BPLT15BSCR and BPLT15BSCR-B

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Dominic Lucas
5 years ago
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1 BLT15BSCR and BLT15BSCR-B Battery Operated Hydraulic Crimping Tool Operating Instruction Manual IMORTAT: Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Table of Contents 1.0 General Characteristics Instructions for Use Battery Use Maintenance Spare arts List. 5&6 6.0 Optional Accessories. 7 TA03982 D age 1 of 7

2 1.0 GEERAL CHARACTERISTICS 1. BEFORE USIG THE TOOL, CAREFULLY READ ISTRUCTIOS I THIS MAUAL. 2. WHE OERATIG THE TOOL, KEE HADS AD OTHER BODY ARTS AWAY FROM THE DAGER ZOE. 3. DO OT USE I WATER OR I THE RAI. 4. ALWAYS ESURE CORRECT LATCHIG AD SECUREESS OF THE TOOL HEAD. 5. DO OT SHORT THE BATTERIES. 6. ALWAYS RECYCLE THE BATTERIES. 7. DO OT DISCARD BATTERIES ITO DOMESTIC REFUSE OR WASTE DISOSAL. 1.3 ACOUSTIC OISE (Directive 2006/42/EC, annexe 1, point letter u) The weighted continuous acoustic pressure level equivalent A at the work place L A is equal to db (A) The maximum value of the weighted acoustic displacement pressure C at the work place L pceak is...<130 db (C) The acoustic power level emitted by the machine L WA is equal to db (A) i-mh BATTERY OERATED HYDRAULIC CRIMIG TOOL This BLT15BSCR and BLT15BSCR-B hydraulic tool is powered by 14.4 V DC i-mh battery. The tool is well balanced for optimum control, quiet operation and very little vibration. The tool has a two speed operation which provides automatic shifting from a rapid ram advance mode to a slow powerful crimping mode. The operating and pressure release buttons are integrated and mechanically interlocked to prevent accidental operation. Microprocessor control automatically stops the motor at the end of the cycle. Residual battery capacity displayed. BLT15BSCR and BLT15BSCR-B Includes the following: Battery Shoulder Strap Spare Battery Battery Charger Carrying Case 1.2 ALICATIO RAGE Suitable for installing electric compression connectors for conductors from 8 AWG up to 1500 MCM CU, 10 MCM AL. Crimping Force ominal...15 Tons Rated Operating ressure...10,750 psi Dimensions: Length...21 Width Height Weight (with battery)...23 lbs Motor V DC Battery - direct current V Ah i-mh Oil Recommended...AGI ARICA 32 or SHELL TELLUS TX32 or equivalent Safety...the tool is provided with a maximum pressure relief safety valve. 1.4 (Directive 2006/42/EC, annexe 1, point ) Test carried out in compliance with the indications contained in UI EV 9 and UI E 662 part 1st Standards, and under operating conditions much more severe than those normally found, certify that the weighted root mean square in frequency of the acceleration the upper limbs are exposed to for each biodynamic reference axis does not exceed 2.5 m/sec OVERALL VIEW 18 Fig. 1 RISK DUE TO VIBRATIO Operating Button ressure Release Lever 19 Shoulder Strap 18 Yoke Battery Capacity Indicator Ring for Shoulder Strap Battery 19 TA03982 D age 2 of 7

3 2.0 ISTRUCTIOS FOR USE 2.1 REARATIO (Refer to Figs. 1, 2 & 3) The tool can be easily carried using either the handle or shoulder strap (19) attached to the rings (), see Fig. 1 on page 2. With the tool at rest, proceed as follows: Select the appropriate die set for the connector. (Ref: Check Thomas & Betts instruction sheet for the connector and make sure color code of die matches color code of connector.) Insert one die into the die adaptor and one die directly into the head. Insert the conductor in connector. osition the connector between the dies and ensure the correct location of the crimp. (See connectors instruction sheet for number of crimps.) Ensure that the dies are fully secured, otherwise damage may occur during tool operation. Fig. 2 Die BLT15BSCR T&B Series Dies BLT15BSCR-B DA15-U Adapters (Optional, see 6.3) U Die When operating the tool, keep hands and other body parts away from the danger zone. 2.2 DIE ADVACEMET (Refer to Fig. 3) ress the operating button () to activate the motor-pump and advance the lower die. To halt the advancement, release the operating button () and the motor will stop. Make sure the dies are exactly positioned on desired crimp point, otherwise reopen dies following instructions as per Step 2.5 and position the connector again. 2.4 HEAD ROTATIO For ease of operation, the tool head can be rotated through 180º, allowing the operator to work in the most comfortable position. Do not attempt to rotate the head when the hydraulic circuit is pressurized. 2.5 RELEASE OF DIES By pressing the pressure release button (), the ram will retract and open the dies. Fig COMRESSIO By keeping operating button () pressed, the motor continues to operate: the ram will gradually move forward until the two dies touch. It is recommended to continue pumping until the motor stops automatically. TA03982 D age 3 of 7

3.0 BATTERY USE The tool is supplied with the batteries completely discharged; before use, fully charge the batteries using the charger supplied. 3.1 BATTERY STATUS (Refer to Fig.

The number of LEDs illuminated indicates the residual capacity: 8 LEDs illuminated: Fully Charged 4 LEDs illuminated: 50% capacity 1 LED illuminated: Minimum charge When replacing the battery, press

4 3.0 BATTERY USE The tool is supplied with the batteries completely discharged; before use, fully charge the batteries using the charger supplied. 3.1 BATTERY STATUS (Refer to Fig. 4) After releasing the operating button, the residual battery capacity is automatically displayed for 5 seconds on the indicator (). The number of LEDs illuminated indicates the residual capacity: 8 LEDs illuminated: Fully Charged 4 LEDs illuminated: 50% capacity 1 LED illuminated: Minimum charge When replacing the battery, press the two points marked with the word USH at the same time, remove the flat battery from its housing and insert the new one. Fig USIG THE BATTERY CHARGER Carefully follow the instructions in the battery charger manual. USIG THE BATTERY In order to use the batteries correctly, please follow these rules: Use the battery until the automatic residual energy display still has 1-2 LEDs showing: this means the battery is almost completely discharged and no loss in the life of the battery has been produced. Be particularly careful when charging a new battery the first 2-3 times in order to maximize the available energy level. Allow the battery to cool down to ambient temperature prior to recharging. Rest the battery charger for at least 15 minutes between charges. 4.0 MAITEACE The tool is robust, completely sealed, and requires very little daily maintenance. Compliance with the following points, should help to maintain the optimum performance of the tool: THOROUGH CLEAIG Dust, sand and dirt are a danger for any hydraulic device. Every day, after use, the tool must be wiped with a clean cloth taking care to remove any residue, especially close to pivots and moveable parts. Top off the oil, if necessary, as follows: - Remove the battery. - lace the tool in a vertical position and remove the filler cap (29) located inside the battery housing, taking care not to splash any oil onto the housing. - Fill the reservoir to the top. - Replace the filler cap (29). OIL FILL When not in use, the tool should be stored and transported in the metal case, to prevent damage. This case is suitable for storing the tool, and its accessories. Metal Case: size 22.3x16x5.1 inches, (566x406x130 mm) weighs 14.8 lbs. (6,7 kg). Fig. 6 STORAGE (Refer to Fig 6) Fig. 5 TA03982 D age 4 of 7

5 5.0 BLT15BSCR SARE ARTS LIST Q Q R R Q-Q R-R ositioning Ball Spring Spring Die Head in Die Head Retainer in ø 5x40 Elastic in Complete Ram Ram Return Outer Spring Ram Return Inner Spring Ram Spring Guide Seal Left Side ø 15 Circlip in in Grip Circlip Locking in Yoke Shoulder Strap Right Side Lower Adapter Circlip Head Support Strap Anchor Ring ressure Release Button Operating Button Strap Anchor Ring ,4V - 3,0Ah - i-mh Battery Reservoir Cap Oil Reservoir Socket Cap 1 32 Socket Motor (TG. 0443) Label (TA03983) Tool Label (TG. 0356) Warning Label Grub Screw in 2 For parts or service, contact the tool service center at TOOL (8665). TA03982 D age 5 of 7

6 5.0 BLT15BSCR-B SARE ARTS LIST ositioning Ball Spring Auto-Lock ut Spring Die Head Retainer in ø 5x40 Elastic in Complete Ram Ram Return Outer Spring Ram Return Inner Spring Ram Spring Guide Seal Left Side ø 15 Circlip in in Grip Circlip Locking in Yoke Shoulder Strap Right Side Lower Adapter Circlip Head Support Strap Anchor Ring ressure Release Button Operating Button Strap Anchor Ring ,4V - 3,0Ah - i-mh Battery Reservoir Cap Oil Reservoir Socket Cap 1 32 Socket Motor (TG. 0443) Label (TA03984) Tool Label (TG. 0356) Warning Label 1 For parts or service, contact the tool service center at TOOL (8665). TA03982 D age 6 of 7

6.0 OTIOAL ACCESSORIES 6.1 OWER SULY BS110-14Y cod. 98501 etwork ower Supply (input: 110V 50-60 Hz) (output: 14.4 V DC) 6.2 COECTIG CABLE ESC 600 cod.

4 OWER FROM EXTERAL SOURCE Using the integral socket (32) the tool can be powered from an external power supply (min. 30A) or vehicle battery.

- Connect the spring clips to the external supply ensuring correct polarity, red to positive pole (+), black to negative pole ( ).

7 6.0 OTIOAL ACCESSORIES 6.1 OWER SULY BS110-14Y cod etwork ower Supply (input: 110V Hz) (output: 14.4 V DC) 6.2 COECTIG CABLE ESC 600 cod Connecting Cable with Spring Clips (For power from an external source, length 20 ft) 6.3 U DIE ADATER DA15-U Adapter for accepting U Dies 6.4 OWER FROM EXTERAL SOURCE Using the integral socket (32) the tool can be powered from an external power supply (min. 30A) or vehicle battery. Using the special connection cable type ESC 600, available as an optional accessory, proceed as follows: - Make sure the supply voltage is between 12 and 14,4 V DC. - Connect the spring clips to the external supply ensuring correct polarity, red to positive pole (+), black to negative pole ( ). - Remove cap (31) from the socket (32) on the tool and insert connector (93), tightening the bezel clockwise until it locks. The tool is powered for operation. roceed as described in When the work is completed, disconnect the cable (92) and replace the protective cap (31). If the poles are accidentally reversed, the tool will not be damaged but will operate using only the integral battery (); reverse the polarity of the spring clips to use the external power source. WHE USIG A EXTERAL OWER SULY, EVER SHORT CIRCUIT THE METAL COTACTS ISIDE THE BATTERY HOUSIG. WE ADVISE LEAVIG THE BATTERY () I ITS HOUSIG AS IT WILL SULY OWER I ARALLEL WITH THE EXTERAL SOURCE For parts or service, contact the tool service center at TOOL (8665). WARRATY: Thomas & Betts sells this product with the understanding that the user will perform all necessary tests to determine the suitability of this product for the user s intended application. Thomas & Betts warrants that this product will be free from defects in materials and workmanship for the period stated on the enclosed warranty card. Upon prompt notification of any warranted defect, Thomas & Betts will, at its option, repair or replace the defective product or refund the purchase price. roof of purchase is required. Misuse or unauthorized modification of the product voids all warranties. Limitations and Exclusions: THE ABOVE WARRATY IS THE SOLE WARRATY COCERIG THIS RODUCT, AD IS I LIEU OF ALL OTHER WARRATIES EXRESS OR IMLIED, ICLUDIG BUT OT LIMITED TO AY IMLIED WARRATY OF MERCHATABILITY OR FITESS FOR A ARTICULAR UROSE, WHICH ARE SECIFICALLY DISCLAIMED. LIABILITY FOR BREACH OF THE ABOVE WARRATY IS LIMITED TO COST OF REAIR OR RELACEMET OF THE RODUCT, AD UDER O CIRCUMSTACES WILL THOMAS & BETTS BE LIABLE FOR AY IDIRECT, SECIAL, ICIDETAL OR COSEQUETIAL DAMAGES. Thomas & Betts Corporation Memphis, Tennessee Thomas & Betts. All Rights Reserved. TA03982 D age 7 of 7

BPLT62BSCR and BPLT62500BSCR

BPLT62BSCR and BPLT62500BSCR Battery Operated Hydraulic Crimping Tool Operating Instruction Manual IMPORTANT: Read and understand all of the instructions and safety information in this manual before operating