Automotive Solutions in Composites. GREENFLEX Mudwings. Automotive Solutions in Composites

Transcription

1 Automotive Solutions in Composites GREENFLEX s Automotive Solutions in Composites

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3 Automotive Solutions in Composites HBN-Teknik A/S, the first manufacturer of injection moulded plastic mudwings has a wealth of experience and the resources to meet the requirements of the modern transport industry. As a system supplier we transfer our skills into the development of products, offering advantages to truck manufactures and trailer builders in the form of system solutions, where logistics and manufacture are optimised. HBN-Teknik A/S has developed a wide range of compatible mudwings plus mudwing supports and antisprays manufactured to the highest standards. Assembling the products they form a total solution offering advantageous reduction in time and overall cost to our customers. In this product catalogue we present the standard mudwings and special mudwings HBN-Teknik A/S have developed over the years since the first composite mudwing was presented. Also, we present the antispray and the mudwing support solutions we have developed. 3

4 Save costs on your mudwing solutions If purchasing and handling of your mudwing solution looks like this... from 1 supplier Administrative costs when purchasing the mudwing from your supplier Handling and storage of mudwing in warehouse Handling mudwing when assembling the mudwing with holder and antispray. Antispray from another supplier Administrative costs when purchasing the antispray from another supplier Handling and storage of antispray in warehouse Handling antispray when assembling the mudwing with support and antispray. Support from a 3 rd rd supplier Administrative costs when purchasing the support from a third supplier Handling and storage of support in warehouse Handling of support when assembling the mudwing with mudwing and antispray. Bolts and nuts from a 4 rd supplier Administrative costs when purchasing the bolts and nuts from a fourth supplier Handling and storage of bolts and nuts in warehouse Handling of bolts and nuts when assembling the mudwing with support and antispray. 4

5 Try the 4 in 1 solution and save time and costs Advantages of the GREENFLEX mudwing Impact resistant at extreme temperatures even below -30 C Flexible summer and winter Dimensionally stable with fine tolerances Stands up to temperatures of up to 80 C UV resistant Adjustable span +/- 50 mm Resistant to tearing Long life Advantages of the TOPFLEX supports Fast assembly One bolt adjustment Adjustable 140 mm Easy dismantling and fitting Universal for 40 und 42,4 mm mudwing tube Impact resistant material Unique design Advantages of the SPRAYLEX antispray EU Type approved Reduces water spray from 77% to 90% Safety Self-cleaning for snow and mud Long life Impact resistant even at extreme temperatures With or without logo Advantages of the CUPFLEX bolt n nut solution The Antispray is mounted with a strong composite solution Long life No corrosion Impact resistant even at extreme temperatures 5

6 Article number for mudwing The article number of HBN mudwings contains type of material, sizes and many more details. Please read the following explanation in order to make your next ordering of HBN mudwings easier. The most sold HBN mudwing is = 060 is the code of the GREENFLEX material. Code 050 signifies the ISTOFLEX material = 45 signifies the width of the mudwing. 45 is equal to 450 mm = 65 signifies the radius of the mudwing. 65 is equal to 650 mm = 1960 signifies the length of the mudwing mm. Lenght Width Radius 6

7 Article number for mudwing, mudwing supports and antispray The article number of HBN mudwings signifies the type ofmaterial, sizes and many more details for instance if you request a mudwing with support, either the TOPFLEX or the MAXFLEX, and also if the mudwing is mounted with an antispray, the article number will show = TOPFLEX = MAXFLEX AC Antispray SPRAYFLEX and composite bolts and nuts system CUPFLEX 7

8 Antispray is registered as SPRAYFLEX The transport industry s most popular antispray with integrated mudflap. Made of impact resistant materials. SPRAYFLEX is approved in the EU according to directive no The directive dictates that min. 70% of the water must be led to the ground. SPRAYFLEX has been tested from 77% up to 90%. SPRAYFLEX is available with or without logo, fitted on the mudwing or prepared for fast assembly to suit your production. SPRAYFLEX is attached to the mudwing with a composite bolt and nuts system called CUPFLEX. 8

9 Antispray SPRAYFLEX on mudwings Art. No. with antispray AC AC AC AC AC AC AC AC AC AC AC AC AC AC AC AC AC AC Description Antispray No D and 3D drawings can be required on or phone

10 GREENFLEX mudwing protects the environment and your finances GREENFLEX is the registered trademark of our thermoplastic mudwings with superior resistance to tearing, oils and the effects of weather. The mudwings are made of an environmentally compatible raw rubber compound reinforced with polypropylene and polyethylene a strong combination which makes the mudwings dimensionally stable even at temperatures of up to 80 C and impact proof right down to -30 C. The mudwings are black and available in half and full sizes for both single and twin fitting. Precision injection moulded mudwing Dimensionally stable with fine tolerances Flexible summer and winter Impact proof at extreme temperatures Resistant to tearing Adjustable span ± 50 mm. Long life UV resistant The GREENFLEX material is marked in our article number as 060-XXXXXXXX. On the following pages you can find the tire sizes used by you, and afterwards find the corresponding mudwing. In order to see more details about the mudwing, you will have to find the actual mudwing article number in the dimensions list. You can also find 2D drawings of the mudwings in this product catalogue. 10

11 Find your tire size below and choose the HBN mudwing article no. See all details of the mudwings on the following pages. Size Width Radius Centre Distance Fitment Alternative suggested Full 1/1 Half 1/2 Quarter 1/4 10 LIGHT WEIGHT 7.50R LIGHT WEIGHT 7.00R HBN mudwing article number S D HBN mudwing articlenumber S D R 140 S / S R 150 S LIGHT WEIGHT HBN mudwing articlenumber 6.70R S R R S / S R S LIGHT WEIGHT HBN mudwing article number 6.50R S / S R S / S / S R S / S R S / S / S R S / S R S R S GREENFLEX Precision injection moulded mudwing of polypropylene and polyethylene compound with a high rubber content. Impact resistant at extreme temperatures even below -30 C. Dimensionally stable with fine tolerances. Stands up to temperatures of up to 80 C. UV resistant. Adjustable span +/- 50 mm. Resistant to tearing. Long life 11

12 Size Width Radius Centre Distance Fitment Alternative suggested Full 1/1 Half 1/2 Quarter 1/4 15 LIGHT WEIGHT HBN mudwing article number 7.50R S D R S R D / S R S / S / S / S R S / S / S / S / S / S / S / S R S / S LIGHT WEIGHT HBN mudwing article number 7.00R S D R S D R S D R S D R S D GREENFLEX Precision injection moulded mudwing of polypropylene and polyethylene compound with a high rubber content. Impact resistant at extreme temperatures even below -30 C. Dimensionally stable with fine tolerances. Stands up to temperatures of up to 80 C. UV resistant. Adjustable span +/- 50 mm. Resistant to tearing. Long life 12

13 Size Width Radius Centre Distance Fitment Alternative suggested Full 1/1 Half 1/2 Quarter 1/4 16 LIGHT WEIGHT HBN mudwing articlenumber 175/ S / S / S / S / S / S / S / S / S / S / S / S / S / S / S / S / S / S / S / S / S / S / S / S / S / S / S / S / S / S / S / S / S / S GREENFLEX Precision injection moulded mudwing of polypropylene and polyethylene compound with a high rubber content. Impact resistant at extreme temperatures even below -30 C. Dimensionally stable with fine tolerances. Stands up to temperatures of up to 80 C. UV resistant. Adjustable span +/- 50 mm. Resistant to tearing. Long life 13

14 Size Width Radius Centre Distance Fitment Alternative suggested Full 1/1 Half 1/2 Quarter 1/4 17 LIGHT WEIGHT HBN mudwing article number 6.50R S R S D / S / S / S / S / S / S / S / S S / S / S / S / S ,5 LIGHT WEIGHT HBN mudwing article number 8R S D ,5R S D ,5R S D R S D / S / S / S S S / S D / S / S / S D GREENFLEX Precision injection moulded mudwing of polypropylene and polyethylene compound with a high rubber content. Impact resistant at extreme temperatures even below -30 C. Dimensionally stable with fine tolerances. Stands up to temperatures of up to 80 C. UV resistant. Adjustable span +/- 50 mm. Resistant to tearing. Long life 14

15 Size Width Radius Centre Distance Fitment Alternative suggested Full 1/1 Half 1/2 Quarter 1/4 17,5 HEAVY WEIGHT HBN article number 8R R S D S D R S R R S D S D R S / S D / S D D alt / S / S S / / D D alt S D D alt / S / S / S / S / S / S GREENFLEX Precision injection moulded mudwing of polypropylene and polyethylene compound with a high rubber content. Impact resistant at extreme temperatures even below -30 C. Dimensionally stable with fine tolerances. Stands up to temperatures of up to 80 C. UV resistant. Adjustable span +/- 50 mm. Resistant to tearing. Long life 15

16 Size Width 18 HEAVY WEIGHT Radius Centre Distance Fitment Alternative suggested Full 1/1 Half 1/2 Quarter 1/4 HBN mudwing article number 275/ S / S / S / S / S ,5 HEAVY WEIGHT HBN mudwing article number S R D S R D S R D S R D D Alt S R D D Alt S R D S R D R S R S R S R S S / S / / S / D / S D D Alt GREENFLEX Precision injection moulded mudwing of polypropylene and polyethylene compound with a high rubber content. Impact resistant at extreme temperatures even below -30 C. Dimensionally stable with fine tolerances. Stands up to temperatures of up to 80 C. UV resistant. Adjustable span +/- 50 mm. Resistant to tearing. Long life 16

17 Size Width Radius Centre Distance Fitment Alternative suggested Full 1/1 Half 1/2 Quarter 1/4 20 HEAVY WEIGHT HBN mudwing article number 6.50R S D R S D S R D Alt D R S D R S D S R D D Alt R S R S S R S Alt D R S /80R D R S S S Alt /80R 326 D D Alt R S R S / S R S Alt /80R S D R S D S D20 Pilote S E S E20 Pilote S F20 Pilote S S Alt GREENFLEX Precision injection moulded mudwing of polypropylene and polyethylene compound with a high rubber content. Impact resistant at extreme temperatures even below -30 C. Dimensionally stable with fine tolerances. Stands up to temperatures of up to 80 C. UV resistant. Adjustable span +/- 50 mm. Resistant to tearing. Long life 17

18 Size Width Radius Centre Distance Fitment Alternative suggested mudwing Full 1/1 Half 1/2 Quarter 1/4 20 HEAVY WEIGHT HBN mudwing article number 225/ S / S / S / S / S / S / S / S / S / S / S / S / S ,5 HEAVY WEIGHT HBN mudwing article number 525/ S S Alt / S S Alt / S S Alt HEAVY WEIGHT HBN mudwing article number S R D D Alt R S D R S D E S / D GREENFLEX Precision injection moulded mudwing of polypropylene and polyethylene compound with a high rubber content. Impact resistant at extreme temperatures even below -30 C. Dimensionally stable with fine tolerances. Stands up to temperatures of up to 80 C. UV resistant. Adjustable span +/- 50 mm. Resistant to tearing. Long life 18

19 Size Width Radius Centre Distance Fitment Alternative suggested Full 1/1 Half 1/2 Quarter 1/4 22,5 HEAVY WEIGHT 8R R R R HBN article number S D S D S D D Alt S D S R D D Alt R S D R S R S R S /70R S S Alt /70R S D /70R D /70R S S S Alt /70R S Alt S Alt D D22.5 Pilote S E22.5 Pilote S / S / S / S GREENFLEX Precision injection moulded mudwing of polypropylene and polyethylene compound with a high rubber content. Impact resistant at extreme temperatures even below -30 C. Dimensionally stable with fine tolerances. Stands up to temperatures of up to 80 C. UV resistant. Adjustable span +/- 50 mm. Resistant to tearing. Long life 19

20 Size Width Radius Centre Distance Fitment Alternative suggested Full 1/1 Half 1/2 Quarter 1/4 22,5 HEAVY WEIGHT HBN mudwing article number D22.5 Pilote S E22.5 Pilote S /75R S /75R S /75R S D /70R S D /60R S S /70R D D Alt /80R D /60R S /55R S /60R S S /70R S Alt D /75R S S Alt /80R S D /60R S /70R S D /45R S /60R S /70R S D /75R S S /80R D S Alt D Alt GREENFLEX Precision injection moulded mudwing of polypropylene and polyethylene compound with a high rubber content. Impact resistant at extreme temperatures even below -30 C. Dimensionally stable with fine tolerances. Stands up to temperatures of up to 80 C. UV resistant. Adjustable span +/- 50 mm. Resistant to tearing. Long life 20

21 Size Width Radius Centre Distance Fitment Alternative suggested mudwing Full 1/1 Half 1/2 Quarter 1/4 22,5 HEAVY WEIGHT HBN mudwing article number 345/ S / S / S / S S Alt / S / S S Alt / S / S S Alt / S / S S Alt / S / S / S / S / S / S / S / S / S GREENFLEX Precision injection moulded mudwing of polypropylene and polyethylene compound with a high rubber content. Impact resistant at extreme temperatures even below -30 C. Dimensionally stable with fine tolerances. Stands up to temperatures of up to 80 C. UV resistant. Adjustable span +/- 50 mm. Resistant to tearing. Long life 21

22 specification for GREENFLEX article no. Width Radius Length Span Height Weight h W R L S H mm mm mm mm mm kg mm , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , D and 3D drawings can be required on or phone

23 specification for GREENFLEX article no. Width Radius Length Span Height Weight h W R L S H mm mm mm mm mm kg mm , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,1 70 2D and 3D drawings can be required on or phone

24 specification for GREENFLEX Width Radius Length Span Height Weight h article no. W R L S H mm mm mm mm mm kg mm , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,1 70 2D and 3D drawings can be required on or phone

25 Special mudwing s for tandems 25

26 Special mudwing for 3 axels 26

27 Special mudwing Special mudwings from HBN-Teknik Flattop mudwings Flattop mudwings 27

28 Special mudwing RIMFLEX Special mudwings from HBN-Teknik RIMFLEX 28

29 Special mudwing ROLLFLEX 29

30 Special mudwing for steering axel 30

31 Special mudwing TRIPLEX - a mudwing in 3 parts with rubber straps 31

32 Automotive Solutions in Composites GREENFLEX BPW HOFSTAD A/S HOVEDKONTOR Ringnesveien Oslo Tlf.: LARVIK Elveveien Larvik Tlf.: HEIMDAL Kvenildmyra Heimdal Tlf.: TROMSØ Alke Veien Tromsø Tlf.: post@bpw.no