THERMOFORMING SERIES. Granulators & Feedrolls. Flexibility. Easy Setup & Maintenance. Durable Design.
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- Eustace Toby Williams
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1 Blending Conveying Drying Process Cooling Heat Transfer Size Reduction THERMOFORMING Granulators & Feedrolls Flexibility Easy Setup & Maintenance Durable Design Built to Last Flexibility to process a variety of materials like cups, containers, web, & thin sheet.
2 Thermoforming Granulators. Reduced Costs. Improved Productivity. Thermoform Series Granulators are ideal for inline processing of thermoformed scrap. Built on decades of providing solutions to the thermoforming industry, Sterling granulators offer a wide range of capabilities for continuous and cut sheet scrap reclamation. Expertly designed infeed systems ensure smooth processing of materials from startup through full-speed operation. Turn to the experts in size reduction to find a granulator and feedroll ideal for your specific application needs. Flexibility to meet your needs. 7 BP1000 BP1200 BP1600 T50 HDG2000 BP2062 BPH3200 BP2400 TG1400 TG1200 NO GRANULATOR STAND / REMOTE MOUNT FRE FRV FRC BP1000 Series Edge Trim FRE BP1600 Series with 2 Edge Trim FRE Rolls TG1200 with Versatile FRV TG1400 with Versatile FRV and Side Feed T50 with Versatile FRV HDG2000 Series with Crusher FRC
3 THERMOFORMING Granulation solutions tailored to your specific needs. Sterling s Thermoforming Series features a variety of Granulators & Feedrolls that are designed to process a wide variety of material. Our granulators are made of rugged materials and built to handle a multitude of materials and throughput requirements. TG1200 Granulator shown with optional infeed chute Process a wide range of materials & sizes From crushing large cups and containers, to running thin sheet and web - Sterling has solutions to meet your specifications. Industry Leading Aftermarket Support Available Technical Support & Training Sterling provides expert technical support and training, allowing customers to get the most out of their production environment. On-Site Service Service and support is available to provide regular maintenance and emergency service at your facility. Parts Support Thousands of parts in stock, ready for same day shipment including specific wear parts. Customer service representatives are ready to assist, ensuring you get the part you need - when you need it. Product Repair & Refurbishment Extend the life of your investment through factory repair and refurbishment, bringing your equipment to near-new condition. THERMOFORMING 2
4 THERMOFORMING VERSATILE FRV Series Sterling s new versatile series rolls are used in combination with a granulator to process sheet, film, web, and formed sheet. The Versatile feedrolls come in two versions allowing the flexibility to run thin film or large draw parts. Product enhancements include self-adjusting Delrin strippers, robust drive design that allows reversing the roll direction, and machined end rings to prevent damage and wear to knurled rolls. Custom infeeds, feedroll widths, and dancer arm assemblies are available match a wide variety of applications. Versatile feedrolls can be used on a variety of Sterling s granulators. Versatile Rolls FRV1-36 FRV1-48 FRV1-56 FRV5-56 Roll Width 36 (914 mm) 48 (1219 mm) 56 (1422 mm) 56 (1422 mm) Max Sheet Width 36 (914 mm) 48 (1219 mm) 56 (1422 mm) 56 (1422 mm) Roll Diameter 5 (127 mm) Roll Finish Smooth / Knurled Roll Strippers Standard, Both Rolls Fixed Roll Only Motor 3 hp (2.2 kw) Feed Rate Up to 120 fpm Roll Clamp Air Cylinder Max Roll Gap 1 (25.4 mm) 5 (127 mm) Width 53.3 ( mm) 65 (1651 mm) mm) 74.1 ( mm) Length 30.5 (774.7 mm) 30.5 (774.7 mm) 30.5 (774.7 mm) 31 (787.4 mm) Height 28.1 (713.7 mm) 28.1 (713.7 mm) 28.1 (713.7 mm) 30.1 (764.5 mm) Easy Setup & Maintenance Delrin Stripper self adjusting and easy to set up roll stripper prevents material wrapping Easy Setup & Maintenance Adjustable Air Cylinders allows for easy adjustment of minimum gap settings Durable Design Machined End Rings prevents the knurl on the rolls from colliding Durable Design Robust Drive ensures long life, allows roll direction to be reversed in the event of a jam 3 THERMOFORMING
5 EDGE TRIM FRE Series Edge trim feedrolls are used in combination with a granulator to process narrow strips of sheet. They can be used inline or offline from the thermoforming press. Edge trim feedrolls can be used on a wide variety of granulators. Multiple feedroll assemblies can be used with a single granulator if your process creates more than one edge trim. Edge Trim Rolls FRE-5 FRE-9 Roll Width 6 (152 mm) 10 (254 mm) Max Sheet Width 5 (127 mm) 9 (229 mm) Roll Diameter 3 (76.2 mm) Roll Finish Smooth / Knurled Roll Strippers N/A Motor 1/2 hp (0.37 kw) Feed Rate Up to 120 fpm Roll Clamp 1 Air Cylinder 2 Air Cylinders Max Roll Gap 1 (25.4 mm) Width (456.2 mm) 23.2 (589.3 mm) CRUSHER FRC Series Sterling s new crusher series feedrolls are used in combination with a granulator to process tough to handle large draw formed sheet. The crusher series oversized knurled rolls were designed to crush and process the toughest products at high capacities. This product was designed with easy setup, reduced maintenance, and durability in mind and has the same enhanced product features as the versatile series feedrolls. Similar to our other feedroll product lines the crusher feedrolls have the flexibility to be used on a variety of Sterling s granulators to match your specific application needs. Length 27.4 (696 mm) 27.4 (696 mm) Height 9 (228.6 mm) 9.4 (238.7 mm) Crusher Rolls Roll Width Max Sheet Width Roll Diameter Roll Finish Roll Strippers Motor Feed Rate Roll Clamp Max Roll Gap Width Length Height FRC (1422 mm) 55 (1397 mm) 12 (304 mm) Smooth / Knurled Fixed Roll Only 10 hp (7.5 kw) fpm Air Cylinder 8 (203.2 mm) 89.8 ( mm) 54.6 ( mm) 44.4 ( mm) Crushes parts with ease Open roll, insert part Open feedrolls and place formed sheet into system. Close roll, begin crushing Close feedrolls and crush parts, begin feeding into granulator. THERMOFORMING 4
6 THERMOFORMING Variety of thermoforming granulators configured to meet your needs. TG Series Designed for continuous reclamation of skeletal web directly from the thermoform trim press, available with 36 or 56 infeed widths. TG Series has integral mounted feedrolls or paddle wheels providing a low profile height that can fit under the press. Inline Offline Under the Press TG 1200 Series The TG 1200 Series granulators offer a wide range of capabilities and are ideal for under-the-press or in front of the press applications. Three models provide various throat sizes - 12x44, 12x56 and 12x74. Inline Offline Under the Press TG 1400 Series The TG 1400 Series offer reclamation of thermoformed, extruded scrap, sheet, web and edge trim. Model sizes include 14x56 and 14x62, both provide heavy-duty construction and quiet operation. Inline Offline Under the Press 5 THERMOFORMING
7 6 Specifications & Features Standard Features NEMA 12 controls Safety interlocks Low-profile infeed system Machined, bolted cutting chamber for simplified cleaning Easily removable screens in drop-down cradle for quick removal and maintenance Multiple Screen Sizes: 3/16, 1/4, 5/16, 3/8 TG Series Model Cutting Chamber Throughput Standard Motor Dimensions (W x L x H) Weight TG3600 TG x 36 (20cm x 91cm) 8" x56" (20cm x 142cm) 1000 lbs/hr (454 kg/hr) 7.5 hp 1300 lbs/hr (5.7 kw) (591 kg/hr) 3 knife rotor Precision machined internal surfaces maximize material flow Outboard mounted bearings reduce contamination risk and support maintenance Machined, bolted cutting chamber for simplified cleaning Easily removable screens in drop-down cradle for quick removal and maintenance TG 1200 Series x 51 x (190cm x 130cm x 62cm) 94.86" x 51 x (241cm x 130cm x 62cm) 2600 lbs (1181 kg) 2900 lbs (1305 kg) Model Cutting Chamber Throughput Standard Motor Dimensions (W x L x H) Weight TG1244 TG1256 TG " x 44" (31cm x 112cm) 12" x 56" (31cm x 142cm) 12" x 74" (31cm x 188cm) 1600 lbs/hr (726 kg/hr) 2000 lbs/hr (907 kg/hr) 2800 lbs/hr (1361 kg/hr) 20 hp (15 kw) 30 hp (22 kw) 40 hp (30 kw) 5 knife TwinShear rotor standard for efficient size reduction TwinShear knife design makes every cut more efficient, consuming less energy Split chamber supports faster cleanout times Reinforced heavy duty screen cradle stands up to tough applications Low-profile, sound attenuated infeed system Machined, bolted cutting chamber for simplified cleaning Easily removable screens in drop-down cradle for quick removal and maintenance 91 x 70 x (231cm x 178cm x 82cm) 103 x 70 x (262cm x 178cm x 82cm) 121 x 70 x (307cm x 178cm x 82cm) 4000 lbs (1814 kg) 5300 lbs (2404 kg) 8000 lbs (3629 kg) TG 1400 Series Model Cutting Chamber Throughput Standard Motor Dimensions (W x L x H) Weight TG1456 TG " x 56" (36 cm x 142cm) 14" x 62" (36cm x 157 cm) 2200 lbs/hr (1000 kg/hr) 3000 lbs/hr (1361 kg/hr) 50 hp (37 kw) 3 or 5 knife TwinShear rotor for efficient size reduction Deep welded and precision machined cutting chamber for the toughest production jobs Pneumatic actuation system for hopper and cradle opening supports safety Sheet feed hopper Machined, bolted cutting chamber for simplified cleaning Easily removable screens in drop-down cradle for quick removal and maintenance 106 x 66 x 36 (269cm x 167cm x 90cm) 112 x 66 x 36 (284cm x 167cm x 90cm) lbs (5227 kg) lbs (7727 kg) THERMOFORMING 6
8 sterlco.com Get More From Your Production Floor Count on Sterling to bring you all the technologies you need to advance uptime, energy efficiency and performance in your operation. Turn to our technical support team to evaluate your expected system loads and load characteristics, energy and climate-related issues as well as incorporating new equipment with plastics industry equipment you already own. Sterling History Sterling has been an innovator in the industry for over 100 years. Mold temperature control units continue to be called Sterlcos because when you bring such an important product to market, the name sticks. Sterling brings a reputation of quality and unmatched reliability. As the industry leader, Sterling provides the largest line of process heating and cooling TCU s, chillers, and cooling systems. Sterling supplies innovative solutions to a wide range of process industries, and has grown to be a leader in blending, drying, conveying, and size reduction equipment. Aftermarket Service & Support Sterling has a service network across the United States and in several key international locations. We are focused on having the right people and products in the right places to keep our customers running efficiently. Whether you need On-Site Service, Technical Support & Training, Parts Support or even Product Repair & Refurbishment, we have you covered. Contact our team today for all of your aftermarket needs at or service@acscorporate.com. About ACS Group The ACS Group designs, manufactures, markets and supports one of the most comprehensive lines of auxiliary products for the plastics processing industry. Over the years, ACS Group has grown both organically through technical innovation and through acquisition. ACS Group offers an expansive product line, which includes size reduction equipment (granulators and shredders), material conveying equipment, metering and blending devices, heat exchangers (mold temperature controls units and chillers), drying systems, and hydraulic presses. ACS Group 2900 South 160 th Street, New Berlin, WI P: E: info@acscorporate.com W: acscorporate.com Rev
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