USER MANUAL EDD-SERIE ORIGINAL RESQTEC USER MANUAL

Transcription

1 USER MANUAL EDD-SERIE ENGLISH ORIGINAL RESQTEC USER MANUAL

2 1. INTRODUCTION: SAFETY FIRST! Safety messages General safety information Safety information Product identification Applicable types PRODUCT SUMMARY Introduction Product description Component identification X2 EDD Spreader V4 EDD Ram G-Series EDD Cutters Battery pack PRODUCT RANGE Products & accessories GENERAL OPERATING INSTRUCTIONS Initial use Preparation before use Operation Battery pack: testing, on & off Testing On/off Low energy level Battery pack Empty Battery pack Charging the Battery pack Connecting the Battery pack Disconnecting the Resqtec Battery pack Operating the product SPECIFICATIONS Technical specifications SI-system data Imperial system data Technical drawings SI-system data Imperial system data MAINTENANCE & STORAGE Maintenance after use Regular maintenance General maintenance Annual maintenance Recommended storage Decomissioning & recycling WARNINGS & LIMITATIONS General instructions Operating environment Stall procedure Cutting Twisting of blades Combining the V4 EDD Ram with extensions Combining the V4 EDD Ram with Profix Max Connecting the multi connector with the Ram adapter Connecting multiple Rams / Power Pusher RESQTEC Manual EDD-Series (DM084K02)

3 8. TROUBLESHOOTING WARRANTY DISCLOSURE CONTACT 43 RESQTEC Manual EDD-Series (DM084K02) 03

4 1. INTORDUCTION: SAFETY FIRST! 1.1. SAFETY MESSAGES This manual contains safety messages. They point out potential hazards that could hurt you or others around you as well as damage the equipment in use. These messages should therefore be read carefully and understood. They are highlighted by the safety alert symbol as shown on the left: The potential hazards are explained as to what could happen and how to avoid or reduce the chance for injury or damage. Important information has been highlighted as well. To point out this information, a light bulb icon is used. It brings topics to your attention that could, for example, facilitate maintenance or to clarify when it is advisable to consult your distributor/supplier GENERAL SAFETY INFORMATION The Resqtec rescue equipment is designed to provide safe operation. All users should read and be thoroughly familiar with the operating instructions and safety precautions stated in this manual. Operator safety depends on users being properly trained by the Authority having jurisdiction and using the product for its intended purposes only. The following safety precautions must be observed at all times: UNTRAINED USE OF RESQTEC EQUIPMENT AND ITS ACCESSORIES MAY RESULT IN VERY DANGEROUS AND POTENTIALLY HARMFUL SITUATIONS. DO NOT ATTEMPT! Resqtec rescue equipment must only be operated by people authorized and qualified by the Authority having jurisdiction. Be aware that this is not an all-encompassing training manual. This manual is meant as a reference-guide for working with this specific piece of equipment, and the user should already be trained in and qualified for using rescue equipment. Suitable protective equipment must be worn as directed by the Authority having jurisdiction. At a minimum, this should include gloves, helmet, eye protection and body protection such as turnout gear. Prior to use, inspect all components for any signs of damage or fraying. Do not use damaged equipment. Stay alert. Do not operate the system when tired. Use only Resqtec authorized service parts. This equipment should only be used with accessories approved by Resqtec. Use of unauthorized accessories can result in unpredictable and unreliable product operation and is therefore prohibited. 04 RESQTEC Manual EDD-Series (DM084K02)

5 1.3. SAFETY INFORMATION Before using the equipment and its related products and accessories, conduct an overall size-up of the intended use and safeguard against potential hazards before installing the product. Read and understand this manual before using the equipment. The WARNING and SAFETY labels on the product alert the user to special hazards inherent with its use. Should they become damaged or unreadable, contact the manufacturer to obtain a replacement. BEFORE INSTALLING THE PRODUCT, BE AWARE OF THE FOLLOWING: Make sure no one on site is in danger or might get, when using Resqtec equipment. Be aware of your surroundings, the situation you and the people around you are in, and what the consequences of the use of the Resqtec system are. When in use hold the product by the handles. NEVER, when in use, hold the product by any of its moving parts. Doing so can result in serious injury. When using Resqtec cutters and/or spreaders, always ensure that the object is stable or stabilized by proper cribbing and/or shoring methods. The EDD Series and related products are serviceable only by the Factory or an authorized Resqtec service technician. The EDD Series should only be connected to a Resqtec Battery pack. Never attach an EDD product directly to any other power source. Connection to an unauthorized power source will result in uncontrolled operation of the product and accessories and create risk of serious personal injury and/or damage to property and/or equipment. Prior to making electrical connections, make sure all connectors are all clean and free from dirt and debris. Perform an initial test of the system by briefly carrying out the opening and closing actions as described in chapter 4.3. Charge Battery packs prior to first use. New Battery packs may have been stored or in transit for extended periods of time and/or at temperatures that reduced the battery s state-of-charge due to self-discharging. Charge new Battery packs overnight, regardless of their indicator readings PRODUCT IDENTIFICATION Product identification is to make sure that this manual comes with a specific product and that this manual should always be available as a reference guide to that equipment. It is mandatory that this manual is not separated from the product specified below during its service life. This manual comes with the following Resqtec EDD tool: EDD With serial number: Distributor/Supplier information: IMAGES AS DISPLAYED IN THIS MANUAL MAY DIVERGE FROM ACTUAL PRODUCT APPEARANCE. RESQTEC Manual EDD-Series (DM084K02) 05

6 1.5. APPLICABLE TYPES This manual covers the following product types: ARTICLE NUMBER ITEM DESCRIPTION E1 X2 EDD Spreader E1 V4 EDD Ram E1 G4c EDD Cutter E1 G6c EDD Cutter Battery pack 1 EDD Battery backpack 10 EDD Power connector Battery charger EDD 06 RESQTEC Manual EDD-Series (DM084K02)

7 2. PRODUCT SUMMARY 2.1. INTRODUCTION Thank you for choosing Resqtec. We are confident that we live up to your expectations. This manual has been compiled carefully to supply the reader with all the necessary information. Read all the instructions before using the product to assure safe and optimal use of the product. These instructions contain aspects relevant to safe and optimal use of the product. The product has been manufactured by Resqtec Zumro. For addresses, please refer to the last page of this manual or to our internet site at PRODUCT DESCRIPTION The EDD Series has been designed and engineered to assist firefighters, USAR-teams and other rescue workers with the various rescue applications they encounter. We are confident that the design of this product will enable those working in these environments to not only negotiate the obstacles they encounter, but to perform their work more safely. EDD products are integrated tools, driven by an internal electrical motor. EDD-technology products operate without using hydraulics. The 44V electrical motor directly drives a screw piston, which in turn drives the tool. Further information regarding your system can be found in the Material Safety Data Sheet or MSDS which came with your product COMPONENT IDENTIFICATION IMAGES AS DISPLAYED IN THIS MANUAL MAY DIVERGE FROM ACTUAL PRODUCT APPEARANCE X2 EDD SPREADER CARRYING HANDLE CONTROL HANDLE SPREADER ARM REMOVABLE BATTERY PACK 1 PROTECTIVE HANDLE JAW PIN (ROTATABLE) JAW RESQTEC Manual EDD-Series (DM084K02) 07

8 2.3.2 V4 EDD RAM CONTROL HANDLE PROTECTIVE HANDLE REAR JAW REMOVABLE BATTERY PACK 1 CARRYING HANDLE PISTON FRONT JAW 08 RESQTEC Manual EDD-Series (DM084K02)

9 2.3.3 G-SERIES EDD CUTTERS CONTROL HANDLE CARRYING HANDLE REMOVABLE BATTERY PACK 1 PROTECTIVE HANDLE CUTTER BLADES RESQTEC Manual EDD-Series (DM084K02) 09

10 2.3.4 BATTERY PACK 1 TEST BUTTON BATTERY STATUS INDICATOR ON/OFF BUTTON BATTERY SLIDER MALE CONNECTOR END When using the Battery backpack 10 EDD, make sure to also read and understand its dedicated manual. This manual should be supplied with the tool. 10 RESQTEC Manual EDD-Series (DM084K02)

11 3. PRODUCT RANGE 3.1. PRODUCTS & ACCESSORIES ARTICLE NUMBER ITEM DESCRIPTION PICTURE USAGE & RESTRICTIONS E1 X2 EDD SPREADER See chapter 4-7 for further details E1 V4 EDD RAM See chapter 4-7 for further details E1 G4C EDD CUTTER See chapter 4-7 for further details E1 G6C EDD CUTTER See chapter 4-7 for further details BATTERY PACK 1 EDD See chapter 4-7 for further details BATTERY BACKPACK 10 EDD When using the battery backpack 10 EDD, make sure to also read and understand its dedicated manual. This manual should be supplied with the tool POWER CONNECTOR When using the Power Connector, make sure to also read and understand its dedicated manual. This manual should be supplied with the tool. RESQTEC Manual EDD-Series (DM084K02) 11

12 ARTICLE NUMBER ITEM DESCRIPTION PICTURE USAGE & RESTRICTIONS BATTERY CHARGER EDD When using the charger, make sure to also read and understand its dedicated manual. This manual should be supplied with the tool CHAIN & SHACKLE SET X-SERIES Compatible with X2 EDD Spreader AIRCRAFT JAW SET X-SERIES Compatible with X2 EDD Spreader RAM SUPPORT V-SERIES Compatible with V4 EDD Ram EX-150 EX-300 Compatible with V4 EDD Ram PXM 600 Compatible with V4 EDD Ram RAM ADAPTER Compatible with V4 EDD Ram 12 RESQTEC Manual EDD-Series (DM084K02)

13 ARTICLE NUMBER ITEM DESCRIPTION PICTURE USAGE & RESTRICTIONS MULTI CONNECTOR Compatible with V4 EDD Ram MULTI SWIVEL Compatible with V4 EDD Ram MULTISWIVEL WITH RINGHANDLE Compatible with V4 EDD Ram CROWN Compatible with V4 EDD Ram RHINO Compatible with V4 EDD Ram FIXED BASE Compatible with V4 EDD Ram EDGE SUPPORT Compatible with V4 EDD Ram RESQTEC Manual EDD-Series (DM084K02) 13

14 ARTICLE NUMBER ITEM DESCRIPTION PICTURE USAGE & RESTRICTIONS BEAM SUPPORT Compatible with V4 EDD Ram POWER PLATE Compatible with V4 EDD Ram POWER PLATE PLUG Compatible with V4 EDD Ram 14 RESQTEC Manual EDD-Series (DM084K02)

15 4. GENERAL OPERATING INSTRUCTIONS 4.1. INITIAL USE IMAGES AS DISPLAYED IN THIS MANUAL MAY DIVERGE FROM ACTUAL PRODUCT APPEARANCE. When receiving your equipment check for any sign of damage to the box, and report it to your distributor/supplier as damage could have occurred during shipping. Unpack in upright position and check the product for damage. To make sure the product conforms to your specifications, check the product details on the product label. CHECK THE EQUIPMENT FOR EXTERNAL DAMAGE. NOTIFY YOUR DISTRIBUTOR/SUPPLIER IMMEDIATELY IF ANY DAMAGE IS FOUND. DO NOT USE DAMAGED EQUIPMENT UNDER ANY CIRCUMSTANCE! In general we distinguish a couple of different types of operations: Connecting the Resqtec Battery pack Disconnecting the Resqtec Battery pack Charging the Resqtec Battery pack Battery pack: testing, on & off Operating the product 4.2. PREPARATION BEFORE USE Check the arms, piston and/or blades of the tool. Do not use if they exhibit major damage and/or do not function as intended. See chapter 6 for further information. Check the operation of the dead-man s valve. It should return to its neutral position when released. See chapter 6 for further information. Check the carrying handle(s). It must be firmly fixed. See chapter 6 for further information. Make sure the Battery pack connector, the charger and system related cables are all dust free and dry. See chapter 6 for further information. Perform an initial test of the system by briefly carrying out the opening and closing actions as described in chapter 4.3. See chapter 6 for further information. RESQTEC Manual EDD-Series (DM084K02) 15

16 4.3. OPERATION The product is operated by the dead-man s control handle: Rotating the control handle leftward will make the blades or arms open up or extend the piston. Rotating the control handle rightward will make the blades or arms close or retract the piston. To keep opening or closing the blades or arms, extending or retracting the piston keep the control handle rotated. Adjust the speed by rotating more or less. DO NOT TIGHTLY SQUEEZE THE TIPS OF THE SPREADING JAWS TOGETHER. By releasing the control handle the dead-man s control will make the control handle return to neutral position. The blades, arms or piston cannot be moved by external forces. NEUTRAL LEFT RIGHT 16 RESQTEC Manual EDD-Series (DM084K02)

17 4.4. BATTERY PACK: TESTING, ON & OFF TESTING 1 Test the Battery pack by pressing the T button. The battery status indicator will indicate the battery s energy level. The LED will automatically turn off after 2 seconds. The LED will not automatically turn off if the battery is almost empty. It will keep flashing. 2 If the battery is empty, press the test button again to reset the battery status indicator. If the energy level gets too low during operation, an internal control system allows you to open the tool. Open the tool and change to another Battery pack. DO NOT CONTINUE OPERATING THE TOOL IF THE ENERGY LEVEL REACHES LOW LEVELS. The Battery backpack 10 EDD is described in a dedicated Battery backpack 10 EDD user manual; advice this manual for information and further details about the Battery backpack 10 EDD ON/OFF 1 To turn on the Battery pack, press the power button. An LED will briefly flash, after which it will shine continuously. 2 To turn off the Battery pack, press the power button again. The Battery backpack 10 EDD is described in a dedicated Battery backpack 10 EDD user manual; advice this manual for information and further details about the Battery backpack 10 EDD. RESQTEC Manual EDD-Series (DM084K02) 17

18 4.5. LOW ENERGY LEVEL BATTERY PACK 1 1 The energy level is below 40% if the two lower indicators are continuously flashing. The energy level is below 20% when one indicator is continuously flashing. 2 Charge the Battery pack 1 according to chapter EMPTY BATTERY PACK 1 1 The Battery pack 1 is empty if all lights are continuously flashing. 2 Before charging the Battery pack 1 according to chapter 4.7, push the test button. IF THE TEST BUTTON IS NOT PUSHED BEFORE THE BATTERY PACK IS CHARGED THE BATTERY PACK WILL NOT CHARGE. ALWAYS PUSH THE TEST BUTTON BEFORE CHARGING WHEN THE BATTERY PACK IS EMPTY. 18 RESQTEC Manual EDD-Series (DM084K02)

19 4.7. CHARGING THE BATTERY PACK RECHARGE BATTERY PACKS IMMEDIATELY AFTER EACH USE. IF NOT PLUGGED IN THE CHARGER, RECHARGE AT LEAST ONCE EVERY 2 MONTHS TO AVOID REDUCED BATTERY CAPACITY. CHARGE THE BATTERY PACKS USING ONLY (A) RESQTEC CHARGER(S). To keep the battery at optimum charge level and for an optimum lifespan, keep the battery in the charger for trickle charging. This applies to the Battery pack 1 and Battery pack Connect the male connector end of the charger to the female connector end of the charger adapter. 2 Connect the charger s power plug to a power socket ( V). 3 Connect the other female end of the charger adapter to the Battery pack s male connector end. The battery status indicator will indicate the battery s energy level. Make sure the Battery pack is turned off before connecting, otherwise the battery status indicator will not indicate the battery s energy level. 4 The LED indicators will be flashing (ascending) when the battery is charging. RESQTEC Manual EDD-Series (DM084K02) 19

20 5 When the battery is full, the LED indicators will flash briefly (ascending) every 10 seconds. The Battery pack 1 is trickle charged. When the battery remains plugged in, the LED indicator will briefly flash (ascending) every 10 seconds. Charging up to 90% takes approximately 1 hour. Fully charging a Battery pack 1 takes approximately 2 hours. 6 Disconnect the charger from the power socket when the battery is fully charged. The Battery pack 1 is trickle charged. When the battery remains plugged in, the LED s will briefly flash every 10 seconds. When using the battery backpack 10 EDD, make sure to also read and understand its dedicated manual. This manual should be supplied with the tool. Always fully charge the battery pack 1 EDD for optimal use. 20 RESQTEC Manual EDD-Series (DM084K02)

21 4.8. CONNECTING THE BATTERY PACK 1 Align the Battery pack battery slider with the connector rail. 2 Once aligned, push to connect in one swift motion. A significant click will indicate a proper connection between the Battery pack and the tool. The battery backpack 10 EDD is described in a dedicated battery backpack 10 EDD user manual; advice this manual for information and further details about the battery backpack 10 EDD. RESQTEC Manual EDD-Series (DM084K02) 21

22 4.9. DISCONNECTING THE RESQTEC BATTERY PACK 1 Push the disconnecting knob and pull the Battery pack from its socket. ALWAYS PUSH THE DISCONNECTING KNOB AWAY FROM THE BATTERY PACK! DO NOT PUSH IN THE DIRECTION OF THE BATTERY PACK. THIS MIGHT CAUSE DAMAGE TO THE TOOL. Make sure the control handle of the tool is not engaged when disconnecting (neutral position). Turning off the Battery pack when disconnecting is advisable, but not obliged. 2 The Battery pack is now disconnected. The Battery backpack 10 EDD is described in a dedicated battery pack 10 EDD user manual; advice this manual for information and further details about the battery backpack 10 EDD. 22 RESQTEC Manual EDD-Series (DM084K02)

23 4.10. OPERATING THE PRODUCT 1 Connect a Battery pack 1 or 10 to the tool. 2 Turn on the Battery pack. If uncertain, test the Battery pack s battery capacity before connecting. 3 Rotate the control handle leftwards to open the arms or blades, or to extend the piston. 4 Rotate the control handle rightwards to close the arms or blades or to retract the piston. Before storing the equipment it is recommended to open or close the blades to the point where only the tips touch each other, in case of spreaders to the point where the spreader arms are 5 cm/4 apart, or in case of rams to retract fully, and then briefly extend the piston. For your own convenience, do not store the arms, piston or blades in fully open/extended or closed/retracted position. RESQTEC Manual EDD-Series (DM084K02) 23

24 5. SPECIFICATIONS 5.1. TECHNICAL SPECIFICATIONS SI-SYSTEM DATA X2 EDD SPREADER Drive technology Nominal input Dimensions (L x W x H) Operational weight incl. Battery pack 1 EDD Operational weight incl. power connector Weight excl. battery Max. spreading opening Spreading force at base of arm teeth¹ Spreading force at base of jaw Spreading force 25 mm from tips NFPA HSF NFPA LSF Max. pulling opening Pulling force NFPA HPF NFPA LPF Squeezing force at base of arm teeth¹ NFPA Maximum is a theoretical force V4 EDD RAM Drive technology Nominal input Dimensions incl. detachable rear jaw (L x W x H) Max. extended length incl. detachable rear jaw Max. stroke Operational weight incl. Battery pack 1 EDD Operational weight incl. power connector Weight excl. battery Max. spreading / pushing force NFPA 1936 Electronic Direct Drive (non hydraulic) 43.2 VDC 891 x 256 x 258 mm (±10 mm) 22.9 kg (±0.2 kg) 22.3 kg (±0.2 kg) 21.9 kg (±0.2 kg) 607 mm kn / ton kn / ton kn / ton 76.7 kn / 7.8 ton 34.7 kn / 3.5 ton 426 mm kn / ton 59.6 kn / 6.1 ton 27.4 kn / 2.8 ton kn / ton Compliant Electronic Direct Drive (non hydraulic) 43.2 VDC 637 x 131 x 352 mm 937 mm 300 mm 16.9 kg (±0.2 kg) 16.3 kg (±0.2 kg) 15.9 kg (±0.2 kg) 98.1 kn / 10 ton Compliant 24 RESQTEC Manual EDD-Series (DM084K02)

25 G4c EDD CUTTER Drive technology Nominal input Dimensions (L x W x H) Operational weight incl. Battery pack 1 EDD Operational weight incl. power connector Weight excl. battery Max. cutting opening Reach Max. cutting force NFPA 1936 Electronic Direct Drive (non hydraulic) 43.2 VDC 777 x 238 x 242 mm (±10 mm) 15.9 kg (±0.2 kg) 15.3 kg (±0.2 kg) 14.9 kg (±0.2 kg) 150 mm 129 mm 442 kn / 45.1 ton Compliant G6c EDD CUTTER Drive technology Nominal input Dimensions (L x W x H) Operational weight incl. Battery pack 1 EDD Operational weight incl. power connector Weight excl. battery Max. cutting opening Reach Max. cutting force NFPA 1936 Electronic Direct Drive (non hydraulic) 43.2 VDC 937 x 268 x 259 mm (±10 mm) 22.9 kg (±0.2 kg) 22.3 kg (±0.2 kg) 21.9 kg (±0.2 kg) 203 mm 147 mm 954 kn / 97.3 ton Compliant RESQTEC Manual EDD-Series (DM084K02) 25

26 5.1.2 IMPERIAL SYSTEM DATA X2 EDD SPREADER Drive technology Electronic Direct Drive (non hydraulic) Nominal input 43.2 VDC Dimensions (L x W x H) 35 1/8 x 10 1/8 x 10 1/8 (±3/8 ) Operational weight incl. Battery pack 1 EDD 50.5 lbs (±0.4 lbs) Operational weight incl. power connector 49.2 lbs (±0.4 lbs) Weight excl. battery 48.3 lbs (±0.4 lbs) Max. spreading opening 23 7/8 Spreading force at base of arm teeth¹ kn / 23,605 76,885 lbf Spreading force at base of jaw kn / 15,197 38,937 lbf Spreading force 25 mm from tips kn / 8,633 18,704 lbf NFPA HSF 76.7 kn / 17,243 lbf NFPA LSF 34.7 kn / 7,801 lbf Max. pulling opening 16 3/4 Pulling force kn / 10,319 20,503 lbf NFPA HPF 59.6 kn / 13,399 lbf NFPA LPF 27.4 kn / 6,160 lbf Squeezing force at base of arm teeth¹ kn / 14,905 27,179 lbf NFPA 1936 Compliant 1 Maximum is a theoretical force V4 EDD RAM Drive technology Electronic Direct Drive (non hydraulic) Nominal input 43.2 VDC Dimensions incl. detachable rear jaw (L x W x H) 25 1/8 x 5 1/8 x 13 7/8 Max. extended length incl. detachable rear jaw 36 7/8 Max. stroke 11 3/4 Operational weight incl. Battery pack 1 EDD 37.3 lbs (±0.4 lbs) Operational weight incl. power connector 35.9 lbs (±0.4 lbs) Weight excl. battery 35.1 lbs (±0.4 lbs) Max. spreading / pushing force 98.1 kn / 22,031 lbf NFPA 1936 Compliant 26 RESQTEC Manual EDD-Series (DM084K02)

27 G4c EDD CUTTER Drive technology Electronic Direct Drive (non hydraulic) Nominal input 43.2 VDC Dimensions (L x W x H) 30 1/2 x 9 3/8 x 9 1/2 (±3/8 ) Operational weight incl. Battery pack 1 EDD 35.1 lbs (±0.4 lbs) Operational weight incl. power connector 33.7 lbs (±0.4 lbs) Weight excl. battery 32.8 lbs (±0.4 lbs) Max. cutting opening 5 15/16 Reach 5 1/8 Max. cutting force 442 kn / 99,366 lbf NFPA 1936 Compliant G6c EDD CUTTER Drive technology Electronic Direct Drive (non hydraulic) Nominal input 43.2 VDC Dimensions (L x W x H) 36 7/8 x 10 5/8 x 10 1/4 (±3/8 ) Operational weight incl. Battery pack 1 EDD 50.5 lbs (±0.4 lbs) Operational weight incl. power connector 49.2 lbs (±0.4 lbs) Weight excl. battery 48.3 lbs (±0.4 lbs) Max. cutting opening 8 Reach 5 3/4 Max. cutting force 954 kn / 214,468 lbf NFPA 1936 Compliant RESQTEC Manual EDD-Series (DM084K02) 27

28 5.2. TECHNICAL DRAWINGS SI-SYSTEM DATA X2 EDD SPREADER V4 EDD RAM 28 RESQTEC Manual EDD-Series (DM084K02)

29 G4c EDD CUTTER G6c EDD CUTTER RESQTEC Manual EDD-Series (DM084K02) 29

30 5.2.2 IMPERIAL SYSTEM DATA X2 EDD SPREADER V4 EDD RAM 30 RESQTEC Manual EDD-Series (DM084K02)

31 G4c EDD CUTTER G6c EDD CUTTER RESQTEC Manual EDD-Series (DM084K02) 31

32 6. MAINTENANCE & STORAGE 6.1. MAINTENANCE AFTER USE Generally speaking it is most important is to keep your equipment clean. Clean equipment will not wear down as fast; hence a longer service life can be achieved. WEAR PERSONAL PROTECTION EQUIPMENT DURING MAINTENANCE. ENSURE THAT WASTE IS COLLECTED AND DISPOSED OF IN A RESPONSIBLE MANNER. ACTION EXPLANATION ADDITIONAL INFORMATION 1. Check the product for any damage. Visually check for damage. Check the arms, blades or piston for excessive wear. If structural damage to the product is discovered, contact your Resqtec distributor/supplier. 2. Check the dead-man s handle. Check whether it automatically returns to its neutral position after the handle is turned and released. If the dead-man s handle is not functioning properly, contact your Resqtec distributor/supplier. 3. Check the Battery packs (1 and/or 10). Visually check the connector for damage. If applicable: visually check the Battery pack 10 s power cable for damage. If structural damage to the product is discovered, contact your Resqtec distributor/supplier. 4. Clean and dry the product before storage (separately from the Battery pack). Preferably use dry, clean paper cloth. Mild soapy water can be used on metal parts if necessary. Disconnect Battery pack before cleaning. Do NOT use any oil. Do not use water near the connector. Dry thoroughly after using water. Do NOT use water near the connector. 5. Charge the Battery packs. See chapter 4.7 for detailed information. Always charge Battery packs after usage. 32 RESQTEC Manual EDD-Series (DM084K02)

33 6. Check the Battery pack connector for dirt. Clean if necessary. Use dry, paper cloth. Do NOT use any oil or water. 7. Check Battery pack connector functioning after cleaning. Connect and disconnect each specific Battery pack at least 3 times. If the connector is not functioning properly, contact your Resqtec distributor/supplier. 8. After heavy use, CRC SP 400 can be used to ensure spreader jaws, ram jaws or cutter blades are protected against corrosion. Only apply on the spreader jaws, ram jaws or cutter blades. Spray and clean with dry paper cloth. Clean any other parts that may have attracted some coating in the process. Read instructions carefully before using CRC SP 400. ATTENTION! IF YOU DECIDE THE SPREADER JAWS, RAM JAWS OR CUTTER BLADES NEED TO BE COATED FOR ANTI-CORROSION PURPOSES, ONLY USE CRC SP 400. OTHER PRODUCTS ARE KNOWN TO HAVE NEGATIVE EFFECTS ON THE LUBRICANT USED IN YOUR TOOL. OTHER PRODUCTS ALSO DO NOT HAVE THE HIGH PROTECTION GRADE THAT CRC SP 400 PROVIDES. RESQTEC Manual EDD-Series (DM084K02) 33

34 6.2. REGULAR MAINTENANCE It is advisable to carry out regular maintenance; depending on the use at least every 3 months or 25 operating hours. When carrying out regular maintenance one should, in addition to the steps described in chapter 6.1, pay extra attention to the following: GENERAL MAINTENANCE 1. Check the spreader arms, ram jaws and cutter blades for major damage. Check for cracks. Check for damage to the central bolt. Do not use the product if it exhibits major damage. 2. Check the spreader arms, ram jaws and cutter blades for major damage. The blades must be completely parallel to each other, with a minimal opening between them. Do not use the product if the blades are not aligned. 3. Check the dead-man s handle. Check whether it automatically returns to its neutral position after the handle is turned and released. If the dead-man s handle is not functioning properly, contact your Resqtec distributor/supplier. 4. Check for Battery pack connection and sliding. Apply a little amount of Silicone spray at the aluminum sliding parts. Connect and disconnect the Battery pack at least 3 times. If the battery connection or connector is not functioning properly, contact your Resqtec distributor/supplier. 34 RESQTEC Manual EDD-Series (DM084K02)

35 6.3. ANNUAL MAINTENANCE Many years of safe use is guaranteed if the product is properly cared for and maintained. To this end the product must be inspected at least once a year. This must be carried out by a service technician trained by Resqtec who possesses the necessary tools and testing equipment. It is also possible for you, the user, to carry out maintenance yourself. In the context of your own safety and the product liability it is necessary that appropriate training should be undertaken first. Your distributor/supplier can advise you on this and/or attend to the annual maintenance on a contract basis, if desired. STRUCTURALLY DAMAGED AND/OR BROKEN EQUIPMENT MUST NEVER BE USED DURING RESCUE OPERATIONS. THIS MAY RESULT IN VERY DANGEROUS AND POTENTIALLY HARMFUL SITUATIONS. DO NOT ATTEMPT! If structural damage and/or broken equipment or parts are discovered, immediately contact your distributor/supplier or the manufacturer. DO NOT REPAIR ANY BROKEN EQUIPMENT AND/OR PARTS. ALWAYS CONTACT YOUR DISTRIBUTOR/SUPPLIER OR THE MANUFACTURER. Repairing equipment and/or parts causes your warranty to expire. Always contact your distributor/supplier when broken parts and/or equipment are discovered. Broken equipment and/or parts can then be sent to certified service centers RECOMMENDED STORAGE The following storage recommendations count: Do not store the spreader jaws, ram piston and/or cutter blades completely opened or closed, otherwise excessive strain might remain on the tool. If needed, apply an anti-corrosion layer on the spreader jaws, ram jaws and/or cutter blades as described in chapter 6.1 Store out of direct sunlight Store the equipment in a dry, well-ventilated area: Recommended storage temperature range 10 C 30 C/50 F 86 F Recommended storage relative humidity 30 80% 6.5. DECOMISSIONING & RECYCLING The various parts can be re-used at the end of their service life. Refer to the MSDS that was supplied with your product and/or follow local regulations on disposal. The product consists of steel, aluminum, neoprene (seals) and plastic. The product does not contain any pressurized components. Consult your distributor/supplier for further information on recycling. BATTERY PACKS MUST BE RETURNED TO RESQTEC AT THE END OF THE SERVICE LIFE. RESQTEC WILL PROPERLY RECYCLE THE BATTERY PACKS AND THEIR COMPONENTS. RESQTEC Manual EDD-Series (DM084K02) 35

36 7. WARNINGS & LIMITATIONS 7.1. GENERAL INSTRUCTIONS BEFORE USING RESQTEC EQUIPMENT, BE AWARE OF THE FOLLOWING: Resqtec equipment is designed for rescue/salvage operations only and may not be used for industrial purposes. The Resqtec EDD products should only be connected to a Resqtec Battery pack. Never attach the products directly to any other power source. Connection to an unauthorized power source will result in uncontrolled operation of the power head and attachments and create risk of serious personal injury and/or damage to property and/or equipment. Prior to making electrical connections, make sure all connectors are all clean and free from dirt and debris. Perform an initial test of the system by briefly carrying out the opening and closing actions as described in chapter 4.3. Charge Battery packs prior to first use. New Battery packs may have been stored or in transit for extended periods of time and/or at temperatures that reduced the battery s state-of-charge due to self-discharging. Charge new Battery packs overnight, regardless of their indicator readings. Charge every Battery pack 1 battery at the moment of delivery after purchasing or return to your facility. Do not try to perform tasks that exceed the specifications of the particular product. The specifications clearly define the product capabilities. Use a more powerful product from the Resqtec series if the situation occurs. Continued loading of the EDD products in the same direction after it has automatically shut off, without first relieving the load, can result in over-stressing and breakage of different components, which may cause serious personal injury and/or damage to property and/or equipment OPERATING ENVIRONMENT WHEN WORKING IN EXTREME TEMPERATURES, MIND THE FOLLOWING: When working in hot temperatures, make sure to store the Battery packs in the shade. When working in cold temperatures, make sure to store the Battery packs in preferably room temperature conditions. Always charge the Battery packs in room temperature conditions: Recommended storage temperature range 10 C 30 C / 50 F 86 F Recommended storage relative humidity 30 80% 7.3. STALL PROCEDURE When the tool s maximum force is reached, it will stall. The tool will stall for 2 seconds, after which it will stop automatically. WHEN THE TOOL STALLS AND STOPS, DO NOT CONTINUE OPERATING THE TOOL IN THAT DIRECTION! THIS MAY CAUSE SERIOUS DAMAGE TO THE TOOL. STOP OPERATING AND REPOSITION OR FIND A DIFFERENT SOLUTION. If the tool stalls while remains stuck in or between materials, follow the following steps: 1. Use the control handle and leave in opening/retracting position for about 1 second. 2. Release control handle and leave in neutral position for about 5 seconds. 3. Repeat steps 1 and 2 alternately until the tool is freed from its position. 4. Change Battery packs and continue operation if necessary. 36 RESQTEC Manual EDD-Series (DM084K02)

37 7.4. CUTTING BEFORE USING THE EDD CUTTER, BE AWARE OF THE FOLLOWING: Resqtec equipment is designed for rescue/salvage operations only and may not be used for industrial purposes. Do not try to perform tasks that exceed the specifications of the particular product. The specifications clearly define the tool capabilities. Use a more powerful product from the Resqtec series if the situation occurs. Do not cut or try to cut hardened steel such as steering columns, door hinge pins, seatbelt bolts, lock hasps, etc. The cutter blades are not designed to be used on hardened steel and can deform and/or break when attempted. Furthermore, avoid cutting the following items: Gear sticks; Door locking pins; Gas struts; Seat-belt mounting bolts; Hinge pins; Track rod ends. MISUSE OF RESQTEC EQUIPMENT IN THIS WAY MAY RESULT IN SERIOUS INJURY AND/OR DAMAGE TO THE SYSTEM AND/OR PROPERTY. The warranty will void if these restrictions are disregarded TWISTING OF BLADES Straight blades have a tendency to twist when cutting in certain structures. Whilst cutting, mind the following: DURING CUTTING, STOP WHENEVER YOU NOTICE THAT BLADES ARE TWISTING. WHEN TWISTING, THE OPENING EXCEEDS 8MM / 5/16 (MEASURED AT THE TIP). THIS INCUBATES A POTENTIALLY HAZARDOUS SITUATION FOR YOU AND YOUR SURROUNDINGS. 90º If blades start to twist, make sure to open up the blades again and make a different cut. RESQTEC Manual EDD-Series (DM084K02) 37

38 7.6. COMBINING THE V4 EDD RAM WITH EXTENSIONS USAGE OF EXTENSIONS IS ALLOWED, BUT ONLY ACCORDING TO THE FOLLOWING REGULATIONS: Direction of the extensions V4 EDD + extension rear V4 EDD + extension front Configurations V4 EDD + EX-150 V4 EDD + EX-300 V4 EDD + EX-600 V4 EDD + EX-900 V4 EDD + EX-1200 V4 EDD + EX-1500 V4 EDD + EX + EX (any configuration) 7.7. COMBINING THE V4 EDD RAM WITH PROFIX MAX Combining the V4 EDD ram with Profix Max is possible in the following configurations: NOTICE THE FOLLOWING PRESCRIPTIONS AND THE REDUCED SAFETY FACTORS. DO NOT ATTEMPT ANY OTHER CONFIGURATION. Configurations V4 EDD + PXM 470 V4 EDD + PxM600 (SF 1 : 2.5) V4 EDD + PXM 880 V4 EDD+ PXM 1400 V4 EDD+ PXM RESQTEC Manual EDD-Series (DM084K02)

39 7.8. CONNECTING THE MULTI CONNECTOR WITH THE RAM ADAPTER COMBINING THE MULTI CONNECTOR WITH THE RAM ADAPTER IS NOT ALLOWED. THIS WILL CAUSE VERY DANGEROUS SITUATIONS! DO NOT ATTEMPT. It is not allowed to connect a Profix Max or a (telescopic) ram on the ram adapter. Configurations V4 EDD + Profix Max V4 EDD + V4 EDD V4 EDD + V2 / V4 / V3t / V5t V4 EDD + PP25 / PP CONNECTING MULTIPLE RAMS / POWER PUSHER Configurations V4 EDD + V4 EDD V2 / V4 / V3t / V5t + extensions + V4 EDD / V2 / V4 / V3t / V5t / PP25 / PP40 V4 EDD + V2 / V4 / V3t / V5t V4 EDD + PP25 / PP40 RESQTEC Manual EDD-Series (DM084K02) 39

40 8. TROUBLESHOOTING If you encounter any problems whilst using the product, please advise the following table: Symptom The tool stalled and stopped operating. Solution - The safety system that prevents overloading the tool is activated. See chapter 7.3 for detailed information. - The energy level is low. Follow procedure as described in chapter 4.4 and charge the empty Battery pack. The Battery pack battery LEDs and/or status indicator do(es) not turn on. - The Battery pack energy level is empty. Charge the Battery Pack. See chapter 4.7 for detailed information. - The Battery pack is not activated yet. Contact your Resqtec distributor/supplier. The Battery pack battery LEDs and/or status indicator keep(s) flashing continuously. - The energy level is low. Follow procedure as described in chapter 4.4 and charge the empty Battery pack. IF YOU CANNOT FIND THE PROBLEM THAT OCCURRED, OR IF THE PROVIDED SOLUTION DID NOT RESOLVE THE PROBLEM, STOP USING THE PRODUCT IMMEDIATELY AND CONTACT A CERTIFIED DISTRIBUTOR/SUPPLIER OR ONE OF THE RESQTEC OFFICES. 40 RESQTEC Manual EDD-Series (DM084K02)

41 9. WARRANTY Resqtec offers two years warranty upon the purchase of this product. For extending your warranty or information about the Resqtec service program, please contact your Resqtec distributor/supplier. WARRANTY IS ONLY VALID IF THE REGULATIONS AND RESTRICTIONS, AS DESCRIBED IN THE USER MANUAL APPLICABLE ON THE USED PRODUCT(S), ARE UNDERSTOOD AND FOLLOWED, AND IF THE MAINTENANCE AS ADVISED IN THE USER MANUAL IS DONE BY AN AUTHORIZED RESQTEC TECHNICIAN. DISREGARDING ANY OF THE APPLICABLE REGULATIONS AND RESTRICTIONS, AS DESCRIBED IN THE USER MANUAL APPLICABLE ON THE USED PRODUCT(S), WILL CAUSE THE WARRANTY TO VOID. RESQTEC Manual EDD-Series (DM084K02) 41

42 10. DISCLOSURE All rights reserved. No part of this publication whatsoever may be reproduced without the prior written consent of Resqtec. All information herein was carefully gathered and examined. However, we cannot be held responsible for eventual mistakes or incompleteness. Resqtec may exercise the right to change or modify parts of the equipment at any time without notification. This manual may be subject to error, revision and technical modifications. For detailed information, and as we constantly improve our equipment, please check the latest specification sheet. This manual is based on and refers to current production models only. Resqtec accepts no liability for any damage and/or injuries resulting from the use of this manual in connection with any equipment which has been or may be supplied. For any additional information concerning the use of the manual or the maintenance or repair of Resqtec equipment, please contact the Resqtec distributor/supplier or an officially appointed distributor/supplier. Utmost care has been taken in the preparation and accuracy of this manual. Resqtec cannot however be held liable for errors, omissions or consequential liabilities in the use of it. 42 RESQTEC Manual EDD-Series (DM084K02)

43 11. CONTACT ADDRESSES RESQTEC OFFICES European office Meer en Duin HC Lisse, the Netherlands T +31 (0) F +31 (0) E info@resqtec.com I USA office 300 Forge Way, Suite 2 Rockaway, New Jersey, T: F: Asia office Lot 5, Jalan Delima 1/1 Subang Hi-Tech Industrial Park Selangor, Malaysia T F RESQTEC Manual EDD-Series (DM084K02) 43

44 RESQTEC Zumro B.V. Meer en Duin HC Lisse, the Netherlands T +31 (0) F +31 (0) E info@resqtec.com