Technical Information

Transcription

1 W913 - Retrofitting Spacer Sleeves on the Clamps on the Front Muffler (Workshop Campaign) Vehicle Type: 911 Carrera (997)/911 Carrera S (997) 911 Carrera 4 (997)/911 Carrera 4S (997) 911 Targa 4 (997)/911 Targa 4S (997) Model Year: 2009 Concerns: Clamps on front muffler. Information: This is to inform you of a voluntary Workshop Campaign on certain 2009 model year 911 Carrera/S (997), 911 Carrera 4/4S (997) and 911 Targa 4/4S (997) vehicles. There is the possibility of excessive clamping force on the clamps on the front muffler increasing the force of vibrations on the exhaust system. As a result, it is possible that the exhaust pipes on the rear mufflers can crack on vehicles with high mileage. This can cause noises and leaks at the rear mufflers. To remedy the situation, limit the clamping force on the clamps on the front muffler by retrofitting additional spacer sleeves. Also check the exhaust pipes on both rear mufflers for cracks and damage close to the welded seams for the connecting tabs and replace the relevant rear muffler if necessary. Information Vehicles that have been retrofitted with the upgraded Porsche Exhaust System or aftermarket exhaust, do not need the campaign performed. Please fill out a PWAR to proceed with updating the Campaign Database. Affected Vehicles: A total of 5172 US and Canadian vehicles fall within the scope of this Workshop Campaign. Very Important! Use the VIN range below as a general guideline. The VIN can be checked in the WWS for confirmation of an open workshop campaign (Also see PIWIS VIN Information). The affected Vehicle Identification Numbers are contained in the following VIN Ranges: USA Carrera (997) Coupe WP0AA299X9S to WP0AA29999S USA Carrera S (997) Coupe WP0AB29949S to WP0BB29979S USA Carrera (997) Cabrio WP0CA29939S to WP0CA29979S USA Carrera S (997) Cabrio WP0CB29909S to WP0CB29959S Canada Carrera (997) Coupe Page 1 of 7

2 2 W913 ENU 10/09 Technical Information WP0AA29939S to WP0AA29929S Canada Carrera S (997) Coupe WP0AB299X9S to WP0BB29939S Canada Carrera (997) Cabrio WP0CA29959S to WP0CA29989S Canada Carrera S (997) Cabrio WP0CB299X9S to WP0CB29909S Parts Kits: Information The following parts kits have been added for the campaign: Retrofit kit containing spacer sleeve for front muffler contains: Spacer sleeve 2 ea Clamp for front muffler 2 ea Cheese head bolt, M8 x 50 2 ea Rear muffler repair kit, cyl. 1 3 contains: Rear muffler, cylinders 1 3 1ea Hexagon nut, M8 4ea Clamping sleeve 1ea Rear muffler repair kit, cyl. 4 6 contains: Rear muffler, cylinders 4 6 1ea Hexagon nut, M8 4ea Clamping sleeve 1ea. Tools: Change-over ratchet Extension 6mmAllenkeyinsert Torque wrench Nr.90 Pos.3 (10 60 Nm) Flash light Mirror, e.g. inspection mirror with light Nr.20 Anti-rust agent Socket wrench insert P300 Hexagon socket wrench insert a/f 10 mm / a/f 13 mm / a/f 19 mm Screwdriver, Torx T30 Socket wrench, Torx E12 Page 2 of 7

3 Universal joint High-temperature grease (e.g. Optimoly HT, part no ) Work Procedure: See Attachment A Time Allowance: See Attachment B Administrative Procedure: See Attachment B Affect VINs: See VIN Ranges, also see PIWIS VIN Information. Attachment "A": Work Procedure 1 Raise the vehicle on a lifting platform Workshop Manual 4X00IN01 Lifting the vehicle. CAUTION Hot components Risk of burns Let hot components cool down. Wear personal protective gear. 2 Check the exhaust pipes on both rear silencers for cracks and damage close to the connecting tabs. 2.1 Check the lower exhaust pipe close to the welded seam for the connecting tab Figure 1 -item 1- for cracks and damage. Figure 1 Page 3 of 7

4 2 W913 ENU 10/09 Technical Information 2.2 Check the upper exhaust pipe close to the welded seam for the connecting tab Figure 2 -item 2- for cracks and damage using a mirror and flash light as shown in Figure 2. 3 If you find no cracks or damage close to the connecting tabs on the tailpipes on the rear mufflers, continue with Step 4. If you find cracks or damage close to the connecting tabs on the tailpipes on the rear mufflers, replace the relevant rear muffler Workshop Manual Removing and installing rear silencer. Then continue with Step 4. Figure 2 4 Replace both clamps on the front muffler and retrofit spacer sleeves. Information Spray the fastening screws with anti-rust agent if necessary to make it easier to remove the clamps. When loosening and tightening the threaded connection, counter at the tab on the clamp with a pair of pliers to prevent the clamp from turning. 4.1 Unscrew fastening screws on the two clamps Figure 3 -item 1- and take the clamps off the front muffler. Page 4 of 7

5 1 2 2 Figure Position new clamps on the front muffler and insert a spacer sleeve (Part No ) Figure 3 -item 2- betweenthetwotabsoneachclamp. 4.3 Screw in and tighten new fastening screws (Part No ) on the clamps Figure 3 -item 1-. Tightening torque 15 Nm (11 ftlb.) 5 Enter the workshop campaign in the Warranty and Maintenance booklet. Attachment "B" Administrative Procedure, Workshop Campaign W913 Warranty claims should be submitted via WWS. Note: Open campaigns can be checked in the VIN information screen under the link VIN Information - Get Vehicle Information via VIN within PIWIS. Page 5 of 7

6 2 W913 ENU 10/09 Technical Information Scope 1: Retrofitting spacer sleeves on the clamps on the front muffler. (I no. 170, 171) Working Time: Retrofitting spacer sleeves on the clamps on the front muffler. Includes: Checking connecting tabs on both rear silencers for cracks/damage. Labor time: 20 TU Parts Required: Retrofit kit containing spacer sleeve for front muffler 1ea. Invoicing: Damage Code W Scope 2: Retrofitting spacer sleeves on the clamps on the front muffler and replacing one rear muffler (I no. 170, 171). Working Time: Retrofitting spacer sleeves on the clamps on the front muffler and replacing one rear muffler. Includes: Checking connecting tabs on both rear mufflers for cracks/damage. Labor time: 70 TU Parts Required: Retrofit kit containing spacer sleeve for front muffler 1ea Rear muffler repair kit, cylinders 1 3 1ea. or Rear muffler repair kit, cylinders 4 6 1ea. Invoicing: Damage Code W Scope 3: Retrofitting spacer sleeves on the clamps on the front muffler and replacing both rear mufflers (I no. 170, 171). Page 6 of 7

7 Working Time: Retrofitting spacer sleeves on the clamps on the front muffler and replacing both rear mufflers. Includes: Checking connecting tabs on both rear mufflers for cracks/damage. Labor time: 100 TU Parts Required: Retrofit kit containing spacer sleeve for front muffler 1ea Rear muffler repair kit, cylinders 1 3 1ea Rear muffler repair kit, cylinders 4 6 1ea. Invoicing: Damage Code W References: Workshop Manual 4X00IN01 Lifting the vehicle Workshop Manual Removing and installing rear silencer Important Notice: Porsche Cars N.A Technical Bulletins are intended for use by professional technicians, not a "Do-it-yourselfer." They are written to inform these technicians of conditions that may occur on some vehicles, or to provide information that could assist in the proper service of a vehicle. Special tools may be required to perform certain operations identified in these bulletins. Use of tools and procedures other than those recommended in these bulletins may be detrimental to the safe operation of your vehicle. Properly trained technicians have the equipment, tools, safety instructions and know-how to do a job properly and safely. If a condition is described, do not assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See your Porsche Dealer for information on whether your vehicle may benefit from the information. Part numbers listed in these bulletins are for reference only. Always check with your authorized Porsche dealer to verify correct part numbers. Porsche Cars North America, Inc. Dealership Distribution Routing Manager Asst. Manager Shop Foreman Warranty Admin. Technician Technician Dr. Ing. h.c. F. Porsche AG is the owner of numerous trademarks, both registered and unregistered, including without limitation the Porsche Crest, Porsche, Boxster, Carrera, Cayenne, Cayman, Panamera, Tiptronic, VarioCam, PCM, 911, 4S, FOUR, UNCOMPROMISED. (SM) and the model numbers and distinctive shapes of Porsche s automobiles such as, the federally registered 911 and Boxster automobiles. The third party trademarks contained herein are the properties of their respective owners. Specifications, performance standards, options, and other elements shown are subject to change without notice. Some vehicles may be shown with non-u.s. equipment. Porsche recommends seat belt usage and observance of traffic laws at all times. Printed in the USA Page 7 of 7