Company Profile. MEPobserves all statuary and regulatory requirements, in running the company and certified by pollution Control Board.
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1 Company Profile MadrasElectroplaters was started in the year 2003, in a small way by Mrs.Savithri Ganesh, a graduate in Physics, assisted by Mr. S.V. Ganash, a graduate and a metal finishing consultantexperience over 20 years. Location: Shed no: 112Sidco Industrial estate Thirumudivakkam Chennai: and started functioning at its 6 ground plot with sheded and with all facilities needed for an Electroplating Industry. As a progressive women entrepreneur,mrs.savitri Ganesh had the vision to build the company as a sound technology based industry acquiring the latest electro plating techniques in the new Trivalentsystems of Zinc Plating to try serve the world class manufacturing Auto giants like Ford, Hyundai and Maruthi, as a second tier Vendor for all components that needed Zinc plating with different End- Finish. MEP ventured in to a fully automated Plant with robotic transporters through the series of process tanks in and commenced its production in September 2009 in order to cater to the ever growing demand for plated components for automobile industry, meeting the stringent Quality standards set by the International industries. MEP focuses on Quality, Cost and on time delivery of plated components besides responding to newer requirements emerging from time to time by the end user MNCs. MEPemploys around 10 people mainly engaged in Loading and unloading components on Jigs and Packing the finished components before Delivery, thanks to automation of entire Process. MEPobserves all statuary and regulatory requirements, in running the company and certified by pollution Control Board.
2 MEP is certified for ISO Quality management system and is alreadyin compliance with TS principlesfor auto Industry as an Approved vendor following the part of customer s requirements of Quality system Documentation. MEP management consists of trained work force and system experts with 2 decades of experience in industries and managing the day to day activities assisted by executives, taking care of the administration and welfare of employees. MEP had grown from mere Rs.5 lakhs turn over in 2003 to Rs.39 lakhs in and Rs. 100 lakhs in the year ,And Rs.150lakhs in the year MEP upgraded the automatic system with SCADA to improve the productivity by optimization of its operations and upgraded captive Power generation to83 KVA and install robust quality monitoring systems. MEP testing facility includes in house SST TESTING and planning to buy XRF SYSTEM for plating and passivation thickness testing &chemical analysis for all process chemicals MEP takes part actively in all Vendor s Meet conducted by its customer and it s continual improvements activities were appreciated, acknowledged and lauded with Certification of participation in all KAIZEN MEET. MEP is currently planning for EMS certification and a go green project within its campus, pollution treatment plant will be upgraded by a new technology which will have zero discharge.
3 MEP has been awarded as BEST SUPPLIER AWARD FOR FOR RANE (MADRAS) LTD VARANVASI PLANT MEP is serving now its reputed customers like: RANE (Madras) ltd (ALL PLANTS) RANE -TRW Guduvancherry, BIMETAL BEARING LTD, SRI BALAJI ASSEMBLIES AND PLASTIC PVT LTD Views ofautomatic PLATING PLANT THANKYOU AND YOUR SERVICE MADRAS ELECTROPLATERS SHEDNO: th MAIN ROAD SIDCO INDUSTRIAL ESATE THIRUMUDIVAKKAM CHENNAI: Phone: Website: madraselectroplaters.com, Website : info@madraselectroplaters.com
4 CONTACT PERSONS: S.V.GANASH, CEO MOBILE NO: , VINAYKRISHNA, PLANT HEAD MOBILE NO: , PROCESS AT MEP 1. ACID ZINC PLATING WITH TRIVALENT PASSIVTION (BOTH THICK & THIN PASSIVATION) FULLY AUTOMATED PLANT 2. ACID ZINC PLATING WITH HEXAVALENT YELLOW PASSIVATION 3. ZINC IRON PLATING WITH TRIVALENT (BOTH THICK&THIN PASSIVATION) 750HRS SALT SPRAY LIFE 4. ZINC IRON PLATING WITH TRIVALENT BLACK PASSIVATION 1000HRS SALT SPRAY LIFE 5. TIN FLASH PLATING SPARE CAPACITY AVALABILE AT MEP DESCRPITION ACUTAL PRESENT AVALABILE CAPACITY ACID ZINC AUTO LINE NOS/SHIFT NOS/SHIFT NOS/SHIFT ACID ZINC BARREL 700 KGS/SHIFT 300KGS 500 KGS / SHIFT ZINC IRON BLACK PASSIVATION NOS / SHIFT 5000 NOS /SHIFT 5000 NOS /SHIFT ZINC IRON VAT NOS/SHIFT 2500 NOS /SHIFT NOS/SHIFT ZINC IRON BARREL 700 KGS/SHIFT 250 KGS /SHIFT 450 KGS/SHIFT
5 LIST OF MACHINARY S.NO DESCRPITION QTY 1 AIR COMPRESSOR- AUTO LINE 5 HP 1 NO 2 AIR COMPRESSOR- MANUAL 3 HP 1 NO LINE 3 GENSET 83KVA 1 NO 4 STABLIZER UNIT -SERVO 63 KVA 1 NO 5 FULLY AUTOMATED 2 TON 3 NOS TRANSPORTER TYPE PLANT 6 RECTIFIER 500 AMPS 5NOS 7 RECTIFIER 300AMPS 2 NOS 8 FILTER UNIT WITH MOTOR- 1 HP 3 NOS AUTO LINE 9 FILTER UNIT WITH MOTOR- 1 HP 2NOS MANUAL LINE 10 SCRUBBER UNIT - AUTO LINE 5 HP 21NOS 11 SCRUBBER UNIT - MANUAL 2 HP 1 NO LINE 12 INGERSOL RAND AIR BLOWER 5 HP 1 NOS 13 SPARE MOTOR-2 HP - 2 HP 2 NOS 14 SPARE MOTOR-1 HP - 1 HP 1 NO 15 SPARE MOTOR-0.5 HP HP 1 NO 16 SPARE PUMP FOR FILTER UNIT 1 HP 2 NOS 17 SPARE AIR BLOWER TWIN 5 HP 1 NO LOBE 18 JIG AND FIXTUE ELECTRIC OVEN 18 HP 1 NO 20 CENTRIFUGAL DRYER 3 HP 1 NO 21 CHILLER UNIT 3 TON 1 NO 23 SOLAR HEATING SYSTEM 1 HP 1 UNIT
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