SL500 Operator's Manual. w w w. serverli ft.c o m. 821 N 2nd Street Phoenix, AZ VOICE: FAX:

Transcription

1 SL500 Operator's Manual w w w. serverli ft.c o m 821 N 2nd Street Phoenix, AZ VOICE: FAX:

2 Copyright 2009 ServerLIFT Corporation P/N: RT Rev. A02

3 Contents Important Notice Safety Instructions Pre-operation Inspection Hazard Warnings Operating Instructions ServerLift Operation Function Tests Platform Operation Stabilizer Operation Caster Operation Battery Charging Load Capacity Maintenance Instructions Maintenance Schedule Cable & Pulleys Inspection Battery Inspection Stabilizer Adjustment Casters Winch Product Diagram Labels Features/Specifications Warranty Corporate Office Location: ServerLIFT Corporation 821 N. 2nd St. Phoenix, AZ ServerLIFT Corporation Information in this document subject to change without notice. ServerLIFT SL500 Operator s Manual -2- w w w. s erv erl i ft. c o m Do not operate the ServerLIFT SL500 if you have not read and completely understood the contents of this operator s manual. Failure to read, understand, and follow instructions in this manual may result in property damage and/or personal injury. If you do not understand any part of this manual or if you have any questions please contact ServerLIFT Corporation at info@serverlift.com. This manual must remain with the ServerLIFT SL500 unit at all times. Contents P/N: RT Rev. A

4 Safety Instructions www. serv erlift.com Failure to read, understand, and follow instructions in this manual may result in property damage and/or personal injury. DO NOT OPERATE THIS MACHINE UNTIL YOU HAVE PERFORMED THE FOLLOWING: 1. Read and completely understand the contents of this manual. 2. Charged battery for 8 hours. 3. Performed Pre-operation Inspection. 4. Performed Function Tests. (see pgs. 8-9) Pre-operation Inspection Check your SL500 unit for obvious signs of damage. Promptly contact ServerLIFT Corporation or your sales representative if any damage is present. -3-

5 Safety Instructions m! Tip-over Hazards - Do not lift load until stabilizer is fully engaged. - Do not move machine while platform is raised, except for minor positioning. - Do not raise load if not properly centered on platform. - Do not stand under overhanging load. - Do not use on uneven surface, incline, or decline. - Do not stack loads. - Do not exceed rated load capacity. - Do not operate while under the influence of drugs or alcohol. - Do not support ladder against ServerLIFT. -4-

6 Safety Instructions www. serv erlift.com! Fall Hazards - Do not use as a personnel lifting platform or step. - Do not stand on any part of lift. - Do not climb on mast.!!! Collision Hazards - Do not lower platform unless area is clear of personnel and obstructions. - Mast extends 1 1/2 feet higher than platform to 9 1/2 feet. Be aware of ceiling height, sprinklers, lights, or other overhead objects. Damaged Machine Hazard - Do not use a damaged or malfunctioning machine. Improper Use Hazard - Do not leave machine unattended with an overhead load. -5-

7 Operating Instructions m ServerLIFT Operation!!! Position ServerLIFT Engage stabilizer Power ServerLIFT on Adjust platform height Load server onto ServerLIFT platform Secure server using strap hooks Lower platform to lowest position Release stabilizer Position ServerLIFT at destination Engage stabilizer Adjust platform height Load server into rack Lower platform to lowest position Power unit off Function Tests Function tests are designed to discover any malfunctions before the machine is put into service. The two tests should be performed before normal operation of the ServerLIFT. Before testing, select an area that is solid, level and free of obstructions. Note: After testing, if malfunctions are discovered, the machine must be locked in OFF status and removed from service. Repairs to the machine may only be made by or under the directions of a qualified service technician. -6-

8 Operating Instructions www. serv erlift.com Stabilizer Function Test (see pg. 11 for stabilizer operation details) 1. Press down red stabilizer pedal completely until you hear and feel it lock into place. The stabilizer should stay depressed after your foot is removed. 2. Attempt to move ServerLIFT. The lift should resist any motion with stabilizer engaged. If lift rolls or stabilizer does not remain depressed, follow instructions (see pg. 17) to adjust stabilizer. 3. To release stabilizer, press the green release pedal and allow stabilizer pedals to return to their original positions. Winch Function Test 1. Insert key and turn to the on position. 2. Depress switch to move lift up. Test the full range of motion all the way up and all the way down. The platform will automatically stop in the fully extended and fully retracted positions. If the lift does not travel the entire range of motion in a consistent manner, contact your sales representative.! Warning: Mast extends 1 1/2 feet higher than platform to 9 1/2 feet. Be aware of ceiling height, sprinklers, lights, or other overhead objects. 3. Repeat step 2 with the second switch. 4. Turn off unit. -7-

9 Operating Instructions m Platform Operation Step 1 To move platform from side to side you must first pull out handle into extended position. Step 2 Once handle is in extended position push down lever to unlock. This will allow movement of the platform from left to right up to six inches in each direction with incremental adjustments. Step 3 Move platform out to desired lock position. Load server onto rack. After server has been loaded onto rack and secured, move platform back to center position and push handle into retracted position. -8-

10 Operating Instructions www. serv erlift.com Stabilizer Operation To engage stabilizer, depress the red stabilizer pedal until stabilizer locks in down position. The stabilizer should stay depressed and stabilize the lift. If you are able to move the lift around freely, the stabilizer is not functioning properly. Contact your sales representative. Once the red stabilizer pedal has been depressed and is stabilized, the lift can be used. Turn power on and press control switch to operate lift. Load server onto rack properly and return platform to down position. Once the platform has returned to the down position turn off unit. To disengage stabilizer, press on green stabilizer release pedal and slowly pull foot back allowing both stabilizer pedals to return to their original position. -9-

11 Operating Instructions Caster Swivel Lock Operation (Front Casters Only) Unlocked To disengage swivel lock, pull out ring and turn 90 degrees in either direction. Then allow ring to align in vertical grooves as shown. m Locked To engage swivel lock, pull ring out and turn 90 degrees in either direction. Then allow ring to align in horizontal grooves as shown. Charging Battery To fully charge battery, you must plug charging cord into a wall outlet for at least 8 hours. The charging cord may be left plugged into wall outlet while not in use. Note: Battery must be charged every 2 weeks - even when not in use. -10-

12 Load Capacity www. serv erlift.com! Warning: Never place more than 300lbs on edge of platform. 300 lbs maximum on edge 500 lbs maximum on center -11-

13 Maintenance Instructions m Maintenance Schedule Every Twelve (12) Months- Inspect Winch Cable Inspect Pulleys Inspect Battery (casing and terminals) Inspect Charging Cord Inspect Winch Carbon Brushes Change Winch Oil Miscellaneous- Adjust Stabilizer (as needed) Inspect Cable & Pulleys Cable Inspection: 1. Fully lower platform and inspect upper cable section. 2. Open front panel and fully raise platform while inspecting section of cable near the winch. When inspecting cable, you should look for: Broken wires or cut strands Distortion such as: kinking, uneven strands, crushed parts, change in cable diameter, or strands coming off Wear Corrosion -12-

14 Maintenance Instructions www. serv erlift.com Pulley Inspection 1. Remove upper panel and inspect front upper pulley. (see pg. 16) 2. From the rear of the machine, locate and inspect rear upper pulley. 3. Locate and inspect lower pulley on bottom of the ServerLIFT. Note: If cracks or extreme wear exist, immediately contact sales representative for replacement parts. Upper Pulley (Rear) Fuse Replacement The Reverse Polarity Protection Fuse will blow only if battery is wired with reverse polarity. To access the fuse, open the front panel. The fuse is located on the Main Control board. When replacing the fuse, be careful not to touch any part of the surrounding control boards. -13-

15 Maintenance Instructions Upper Pulley m Upper Panel Cable Control Panel Platform Front Panel Fuse Battery Terminals Battery Winch Lower Side Panel Stabilizer Inspect Battery and Battery Terminals Stabilizer Pedals Open front panel to inspect battery and terminals. If corrosion exists, clean terminals with wire brush. If cracks are visible or if corrosion is severe, immediately contact ServerLIFT Support for replacement. -14-

16 Maintenance Instructions www. serv erlift.com Stabilizer Adjustment Note: Adjustments should be made if ServerLIFT moves after stabilizer is engaged and is unstable during operation. 1. Move ServerLIFT to a smooth, flat surface 2. Press red stabilizer pedal until it locks. 3. Loosen set screw (6mm allen wrench) on side of stabilizer pad. 4. For optimal adjustment, turn stabilizer adjustment rod (use adjustable wrench) until stabilizer pad is flush with floor, then turn another 1/2 turn. Note: To raise Stabilizer, turn adjustment rod clockwise; to lower Stabilizer, turn adjustment rod counter-clockwise 5. Re-tighten set screw before machine use. Note: ServerLIFT wheels must not lift off ground when adjust - ing stabilizer rod. Stabilizer adjustment rod Stabilizer pad Set screw -15-

17 Maintenance Instructions m Caster Lubrication Note: Under normal use, casters do not need lubrication during the life of the machine. 1. If squeaking does occur, lubricate top fitting first, then lower fitting if squeaking continues. 2. With a standard grease gun, place grease gun fitting over caster grease fitting. Be careful not to overfill bearings. Note: Thoroughly clean and remove any excess grease after casters have been lubricated. Grease Fittings -16-

18 Maintenance Instructions www. serv erlift.com Winch Oil Replacement Note: Replace winch oil every year. Adding more than the suggested amount of oil may result in damage to motor or gaskets. 1. Remove large bolt with 8mm allen wrench 2. Feed siphoning tube into opening and down to bottom of oil reservoir 3. Siphon oil with standard pump 4. Add 10oz of new 30W oil 5. Replace and tighten large bolt OIL -17-

19 Legend m Legend 1. Mast 2. Server Platform 3. Strap Hooks 4. Bumpers 5. Platform Instructions Label 6. Platform Handle 7. Casters - Swivel Lock 8. Casters - Free Swivel 9. Platform Warning Label 10. Power Cord Sleeve -18-

20 Legend www. serv erlift.com Legend Cont. 11. Warning Label 12. Up & Down Controls 13. Keylock Switch 14. Stabilizer Release Pedal 15. Stabilizer Pedal 16. Stabilizer Pad 17. Operator s Manual Sleeve 18. Handle Bars 19. Battery Test Button 20. Battery Level Indicator -19-

21 Labels m Notice: All labels must be present on ServerLIFT at all times. If any of the following labels are missing or illegible please notify your sales representative immediately. -20-

22 Labels www. serv erlift.com (Located on front of platform) (2X - Located on Base Frame) (3X - Located on platform) -21-

23 Specifications m Features - Electric powered heavy duty 12 volt lift - Lifts up to 500 lbs - 8 foot lifting height above ground - Two vertical positioning controls for easy side access - Dual speed positioning for incremental control - Easy glide side-shifting platform - Up to 6 inch side-to-side travel shelf for easy loading - Pull-out/retractable handle - Multi-positional side shifting platform - Maximum load at end of side-shifted platform 300 lbs - Adjustable tie-downs available for purchase - Rechargeable deep cycle leak-proof/sealed AGM battery - UL or CE certified, built-in solid state battery charger - Charging cord - Cord management sleeve - Foot activated stabilizer for secure loading and unloading - Secure key lock switch - Steel and aluminum construction - 8 protective corner bumpers - Shipped fully assembled (fully charge battery before use) - Four easy swivel casters with swivel lock in front. - Wobble-free heavy duty telescoping mast resists twisting from side loads - 16 feet/min lifting speed - Automatic safety stops in maximum upper and lower positions *Specifications subject to change without notice *Patent Pending -22-

24 Specifications www. serv erlift.com Overall Specifications U.S. Metric Height Length Width Maximum Lifting Height Load Capacity (Center) Load Capacity (Edge) Platform Specifications Height (Extended) Height (Stowed) Overall Thickness Overall Length Overall Width Movable Platform (Length) Movable Platform (Width) Movable Platform (Extended) Pull-Out Handle (Extension) Pull-Out Handle (Diameter) Base Specifications Height Length Width Miscellaneous Lifting Speed Jog Speed Ground Clearance (Caster) Ground Clearance (Stabilizer) Caster Diameter Caster Width Total Weight Cable Breaking Strength 5 ft 10 in 3 ft 5 in 2 ft 5/8 in 8 ft 500 lbs 300 lbs 8 ft 1 ft 1 in 3 1/2 in 2 ft 5/8 in 2 ft 5/8 in 2 ft 16 in 6 in/side 6 in 1 in 10 in 3 ft 5 in 2 ft 5/8 in 16 ft/min 1.6 ft/min 6 in 1 1/4 in 5 in 2 in 350 lbs 4,000 lbs m 1.04 m m 2.44 m kg kg 2.44 m 33 cm 8.9 cm m m cm cm cm cm 2.54 cm 25.4 cm 1.04 m m 4.88 m/min 0.49 m/min cm cm 12.7 cm 5.08 cm 159 kg kg *Specifications subject to change without notice *Patent Pending -23-

25 Limited Warranty m LIMITED WARRANTY COVERAGE The limited warranty covers defects in materials and workmanship of the ServerLIFT SL500 (collectively Equipment ) in the contiguous United States and provincial Canada. The warranty is not transferable. The warranty applies only to the original end-user owner of the Equipment unless prior written notice is received by and approval given by ServerLIFT. For the Warranty Periods listed below, ServerLIFT Corporation (henceforth ServerLIFT ) warrants that the Equipment: 1. Will be free from defects in materials and workmanship. 2. Will perform substantially in accordance with ServerLIFT s published specifications. ServerLIFT will repair or replace any parts that are in-warranty in accordance with the Limited Warranty Return & Repair Policy listed below. LIMITED WARRANTY PERIODS The Warranty Period is one year from the day of delivery except for the following components: Component/Equipment Warranty Period Structural 10 years Battery 1 year % (cost of battery only) for first three months, prorated against replacement three months to one year. LIMITED WARRANTY EXCLUSIONS The warranty is void if: The applicable Warranty Period has expired; The Equipment has missing or altered serial numbers; or The Equipment has been repaired or modified by an agent not authorized by ServerLIFT. The warranty excludes all damage to the Equipment, including but not limited to: Damage incurred during shipment (other than shipping with a ServerLIFT contracted carrier); Damage caused by impact with other objects, drops or falls, including external case cracks, dented or punctured case, broken latches, torn covers, broken doors, or physical breakaway of internal components; Damage caused by intrusion of foreign matter into the Equipment; Damage to internal components caused by power surge; Damage to electrical connectors including corrosion, broken and/or bent pins; Damage to Equipment caused by environmental corrosion; Damage caused by improper maintenance; Damage caused by use of appurtenances not supplied by ServerLIFT or failures which result from alterations, modifications or foreign objects; Damage caused by the use of the Equipment for purposes other than for which it was designed Damage caused by other abuse, misuse, neglect, accident, negligence, mishandling or misapplication; and Damage attributable to acts of G-d. -24-

26 Limited Warranty w w w. ser v erli ft. c o m LIMITED WARRANTY RETURN & REPAIR POLICY For warranty assistance call ServerLIFT Corporation at between 9:00 a.m. and 5:00 p.m. Mountain Standard Time, Monday through Friday (excluding observed holidays), support@serverlift.com or visit Equipment that fails to comply with this warranty shall, at ServerLIFT s sole discretion, be repaired or exchanged for an equivalent replacement. You are responsible for returning the non-conforming Equipment, properly packaged, to ServerLIFT during the Warranty Period. ServerLIFT will pay return shipping costs of Equipment serviced under the Limited Warranty. To obtain warranty service or to return Equipment, written notification must be made to ServerLIFT in advance via (support@serverlift.com) or fax ( ) that must include the following information: Equipment serial number; Date of original Equipment receipt; Original ServerLIFT invoice and/or invoice number (proof of purchase); Contact information of the end-user and location of Equipment; and Description of the problem and/or desired service action. In the event of a return or repair that is determined to occur at ServerLIFT s facilities, you will be issued a Warranty Repair Authorization (WRA) number and shipping instructions. Otherwise, ServerLIFT will arrange onsite service based on a mutually convenient schedule. Equipment returned with a void warranty and/or without prior notification to and approval from ServerLIFT may be repaired and/or shipped back to the end-user at their expense. If it is determined that the problem is not covered under warranty, you will be contacted with service alternatives available on a time and materials basis. You will also be responsible for all applicable shipping costs. WARRANTY LIMITATIONS IN NO EVENT SHALL SERVERLIFT BE LIABLE, WHETHER IN CONTRACT, NEGLIGENCE, TORT, OR ON ANY OTHER BASIS, FOR COVER OR FOR INCIDENTAL, CONSEQUENTIAL OR EXEMPLARY DAMAGES ARISING OUT OF OR IN CONNECTION WITH THE SALE, SERVICES, MAINTENANCE, USE, PERFORMANCE, FAILURE, OR INTERRUPTION IN THE OPERATION OF EQUIPMENT, SERVICES, HARDWARE OR SOFTWARE, EVEN IF SERVERLIFT IS ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. THE WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, WHETHER EXPRESS, IMPLIED OR STATUTORY. SOME STATES DO NOT ALLOW LIMITATIONS ON IMPLIED WARRANTIES SO THIS LIMITATION MAY NOT APPLY TO YOU. This warranty and performance hereunder shall be governed by and construed in accordance with the laws of the State of Arizona without reference to its choice of law principles. WARRANTY EXTENSIONS AND SERVICE CONTRACTS Extended warranty periods and service contracts are available to suit your specific needs. To learn more about these optional service programs contact ServerLIFT sales via (sales@serverlift.com) anytime or by phone ( ) 9:00 a.m. and 5:00 p.m. Mountain Standard time, Monday through Friday (excluding observed holidays). -25-

27 Copyright 2009 ServerLIFT Corporation P/N: RT Rev. A02

28 Copyright 2009 ServerLIFT Corporation P/N: RT Rev. A02