Automotive Insourcing Investments
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1 Insourcing Investments Annual Greenfield Study, 2010 Projects Addendum Business Investing in America prepared by Content First, LLC - February 2011
2 Greenfield Projects Overview 2010 (ranked by job estimates) Company (Country) State Industry Sector - Business Activity Job Estimates Total Investment Auto/Auto Part To Be Manufactured or Nature of Project 1. Nissan Electronic 3,000 $1.7 Billion Lithium-ion battery packs for electric cars (Green) 2. Magna 1,216 $250 Million Lithium-ion batteries for electric cars (Green) 3. ZF Friedrichshafen South 900 $350 Million Fuel-efficient transmissions for cars and light trucks 4. Hyundai 700 $150 Million Expansion of Hyundai s North American 5. Daimler AG Engines & Turbines Mfg. 624 $194 Million Diesel engines 6. Kia Motors 600 $186 Million Kia Sorentos & Hyundai Santa Fes 7. Hyundai Motor (South Korea) 533 $276 Million Hyundai compact cars 7. Volkswagen 533 $276 Million Audis 9. Yamaha 527 $268 Million Yamaha all-terrain vehicles 10. Traxis Group (Sweden) 522 $273 Million Blue Bird school buses 11. CT&T Hawaii 400 $200 Million Electric cars (Green) 11. PSA Peugeot- Citroen 400 $80 Million Vehicle interior
3 (France) 13. Imasen Electric Industrial 385 $50 Million Seat adjusters 14. CT&T South 370 $21 Million Electric cars (Green) 15. Bridgestone Ohio Rubber Design, Development & Testing 362 $100 Million Construction of technical center for automotive tire manufacturer 16. Aisin AW North 360 $100 Million Front wheel drive transmissions for car companies, such as Toyota 17. Robert Bosch South 300 $125 Million Diesel and gasoline fuel injectors, anti-lock brake and electronic stability control systems 17. SL (South Korea) 300 $35 Million Automatic gear shifters 19. Weber 280 $25 Million Engine, particularly crankshafts 20. Techno Semichem Chemicals 279 $31 Million Construct U.S. headquarters for producer of electrolytes for lithium-ion batteries for electric cars (Green) 21. Omron Illinois 250 $51 Million Switches for power seats and windows 21. Saint Jean Industries (France) Arkansas 250 $14 Million Aluminum automotive parts 21. Hyundai 250 $50 Million Front, rear, and cockpit chassis modules for Kia Sorrento 21. Tognum Engines & Turbines Mfg. 250 $45 Million Diesel engines and drive systems 25. Multimatic 200 $40 Million mechanisms, complex welded assemblies, and suspension 25. SL (South Korea) 200 $23 Million parts 2
4 25. Toyo Tire & Rubber Co. Rubber Mfg. 200 $120 Million tires 28. NHK Spring 184 $37 Million Components for electric and hybrid cars (Green) 29. Magna North 183 $38 Million Thermoset composite automotive 30. NTN Illinois 180 $84 Million Hub bearings for the reduction of fuel consumption 31. AP Plasman Plastics Mfg. 175 $14 Million Injection moulded plastic parts for the automotive industry 32. Hanil E- Hwa (South Korea) 173 $8 Million Door trims, seats, head linings, shelf coverings, and package trays, among other automotive 33. Changan Automobile Group (China) Design, Development, & Testing 150 $58 Million Opening of research & design center for automotive manufacturer 33. BYD Electronics (China) $22 Million Construction of U.S. headquarters for BYD Electronics 33. Honda 150 $20 Million expansion of auto parts maker Elesys North America (Honda subsidiary) 33. SaeHaeSung 150 $10 Million Stamping process capabilities for automotive producer 37. PSA Peugeot- Citroen (France) 148 $14 Million Interior automotive 38. Hitachi 145 $48 Million Advanced electronic control modules that control automotive engine and drivetrain functions 39. Nexcon Technology 144 $68 Million Rechargeable lithium-ion battery for electric cars (Green) 39. SAFT 144 $68 Million batteries 3
5 (France) 41. Toshiba Texas Engines & Turbines Mfg. 142 $44 Million Electric motors for new Ford hybrid (Green) 42. PSA Peugeot- Citroen (France) 136 $5 Million exhaust systems 43. Magna North 134 $28 Million Thermoset composite automotive 44. Volvo (Sweden) Pennsylvania 125 $39 Million Mack trucks 44. Fiat (Italy) 125 $28 Million Suspension parts 44. JTEKT (Koyo Seiko) 44. Bridgestone Metals Rubber 125 $30 Million Bearings for use in automotive industry 125 $20 Million Relocation of headquarters for automotive tire manufacturer 49. Hyundai Motor (South Korea) 124 $29 Million Hyundai, such as cockpit chassis and bumper modules 49. NGK Spark Plug West Virginia 124 $29 Million Spark plugs and oxygen sensors 49. Mitsui & Co. 124 $29 Million New scrap conveyer system and equipment for quality assurance system 49. WABCO (Westinghouse Air Brake) (Belgium) 124 $29 Million Remanufacturing electronic and mechatronic for commercial vehicles and cars 49. Hella KGaA Hueck & Co. Illinois 124 $26 Million electronic 49. Hella KGaA Hueck & Co. 124 $26 Million electronic 49. Behr Ohio 124 $26 Million Heating, ventilation, and air conditioning parts for automotive 4
6 industry 55. Magna 123 $26 Million Fascias, sealing systems, and pillar trim covers for automotive industry (located adjacent to Volkswagen s new site) 55. Toyota Motor Arkansas 123 $26 Million Truck frame rails for Hino cars and Toyota Tundras and Sequoias 55. Howa Textile Company 123 $26 Million Interior auto parts 58. Volkswagen 120 $37 Million New Volkswagen mid-size sedans 58. Magna 120 $25 Million Seating for mid-size Volkswagen sedans 60. NTN 115 $23 Million Constant velocity joints for automotive industry 61. Kongsberg (Norway) Design, Development & Testing 106 $27 Million Opening of technical center for design, 3D modeling, product benchmarking, environmental testing, impact testing, and durability testing 62. Fuji Heavy Industries (FHI) 100 $31 Million Subaru Outbacks & Legacies 62. Toyota Motor 100 $31 Million Toyota Highlander sports utility vehicles (SUV) 62. Koito 100 $10 Million Signal lamps for automobiles 62. Pacific Century Motors (PCM) (China) 100 $7 Million Electric power steering 62. Fehrer 100 $20 Million seat pads to support local Volkswagen plant 67. Dallara Automobili (Italy) 80 $7 Million Dallara IndyCar 5
7 67. Miba (Austria) Ohio 80 $16 Million Sintered car, engine bearings, friction materials, and coatings 67. Kobe Steel Ohio Metals Mfg. 80 $475 Million Lightweight steel sheet for fuel efficient vehicles 70. Reich GmbH North 79 $33 Million Special ball bearings 71. MollerGroup Plastics Mfg. 75 $28 Million Industrial plastics for automotive industry to serve BMW, Mercedes- Benz, and Volkswagen in the U.S. 72. Bienes Turgon (Mexico) 72 $23 Million exhaust systems 72. Ryobi Metals Mfg. 72 $17 Million Transmissions casings for Hyundai Motors 74. Schaeffler Group South 70 $26 Million Adding new process to make engine modules that increase fuel efficiency and performance 74. Behr South 70 $3 Million air conditioning and engine cooling systems 74. Valeo (France) 70 $14 Million Front-end modules for Jeep Grand Cherokee 74. Daeil Precision 70 $15 Million Struts and other automotive parts 74. Akebono Brake Industry 70 $0.8 Million Brake systems and brake 79. Mitsubishi Corporation 65 $9 Million air conditioning systems 80. Zapi (Italy) North 61 $9 Million relocation for maker of motor controllers for industrial battery-powered vehicles 81. NGK Insulators North 60 $43 Million Ceramic honeycombs for automobile catalytic converters 81. Robert Bosch New 60 $17 Million Opening of warehouse for brake 6
8 Mexico Logistics, Distribution & Transportation 83. Tsuchiya Plastics Mfg. 56 $24 Million Plastic injection moulder serving the automotive industry 84. DEPO Auto Parts (Taiwan) New Jersey Logistics, Distribution & Transportation 55 $25 Million Construction of warehouse for manufacturer of automotive, particularly lighting 85. Toyota Motor 53 $17 Million Toyotas 85. Magna 53 $11 Million Gear boxes for electric vehicles and transfer case service and production (Green) 87. Toyota Motor Missouri 50 $3 Million Chrome plating 87. Windsor Machine 50 $10 Million headrests and safety seating to support Ford Motor Company 87. Toyota Motor Textiles Mfg. 50 $9 Million Textiles for the automotive industry serving Honda, Nissan, Toyota, and GM 90. LG (South Korea) Chemicals Mfg. 49 $50 Million Electrolytes for production of electric car batteries (Green) 91. Daimler AG Florida Logistics, Distribution & Transportation 46 $16 Million Opening of Mercedes-Benz USA industrial facility, to include parts & distribution unit and training and warranty distribution units 92. Sango 45 $9 Million exhaust pipes and mufflers 92. Sanoh Industrial 45 $4 Million Hydraulic brake control 94. Miba (Austria) Metals Mfg. 44 $14 Million High-performance engine bearings for trucks 95. Nissan Education & 43 $9 Million Opening of Nissan training facility (in Ontario, CA) 7
9 Training 95. Nissan Education & Training 43 $9 Million Opening of Nissan training facility (in Livermore, CA) 95. Volkswagen Education & Training 43 $9 Million Opening of Volkswagen Academy in partnership with state community college 98. Tanfield (United Kingdom) 40 $13 Million Smith Electric Vehicles (SEV) plug-in electric trucks (Green) 98. Takata Design, Development & Testing 40 $15 Million Opening of facility to test automotive safety restraint systems for high speed frontal and side impact conditions 100. Proeza Group (Mexico) 39 $2 Million Structural for commercial vehicles 101. Plasan Sasa (Israel) Plastics Design, Development & Testing 36 $10 Million Construction of technical development center for automotive carbon fiber supplier 102. Japan Vilene 34 $4 Million Floor, trunk, and cargo mats for the automotive industry 103. Toyo Seat 33 $5 Million Seat for the Honda Odyssey minivan 103. Kureha Chemicals Mfg. 33 $41 Million Anode materials for electric car batteries (Green) 105. Toyota Motor 32 $10 Million Toyotas 106. Inergy Systems (France) 31 $6 Million Blow-moulded plastic fuel tanks and filler tubes for the automotive industry 106. FRIMO Group (Fritsche Moellmann) Industrial Machinery, Equipment & Tools Design, Development & Testing 31 $5 Million Construct new technology center to support company s automotive interior clients 8
10 108. DEPO Auto Parts (Taiwan) 30 $10 Million relocation of auto component manufacturer 108. Toyota Motor 30 $3 Million Interior automotive, including dashboards and plastic trims 108. Magna 30 $1 Million Roof systems for automobiles 108. Eberspaecher South 30 $5 Million Exhaust technology and vehicle electronics to supply local BMW plant 108. Gestamp Group (Spain) 30 $28 Million Underbody stampings to supply local Mercedes-Benz factory 108. Nihon Tokushu Toryo (Nittoku) 30 $15 Million Acoustic moulding and other sound-dampening acoustic automotive trim products for the automotive industry 114. Daimler AG Florida Sales, Marketing & Support 26 $3 Million Opening of Mercedes-Benz USA customer and dealer support center 115. Volkswagen Design, Development & Testing 25 $10 Million Relocation and expansion of Volkswagen design & development facility to design new models and build prototypes 115. Lisa Draexlmaier 25 $5 Million Wire harnesses for local Volkswagen plant 115. Voss Sales, Marketing & Support 25 $6 Million Expansion of office, lab, and warehouse for manufacturer of air brakes, fuel, and metric fittings, lines and valves FCC 25 $8 Million Transmissions for 2011 Ford F- Series Super Duty 115. Mitsubishi Corporation 120. Nihon Parkerizing Chemicals Mfg. 25 $31 Million Electrolytes for lithium-ion batteries (Green) Ohio Chemicals Mfg. 23 $2 Million Phosphate coatings and lubricant paints for automotive industry 9
11 121. Sanoh Industrial Ohio 22 $5 Million Flexible tubes for hydraulic brake control and eventually tubes for connecting fuel tanks and engines 121. Yokohama Virginia Rubber Mfg. 22 $13 Million tires 123. Mitsuba 21 $4 Million Motor and electrical 124. China Marine Containers (China) 20 $0.6 Million Semi-truck trailers 124. BASF 124. Pirelli (Italy) Ohio Chemicals Mfg. 20 $50 Million Chemicals used in lithium-ion batteries of electric cars (Green) Rubber Mfg. 20 $12 Million tires 127. Toyota Motor Colorado Maintenance & Servicing 18 $6 Million Opening of Toyota product quality field office this site to deal specifically with high altitude performance and SUVs 127. Toyota Motor Texas Maintenance & Servicing 18 $6 Million Opening of Toyota product quality field office this site to deal specifically with truck issues 127. Toyota Motor Florida Maintenance & Servicing 18 $6 Million Opening of Toyota product quality field office this site to deal specifically with heating and cooling issues 127. Toyota Motor Maintenance & Servicing 18 $6 Million Opening of Toyota product quality field office this site to deal specifically with hybrid issues (Green) 131. Bando Chemical Industries 15 $7 Million parts 131. Honda 15 $5 Million Torque converters, exhaust systems, catalytic converters, and other products for local Honda plant 10
12 131. AL-KO Kober Oregon 15 $3 Million Axles 131. Honda 15 $3 Million Exhaust system for 2011 Honda Odyssey 135. Magna North 10 $2 Million Thermoset composite automotive 136. Cusco Sales, Marketing & Support 9 $3 Million Technical service center for manufacturer of design suspension, chassis, engine tuning, and headers 136. Haldex (Sweden) Illinois 9 $2 Million Hydraulic systems 136. Pirelli (Italy) New York Rubber Sales, Marketing & Support 9 $5 Million Opening of sales & marketing office for automotive tire manufacturer 139. Mape (Italy) Minnesota 5 $1 Million Engine e: Green energy projects are denoted in the project description as (Green) and include the manufacture of hybrid or electric cars or their. Source: fdi Markets 11
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