WHAT IS LEO? LEO Lifecycle Efficiency Online Is the intelligent solution for data gathering and analysing for HYDRAULIC CYLINDERS. WHAT DOES IT DO?
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2 WHAT IS LEO? RAW DATA FROM CYLINDER(S) SENSORS LEO Lifecycle Efficiency Online Is the intelligent solution for data gathering and analysing for HYDRAULIC CYLINDERS. WHAT DOES IT DO? LEO gathers usage data from hydraulic cylinders with sensors & turns the raw information into refined information. Refined information ESTIMATED LIFETIME SEALS TUBE WELDINGS PISTON OIL CNCT h 2100h 1200h 800h 1800h
3 WHAT IS LEO? LEO can be implemented into any hydraulic cylinder(s) in any s ys tem : Factory installed Retrofitted Single cylinder Multiple cylinders Fleet of machines with multiple cylinders
4 C HOOSE Y OUR P RESENTATION TO LEARN MORE OEM END USER
5 For OEM customers BENEFITS FOR YOUR BUSINESS Benefits of LEO for your company: Real time data: Pressure, Cycles, Movement, Sliding distance =accurate information for product development Lower production costs Post-problem data access (help in root cause analyseon field claims, accidents, failures ) Benefits of LEO for your customers: Efficiency monitoring and optimizing Machine training Get data from abusive usage Information from machines condition Efficiency monitoring and optimizing
6 For OEM customers TWO ALTERNATIVE VISIONS Implement LEO straight in to the machines system Hydroline s cloud communicating with manufacturer s system
7 For OEM customers SYSTEM REQUIREMENTS STATISTICS CALCULATIONS & PREDICTIONS SENSOR DATA FROM HYDRAULIC CYLINDER STRUCTURAL CALCULATIONS & + CYLINDER TEST DATA ESTIMATED LIFETIME SEALS TUBE WELDINGS PISTON OIL CNCT h 2100h 1200h 800h 1800h
8 For OEM customers WANT TO HEAR ABOUT RETROFITTING LEO? RETROFIT INFO TO CASE SAMPLES
9 For END USERS BENEFITS FOR YOUR BUSINESS Why LEO-Scout? Get information Predict failures Discover abusive usage over capacity lifting, etc Investigate post-failure data
10 For END USERS RETROFITTING LEO SCOUT SCOUT can be retrofitted to almost any hydraulic system with cylinders. Pressure sensors required Location sensor for added accuracy Single cylinder Multiple cylinders Fleet of machines with multiple cylinders Retrofit
11 For END USERS ACCESSING DATA You can access the data via a smartphone app and a web portal: App for single machine access Web portal for fleets Get information of the cylinder usage: Pressure Strokes Location Accumulated fatigue Life tim e prediction Maintenance prompts Leaks Etc Access the cylinder data post-failure to investigate the reasons.
12 For END USERS COMPONENT REQUIREMENTS MINIMUM SENSOR REQUIREMENT: 2xpressure SENSORS (Basic commercial) FOR ADDED ACCURACY: Position sensor OPTIONAL SENSORS: Contamination sensor Additional pressure sensors Temperature sensors
13 For END USERS SCOUT T ECHNOLOGICAL S PECIFICATION Aluminium enclosure AMP superseal 26 connector Volt a g e range 12-30VDC CAN/ 4-20mA/0 5V sensor inputs (configured by parameter file) Current-controlled outputs for (valve) control BLE (bluetooth) modem for handheld device applications Max number of cylinders : 10 Programmable via CAN-bus Real-tim e s ignal m onitoring: o Cylinder speed o Chamber pressures o cylinder pos ition o amount of direction changes o And further analyzation to: o Pressure rainflow-spectrum o Pos ition/pres sure his togram s o Speed/position histograms o cumulative travel distances o pos ition his tory o top pressure history histogram o and finally: o percentage of lifetime remaining
14 CASE: VOLVO: (L35B PRO WHEEL LOADER) At Hydroline Vuorela factory 100/ lift cylinders, two in parallel hydraulic circuit connection (1) 120/ tilt cylinder, in differentiallyconnected (s ingle-action cylinder) (2) Pressure measured from A a nd B chambers (1) Pressure measured from single point connected to both chambers, totally 3 pressure sensors Pressure sensors (Trafag NAH400, 4-20mA output) Displacement sensor (SICK BCG05-1,25m, programmable 4-20mA output) in both cylinders Peripherals: Aplicom A9 IPEX 3G / A9 TRIX 3G modem, connected to LEO via CAN-bus Input voltage 9-32 VDC, maxcurrent 100mA, (peak 1A) enclosed In IP67 rated Fibox enclosure
15 THANK YOU! FOR MORE INFORMATION CONTACT:
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