading arms available Super load centrifugal pump available for extreme loadingcapacity up till L/m Heavy three points hitch with multiple injector hitch modes, and active dampening

19 Liquid NMS

20 Dry NMS system 15 ton spreader construction with dosing slide, heavy double bottom chain and beaters (single, double or with flail chains) for the spreading of solid organic manure, sludge, lime and compost 1,2 m Ø spreading discs for work widths up to 24 m 2 piece-, Rübig 100 or 125 mm heavy bottom chain construction Optional weighing system As applied mapping for precision spreading Controls trough Falcon VT Sensor controlled bottomchain speed and discrpm

21 Dry NMS Construction

22 AGCO Netherlands engineering Currently 22 employees 13 mechanical engineers 4 software/elecitrical design engineer 5 Tech pubs engineers

23 PRO/E applications The applications used: standard surface modeling exploded views detail drawings sheetmetal mechanism pro-piping welding (not often used) pro-cabling Routing systems Pro-process (manufactering engineering)

24 History of Pro/E within AGCO NL Started with proe and intralink in 2004 Wildfire Intralink 3.0 Update in 2006 WF 2.0 intralink 3.3 Update in 2007 WF 3.0 intralink 3.4 Update 2010 WF 3.0 Windchill 9.0

25 Engineering sites with replica server Master server Windchill Network AGCO Stoneleigh,UK

26 Working method Guideline is a flowchart Make skeleton to place main components Place components (engine, cooler, transmission, etc) on correct location Develop sheetmetal, framing, cabling, hosing in proper assembly structure Create detail drawings (spec sheets) of components Create exploded views for parts books Proe model conversion to ANSYS for FEM Create action plan for production (manufactering engineering)

27 Flowchart engineering guideline

28 Flowchart engineering guideline

29 Model tree skeleton leads Skeleton position main components (engine, cooler, etc) Assemblies naming corresponding with flowchart numbers Sub assemblies» Used as exploded views» Production drawings» Spec sheet Copy geometrie refers to skeleton

30 skeleton Skeleton of groups are grouped in a layer

31 Pro-piping step 1 til 2 Step 1 place couplers Step 2 add line stock

32 Pro-piping step 3 Step 3 create route

33 Pro-piping step 4 Step 4 create hose

34 Pro-piping step 5 Step 5 create spec sheet hose / tube Determine length Points to bend tube

35 mechanism interference check

36 ProE conversion to ansys step 1 Step 1 open proe model in Ansys workbench

37 ProE conversion to ANSYS step 2 Step 2 work further in ANSYS

38 Pro-cabling step 1 til 3 Step 1 place components Step 2 create harness assembly Step 3 place connectors of harness

39 Pro-cabling step 4 Step 4 determine routing of harness, with cabling module network ops

40 Pro-cabling step 5 Step 5 visualising routing of harness, with cabling module feature

41 Pro-cabling step 6 Step 6 measure length of cable branches in harness drawing (flattern manufactering)

42 Pro-cabling step 7 Step 7 create harness drawing within routed systems designer. use measured values from step 6.

43 Pro-process step 1 til 3 Step 1 create assembly with sub type process plan Step 2 add assemblies, from engineering, which are necessary for production prefab assembly Step 3 Create step 1 in the process plan

44 Pro-process step 4 Step 4 select items which are necessary for process plan

45 Pro-process step 5 Step 5 create exploded view, how production should assemble

46 Pro-process step 6A Step 6 create manual in the sequence how production should mount part together. Add view of step process plan Add BOM balloons Add symbols Add notes in BOM table

47 Pro-process step 6B Step 6 create manual in the sequence how production should mount part together. Add view of step process plan Add BOM balloons Add symbols Add notes in BOM table

48 Inzending PTC Benelux Award 2010 Created by Rene Broers, Sr design engineer, AGCO Netherlands

49 Thank you for your attention!!!