U.S.A. inc. HENCHMAN 4 HMS

Transcription

1 R Model U.S.A. inc. MANUAL INSTRUCTION and PARTS LIST Manual Part. number Machine serial N Write in the serial n of yuor machine here

2 HENCHMAN 4 HSM Thank-you for purchasing a Henchman 4HSM from an Imer U.S.A. dealwidther. Your decision is an intelligent one. There is no other mortar mixer in the world which delivers the benefits and features of the Henchman 4 HSM. - Extremely rigid, mig welded bar steel frame H.P. Honda with low oil alert. - Fenders (optional). - Torsion Bar suspension. - Advance paddle design, excellent mixing and discharge action. - Hydraulic mixing and dumping. At Imer U.S.A. we continually search for ways to better serve our customers. Should you have an idea or thought to share with us regarding this product we would appreciate hearing from you. Our motto is "Tools and Services for the 21st Century". We look forward to delivering the goods. Thank you again for your purchase. Mace T. Coleman, Jr. President, Imer U.S.A., Inc. IMER WEST 207 Lawrence Avenue So. San Francisco, CA Tel Fax IMER EAST 221 Westhampton Place Capitol Heights, MD Tel Fax

3 IMER U.S.A., INC. HENCHMAN 4HSM INSTRUCTION MANUAL NOTE: Please read this manual before beginning to assemble or operate this piece of equipment. ASSEMBLY... 4 IMPORTANT NOTES AND ADVICE... 5 OPERATING INSTRUCTIONS... 7 MAINTENANCE... 8 BASIC TROUBLE SHOOTING - TECHNICAL SPECIFICATIONS SPARE PARTS

4 6 A 4 5 A FIG.1 1) MESCOLATORE AD ASSE ORIZZONTALE 2) GRIGLIA DI CARICO 3) GRIGLIA DI SCARICO 4) LEVE DI COMANDO 5) SCOCCA PORTANTE SU RUOTE 6) SICUREZZA GRIGLIA MESCOLATORE 7) MOTORE DIESEL 8) SERBATOIO CARBURANTE 9) SERBATOIO OLIO 10) PISTONE A DOPPIO EFFETTO 11) TIMONE - 4 -

5 ASSEMBLY + TOWING Essentially the Henchman 4 HMS is f ully assembled and ready to operate when it leaves the assembly facility here at Imer U.S.A. However, there are a couple items which should always be checked before towing the Henchman 4HMS 1. Make sure each tire is inflated to 44 PSI (cold),check the oil level of the Honda motor and the oil level of the hydraulic tank. 2. Make certain that the tow bar is properly anchored and its tow chain is in place. It is also important to loop the tow chain around the tow bar several times before connecting it to a vehicle. 3. Make sure the engine canopy door is latched shut. 4. Make certain that the hitch system on your car or truck is compatible to the tow bar tongue. 5. Finally, local laws and ordinances vary from state to state regarding the registration of towable construction equipment, check and see if a license plate is required. Call your local Department of Motor Vehicles for the proper procedure to follow. NOTE State law may also require a tail light assembly. Check with your local Department of Motor Vehicles for the proper procedure to follow

6 IMPORTANT NOTES AND ADVICE Do's and Don'ts on the Safe Use of the Henchman 4HMS In the interest of safety, whoever uses the Henchman 4HMS should first read this manual and become familiar with all of the important safety notes. Failure to follow this advice may result in injury to yourself and others. WHAT TO DO! - Carefully read and understand these instructions before operating the mixer.read the Honda manual too. - Always turn off the engine and disconnect the spark plug wire before cleaning or maintaining the mixer. Mixers powered by electric motors should be unplugged from their power source before servicing is performed. - Make sure the safety guards are always in place. - When using the machine always wear safety boots with reinforced toe-caps, safety glasses, gloves, hard hat, and clothing with the appropriate fit. Loose clothing can cause injury should it become entangled with the mixer. - Practice starting and stopping the machine. - Keep the mixer clean and free of debris build-up. - Periodically inspect your mixer for abnormal wear or damage. - Always stop the engine before adding fuel. - Do not operate the mixer while under the influence of drugs or alcohol. - Always operate the mixer on a level surface

7 IMPORTANT NOTES AND ADVICE WHAT NOT TO DO! DO NOT Place your hands or any other object inside the mixer drum while it is running. DO NOT Operate the mixer on a surface that is UNEVEN... if the Henchman is placed on an incline, it can fall over or roll away. DO NOT Clean, assemble or work on the mixer while it is plugged in! DO NOT Operate the mixer with the guard lifter disconnected or the guard removed. DO NOT Operate the mixer in or around water puddles! DO NOT Leave the mixer unattended! DO NOT Allow other persons around the mixer while it is operating DO NOT Operate the Henchman 4 HMS if you are uncertain as to how to run the machine... Contact your local Imer Distributor or call Imer U.S.A. at DO NOT Operate the mixer while under the influence of drugs or alcohol! WE WANT SAFE AND EFFICIENT PRODUCTION/OPERATION FOR ALL OUR CUSTOMERS! - 7 -

8 OPERATING INSTRUCTIONS 1. Before starting the engine read the Honda manual provided and become familiar with the GX390 powerplant. Especially important is to check the oil level daily and change it monthly. Additionally, cleaning the air filter weekly ensures consistently good performance. 2. Operate the the Henchman 4HMS on a level surface. LOADING POSITION FIG 2 DUMPING POSITION 4. Start the engine and set the throttle at 3/4 to full on. 5. Now add 1/2 of the water which will be required, add half aggregates, the total cement or lime, and then the balance of the sand and water. Mix for the proper lenght of time untill an homogeneous mix is obtained. BE CAREFUL! Always wear splash goggles when operating the mixer. Failure to do so will allow foreign particles to enter the eyes. BE CAREFUL! Do not operate the mixer with the guard lifter disconnected or the guard removed. Do Not put your shovel or your hands inside the drum! - 8 -

9 HENCHMAN 4 HSM A DETTAGLIO A UP TO LIFT UP FOR REVERSE ROTATION 1 DOWN TO DUMP DOWN FOR MIXING ROTATION FIG 3 7. During the loading, mixing, and discharge cycle it is important to keep the mixer running at all times. 8. Always prepare your work site to have a level ground surface, the Mixer must be stable as you load and discharge the drum. 9. If no more mortar mixer is to be mixed in the next hours, the mixer should be cleaned inside and outside. To clean the mixer shut the engine off, keep drum guard with guard lifter connected, spray mixer with water untill it is cleaned, discharge the debris. Do not beat on the drum with a showel, hammer or other device to break up accumulations of dried mix, as this will dent and damage the drum and void the warranty. Lubrication MAINTENANCE 1. All the components on the mixer which engage or move back and forth should be lubricated with grease on a weekly basis (fig4). Grease on a daily basis using any Grade #1 lithium base grease, the drum shaft seals. 2. Check oil sight gauge located of the oil tank. If required, add AGIP OSO 46 or equivalent. Change the hydraulic oil and the hydraulic filter every 500 hours or once a year. 3. Check and clean the oil cooler on a monthly basis

10 LUBRICATE ON A DAILY BASIS Wheel Bearings 1. The wheel bearings should be cleaned and repacked every 6 months to 1 year. The interval being dependant upon the amount of time the machine is towed, and under what conditions. This maintenance procedure is the same as that for automotive wheel bearings. Engine LUBRICATE ON A WEEKLY BASIS FIG 4 MISC. Every month check all the mixer's mounting hardware to ensure all the nuts and bolts are properly tightened. Read the Honda manual carefully... and follow their instructions. Changing the oil and cleaning the air filter frequently ensure a reliable and long lasting motor. When you may need Honda Engine Service or Warranty Assistance, take the machine to your local Honda power equipment dealer, they will honor the warranty throughout America. NOTE It is always a good idea to check the oil level in the engine crankcase at the start of each working day. Clean oil at the correct level makes for a engine that will last and last. Mixer s drum disassembly and re-assembly In case it s necessary to change the shaft seals, it s necessary. - to remove the drum paddles. -- to remove the shaft supports

11 TECHNICAL SPECIFICATIONS HENCHMAN 4 HSM DRUM CAPACITY 16 CU. FT. BATCH OUTPUT 12 CU. FT. DRUM DIAMETER 32.6" DISCHARGE OUTLET HEIGHT 28" PNEUMATIC WHEELS 44PSI POWER PLANTS 13 HP HONDA GX 390 HYDRAULIC PRESSURE OVERALL OPERATING DIMENSIONS OVERALL STORAGE DIMENSIONS WEIGHT 2600 PSI 91.5"X56.5"X58.5" 91.5"X56.5"X58.5" 1145 Lb *Capacity based upon usable volume Due to Imer U.S.A. 's commitment to Reasearch and Development, specifications are subject to change without notice

12 SPARE PARTS

13 HENCHMAN 4 HSM GENERAL STRUCTURE TAB

14 TA B.1 IMER U.S.A. Inc. HENCHMAN 4 HSM G E N E R A L S T R U C T U R E R if. C o d. D E S C R IP T IO N W A S H E R U N I X 3 3 X 3 Z N U T D IN M TA N K D O O R O P E N IN G L E V E R W A S H E R U N I X 3 7 X 2.8 Z P IN D O U B L E A C TIN G P IS TO N 7 TA N K W ITH G R IL L F R A M E W A S H E R TA N K S U P P O R T D R AW B A R H YD R A U L IC D IS TR IB U TO R H YD R A U L IC C O N TR O L U N IT S C R E W F O R A X L E W H E E L P N / F V F IAT A X L E S TR A IG H T B A L L G R E A S E R D O O R M U D G U A R D L H M U D G U A R D S U P P O R T R H M U D G U A R D S U P P O R T

15 HENCHMAN 4 HSM DOOR TAB 2 TAB.2 DOOR Rif. Cod. DESCRIPTION CAB DOOR GALV. HINGE FOR VANS DOOR REAR SHEET FRONT SHEET

16 HENCHMAN 4 HSM MIXING TANK TAB

17 HENCHMAN 4 HSM TA B.3 M IX IN G TA N K R if. C o d. D E S C R IP T IO N TITL IN G M IX IN G M A C H IN E B U S H TA N K S H A F T L H B L A D E C E N TR A L L H B L A D E C E N TR A L R H B L A D E R H B L A D E D IS C H A R G E G R IL L E N G IN E S ID E F L A N G E S E A L D S E A L F L A N G E O P P O S ITE E N G IN E S ID E F L A N G E E N G IN E E X TE N S IO N TA N K L H C L A M P L H B L A D E S U P P O R T R H B L A D E S U P P O R T R H C L A M P O L E O D IN A M IC M O TO R H R C C H A R G E G R IL L G R E A S IN G B U S H O IL S E A L R IN G 6 2 X 4 8 X O -R IN G

18 ... 6S TAB 4 ')Q

19 TAB.4 HYDRAULIC CENTRAL COUPLING DISTRIBUIDOR HIDRAULICO Rif. Cod. USA E * DISTRIBUTOR SCREW D.8X50 WASHER D.8X18 NUTM8 PLUG 1/2" M. *** HYDRAULIC NIPPLES 1/2" SV.60 HOSE L.850 HYDRAULIC EXTENSION LAO HOSE L.1170 HYDRAULIC EXTENSION L.25 DISTRIBUIDOR TORNILLO D.8X50 ARANDELA D.8X18 TUERCA M8 TAPON *** NIPLE HIDRAULICO TUBO L.850 PROLONGA HIDRAULICA LAO TUBO L.1170 PROLONGA HIDRAULICA LA HYDRAULIC NIPPLES REDUCED NIPLE HIDRAULICO REDUCIDO 1/2"-1/4" 1/2"-1/4" HOSE L.1120 TUBOL HYDRAULIC REDUCTION 1/2"-1/4" HIDRAULICO REDUCIDO 1/2"-1/4" FITTING FOR PRESSURE GAUGE UNION POR MANOMETRO ' PRESSURE GAUGE MANOMETRO HOSE LA60 TUBO L NIPPLES REDUCED 3/4"-1/2" NIPLE REDUCIDO 3/4" -1/2" FITTING 3/4" 90 UNION 3/4" HOSE CLAMP MORDAZA APRIETATUBO HOSE L.90 TUBO L FiniNG UNION * *** *** HYDRAULIC REDUCTION 3/4"_ 1/2" HIDRAULICO REDUCIDO 3/4"-1/2" HOSE L.850 TUBO L FiniNG UNION CONICAL HYDRAULIC NIPPLES 1/2" NIPLE HIDRAULICO CONICO 1/2" HOSE TUBO FiniNG UNION * *** *** KITS WASHERS KIT ARANDELAS LEVER DISTRIBUTOR PALANCA DE DISTRIBUIDOR ")(\

20 R U.S.A. INC. EQUIPMENT WARRANTY IMER U.S.A. INC. 207 Lawrence avenue So. San francisco, CA Tel.(650) Fax(650) We warrant to the original purchaser that the IMER equipment described herein (the "equipment") shall be free from defects in material and workmanship under normal use and service for which it was intended for period of one (1) year from the date of purchase by the original purchaser. Our obligation under this warranty is expressly limited to replacing or repairing, free of charge, F. O.B. our designated service facility, such part of the equipment as our inspection shall disclose to be defective. Parts such as engines, motors, pumps, valves, electric motors, etc. furnished by us, but not manufactured by us, will carry only the warranty of the manufacturer. Transportation charges or duties shall be borne by purchaser. This shall be the limit of our liability with respect to the quality of the equipment. This warranty shall not apply to any equipment, or parts thereof, which has been damaged by reason of accident, negligence, unreasonable use, faulty repairs, or which has not been maintained and operated in accordance with our printed instructions for the equipment. Further, this warranty is void if the equipment, or any of its components, is altered or modified in any way. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. We make no other warranty, representation or guarantee, nor is anyone authorized to make one on our behalf. We shall not be liable for consequential damage of any kind, including loss or damage resulting, directly or indirectly, from the use or loss of use of the machine. Without limiting the generality of the foregoing, this exclusion from liability embraces the purchaser's expenses for downtime, damages for which the purchaser may be liable to other person, damages to property, and injury or death of any persons. This warranty shall not be deemed to cover maintenance parts, including but not limited to blades, belts, hoses, hydraulic oil, or filters, for which we shall have no responsability or liability whatsoever

21 This is a contact addendum to our manuals Imer USA East 221 Westhampton Pl Capitol Heights, MD Phone: Fax: Order Fax: Imer USA West 3654 Enterprise Ave Hayward, CA