MAGNETIC SOLUTIONS LIFTING CLAMPING HOLD

Transcription

1 MAGNETIC SOLUTIONS LIFTING CLAMPING HOLD

2 Index Magnetisches Magnetic Heben Solutions Permanent Lifting Magnets, Page 6-18 PML-V-HV Verticalsystem, Page 13 Electro Magnetic Collector, Page 20 Battery Lifting Magnets, Page Electro-Permanent Lifting Magnets, Page Crane Scales, Load Limiter, Page Permanent Magnetic Chucks, Page Sine Tables with Magnetic Chucks, Page Electro Magnetic Chucks, Page Electro-Permanent Magnetic Clamping Systems, Page Palletising Magnetic Chucks and Changing Systems, Page Magnetic Circular Chucks, Page Lamella Plates and -Blocks, Page Magnetic Clamping Blocks and -Prisms, Page MB-S Magnetic Clamping Block, Page 117 Magnetic Clamping Balls, Page Magnetic Bases, Tripods Page 126 Terrain Cleaning Magnets, Page Spreading- and Protective Magnets, Page Magnetic welding- and Mounting Tools, Page Magnetic Adhesive Bars and Circular Magnets, Page Permanent Flat- and Rod Gripper, Page Permanent Rawmagnets, Page Demagnetizers, Power Supplies, Page

3 Content Page 4-48 Magnetic lifting Page Magnetic tighten Page Magnetic aid Page Magnetic hold and grab Seite Demagnetizers, power Supplies, Pole-reversal devices 3

4 Magnetic Magnetisches lifting Heben special solutions 4

5 Magnetic lifting Lifting magnets are the perfect load suspension device for anyone who needs to work quickly and safely. A multitude of advantages speak for their use wherever loads have to hold without a handle. Use the material storage, transportation, ixture and during loading and unloading of machines. We carry a wide range of different types and technical concepts, from broadband applicable standard product to the individual specialty magnets for bulky parts. Please note the technical information on pages in the catalog when selecting lifting magnets. Any information relating to holding power in the chapter Lifting magnets were, in accordance with the test procedures for Lifting magnets smaller in EN at a test plate of low carbon steel, suitable thickness and latness 0.1 / 500 mm determined. For speciic handling problems we can advise you. MAGNETIC LIFTING Page 6-19 Permanent Lifting-magnets, Horizontal-Vertical Lifting-magnets, Permanent Lifting Magnet Traverse Page 20 Electro collection magnet, Electro removal magnet Page Battery Lifting-magnets Page Electro-Permanent Lifting-magnets, Electro-Permanent magnet traverses Page Heavy Lifting up to 100 t Page Crane-scales, Load limiting devices Page Tecnical Basics, selection Guide Lifting-magnets, Load tables PML Load tables NEOLIFT Load tables Battery Lifting-magnets 5

6 Magnetic Magnetisches lifting Heben PML Permanent Lasthebemagnete PML Lifting magnets have proven many times. They have an increased Safety factor and will reach the best Results possible especially at poor surfaces. The robust, smooth Handed switching mechanism can be operated with Gloves as well, and can be turned off recoilless. The massive method of construction of the PML series and the especially strong running rotor shaft ensure reliability, even in harsh applications. PML Lifting magnets are available in many different designs and versions. All types are for broadband use, with special values for different core tasks. They provide more safety. A lot of arguments speak for their commitment both in toolmaking and in steel construction, material storage etc. Virtually wear-free high-quality materials Great performance with compact dimensions Low weight Maximum performance even on poor surfaces Magnetic body fully plated or painted Short pick up and release time No mechanical damage of the workpiece Suitable for lat and round materials Applicable horizontal and vertical Increased security with simple operation Page 7 PML Lifting magnet is the best-selling device, recommended for users who mainly raise lat material. Especially made for poor surfaces, but for good surfaces as well, if a drop cloth is used. Page 8 PML-R Lifting-Magnet is the Top-Device, with deep Prism, recommended for users who mainly raise round material, thin sheet and hot material. Page 9 PML-P Lifting-Magnet is the special device to lift thin sheet and pipes as well as for long workpieces with small material thickness. Page 10 PML-V Lifting-Magnet is the unit for the most common tasks in container-, steel- and crane building. Long types of beams and proiles, 90 Prism to lift angle proiles. Page 11 PML-H is the magnet for use up to temperatures to 300 C. Ideal for heat-treated workpieces and heated molds. Page 11 PML-WP waterproof up to 1,5 bar Page 12 PML-C with its round shape it is designed speciically for rings and sleeves. Page 12 PML-AIR is switched on and off pneumatically 6

7 Magnetic Lifting PML Permanent Lifting-Magnet PML magnets convince with standard through their wide range of applications. PML reaches both with large air gaps and in thin materials and round materials good results with a compact design and low weight. The tested by TÜV Südwest device is characterized by great robustness and a very good price/performance ratio. Optionally, PML is available with rear lifting eye for towing or used for proiled workpieces with special geometries with Special-polepieces. Optional towing Model Item-Nr. Max. rec. Load capacity Max. Load capacity from (mm) PML PML PML PML PML PML 30 * Ø mm 50 kg Ø mm 150 kg Ø mm 300 kg Ø mm 500 kg Ø mm 1000 kg Ø mm 1250 kg Dimensions (mm) L W H tested Load capacity Weight , PML 60 * ungeeignet max. Operating-temperatur 80 C Loadtebles on Page 44! * lacquered yellow 7

8 Magnetic Magnetisches lifting Heben PML-R Permanent Lifting-Magnet PML - R is the lifting magnet series for round material handling. Equipped with an extra-deep, lat -angled prism, the magnetic ield is led deep into the round material, thus ensuring even in poor surface inish for a secure grip. The current trend to build lifting magnets as small and light as possible is, especially in the application round material Lifting strong at the expense of safety. Of course, all the lifting magnets of round materials are checked, but just under laboratory conditions, without taking into account the risk of lateral shearing and none-centric touchdown. PML-R Lifting magnets lie down with their distinctive prism centered on cylindrical loads and begin twisting movements mechanically. The magnet system can be easily switched by the large-area contact to the material and does not beat back upon release. Especially suitable are PML-R Lifting magnets also for lifting metal sheets with thickness from 6 mm. The wide design for more rigidity to the workpiece and the tapered pole piece for maximum magnetic lux density. Another advantage of the pronounced prism when handling hot parts, because the magnet system is further away from the workpiece and air can low through the prism aperture. Torsion bearing surface self-centering deep acting magnetic Field W Model Item-Nr. Max. rec. Load-capacity Max. Load-capacity from (mm) PML-R PML-R PML-R Ø mm 60 kg Ø mm 200 kg Ø mm 400 kg PML-R Ø mm 500 kg PML-R 20 * PML-R 30 * Ø kg Ø kg Dimensions (mm) Prism (mm) Weight L W H Deep Wide Ø mm 450 kg Ø mm 750 kg Ø mm 1300 kg Ø mm 2000 kg max. Operation-temperature 80 Loadtable on Page 44! If the speciied diameter and supporting forces of your workpieces not do justice, do not it or the dimensions of the magnets, so you ask us, we will develop a solution for you. * lacquered yellow 8

9 Magnetic lifting PML-P Permanent Lifting-Magnet PML-P Lifting magnets are the professional solution for the handling of tubes and sheets. Equipped with a special magnet coniguration that achieved already at a very low material thickness their maximum saturation but still offers suficient safety in rough and scaled surfaces, these magnets are especially suitable for use in the steel, tank and pipeline construction. In the development of this lifting magnets many experience and practical requirements have been incorporated. So the PML-P leaves on materials with low wall thickness off well and beats off does not return to the off position. The depth Prism takes pipes and rolling to secure. w1 w For thin sheet Model Item-Nr. Max. rec. Load-capacity Max. Load-capacity from (mm) Dimensions (mm) L W W1 H PML-P Ø mm PML-P Ø mm max. Operation-temperature 80 C Loadtables on Page 45! PML-P 4 PML-P 6 Max. Load-capacity on sheet and 4-edge pipes Material- / wall thickness max. Load max. Length* from 3 mm 70 kg 1700 x 1250 mm from 4 mm 100 kg 2500 x 1250 mm from 6 mm 200 kg 2500 x 1250 mm from 8 mm 300 kg 2500 x 1500 mm from 10 mm 350 kg 2500 x 1500 mm from 12 mm 400 kg 2500 x 1500 mm * 4-edge pipes max mm long Weight Max. Load-capacity on sheet and 4-edge pipes Material- / wall thickness max. Load max. Length* from 4 mm 140 kg 2000 x 1500 mm from 6 mm 250 kg 2500 x 1500 mm from 8 mm 400 kg 3000 x 1500 mm from 10 mm 500 kg 3000 x 1500 mm from 15 mm 600 kg 3000 x 1500 mm * 4-edge pipes max mm long Max. Load-capacity on pipes and roll* Material-thickness Diameter max. Load max. Length from 4 mm Ø mm 100 kg 4000 mm from 6 mm Ø mm 175kg 4000 mm from 8 mm Ø mm 225 kg 4000 mm from 10 mm Ø mm 300 kg 4000 mm * Values are valid for St37 with air gap 0.1 mm Max. Load-capacity on pipes and roll* Material-thickness Diameter max. Load max. Length from 4 mm Ø mm 110 kg 6000 mm from 6 mm Ø mm 180 kg 6000 mm from 8 mm Ø mm 300 kg 6000 mm from 10 mm Ø mm 375 kg 6000 mm from 15 mm Ø mm 550kg 6000 mm * Values are valid for St37 with air gap 0.1 mm 9

10 Magnetic Magnetisches lifting Heben PML-V Permanent Lifting-Magnet PML-V Lifting magnets are speciically tailored to the areas of application in the steel, shipbuilding and container construction. They have a long, narrow design for receiving beams and proiles - also on the inner web of the beam. Can reach its maximum holding force at relatively low material thickness, so that thin sheets can safely be lifted Thanks to the 90 prism angle proiles can safely absorbed or components are turned When lifting the hot combustion cuts deep Prism protects the installed magnets from heat Like all lifting magnets of very proven PML series the PML-V has a completely nickel-plated magnetic body, especially good test even on rough surfaces and a stable smooth one-hand circuit. W Model Item-Nr. Max. rec. Load-capacity Max. Load-capacity Dimensions (mm) Weight 90 from (mm) L W H PML-V Ø mm PML-V Ø mm PML-V Ø mm max. Operation-temperature 80 C Loadtables on Page 45! 10 PMLV H (mm) IPE HEB PML-V 2 48 from IPE 80 from HEB 100 PML-V 4 58 from IPE 100 from HEB 120 PML-V 8 78 from IPE 160 from HEB 160

11 Magnetic lifting PML-H Permanent Lifting-Magnet PML-H Lifting magnets hold loads permanently at high temperatures. A samarium-cobalt permanent magnet system allows operating temperatures of up to 300 C. The standard coniguration with 90 prism can be fashioned on request to accommodate proiled standard parts or special diameter. Ideal for moving heated tools and dies, or heat-treated workpieces. The maximum continuous operating temperature is 250 C - in spikes up to 5 minutes at 300 C. max. 300 C Model Item-Nr. Max. rec. Load-capacity Max. Load-capacity Dimensions (mm) Weight 90 from (mm) L W H PML-H Ø mm PML-H Ø mm max. Operation-temperature 300 C PML-WP Permanent Lifting-Magnet PML-WP Lifting magnets are waterproof up to 1.5m diving depth. The multi-sealed, super strong permanent magnet system is located in a fully nickel-plated magnetic body. Like all PML models with high safety factor and maximum ease of use. Model Item-Nr. Max. rec. Load-capacity Max. Load-capacity from (mm) Dimensions (mm) L W H H with clevis PML-WP Ø mm ,2 PML-WP Ø mm max. Operation-temperature 80 C Weight 11

12 Magnetic Magnetisches lifting Heben PML-C Permanent Lifting-Magnet PML-C Lifting magnets have a circular multi-pole clamping surface and are therefore ideally suited to lift workpieces having an annular contact surface and bearing housings, lange plates and rings. Since annular workpieces often the contact surface is reduced to the magnet, the max. Be roughly calculated carrying capacity as follows : Contact surface in cm² x 4 = max. Load in kg. These notional value are still the reduction factors for alloy, hardness and temperature to be counted. Whether the required safety factor of 3 in series workpieces is achieved must be checked. In the nonmagnetic center of the rake face is a M10 thread, onto which a centering disc or pin can be screwed. Model Item-Nr. Max. rec. Max. Load-capacity Dimensions (mm) Pole Weight Load-capacity from (mm) Ø H PML-C PML-C PML-C PML-C max. Operation-temperature 80 C PML-AIR Permanent Lifting-Magnet PML-AIR pneumatically engaged Lifting-Magnet with robust, bi-stable pneumatic actuator. Ideal for use in automatic or semiautomatic handling systems. By default, suitable for lat material, as required for round material, proiled parts, etc. Ask for our magnetic gripper Pneumag for lighter applications Page Model Item-Nr. Max. rec. Loadcapacity Max. Load-capacity from (mm) Dimensions (mm) L W H PML-AIR PML-AIR PML-AIR max. Operation-temperature 80 C Weight

13 Magnetic lifting PML-V-HV Vertical-System The PML-V-HV Vertical System will meet with its diverse setting almost every need. Total height and center of gravity can be adjusted via plug pins. Similarly, the device can be used for up to 20 % of its rated load even without the engaging under conditions. The contact pins are positioned so that standing blanks can be struck what, for example, is often required on the saw. Likewise lying discs and sheets can be placed. For horizontal transportation, the system has a crane lifting lug on the back. The steel structure is fully powder coated and stable PML-V Lifting-Magnet ensures maximum safety. Special dimensions are available on request. W W1 Model Item-Nr. Slices-Ø (mm) Flat-material dimensions (mm) Max. Loadcapacity with stop Max. Load-capacity without stop Dimensions (mm) L W L1 W1 Weight PML-V-HV Ø x PML-V-HV Ø x PML-V-HV Ø x max. Operation-temperature 80 Weight incl. Magnet 13

14 Magnetic Magnetisches lifting Heben PML-LT Permanent Lifting-Magnet-Traverse The PML-LT Lifting-Magnet-Traverse is specially adapted to the needs of metal fabricators and laser cutters. Two lifting magnets and a slight distance Traverse with two strand-chain-hanger allows the loading and unloading of machines with sheets. With a few simple steps, the magnets may be removed from the crossbar to blanks and small plates to lift with only one magnet. The delivery includes 2 Lifting magnets, 2 - strand chain with hook and eye and the distance Traverse. Model Item-Nr. Max. rec. Load-capacity Max. Load-capacity from (mm) Max. workpiecedimensions (mm) Dimensions (mm) L W H PML-LT x PML-LT x PML-LT x Weight 14 Load properties PML-LT 725 PML-LT 1500 PML-LT 2500 Material-thickness (mm) Max. Loadcapacity Max. Loadcapacity Max. Loadcapacity >= >= >= >= >= >= >= >= >= >= >=

15 Magnetic lifting PML Permanent Lifting-Magnets in Special version PML permanent lifting magnets are manufactured with the most different special-pole-pieces and as load spreader for almost all geometries. We manufacture magnets for spherical surfaces, with long pole pieces, for rings and sleeves and proiles. All special Lifting magnets are constructed, tested and documented in accordance with EN and MD 2006/42 EEC. 15

16 Magnetic Magnetisches lifting Heben NEO-LIFT Permanent Lifting-Magnet NEO-LIFT Lifting-magnets have particular advantages when transporting long materials. The long, narrow design and the distinctive prism for round material rods, thick-walled tubes and supports are kept safe. This applies particularly in comparison to other designs for the NEO-LIFT models. W Model Item-Nr. Max. rec. Load-capacity Dimensions (mm) tested Loadcapacity Weight with Ø in mm L W H NEO-LIFT NEO-LIFT NEO-LIFT NEO-LIFT NEO-LIFT NEO-LIFT NEO-LIFT-HV Vertical-System max. Operation-temperature 80 C Loadtables on Page 45! Lifting magnet systems are suitable to move from a horizontal to a vertical position loads and to transport these to vertical. The mechanical load bearing consists of 2 pins, so that washers and rings rest securely. Model Item-Nr. Dimensions (mm) Bolt distance Max. Loadcapacity Weight A W D max. (mm) NEO-LIFT-HV NEO-LIFT-HV NEO-LIFT-HV Weight incl. Magnet W 16

17 Magnetic lifting MAXX Permanent Lifting-Magnet MAXX Lifting-magnets are available in 8 sizes - from 125 kg to 2000 kg. Suitability for round materials is 40% and the safety factor in 3. By chamfered pole pieces this Lifting magnets are especially suitable for materials with a very good surface. MAXX TG lifting magnets are recommended especially for lifting of thin sheets from 8 mm thickness. Model Item-Nr. Max. rec. Load-capacity Max. Load-capacity Dimensions (mm) tested Loadcapacity Weight with Ø in mm from (mm) L W H MaxX ,5 MaxX MaxX MaxX MaxX MaxX MaxX-TG MaxX-TG max. Operation-temperature 80 C MAXX-VS Vertical-System Vertical system, the accessory for MAXX Load magnet for vertical transport of your workpieces. W Model Item-Nr. Dimensions (mm) Max. Loadcapacity Weight A B MaxX-VS MaxX-VS MaxX-VS max. Operation-temperature 80 C Weight incl. Magnet 17

18 Magnetic Magnetisches lifting Heben MAXX-VS-S Vertical-System Vertical lift according to 2 t, suitable for loads from horizontal to vertical position and to move vertically to transport them. The mechanical load bearing consists of 2 bolts, which can be screwed into different positions. The sprung suspension of the magnet, protecting when removing workpieces from machine tools, the spindle before train to the top. Model Item-Nr. Material-Ø Max. Dimensions Flat-material MAXX-VS-S mm MAXX-VS-S mm 2000 mm wide 1000 mm high 2000 mm wide 1000 mm high Workpiecewidth Max. Loadcapacity Weight mm mm Dimensions according to customer requirements and technical clariication max. Operation-temperature 80 C Weight incl. Magnet 18

19 Magnetic lifting SH / EL / MK-KS Permanent Magnet-transporter Permanent Magnetic transporters are used where switchable lifting magnets cannot be used because of low material thicknesses. They are suitable for thin metal sheets from 3 mm and are more cost effective than lifting magnets, but must be separated by means of a push-off train from the workpiece. Their use provides in sheet stock, on the internal or laser cutting machine, the shears or punching machine and in the steel and container-building. Magnet transporter types SH, EL and MK are not compatible with the latest European standard for lifting magnets. We recommend its use only in protected areas. SH EL MK - KS Model Item-Nr. adhesive surface (mm) lifting force towing force sheet thickness from (mm) SH x ca SH x ca EL x EL x Weight MK 250 KS x ,2 MK 500 KS x ,5 max. Operation-temperature 80 C / 3-times Safety for Crane-use SH / MK / PML1-H / HM Hand Magnet-Transporter Magnetic clutches are the lexible attachable handle on steel parts and sheets. They are simply placed in the desired location and released mechanically again. SH and MK: Ideal for solid and rolled sheet metal parts, the SH with hard plastic case is the cost-effective alternative to MK with cast-aluminum housing. PML1-H: Is recommended especially for lame cuts and parts with bad surfaces SH MK PML1-H Model Item-Nr. adhesive surface (mm) lifting force towing force sheet tickness from (mm) Weight SH x ,2 MK x ,4 MK x ,8 MK x ,5 PML1-H x times Safety for manual Simple Handmagets you ind on Page

20 Magnetic Magnetisches lifting Heben ERM Electro Collection-Magnet ERM Electric round magnets for lifting parts by mass, bulk and occasional sorting magnetizable parts. ERM are equipped with top-mounted switch and integrated rectiier, for direct connection to 230 V mains voltage. The depth of ield is approximately mm. Not permitted for transporting massive workpieces in unsecured areas. NER Electro Collection-Magnet Model Item-Nr. Dimensions (mm) coil Power Supply Performance Weight Ø W voltage (W) ERM V 230 V ERM V 230 V ERM V 230 V ERM V 230 V % ED at 20 C Other dimensions on request Electric rotary magnet for installation in handling equipment, in connection with an external power supply or a polereversal-device. EHG Electro rectangle-magnets, sizes, voltage and Duty are customized. 20 Model Item-Nr. Dimensions (mm) Breakaway at coil Power Performance Weight Ø W VDE 0580 (W) NER kn 110 V NER kn 110 V NER kn 110 V NER kn 110 V % ED at 20 C Other dimensions on request

21 Magnetic lifting FBM Battery Lifting-Magnets Battery Lifting magnets are location-independent and lexible as permanent lifting magnets and at the same time have the advantage of remote control capability and usability of a button. They are mainly used in applications where higher loads are handled continually, since they can be connected without any physical effort. Another common application is in poor accessibility of the contact point. All our battery lifting magnets are equipped with IR remote control and highquality, over-discharge proof gel battery. FBM lifting magnets in accordance with the latest standards and have been designed according to the main criteria of safety and ease of use. Many thoughtful details ensure maximum safety: A Lifting eye sensor prevents turning off a loating magnet. Two push buttons for the command release Audible alarm and lashing light to indicate a too low charge level The magnet may not be switched on at too low battery voltage LED indicator to check the battery levels Meets the latest national and international safety standards 21

22 Magnetic Magnetisches lifting Heben FBM Battery Lifting-Magnets The FBM series is suitable for handling lat material. FBM 13, FBM 25, FBM 50 were specially designed for lifting heavy, thick blocks and sheets. To achieve the maximum holding force, at least 50 mm thickness and a suitable surface are needed. FBM 36 was speciically designed for lifting sheets from 3 mm thickness. With a clean and smooth surface this magnet holds at 3mm material thickness of a metal plate 2,4x1,8m and 25 mm material thickness even a panel of 6x3m. The optional accessory system typing facilitates the removal of thin sheets from a stack. FBM-P Battery Lifting-Magnets Model Item-Nr. Max. rec. Load-capacity Dimensions (mm) discharge Weight L W H 50% ED FBM h 60 FBM h 72 FBM h 180 FBM h 203 Safety factor of 2, determined on a workpiece of suitable thickness and surface! Loadtables on Page 46! The Series FBM-P with Prism is suitable for lat, round and proile material. FBMP 18 and 36 have special FBM-P prism-pole-pieces which enable the lifting of lat and round material and proile materials such as carriers or angle iron. The maximum capacity is achieved with materials from 50 mm thickness. The particularly low magnetic ield of these models ensures a secure grip even in poor surfaces. 22 Model Item-Nr. Max. rec. Load-capacity Dimensions (mm) discharge Weight L W H 50% ED FBM-P Ø mm 1130 kg h 167 FBM-P Ø mm 2260 kg h 420 Safety factor of 2, determined on a workpiece of suitable thickness and surface! Loadtables on Page 46!

23 Magnetic lifting Electro-Permanent Lifting-Magnets Electro-permanent magnet technology is at lifting magnets for maximum security. The advantages of the reliability of permanent magnets and the user-friendliness of electro-magnets are united in a common approach. In the case of cable break or power failure, the lifted load cannot fall off. There are no batteries to maintain the activated / deactivated by pressing a button or radio, and the pole-reversal ensures safe release of the magnets from the workpiece. For different requirements, we offer the right solutions. Page EPM-B Lifting-Magnets are up to 4.5t maximum for average turnover of parts. Universal system that can be controlled with potential free contacts. Ideal for fuel and laser cutting systems. Page EPM-BA Lifting-Magnets are suitable for medium turnover of parts up to 4.5 t. Universal system with direct lange mounted controls, on request also with IR remote control. The ideal alternative to conventional electromagnets. Page EPM-BT Small Traverse with directly mounted controls, on request also with IR remote control. Ideal for handling thin metal sheets from 4 mm. Page The EPM-M Lifting magnets are suitable for very frequent transfer of parts up to max. 175 kg. They are commonly used in manual or robot-operation for converting series of engineering industry. Page 34 Page 35 The BF 2 magnet spreader with directly mounted controls and radio remote control is ideal for thin metal sheets from 5mm to 6m length. With a length from 6m which comes TM 4 telescopic crossbar for use. This is suitable for metal sheets up to 12m length. The TM 4 telescopic crossbar, with direct lange mounted controls and remote control, ideal for handling thin sheets from 5 mm to 12 m length. Page 36 The SML Load magnet is designed for heavy Lifting. Version for lifting plates and steel parts with a small air gap. Ideal for feeding cutting machines. Page 37 The SMH Lifting-Magnet for Heavy Lifting. Version for lifting slabs and blocks with a large air gap. 23

24 Magnetic Magnetisches lifting Heben EPM-B Electro-Permanent Lifting-Magnets Electro-permanent Lifting-Magnets type EPM-B are used where medium weights often are handled. They are particularly suitable for lifting sheets and burning sections, through the optional use of pole pieces for shafts or proiled serial parts. EPM-B are built very robust and can also be used in shifts. The electrical controllability allows the operator to switch the unit without physical strain. When turning, the workpiece is released safely. Especially in the use of manipulators and robots, the EPM-B provides signiicant advantages, since it works with a bi-stable permanent-magnetic ield which is driven by the MCU-FL control unit. Model Item-Nr. Max. rec. Load-capacity Dimensions (mm) number Dimensions Breakaway Weight ab (mm) L B H Poles N Poles (mm) (kn) EPM-B x ,5 EPM-B x EPM-B x EPM-B x EPM-B 500 S x EPM-B x EPM-B x EPM-B x EPM-B x EPM-B x EPM-B x EPM-B x EPM-B x Max. Switching frequency 2/min. Workpiece temperature up to 100 C Optionally available with pole pieces for receiving cylindrical and proiled loads MCU-FL Control-unit The MCU - FL control unit is - as shown in Chart - connected to the EPM-B Lifting-Magnets. To drive there are various options: Through contacts from the crane operator ( be 2 make required ) With its own radio or IR remote control With wired hand control / MCU HB Tecnical speciications: On the network side 400V /50 Hz (230V / 50 Hz) Rec. fuse 20 A/gl Protection IP 55 Model Item-Nr. Dimensions (mm) Weight L W H MCU-FL MCU-HB ,2 Network MCU-FL MCU-HB or potentialfree Contacts EPM-B Optional we offer connections with spiral cables, spring cable reels or easily separable connectors. 24

25 Magnetic lifting EPM-B Electro-Permanent Lifting-Magnets Tecnical- and electrical Data: Model Item-Nr. Dimensions (mm) voltage (V) Performance (kva) Impulse Resistance Ohm Lifting capacity at EN13155 EPM-B x90x * 1 45,3 200 EPM-B x170x * 1,5 23,9 300 EPM-B x95x * 1,5 23,9 400 EPM-B x160x * 3 12,7 500 EPM-B 500 S x140x * 2 19,1 500 EPM-B x95x * 3 12,7 600 EPM-B x230x * 4 9, EPM-B x160x * 5 6, EPM-B x160x , EPM-B x230x , EPM-B x290x , EPM-B x230x , EPM-B x230x , * Optional avaiable V MCU-FL Control unit Parallel operation Performance total max. 15 kva Distributor Length cable max. S1 + S2 max. (m) 3 x 2,5² 3 x 4² to 8 kva to 16 kva 6 15 Connecting several EPM-B modules EPM-B ZERO Electro-Permanent Lifting-Magnets EPM -B Zero allows full demagnetization of the workpiece after transport. So even gear parts or hardened workpieces can be transported reliably and implemented. Optionally available with pole pieces for receiving round material or proiles. Model Item-Nr. Max. rec. Load-capacity Dimensions (mm) Breakaway Weight from (mm) L W H (kn) EPM-BZ EPM-BZ EPM-BZ EPM-BZ

26 Magnetic Magnetisches lifting Heben EPM-BA Electro-Permanent Lifting-Magnets EPM-BA Lifting magnets are the professional solution for the frequent turning of workpieces. They are very robust and designed for continuous use. The electrical control allows the operator to switch the unit without physical exertion and hard to reach areas. The permanent magnet system is activated by pressing a button in just 0.8 seconds, and when you turn off, the workpiece is released safely. The connection is made simply on mains voltage. Thus, the device is ready for use with very low installation effort. When the mains fails, the load is held by the permanent magnet ield. This no prone and maintenance-intensive back-up batteries are necessary. A quick change of crane installations with conventional mains-powered electromagnet is possible. EPM-BA Lifting magnets comply with the latest standards and offer the maximum safety and ease of use. With our standard sizes up to 4500kg we have the right device for almost any application. Special accessories and special designs to customer requirements: Optional IR remote control Heat-protected Pole-pieces EPM-BA with special-pole-pieces for round-material Additional handle integrated switches EPM-BA 400 / 500 Turning steel parts A maximum lifting capacity of 500 kg, which are achieved at a material thickness of 15mm and a small magnetic sensing face the magnets recommends EPM BA 400 and 500 for lifting and moving of small and medium-sized, solid steel parts. Max. Load-capacity on sheets and 4-edge pipes Material-/ EPM-BA 400 EPM-BA 500 wall thickness max. Load max. Load max. Dimension* from 4 mm 70 kg 80 kg 1800 x 1500 mm from 6 mm 140 kg 160 kg 2000 x 1500 mm from 8 mm 200 kg 250 kg 2000 x 1500 mm from 10 mm from 15 mm 360 kg 400 kg 2000 x 1500 mm 400 kg 500 kg 2000 x 1500 mm Model Item-Nr. Max. rec. Load-c. Dim. (mm) Number Poles N Size Poles (mm) Breakaway (kn) L W H EPM-BA x EPM-BA x Weight 26

27 Magnetic lifting EPM-BA 1000 A maximum lifting capacity of 1000 kg, which can be reached with a material thickness of 25 mm, and a magnetically active area of 170x170 mm, the EPM-BA 1000 is recommended for lifting and moving of massive workpieces such as forgings, lame cuts, Standards and Tools. Max. Load-capacity at sheets and 4-edge pipes Material- / wall thickness max. Load max. Dimension from 8 mm 250 kg 2000 x 1000 mm from 10 mm 350 kg 2000 x 1000 mm from 15 mm 700 kg 2000 x 1000 mm from 20 mm 900 kg 2000 x 1000 mm from 25 mm 1000 kg 2000 x 1000 mm Model Item-Nr. Max. rec. Load-c. Dim. (mm) Number Poles N Size Poles (mm) Breakaway (kn) L W H EPM-BA x Weight EPM-BA 1250 / 2000 A maximum lifting capacity of 1250/2000 kg, which is achieved with a material thickness of only 15mm and a magnetically active area of 380x120mm ( EPM-BA 1250 ) or 640 x 120mm ( EPM-BA 2000), the recommended EPMBA 1250 / 2000 for lifting and moving of carriers, proiles and especially square pipes. As early as 4mm thickness, a large format sheet safely and according to standards can be lifted. Max. Load-capacity at sheets and 4-edge pipes Material-/ EPM-BA 1250 EPM-BA 2000 wall thickness max. Load max. Load max. Dimension* from 4 mm 175 kg 280 kg 3000 x 1500 mm from 6 mm 325 kg 520 kg 3000 x 1500 mm from 8 mm 575 kg 920 kg 3000 x 1500 mm from 10 mm from 15 mm 800 kg 1280 kg 3000 x 1500 mm 1250 kg 2000 kg 3000 x 1500 mm *4-edge pipes max mm long Model Item-Nr. Max. rec. Load-c. Dim. (mm) Number Poles N Size Poles (mm) Breakaway (kn) L W H EPM-BA x EPM-BA x Weight 27

28 Magnetic lifting EPM-BA 2500 / 3300 A maximum lifting capacity of 2500/3300 kg, which can be achieved with a thickness of 25/35mm EPM-BA 2500/3300 can almost do everything. Massive parts and large-format plates up to max. 3000x1500x70mm can be lifted quickly and safely. Max. Load-capacity at sheets and 4-edge pipes* EPM-BA 2500 EPM-BA 3300 Materialwall thickness max. Load Materialwall thickness max. Load max. Dimension from 4 mm 175 kg ab 6 mm 230 kg 3000 x 1500 mm from 8 mm 600 kg ab 10 mm 800 kg 3000 x 1500 mm from 15 mm from 20 mm from 25 mm 1500 kg ab 15 mm 2000 kg 3000 x 1500 mm 2200 kg ab 25 mm 2900 kg 3000 x 1500 mm 2500 kg ab 35 mm 3300 kg 3000 x 1500 mm Model Item-Nr. Max. rec. Load-c. Dim. (mm) Number Poles N Size Poles (mm) Breakaway (kn) L W H EPM-BA x EPM-BA x Weight EPM-BA 4400 / 4500 A maximum lifting capacity of 4400/4500 kg, which can be reached with a material thickness of 25mm and staggered to the edge of controls to EPM-BA suitable 4400/4500 speciically for loading and clearing of laser and torch cutting tables and for handling of long, narrow workpieces such as carriers and construction units. Max. Load-capacity at sheets and 4-edge pipes* Materialwall thickness EPM-BA 4400 EPM-BA 4500 max. Load Materialwall thickness max. Load max. Dimension from 8 mm 1050 from 8 mm x 1500 mm from 10 mm 1600 from 15 mm 2600 from 20 mm 3900 from 25 mm 4400 from 10 mm from 15 mm from 20 mm from 25 mm *4-edge pipes max mm long x 1500 mm x 1500 mm x 2000 mm x 2000 mm Model Item-Nr. Max. rec. Load-c. Dim. (mm) Number Poles N Size Poles (mm) Breakaway (kn) Weight L W H EPM-BA x EPM-BA x

29 Magnetic lifting EPM-G Electro-Permanent Lifting-Magnet EPM-G Lifting-Magnets are speciically designed for lifting thin and hard work pieces in the vicinity of the grinding machine. By adjustable holding force even thin-walled workpieces can be removed from the surface of grinding machines without the workpiece through to pull the machine table, as it is the case with conventional lifting magnets. The pole-reversal built on the lifting magnet system allows to demagnetize the workpiece in maximum quality, so that even hard workpieces can be transported without problems. EPM-G Lifting-Magnets are equipped with a high-quality electro-permanent magnet system which keeps the load safely even during a power failure. The use of the EPM-G has thus particularly in the manufacture of guide rails, tool plates bearing rings and so on. Model Item-Nr. Max. rec. Load-c. Dim. (mm) Supply voltage Duty Weight L W H EPM-G V / 50 Hz 100% 45 Other dimensions and holding forces on request! Load-capacity air gap 29

30 Magnetic Magnetisches lifting Heben EPM-BT Electro-Permanent Magnet-Traverse Electro-permanent Magnet-Trusses 2500/3600 in a compact design are designed for frequent handling of larger formats. They work as our EPM-BA lifting Magnets, with proven control technology and can be operated directly on the mains voltage. On request, EPM-BT traverses with an additional IR remote control or a hand guide handle can be itted. Special designs and special geometries are manufactured for your individual requirements. Optional IR remote control! Model Item-Nr. Max. rec. Load-c. Dim. (mm) Breakaway (kn) Weight L W H EPM-BT EPM-BT EPM-BT 2500 Max. Load-capacity at sheets Material- / wall thickness max. Load max. Dimension* from 4 mm 350 kg 4000 x 2000 mm from 6 mm 650 kg 4000 x 2000 mm from 8 mm 1150 kg 4000 x 2000 mm from 10 mm 1600 kg 4000 x 2000 mm from 15 mm 2500 kg 5000 x 2500 mm EPM-BT 3600 Max. Load-capacity at sheets Material- / wall thickness max. Load max. Dimension* from 4 mm 500 kg 4000 x 2500 mm from 6 mm 900 kg 4000 x 2500 mm from 8 mm 1500 kg 4000 x 2500 mm from 10 mm 2500 kg 4000 x 2500 mm from 15 mm 3600 kg 5000 x 2500 mm 30

31 Magnetic lifting EPM-BT Electro-Permanent Magnet-Trusses EPM-BT electro-permanent Lifting Magnet-Trusses we manufacture according to customer needs, with ixed, sliding or rotating magnetic modules. Integrated hand operable directly on the device via radio or in the crane control. 31

32 Magnetic Magnetisches lifting Heben EPM-M Electro-Permanent Lifting-Magnet Electro-permanent Lifting-Magnets EPM-M are used where small to medium weights are handled in large quantities, during unloading of baskets and boxes, for example. They are built very robust and can also be used in shifts. The electrical controllability allows the operator to switch the unit without physical strain. Especially in the use of handling equipment, manipulators and robots provides the EPM-M substantial advantages. The EPM-M operates with a mono-stable permanent-magnetic ield which is temporarily suppressed by an electromagnetic winding. Therefore, no backup battery is required. Optional with power supply 24 / 8 V 10 A. Model Item-Nr. Max. rec. Load-capacity Dimensions (mm) Breakaway Voltage/current Weight L W H (N) EPM-M Ø14-100mm V DC / 9 A 11 EPM-M Ø50-150mm V DC / 8,3 A 21 Max. Off-time 30% - 30min Workpiece temperature to 180 C Model Item-Nr. input Voltage output Voltage Controlvoltage Power (A) Dimensions (mm) L W H Power supply 10 A V / 50 Hz 24 V 8 V 10 A EPM-MH Electro-Permanent Lifting-Magnet EPM-MH lifting magnets with built on controls and hand guide handle - ideal for fast turnover. Including power supply and spiral cable. + Special version with One- Hand Switch 32 Model Item-Nr. Max. rec. Load-capacity Dimensions (mm) Breakaway Voltage Weight L W H (N) EPM-MH Ø14-100mm V / 50 Hz 15 EPM-MH Ø50-150mm V / 50 Hz 26 Max. Off-time 30% - 30min Workpiece temperature to 180 C

33 EPM-MHN Electro-Permanent Lifting-Magnet EPM-MHN Lifting-Magnets are an option for the rapid handling of loads up to 150 kg. By mains plug fully assembled onboard control the handy device is ready for use very quickly. The mono-stable permanent magnet system is demagnetized by pressing the control key when applying and releasing. It is holding the load safely during transport and power failure. By building application-speciic pole pieces round or proiled workpieces can be lifted. The Version EPM-MHN 150 impresses with high holding force with minimal dimensions. The Version EPM-MHN 150+ with one-hand switch is the ergonomic solution for continuous use. Magnetic lifting Model Item-Nr. Max. rec. Load-capacity Abmessungen (mm) Breakaway Voltage Weight from Material thickness L W W with handle H (kn) EPM-MHN mm V 8 EPM-MHN mm V 10 Max. Off-time 30% - 30min Workpiece temperature to 80 C 33

34 Magnetic Magnetisches lifting Heben BF 2 Electro-Permanent Magnet-Traverse BF2 magnetic trusses are designed for the handling of large metal sheets and panels, especially in the Storage and before cutting. 4 Magnet modules are permanently installed on a rigid cross-member. The self-contained unit is supplied with mains voltage and is thus quick to install. The magnet system can be switched to the crossbar or on the remote control supplied. Innovative control technology ensures maximum safety: PICKUP / FULLMAG - the full magnetic power switched shortly after lifting and then provides guaranteed maintenance Remote Control puts the operator in a safe distance to the load Holding force regulating the optimal transport of plates DAUTANAC demagnetization only at no-load chain UCS current control system, veriies the magnetic saturation LEDs always informs you about switching status Model Item-Nr. Load properties Weight thickness Length width Loadcapacity min. (mm) min. (mm) max. (mm) min. (mm) max. (mm) BF BF BF Power/Load air gap curve on steel sheet min. 30mm, fully covered Magnetpoles Temperature < 100 C Safety factor = 3 Load power (dan) air gap (mm) 34

35 Magnetic lifting TM 4 Electro-Permanent Magnet-Traverse TM 4 Magnetic-Trusses with electro-hydraulic telescopic arms are suitable for sheets of 3-12m length to lift safely. 2 ixed and 2 movable transverse trusses are equipped with 2 magnetic modules. The length of the traverse is between 5800mm and 8800mm changeable via remote control. The self-contained unit is supplied with mains voltage and is thus quick to install. The magnet system can be switched to the crossbar or on the remote control supplied. Innovative control technology ensures maximum safety: PICKUP / FULLMAG - the full magnetic power shortly after Lifting switched and then provides guaranteed maintenance Remote Control puts the operator in a safe distance to the load Holding force regulating the optimal transport of plates DAUTANAC demagnetization only at no-load chain UCS current control system, veriies the magnetic saturation LEDs always informs you about the switching state Model Item-Nr. Load properties Weight thickness Length Width Loadcapacity min. (mm) min. (mm) max. (mm) min. (mm) max. (mm) TM TM TM TM TM Larger Models up to 18m Length on request Power/Load air gap curve on steel sheet min. 30mm, fully covered Magnetpoles Temperature < 100 C Safety factor = 3 Load Power (dan) air gap (mm) 35

36 Magnetic Magnetisches lifting Heben SML / SMH Electro-Permanent Lifting-Magnets SML/SMH electro-permanent magnets in square pole technology are the safe solution for loads up to 25t and frequent handling. The self-contained unit is supplied with mains voltage and is thus quick to install. The magnet system can be switched on the unit or the remote control supplied. Innovative control technology ensures maximum safety: PICKUP / FULLMAG - the full magnetic power switches shortly after lifting and then provides guaranteed maintenance Remote Control puts the operator in a safe distance to the load Holding force regulating the optimal transport of plates DAUTANAC demagnetization only at no-load chain UCS current control system, veriies the magnetic saturation LEDs always informs you about the switching state SML Electro-Permanent Lifting-Magnet SML Lifting-Magnets to handle sheets or blocks with a small air gap. The electro -permanent type SML modules provide a simple solution for transporting loads with a small air gap. Very good balance between load and its own weight. SML magnets provide best services in material storage and when cutting. Model Item-Nr. Dimensions (mm) Weight A B C D E SML SML SML Model Strength (mm) Characteristics of the Loads Length Length Width Width (min. mm) (max. mm) (min. mm) (max. mm) Load (max. kg) SML SML SML Power/Load air gap curve on steel sheet min. 100mm, fully covered Magnetpoles Temperature < 100 C Safety factor = 3 Load Power (dan) air gap (mm) 36

37 Magnetic lifting SMH Electro-Permanent Lifting-Magnet SMH Lifting magnets for handling slabs and blocks. The electro -permanent type SMH modules are designed for transporting loads with large air gaps. Model Item-Nr. Dimensions (mm) Weight A B C D E F Ø G H I L SMH SMH SMH SMH SMH SMH Model Strength (mm) Length (min. mm) Characteristica of the Loads Length (max. mm) Width (min. mm) Width (max. mm) Load (max. kg) SMH SMH SMH SMH SMH SMH Power/Load air gap curve on steel sheet min. 100mm, fully covered Magnetpoles Temperature < 100 C Safety factor = 3 Load Power (dan) air gap (mm) 37

38 Magnetic Magnetisches lifting Heben EXCEL Crane-scales Crane scales for fast work and safety. Informs the hoist operator of the real weight of the Load directly when lifting. The scales are mounted between crane hook and slings. Using the scales whenever Load is weighed is comfortable and facilitates work anywhere. A crane scale increases safety and Effectivity through continuous, accurate information. EXCEL Crane scales work with precision technology in stainless steel housing which in turn, even under harsh working conditions, ensures maximum reliability. The intelligent electronic measuring system provides accurate results, even with low stability of the load. So the Excel is also recommended especially for use with beams and other complex systems stop. In developing the Excel attention was paid to ease of use. So it comes with the push-buttons ON / OFF, Tare and zero. This ensures an easy and quick application. EXCEL crane scales are generally equipped with illuminated red LED display and provide still legible measurement results, even in dark halls, in low light conditions and unfavorable viewing angles. EXCEL crane scales are an European quality product from the house of Dinaksa. The experience of over 25 years weighing and lifting technology is relected in its intelligent structure. All elementary components of the crane scale can be replaced easily, which ensures a long service life. Tecnical Details EXCEL: Small size with maximum precision 0.05% FS Tare-suppression over the entire measuring range 5x25mm or 5x45mm digital display with bright red digits LEDs for low battery indication, Tare and Balance High quality, durable stainless steel case 5-fold safety against overload Fixed built-in battery for 40 hours continuous operation automatic shutdown to save energy Sealed to IP65 Operating range from -10 C to +50 C 38

39 Magnetic lifting EXCEL 25 and 45 Crane-scales Excel with 5x25mm display - the handy compact device or Excel 45 with 5x45mm display for easy reading from a distance. Model 25 Item-Nr. Measuringrange display-step Dimensions (mm) A B C EXCEL , EXCEL , EXCEL , EXCEL , EXCEL , EXCEL , EXCEL , Weight with shackle, hook and eyelet Weight Model 45 Item-Nr. Measuringrange display-step Dimensions (mm) A B C EXCEL , EXCEL , EXCEL , EXCEL , EXCEL , EXCEL , EXCEL , Weight without shackle, hook and eyelet Weight Included 2 load shackle 1 load ring 1 safety swivel hook (360 ) 1 charger 1 calibration certiicate EXCEL Crane-scales optional accessories Built-in printer, Add function incl. IR remote control to operate Off, Tare, addition, Total Display, Clear Storage Radio remote control with integrated load display and buttons for all functions Heat shield for foundry use RS 232 interface for PC integration Load code Duration-use package (2 battery pack and special charger) Carrying case DKD/ENAC Certiicate External display monitor via radio External printer via radio 39

40 Magnetic Magnetisches lifting Heben TR-DIN Hook-blocks with integrated scales TR-DIN Hook blocks with integrated scales are an extremely stable and highly accurate alternative to the use of simple crane scales. Because of the crane-integrated bottle measuring cell, the crane system does not lose its hook height. Usually TR-DIN scales are very easy to install. The red, well readable, digital display informs the crane operator continuously and precisely on the current load. For continuous commitment the TR-DIN is supplied with 2 rechargeable batteries and external charger. So the exhausted battery can be replaced in a very short time to the battery located in the charging cradle. Supplied with IR remote control for the commands TARE and OFF. Models with sheave on request Loading-hook Tecnical Details of TR-DIN: High precision 0.1 % V.E. Large, bright red digital display, with digits from 25-60mm height depending on the load Tare-suppression over the entire measuring range Sealed to IP65 2 change-battery / external charger Operating range from -10 C to +50 C Alarm display for overload / Tare / battery Accessories included Model Item-Nr. Measuringrange displaysteps display-size (mm) hook-size to DIN Dimensions (mm) A B D d rope-ø (mm) TR-DIN ,5 5x25 1, TR-DIN x25 1, TR-DIN x25 2, TR-DIN x25 2, TR-DIN x TR-DIN x TR-DIN x TR-DIN x TR-DIN x TR-DIN x TR-DIN x The speciied sizes are common standards. Depending on the engine group and type the required device can vary. For precise clariication should be given with inquiries rope diameter sheave diameter, sheave distance and the desired hook size to DIN and the engine group in accordance with DIN Weight 40

41 Magnetic lifting VIX Crane-load-measuring Systems Crane load measurement systems VIX measure the actual load on the ixed rope of the crane system. For this purpose a measuring cell is installed shortly after the suspension of the crane rope, or installed a pin measuring cell at the ixed point, or at the upper return pulley of the cable guide. The VIX display unit is permanently connected to the mains voltage and is therefore totally maintenance free. The red light under the digital display is easy to read at a great distance. Optional the measured value can be sent via radio to other ads or a PC interface. Optional multiple relays can be installed at different loads. Model Item-Nr. Dimensions (mm) display Weight A B C Nr. x Height (mm) VIX-P x 25 3 VIX-M x 60 6 VIX-G x VIX-SG x Precision 0,6 % v.e. (at calibration height) Operation-range from C Optional: External input for the tare command (to link to the crane control) IR remote control for the functions TARE and OFF Adjustable limit contact / alarm / overload Signal ampliiers for distances greater than 10m between measuring cell and VIX RS 232 interface Integrated printer PT Measuring-cells PT measuring cells installed in the load cable. Pin measuring cells are manufactured individually so that the existing bolt must only be exchanged. They offer the highest reliability and precision. Model Item-Nr. Max. Load on rope Dimensions (mm) Length of cable (m) A B C D PT PT PT PT PT Optional: Pin measuring cell 41

42 Magnetic Magnetisches lifting Heben LIM-201 Load limiting device Load limiting LIM-201 are easily executed and easy to install devices, which are suitable for retroitting of existing cranes in terms of the European Machinery Directive /CEE. They have been developed for two and multi-strand electric wire rope hoists up to a maximum carrying capacity of 7/15t per rope. The installation is very simple. The load limiting LIM-201 is clamped to the cable clamp on the ixed rope of the crane system. When exceeding the adjusted load limit of the built-in micro-switch is activated. The load limit is easily adjusted with two screws. Case material: Steel, chromated yellow Operation temperature: 30 C to +60 C. Precision: ± 1% v.e. Protection: IP 54 Model Item-Nr. Dimensions (mm) Max. Load Max. rope-ø Contacts Weight L B H (mm) LIM changer 4 A / 250 V 4 LIM-201 BIG changer 4 A / 250 V 9 LIM-201 BIG / changer 4 A / 250 V 9,2 When ordering the steel rope diameter and the load is adjusted to indicate Bottom blocks Bottom blocks with motorized swivel - hook, load indication and customer-speciic functions we deliver to customer requirements! 42

43 PML 10 PML-R 10 Magnetic lifting Selection Guide for Lifting magnets under Criterion air gap / surface inish Max. allowed Load MaxX 1000 PML 6 PML-R 6 PML-P 6 MaxX 500 PML 3 PML-R 3 MaxX 250 air gap (mm) Selection Guide for Lifting magnets under Criterion material thickness Max. allowed Load PML-R 6 PML-P 6 PML 6 MaxX 500 PML-P 4 PML 3 PML-R 3 MaxX 250 Material-thickness (mm) 43

44 Magnetic Magnetisches lifting Heben PML Force / Load / Air gap PML 1 Air gap < 0,1mm Air gap 0,1-0,3 mm Air gap 0,3-0,5 mm Material Max. Max. Max. Max. Max. Max. Max. Max. Max. thickness Load L A (dm²) Load L A (dm²) Load L A (dm²) (mm) capacity (mm) capacity (mm) capacity (mm) >= >= >= >= Ø PML 6 Air gap < 0,1mm Air gap 0,1-0,3 mm Air gap 0,3-0,5 mm Material Max. Max. Max. Max. Max. Max. Max. Max. Max. thickness Load L A (dm²) Load L A (dm²) Load L A (dm²) (mm) capacity (mm) capacity (mm) capacity (mm) >= >= >= >= Ø PML 3 Air gap < 0,1mm Air gap 0,1-0,3 mm Air gap 0,3-0,5 mm Material Max. Max. Max. Max. Max. Max. Max. Max. Max. thickness Load L A (dm²) Load L A (dm²) Load L A (dm²) (mm) capacity (mm) capacity (mm) capacity (mm) >= >= >= >= Ø PML 10 Air gap < 0,1mm Air gap 0,1-0,3 mm Air gap 0,3-0,5 mm Material Max. Max. Max. Max. Max. Max. Max. Max. Max. thickness Load L A (dm²) Load L A (dm²) Load L A (dm²) (mm) capacity (mm) capacity (mm) capacity (mm) >= >= >= >= Ø PML 20 Air gap < 0,1mm Air gap 0,1-0,3 mm Air gap 0,3-0,5 mm Material Max. Max. Max. Max. Max. Max. Max. Max. Max. thickness Load L A (dm²) Load L A (dm²) Load L A (dm²) (mm) capacity (mm) capacity (mm) capacity (mm) >= >= >= >= Ø PML 60 Air gap < 0,1mm Air gap 0,1-0,3 mm Air gap 0,3-0,5 mm Material Max. Max. Max. Max. Max. Max. Max. Max. Max. thickness Load L A (dm²) Load L A (dm²) Load L A (dm²) (mm) capacity (mm) capacity (mm) capacity (mm) >= >= >= >= Not suitable for round material PML-R Force / Load / Air gap PML 30 Air gap < 0,1mm Air gap 0,1-0,3 mm Air gap 0,3-0,5 mm Material Max. Max. Max. Max. Max. Max. Max. Max. Max. thickness Load L A (dm²) Load L A (dm²) Load L A (dm²) (mm) capacity (mm) capacity (mm) capacity (mm) >= >= >= >= Ø PML-R 1 Air gap < 0,1mm Air gap 0,1-0,3 mm Air gap 0,3-0,5 mm Material Max. Max. Max. Max. Max. Max. Max. Max. Max. thickness Load L A (dm²) Load L A (dm²) Load L A (dm²) (mm) capacity (mm) capacity (mm) capacity (mm) >= >= >= >= Ø PML-R 6 Air gap < 0,1mm Air gap 0,1-0,3 mm Air gap 0,3-0,5 mm Material Max. Max. Max. Max. Max. Max. Max. Max. Max. thickness Load L A (dm²) Load L A (dm²) Load L A (dm²) (mm) capacity (mm) capacity (mm) capacity (mm) >= >= >= >= Ø Ø PML-R 20 Air gap < 0,1mm Air gap 0,1-0,3 mm Air gap 0,3-0,5 mm Material Max. Max. Max. Max. Max. Max. Max. Max. Max. thickness Load L A (dm²) Load L A (dm²) Load L A (dm²) (mm) capacity (mm) capacity (mm) capacity (mm) >= >= >= >= Ø Ø PML-R 3 Air gap < 0,1mm Air gap 0,1-0,3 mm Air gap 0,3-0,5 mm Material Max. Max. Max. Max. Max. Max. Max. Max. Max. thickness Load L A (dm²) Load L A (dm²) Load L A (dm²) (mm) capacity (mm) capacity (mm) capacity (mm) >= >= >= >= Ø PML-R 10 Air gap < 0,1mm Air gap 0,1-0,3 mm Air gap 0,3-0,5 mm Material Max. Max. Max. Max. Max. Max. Max. Max. Max. thickness Load L A (dm²) Load L A (dm²) Load L A (dm²) (mm) capacity (mm) capacity (mm) capacity (mm) >= >= >= >= Ø Ø PML-R 30 Air gap < 0,1mm Air gap 0,1-0,3 mm Air gap 0,3-0,5 mm Material Max. Max. Max. Max. Max. Max. Max. Max. Max. thickness Load L A (dm²) Load L A (dm²) Load L A (dm²) (mm) capacity (mm) capacity (mm) capacity (mm) >= >= >= >= Ø Ø

45 Magnetic lifting PML-P Force / Load / Air gap PML-P 4 Air gap < 0,1mm Air gap 0,1-0,3 mm Air gap 0,3-0,5 mm Material Max. Max. Max. Max. Max. Max. Max. Max. Max. thickness Load L A (dm²) Load L A (dm²) Load L A (dm²) (mm) capacity (mm) capacity (mm) capacity (mm) >= >= >= >= >= >= Ø PML-P 6 Air gap < 0,1mm Air gap 0,1-0,3 mm Air gap 0,3-0,5 mm Material Max. Max. Max. Max. Max. Max. Max. Max. Max. thickness Load L A (dm²) Load L A (dm²) Load L A (dm²) (mm) capacity (mm) capacity (mm) capacity (mm) >= >= >= >= >= Ø PML-V Force / Load / Air gap PML-V 2 Air gap < 0,1mm Air gap 0,1-0,3 mm Air gap 0,3-0,5 mm Material Max. Max. Max. Max. Max. Max. Max. Max. Max. thickness Load L A (dm²) Load L A (dm²) Load L A (dm²) (mm) capacity (mm) capacity (mm) capacity (mm) >= >= >= >= Ø Proile PML-V 8 Air gap < 0,1mm Air gap 0,1-0,3 mm Air gap 0,3-0,5 mm Material Max. Max. Max. Max. Max. Max. Max. Max. Max. thickness Load L A (dm²) Load L A (dm²) Load L A (dm²) (mm) capacity (mm) capacity (mm) capacity (mm) >= >= >= >= Ø Proile PML-V 4 Air gap < 0,1mm Air gap 0,1-0,3 mm Air gap 0,3-0,5 mm Material Max. Max. Max. Max. Max. Max. Max. Max. Max. thickness Load L A (dm²) Load L A (dm²) Load L A (dm²) (mm) capacity (mm) capacity (mm) capacity (mm) >= >= >= >= Ø Proile NEO-LIFT Force / Load / Air gap NEO-LIFT 125 Air gap < 0,1mm Air gap 0,1-0,3 mm Air gap 0,3-0,5 mm Material thickness L Load L Load L Load Max. Max. Max. Max. Max. Max. (mm) (mm) capacity (mm) capacity (mm) capacity >= >= >= >= >= Ø mm NEO-LIFT 500 Air gap < 0,1mm Air gap 0,1-0,3 mm Air gap 0,3-0,5 mm Material thickness L W Load L W Load L W Load Max. Max. Max. Max. Max. Max. Max. Max. Max. (mm) (mm) (mm) capacity (mm) (mm) capacity (mm) (mm) capacity >= >= >= >= >= >= Ø mm NEO-LIFT 1500 Air gap < 0,1mm Air gap 0,1-0,3 mm Air gap 0,3-0,5 mm Material thickness L W Load L W Load L W Load Max. Max. Max. Max. Max. Max. Max. Max. Max. (mm) (mm) (mm) capacity (mm) (mm) capacity (mm) (mm) capacity >= >= >= >= >= Ø mm NEO-LIFT 250 Air gap < 0,1mm Air gap 0,1-0,3 mm Air gap 0,3-0,5 mm Material thickness L W Load L W Load L W Load Max. Max. Max. Max. Max. Max. Max. Max. Max. (mm) (mm) (mm) capacity (mm) (mm) capacity (mm) (mm) capacity >= >= >= >= >= Ø mm NEO-LIFT 1000 Air gap < 0,1mm Air gap 0,1-0,3 mm Air gap 0,3-0,5 mm Material thickness L W Load L W Load L W Load Max. Max. Max. Max. Max. Max. Max. Max. Max. (mm) (mm) (mm) capacity (mm) (mm) capacity (mm) (mm) capacity >= >= >= >= >= >= Ø mm NEO-LIFT 2000 Air gap < 0,1mm Air gap 0,1-0,3 mm Air gap 0,3-0,5 mm Material thickness L W Load L W Load L W Load Max. Max. Max. Max. Max. Max. Max. Max. Max. (mm) (mm) (mm) capacity (mm) (mm) capacity (mm) (mm) capacity >= >= >= >= >= Ø mm

46 Magnetic Magnetisches lifting Heben FBM Battery-Magnets Loadtables Model FBM 13 FBM 25 FBM 36 FBM 50 FBM-P 18 FBM-P 36 Material thickness (mm) Clean and lat ground surface Air gap < 0,1 mm Max. Dimensions LxW (mm) Load capacity Load capacity for sheets und plates (St37) surface inish Rusty/warm rolled surface air gap 0,1-0,3 mm Max. Dimensions LxW (mm) Load capacity Irregular and rough surface air gap 0,3-0,5 mm Max. Dimensions LxW (mm) Load capacity x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x Very rough surface air gap > 0,5 mm Ask your Supplier Model FBM-P 18 FBM-P 36 Web thickness (mm) Load capacity for I-Proiles, rods and pipes (St37) I-Proile Rods pipes (thick-walled) Max. Load capacity Ø (mm) Max. Load capa- Ø (mm) Max. Load capacity Length (mm) Length mm) city Length (mm)

47 Magnetic lifting Factors affecting the lifting force of a lifting magnets For choosing the right lifting magnet model ive other factors to consider that affect the lifting force other than the weight of the load: 1. The contact surface If a distance (air gap) exists between the lifting magnet and the load to be lifted, the magnetic lux is made more dificult and thus reduces the lifting capacity. Rust, paint, dirt, paper or rough machined surface can have such an air gap result and in turn mean a reduction in the lifting force. 2. Material thickness The magnetic lux of the lifting magnets requires a minimum material thickness. If the workpiece does not reach this minimum thickness, the lifting force is smaller. For larger lifting beneits greater material thicknesses are required. 3. Workpiece dimensions / intrinsic stability If the length or width of the load is larger, the workpiece sags and is formed between the lifting magnet and the load - especially at low material thicknesses - an air gap. This reduces the lifting force of the lifting magnets. 4. Composition of the Load to be lifted Steel with low carbon content is a good magnetic conductor eg F1110 or St37. Steel alloy with a high carbon content or with other materials such as steel loses its magnetic properties so that the power of the lifting magnets is low. Heat treatments which affect the steel structure also reduce the lifting power. The harder a steel the worse its response to magnets, and it tends to retain a residual magnetism. The nominal power of our lifting magnets is valid for a steel with low carbon content, such as C 40 / St Temperature of the Load to be lifted The higher the temperature the faster the molecules vibrate the steel. Quick vibrating molecules provide the magnetic lux higher resistance. Our data apply to max. 80 C. In almost the same way, the factors making 1,2,4,5 also noticeable in the magnetic clamping. Material Lifting capacity (%) Carbon Steel 0,1-0,3 % C 100 Carbon Steel 0,4-0,5 % C 90 Alloy Steel F cast iron GGG cast iron GG Alloy Steel hardened at HRc Stainless Steel 0 Brass, Aluminum, Copper 0 47

48 Magnetic lifting Examination of Lifting-Magnets New Lifting Magnets are delivered by us with a manufacturer s declaration of conformity, which conirms compliance with the standards MD 2006/42 EC and EN As in the EN testing of lifting magnets is regulated, at delivery must be accompanied by no separate audit log. An exceptional check shall be carried out to repair or extraordinary incidents (crash, collision) BGR 500 / Chapter 2.8. A regular check shall be conducted at least annually according to BGR 500 / Section 2.8. Depending on the conditions of the load receiving means tests at shorter intervals may be necessary. We will gladly check your Lifting magnets at our factory or at your site. Our mobile testing service for lifting magnets checks all brands locally. The mobile Check-device can be brought directly to the workstation of the user, so that the test can be carried out without losing too much time. Spare parts for nearly all of the outstanding lifting magnets leads our auditors with him, so that even in case of defects the device is available again after a short time. For long-term testing of these services at very low travel expenses is available. We will gladly advise you on retests BGR