Machinery and equipment from a single source.

Transcription

1 Materials Services Infrastructure Machinery and equipment from a single source. Product range Machinery

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3 03 Contents thyssenkrupp Infrastructure 02 Integrated solutions for civil and foundation engineering 03 Steel sections 06 Solutions by MÜLLER 07 MÜLLER vibrators 07 Parameters, equipment selection and operating principle 08 MÜLLER vibrators H series 11 MÜLLER vibrators HHF series 12 MÜLLER vibrators HFV series 13 MÜLLER side gripper HFB SG series 14 MÜLLER excavator-mounted vibrators 16 MÜLLER power packs 19 MÜLLER leader-mounted vibrators 20 MÜLLER drill drives 21 MÜLLER clamping devices 22 MÜLLER data acquisition 23 MÜLLER accessories 24 MÜLLER special equipment 26 DELMAG Diesel hammers 28 GIKEN Silent Piler 30 Water jetting mode & super crush mode 32 Technical data at a glance 33 Drilling systems 34 Anchor drilling rigs 34 KRUPP hydraulic hammer drills 35 KRUPP double-head drilling systems and drilling rigs 36 Construction equipment online 38

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5 thyssenkrupp Infrastructure 05 Integrated solutions for civil and foundation engineering. Whether it s about mobility, urbanization, climate change or resource efficiency: As a leading supplier of civil, marine and foundation engineering solutions, we cover the full range of services for global infrastructure projects. Our portfolio is organized into four divisions: steel sections, machinery, trench shoring and scaffolding systems. We see ourselves as a full-service supplier to the construction industry. We support and advise our customers all the way, developing solutions precisely tailored to the job in hand. For this we can rely on the expert support of our own consulting engineers. We provide our customers with all the products they need to execute their projects. Most of these products come from our own production, such as MÜLLER pile driving and extracting equipment and TKL cold formed sections. We are the exclusive distributors of TK-ASF anchor equipment and Emunds+Staudinger Krings trench shoring systems. Global presence With offices in Germany and throughout the world we are present wherever our customers need us. We know the local markets and their requirements and can provide tailored advice in the field, a key advantage especially in after-sales service.

6 Steel sections 06 Steel sections. Key elements of our integrated range of system solutions are the sale and hire of steel sheet piling, anchor equipment, and flood protection systems. As a multi-supplier, we provide a broad range of products from various manufacturers, supplemented by a comprehensive service package of consulting, technical support, logistics, and leasing. Steel sections Sheet piling has a diverse range of uses, extending from water, road, and civil engineering to environmental protection. Our portfolio of products and services is just as diverse. Hot-rolled steel sheet sections U sections Z sections Straight web sections Combined steel sheet piling Steel piles Box piles Intermediate piles Cold-rolled steel sheet sections Trench sheeting Lightweight sections Sealing systems TK interlock sealing system HOESCH Bitumen-based interlock sealants Other sealing methods Pipe piles Beams Anchor equipment We provide a comprehensive range of anchors and accessories to meet a wide range of challenges (quay structures, on shore and offshore wind turbine foun dations, tunnels, excavations, retaining walls, and slope stabilization). TK-ASF drilled injection piles Micropiles Soil nails Anchor piles Round steel tie rods Anchor drilling rigs Accessories Flood protection As an end-to-end service provider with a high level of expertise in marine and foundation engineering we offer our customers a broad spectrum of highly efficient flood protection systems for both permanent and temporary use. Permanent flood protection systems Steel sheet pile walls Sheet piling modules TKR glass wall system Temporary flood protection systems TKR aluminum stop log system Fold-up flood protection system Stop panel system Building protection gates and doors Aqua-Stop dam Special and regular services Corrosion protection Fabrication Custom sections Environmental protection und sustainability. We place great emphasis on sustainability. Our steel products meet the highest environmental performance standards. They are produced with minimum energy consump tion, are eco-friendly in use, straightforward to dismantle, and virtually 100% recyclable. Our driving and extracting equipment is quiet and low on CO 2 emissions.

7 Solutions by MÜLLER 07 MÜLLER vibrators. Proven power made in Germany. MÜLLER vibrators have a proven track record in civil engineering stretching back more than 50 years. As leading-edge vibratory products they meet all market requirements. Suitable for a wide range of applications, their reliability and constant development make them a relevant market factor. Quelle: Alpha Ventus Press picture

8 08 Parameters, equipment selection and operating principle. Choosing the right machine is crucial for the economic and technical success of vibratory driving. In order to find the most suitable equipment, we offer our customers individual support that takes into account all relevant factors, i.e., the site conditions plus the geological and engineering requirements. Parameters Selecting a suitable vibrator essentially depends on the size and weight of the pile section, the embedment depth, and the type of soil. Basically, the centrifugal force and the amplitude must be chosen in such a way that the skin friction and tip resistance between the pile section and the surrounding soil can be overcome. Equipment selection The chart below helps users to select the right vibrator or determine the centrifugal force required depending on soil conditions, pile weight, and driving depth. The use of additional equipment, e. g., water-jetting or pre-drilling units, can help to achieve much better driving performance with the same size of unit or centrifugal force of the vibrator. The power pack must be powerful enough to generate the moment needed to maintain the centrifugal force of the vibrator, even in difficult ground. The drive output should be HP per 1 US ton of centrifugal force. Our advisers use numerical simulation software for selecting equipment to suit the soil parameters and pile section data exactly. Equipment selection chart Type Centrifugal force kn 5 10 MS-10 HFV MS-16 HFV MS-24 HFV MS-32 HFV MS-48 HFV MS-5 HFBV MS-25 H3 MS-50 H3 MS-62 HFV MS-17 HF (B) MS-25 HHF MS-50 HHF MS-100 HHF MS-120 HHF MS-200 HHF Centrifugal force kn Driving depth [m] very dense soil (clay) dense soil Pile weight [t] 35 medium-dense soil 9 40 loose soil Example Weight of double pile: 3.0t Driving depth: 17m Vibrator selected for medium-dense soil = MS-50 HHF 11 12

9 Solutions by MÜLLER 09 Operating principle of Müller vibrators (typical design) Power pack Diesel-hydraulic Elastic hose bracket Suspension Vibration isolator (spring suspension unit) Hydraulic power hoses Eccentric Exciter block Hydraulic clamping device G dyn Pile Key vibration technology data Statisches Moment M [kgm] Total amplitude S [m] M = G r G r The eccentric moment is the measure of unbalance. As a determining factor for amplitude it is a key parameter for driving operations. S = 2s = 2 M stat G dyn [kgm] [kg] Together with centrifugal force, amplitude is a measure of driving performance. A large stroke and high impact force ensure good driving progress. When driving and extracting in cohesive soils, the elastic connection between pile and soil can only be broken if the amplitude is high enough. Speed (Frequency) n [rpm] The speed dictates the vibration frequency of the system. The vibrations are transferred via the pile to the surrounding soil, significantly reducing the surface friction between pile and soil. High frequencies counter the unwanted spread of vibrations in the soil. Centrifugal force F = M w 2 F = [N] F = M n (π ) 30 2 The centrifugal force must be high enough to overcome surface friction between pile and soil. Centrifugal force plays a major part in reducing surface friction and provides impact force to overcome tip resistance. Acceleration a [m/sec 2 ] a = s w 2 mit w = π n 30 Transmission of the pile acceleration to the surrounding soil causes the displacement of the grain structure and reduces grain friction and soil resistance. Acceleration is expressed as the ratio of acceleration of the vibrator to gravity: a h = g This ratio corresponds to: h = The value can lie between 10 and 30. F 10 1 G dyn

10 10 MÜLLER H, HHF, or HFV series vibrators. The right choice for every application. The H series is the workhorse of vibration technology. Their robust yet simple design enables these units to be used wherever there are no restrictions on the propagation of vibrations in the soil. With an eccentric moment that can be adapted to the soil conditions, the HHF series is ideal for applications with changing geological conditions. The largest units of this series are suitable for driving even the heaviest sheet piles into dense, compact soils. The eccentrics can be adjusted during driving, and so the HFV series is ideal wherever maximum restrictions on the propagation of vibrations in the soil apply, e. g., working directly adjacent to existing build ings or in urban areas. These units avoid resonant vibrations during starting and stopping and also allow the amplitude to be optimized during driving to suit the ground conditions. Principle of resonance-free starting and stopping Vibrator with variable eccentric moment Ground vibration t Ground vibration Vibrator with fixed eccentric moment Excess vibration t 2000 Frequency 1000 Resonance frequencies Resonance frequencies 0 Starting phase Operating time Driving / extracting time Total operating cycle time Stopping t

11 Solutions by MÜLLER 11 MÜLLER vibrators H series. With fixed eccentric moment. Müller vibrators with constant amplitude straightforward to use and robust. That is the foundation for good results in moderately difficult driving conditions. These vibrators are fitted with eccentrics that generate a fixed eccentric moment. With force-feed lubrication and oil cooling, this series is equipped for applications in extreme climatic conditions. Applications Soils with light to moderately difficult driving conditions Driving and extracting tubular piles Also in extreme climatic conditions Advantages Extremely robust machine design Easy handling and easy adjustment of clamping devices Type MS-25 H3 MS-35 H3 MS-50 H3 MS-65 H3 Centrifugal force F (max.) kn Eccentric moment M stat kgm Speed n (max.) min Frequency f (max.) Hz Pulling force F pull (max.) kn Weight (dynamic) without clamping device kg Weight (total) without clamping device kg Amplitude without clamping device/pile mm Displacement Q Motor (max.) l/min / / 773 Pressure p (max.) bar Power consumption p (max.) kw / / 450 Dimensions Length L mm Width B mm Height H mm Throat T mm Power pack Type MS-A 260 / / / 515* / 570* Single clamping device Type MS-U 80 / / alternative Type MS-U Double clamping device Type MS-U 2 x 54 2 x 54 2 x 80 / x 80 / 100 alternative Type MS-U 2 x 90 2 x 90 2 x 90 * Performance-enhanced combination Fixed eccentric moment Centrifugal force F F limit n limit speed n

12 12 MÜLLER vibrators HHF series. Two in one. The vibrator can be adapted quickly to different soil conditions by a simple system of adding or removing weights, allowing the eccentric moment to be varied. For example, if high frequency is required for work in loose sand, the additional weights can be removed simply on site to achieve high frequencies with the same centrifugal force. Applications Soils with moderate to heavy driving conditions Suitable for heavy piles Advantages Adding or removing weights Quick changeover Quickly adapted to different soil conditions Type MS-25 HHF MS-50 HHF MS-100 HHF MS-120 HHF MS-200 HHF MS-240 HHF Centrifugal force F (max.) kn Eccentric moment M stat (max.) kgm Steps (see illustration) kgm 12 / 15 / 20 / / 30 / 40 / / 60 / 80 / / 94 / 110 / 116 (98)/110/150/ /193/218/240 Speed steps n (max.) min / 2113 / 2362 / 2113 / 2160 / 1920 / 1850 / 1700 / (1800) / 1800 / 1770 / 1560 / min / / / / / / 1400 Frequency steps f (max.) Hz 39.3 / 35.2 / 39.3 / 35.2 / 36 / 32 / 30.9 / 28.3 / 30 / 26 / 29.5 / 26 / Frequency steps f (max.) Hz 30.5 / / / / / 23.4 Pulling force F pull (max.) kn Weight (dynamic) without clamping device kg Weight (total) without clamping device kg Amplitude (steps) without clamping device/pile mm 8.3 / 10.3 / 10.7 / 13.3 / 12.5 / 15.6/ 18.0 / 21.1/ 16.7 / / 32.1 / mm 13.8 / / / / / / 40.0 Displacement Q Motor (max.) l/min 298 / / / /1150/ / Pressure p (max.) bar Power consumption P (max.) kw 174 / / / / 671 / / Dimensions Length L mm Width B mm Height H mm Throat T mm Power pack Type MS-A 260 / / 570* 700 / 840* 840/1050*/1150* 840/1050*/1150* 1050 / 1150* Single clamping device Type MS-U alternative Type MS-U 80 / 100 A 200 Double/quadruple Type MS-U 2 x 54 2 x 80 / 100 G 2 x x 180 G 2 x 250 G 2 x 250 G clamping device alternative Type MS-U 2 x 180 G 4 x 180 G alternativ MS-U 2 x 180 G 4 x 500 G * Combination for increased performance Stepwise variable moment Centrifugal force F F limit M stat >M stat >M stat >M stat n limit speed n

13 Solutions by MÜLLER 13 MÜLLER vibrators HFV series. Variable and resonance-free. The vibrators of this series ensure maximum performance for minimum ground vibration and are therefore ideal for applications in inner-city civil engineering works or in areas sensitive to vibration guaranteed by the resonance-free starting and stopping. In addition, the amplitude can be infinitely varied during operations. The natural frequency of the soil can therefore be taken into account driving proceeds effectively and at the same time with little vibration. Applications Inner-city civil engineering works Areas sensitive to vibration Chiefly sandy soils Advantages Minimal ground vibrations Optimum adaptation to soil conditions Technology that s easy-going on equipment and environment Type MS-10 HFV MS-16 HFV MS-20 HFV MS-24 HFV MS-28 HFV MS-32 HFV MS-40 HFV MS-48 HFV MS-62 HFV Centrifugal force F (max.) kn Eccentric moment M stat (variable) kgm Speed n (max.) min Frequency f (max.) Hz Pulling force F pull (max.) kn Weight (dynamic) without clamping device kg Weight (total) without clamping device kg Amplitude without clamping device/pile mm Power consumption P (max.) kw 147 / / / / / / / / 735 Displacement Q Motor (max.) l/min 253 / / / / / / / /1260 Pressure p (max.) bar Dimensions Length L mm Width B mm Height H mm Throat T mm Power pack Type MS-A 190/260*/ 260/290/ /515*/ 420/515*/ 570/700* 700/840* 700/840* 1050/1150* Type MS-A 290* * 570* Single clamping device Type MS-U A 150 A 180 A 180 A 250 A 250 A 360 A 360 A alternative MS-U 80 /100 A Double clamping device Type MS-U 2 x 54 2 x 90 2 x 90 2 x 90 2 x 90 2 x 150 G 2 x 180 G 2 x 180 G 2 x 180 G alternative MS-U 2 x 80 / 2 x 80 / 2 x 80 / alternative MS-U 100 G 100 G 100 G * Combination for increased performance Variable eccentric moment Centrifugal force F F limit F = 100% Variable speed gears n limit F = 75% F = 0% speed n

14 14 MÜLLER excavator-mounted vibrator side gripper HFB SG series. MÜLLER side grippers are capable of picking up, positioning, and driving a pile in a single operation. This is a key advantage on space or height-restricted job sites, as conventional excavator-mounted vibrators clamp the pile on the top.

15 Solutions by MÜLLER 15 MÜLLER side grippers can be mounted on almost any standard excavator without interfering with the excavator hydraulics. They are powered by the on-board hydraulics and controlled by the excavator s control levers. Main dimensions Advantages The MÜLLER excavator-mounted vibrator with tilt-rotating device and side clamp is ideal for applications with restricted side conditions It offers outstanding maneuverability, supreme reliability, and very easy handling The side clamp is mounted sturdily with very few moving parts and high clamping force It can be mounted on almost any standard excavator without interfering with the hydraulics thanks to an intelligent control block Vertical alignment is via an inclination measuring and display device Made in Germany Technical Data MS-4 HFB SG MS-6 HFB SG Centrifugal force F (max.) kn Eccentric moment M stat (variable) kgm Speed n (max.) min Frequency f (max.) Hz Pulling force F pull (max.) kn Druckkraft F push (max.) kn Weight (dynamic) without clamping device kg Weight (total) without clamping device kg Amplitude without clamping device/pile mm Power consumption p (max.) kw Displacement Q Motor (max.) l/min Dimensions Length L mm Width B mm Height (excl. clamping device) H mm Standard clamping device MS-U Special clamping device MS-U 60 K 72 K MS-U 80 / 100 A 80 / 100 A Positioning, aligning, and driving Shifting and driving to final depth Handling of H beam Inclination measuring and display device

16 16 MÜLLER excavator-mounted vibrators. Compact all-rounders. The compact, lightweight MÜLLER excavator-mounted vibrators can be attached to all common excavators. The power comes from the on-board hydraulics and the units are controlled by the excavator s control levers. Various models (HFB, HFBV, HFBS) and useful accessories are available to suit the most diverse applications. Applications General driving, extracting and compacting work (MS-2 to -9 HFB) Suitable for sheet piling and tubular piles with a modified clamp arrangement (MS and 9 HFB) Installation of plastic and timber piles, lightweight sections, reinforcing cages (MS-1 HFB) For vibration-sensitive projects or inner-city areas (MS-5 HFBV, MS-7 HFBV, MS-8 HFBV, MS-10 HFBV) Jobs in heavy soils (MS-9 HFB, MS-17 HFB) Pile sections can be picked up and set down directly with the clamp (MS-4 to -7 HFBS) Advantages Small and compact All vibrators are fitted with a safety circuit Quiet and universal in application Extremely low height allows driving of long piles High push/pull forces increase driving performance All clamps can be rotated through 90 to allow face working Easy to attach Option: double clamping devices can be fitted for driving tubular piles Option: cooling system Option: monitoring of operating data Option: modified for operation with power pack

17 Solutions by MÜLLER 17 Technical data at a glance. MS-HFB / MS-HFBS with fixed eccentric moment. Type MS-1 HFB MS-2 HFB MS-3 HFB MS-4 HFB MS-6 HFB Centrifugal force F (max.) kn Eccentric moment M stat (max.) kgm Frequency f (max.) Hz Speed n (max.) min Pulling force F pull (max.) kn Push down F push (max.) kn Power consumption p (max.) kw Dynamic weight (incl. clamping device) kg Total weight (incl. clamping device) kg Amplitude mm Displacement Q Motor (max.) l/min Length L mm Width B mm Height (incl. clamping device) H mm Width at throat T mm Standard clamping device Type MS-U Recommended power pack Type MS-A Type MS-7 HFB MS-9 HFB MS-17 HFB MS-4 HFBS MS-6 HFBS MS-7 HFBS Centrifugal force F (max.) kn Eccentric moment M stat (max.) kgm Frequency f (max.) Hz Speed n (max.) min Pulling force F pull (max.) kn Push down F push (max.) kn Power consumption p (max.) kw Dynamic weight (incl. clamping device) kg Total weight (incl. clamping device) kg Amplitude mm Displacement Q Motor (max.) l/min Length L mm Width B mm Height (incl. clamping device) H mm Width at throat T mm Standard clamping device Type MS-U Recommended power pack Type MS-A The maximum operating pressure for all excavator-mounted vibrators is 350 bar.

18 18 Technical data at a glance. MS-HFB / MS-HFBS with variable eccentric moment. Type MS-5 HFBV* MS-7 HFBV* MS-8 HFBV MS-10 HFBV Centrifugal force F (max.) kn Eccentric moment M stat (max.) kgm Frequency f (max.) Hz Speed n (max.) min Pulling force F pull (max.) kn Push down F push (max.) kn Power consumption P (max.) kw 95/ / / /148 Dynamic weight (incl. clamping device) kg Total weight (incl. clamping device) kg Amplitude (incl. clamping device) mm Displacement five connecting hoses Q Motor (max.) l/min 162/ / / /257 Displacement three connecting hoses Q Motor (max.) l/min 180/ /250 Length L mm Width B mm Height (incl. clamping device) H mm Width at throat T mm Standard clamping device Type MS-U Recommended power pack Type MS-A The maximum operating pressure for all excavator-mounted vibrators is 350 bar. * Option: with three or five connecting hoses Equipment selection chart Excavator weight (t) MS-2 HFB MS-3 HFB MS-4 HFB / HFBS MS-5 HFBV MS-6 HFB / HFBS MS-7 HFB / HFBS MS-7 HFBV MS-8 HFBV MS-9 HFB MS-10 HFBV MS-17 HFB Excavator engine power (kw) MS-1 HFB The relation between excavator weight and power can vary Eccentric moment (kgm)

19 Solutions by MÜLLER 19 MÜLLER power packs. Power and intelligence. The low-noise, fuel-efficient power units comply with the latest exhaust emission regulations. They can be operated via cable or radio remote control. Optionally, operating parameters and machine data can be called up remotely via data modem. They are characterized by a robust design, good reliability and a comprehensive range of accessories. Type MS-A (V)* MS-A 260 (V)* MS-A 290 (V)* MS-A 420 (V)* MS-A 420 (V)* MS-A 515 (V)* MS-A 570 (V)* Diesel motor CAT CAT CAT CAT CAT Volvo-Penta CAT Type ATAAC C 71 C 9 C 93 C 15 C 15 TAD 1672 C 18 Exhaust certification EU/EPA IV / Tier 4f IIIA / Tier 3 IV / Tier 4f IIIA / Tier 3 IV / Tier 4f IV / Tier 4f IIA / Tier 2 Power P (max.) kw Speed n (max.) min Hydraulics Feed rate Q (max.) l/min Operating pressure p (max.) bar Fuel tank capacity l Hydraulic tank capacity l Weight without fuel kg Dimensions Length L mm Width B mm Height H mm Type MS-A 570 (V)* MS-A 700 (V)* MS-A 700 (V)* MS-A 840 (V)* MS-A 840 (V)* MS-A 1050 (V)* MS-A 1150 (V)* Diesel motor Volvo-Penta CAT CAT CAT CAT CAT Volvo-Penta Type ATAAC TAD 1643 VE 2 x C 13 2 x C 13 2x C 15 2x C 15 2x C 18 2x TAD 1643 VE Exhaust certification EU/EPA II / Tier 2 IIIA / Tier 3 IV / Tier 4f IIIA / Tier 3 IV / Tier 4f III / Tier 3 II / Tier 2 Power P (max.) kw Speed n (max.) min Hydraulics Feed rate Q (max.) l/min Operating pressure p (max.) bar Fuel tank capacity l Hydraulic tank capacity l Weight without fuel kg Dimensions Length L mm Width B mm Height H mm * optionally with variable amplitude

20 20 MÜLLER leader-mounted vibrators. For tight spaces. MÜLLER leader-mounted vibrators are the specialists for tight corners. They are mounted on leaders and offer contractors an adjustable moment plus resonance-free starting and stopping. Applications Driving and extracting sheet piles, tubular piles and H sections Foundation methods such as compacted gravel or sand columns Driving and extracting single sheet piles with small dimensions Advantages Compact design Driving and extracting on cramped sites Resonance-free starting and stopping Minimum vibrations and emissions Type MS-16 HFMV MS-20 HFMV MS-30 HFMV Centrifugal force F (max.) kn Eccentric moment M stat (max.) kgm Speed n (max.) min Frequency f (max.) Hz Pulling force F pull (max.) kn Total weight incl. clamping device kg Dimensions Height (excl. clamping device) H mm Throat T mm Standard clamping device Type MS-U 150 A 150 A 180 A The operating pressure for all leader-mounted vibrators is max. 350 bar.

21 Solutions by MÜLLER 21 MÜLLER drill drives. Rounding off the range. These robust, low-noise drilling units are quickly and easily attached to the stick of an excavator. Attachment to a leader or fitting in the clamp of a vibrator are available as options. Applications Pre-drilling to loosen and relieve the ground Heavy soils Advantages Various mounting options Fast, cost-effective drilling Powerful, robust, long life Type MS-RHA 12 3* MS-RHA 16 3* MS-RHA 24 3* MS-RHA 34 3* MS-RHA 46 3* Torque (max.) da Nm Speed (max.) min Oil pressure (max.) bar Displacement (max.) l/min Diameter smallest drilling diameter mm Diameter largest drilling diameter mm Weight without auger/without stand approx. kg Drill depth with smallest drilling diameter (max.) m Drill depth with largest drilling diameter (max.) m Hexagon connection mm 70 / / / / / 120 * Connection to excavator stick = 3 Options available on request: mounted on leader, fitted in vibrator clamp Clamping in a vibrator

22 22 MÜLLER clamping devices. A safe connection. h d k f MÜLLER clamping devices Clamping devices connect the pile section, e. g., H sections or tubular piles, to the vibrator and transfer the vibrations. All units can be rotated through 90 for face working. Adapter plates are available to cope with different clamping arrangements. Clamps to fit over the interlocks of double piles and radial clamps for driving tubular piles are also available. Important for making the right choice: the clamping force of the clamping device must be at least 1.2 times the centrifugal force of the vibrator. Applications As single and double clamps for U/Z sections, H sections, and tubular piles As special clamping devices for specific tasks, e. g., timber piles, concrete piles, and small-diameter tubular piles g i (max.) a c b Arrangement of clamps Clamping devices Type Clamping force kn Clamping pressure Dimensions in mm bar a c d f g h i. max. IPB min Weight kg MS-U 12* MS-U 40* MS-U 54** MS-U 60* MS-U 72* MS-U 80/100 A* 800 / / MS-U 80/100 G** 800 / / MS-U 90** MS-U 150 GP** *** 920 MS-U 150 AP* *** 940 MS-U 180 GP** *** 1250 MS-U 180 AP* *** 1130 MS-U 200 A* MS-U 250 G** MS-U 250 A* MS-U 360 A* * for direct bolting ** shiftable on clamping bar *** IPB 300 possible with special equipment

23 Solutions by MÜLLER 23 MÜLLER data acquisition. Mobile measurement, indication and recording of vibrations. The data acquisition system enables simple and reliable monitoring of the driving process to ensure that the design requirements are adhered to. The system records operating parameters such as operating frequency and vibrator oil pressure. In addition, ground vibrations can be measured via a three-axis geophone according to DIN When using water-jetting equipment to assist driving, the water pressure and flow rate can also be recorded. Advantages Optimum system compatibility everything from one supplier Vibration monitoring to DIN 4150 Constant monitoring of operating parameters Recording of multiple parameters Safe data storage to protect against loss Simple records MS-DATA The data acquisition equipment is integrated directly into the drive s control unit. The data can then be sent via cable to a computer on-site or via modem and data transmission to an Internet server for safe storage. The data can be called up from any computer with Internet access after entering the necessary password. Bespoke record forms to suit customers requirements are also possible. The power pack control automatically regulates the operating parameters of the vibrator so that given vibration limits for ground or buildings are not exceeded.

24 24 MÜLLER accessories. The right extras for every application. Bracket So-called X-brackets are available in various sizes for driving large-diameter, heavy, tubular piles. MS-KX 320 / MS-200 HHF Ø 1500 mm Ø 3200 mm Müller safety shackle The MÜLLER safety shackle, available in various sizes, is ideal for picking up piles quickly and safely. At the same time, it guarantees easy, safe pitching of piles. Advantages Twin fastening prevents opening under load Easy to use Low weight Type Tensile load kn Weight kg MS-SSZ-3 B MS-SSZ-4 B MS-SSZ-5 B MÜLLER universal connecting fork for excavator-mounted units This accessory enables MÜLLER excavator-mounted vibrators and drilling units to be attached to the majority of excavators. It is fitted with three different connecting pins. The benefits are the fast change over from drilling unit to vibrator and the stable construction. Other connecting forks are available on request.

25 Solutions by MÜLLER 25 MÜLLER winter package for power packs For use in temperatures down to 25 C. The winter package contains: Preheaters for hydraulic oil and diesel engine cooling water, with external power supply ( V) Option: set of covers for closing off the unit s air intakes and air outlets A reduced airflow through the unit to help the unit reach its operating temperature faster Operation with some air intakes and air outlets closed depending on the ambient temperature Better economy thanks to faster deployment and fuel-savings Furthermore, the components benefit from preheating, which improves their operational readiness and prolongs their service life MÜLLER fine filters The bypass oil filter is a filter system that supplements the hydraulic filter already fitted. The bypass oil filter is used for the fine filtering of the hydraulic oil. The lower flow rate via the filter means that a much finer filter can be selected than is the case with standard filter elements. Therefore, much finer particles can be removed from the oil than is the case with full-flow oil filters. Bypass filters are available for all MÜLLER power packs. Advantages Prolongs the life of the hydraulic oil and the system components Avoids acids in the oil through absorption of water Fewer malfunctions thanks to the improved cleanliness of the hydraulic oil Reduced repair costs and downtimes Reduced load on primary filters and therefore lower maintenance costs Other accessories Timber pile clamping device Stick extension ( goose neck ) to increase usable piling length Adapter plate / double clamping devices for driving tubular piles

26 26 MÜLLER special equipment. Special expertise. Expert consulting services often make a decisive contribution to success when special challenges have to be met. Our engineers, specialized in machine design, control technology and electronics, and geotechnical and foundation engineering, are available to help you. MÜLLER five-fold clamping device The adapter plate enables five clamping elements to be attached to five straight-web sections. These are arranged on a radius so that the sections can be clamped and installed simultaneously. This is an efficient way to counter buckling of the section. DYSTAFIT Dystafit can be used to optimize soil improvement and rehabilitation measures. It does this by simulating loading cycles, which enables valid statements to be made about the stability of a soil that is sensitive to settlement, subsidence, or shifting. In addition, this method is useful for assessing the effects of higher speeds on railway lines. MÜLLER acoustic hood The newly developed acoustic hood reduces noise emissions but does not hamper servicing nor the escape of unwanted heat. Advantages Lower noise levels Special access openings permit maintenance and servicing without removing the hood Additional vertical weight on spring suspension unit Easy to store and transport

27 Solutions by MÜLLER 27 MÜLLER Vibrators HHF-series Foundation Technology for Offshore Wind Turbines Heavy duty pile driving equipment and accessories Customer made solutions and adaptions Drivability analysis Repair- and maintenance-services 24/7 Spare parts management MS-240 HHF MS-240 HHF TWIN MÜLLER MS-32 HFV vibrator When fitted with a special compacting plate, the MÜLLER MS-32 HFV vibrator can be used for soil compaction. It can even be used underwater. Variable from 0 to 40 Hz Special sensors measure rpm and detect angles during the compaction process Modified for continuous operation and underwater use Approved for 10 gradient in all directions Automatic compaction cycle (start/compact/stop) Optional: radio remote control with automatic display of operating data, amplitude, and static moment Optional: graphic display via MS-DATA and webtk Powered by MÜLLER power pack MÜLLER MS-U 160 S clamping device Internal clamping for foundations with thin-wall tubes and very small diameters (d = approx. 120 mm, depending on wall thickness and length) Does not damage the coating on tubes Also suitable for use in heavy soils Reduces the number of operations normally required

28 DELMAG diesel hammers. Strong and independent. 28

29 DELMAG diesel hammers 29 Basically, diesel hammers function like a two-stroke engine. Therefore they do not need to be connected to an external energy supply and do not require any steam, compressed-air, hydraulic or electric groups to drive them. If necessary, a hydraulic starting device is used when they are mounted to leaders on hydraulic carriers. Applications Foundation work, like e.g. driving of steel sections and prefabricated concrete piles Integration of pile elements in bearing layers On a pile driver ram or guided on a leader Advantages Sturdy design Reliable and easy to operate Adjustable impact energy for varying soil layers Weather-independent air cooling Avoids damage to the pile elements Economical due to low fuel consumption Use of environmentally friendly fuel Long refueling intervals Exclusive distributor for Germany, other countries on request. Type Impact weight (piston) Energy per blow Number of blows Suitable for driving piles (depending on soil and pile) Consumption diesel oil Consumption lubricant Weight Length kg knm min 1 kg l/h l/h kg mm D D D D D D D D D D D D D D D D D D D D D

30 30 GIKEN silent piler. Gentle giant. The vibrations and noise of a building site are becoming a problem in more and more locations. Conventional methods of driving cannot always comply with the demands. So a special method of installing piles is needed. Pile-supported pressing solves this challenge, and the GIKEN Silent Piler was developed to meet that challenge. It is an efficient driving system that works with little noise and no vibrations, and at the same time achieves optimum results in the most diverse subsoil and site conditions. Exclusive distributor for Germany, other countries on request.

31 GIKEN silent piler The GIKEN Silent Piler exerts only static pressure on the pile section and thus avoids the problems associated with vibration piling. But in terms of cost efficiency this pile-supported pressing technology compares well with conventional methods, partly because it can be used around the clock. Applications Driving and extracting single U-sections up to 750 mm, single Z-sections up to 708 mm and tubular piles Driving and extracting double U-sections up to 1400 mm and double Z-sections up to 1416 mm For sites where noise and vibration could be a problem Also suitable for difficult soil conditions when used in conjunction with appropriate driving aids (super crush and water jetting modes) Advantages Low noise, no vibrations No ground settlement problems, no damage to nearby structures Can be used for night-time operations or in areas where noise must be minimized Stable machine design Remote control for safe, convenient operations No working platform necessary Simple operating principle with self-propelled travel Fewer operators required Faster operations with lower effort 1 Standard mode 2 Water jetting mode 3 Super Crush mode Pile auger Hose reel Casing chuck Hose reel Silent Piler

32 32 Water jetting mode & super crush mode. Applications in difficult ground conditions. Water jetting mode High-pressure water jets reduce the pressure bulb by loosening granular soils or softening cohesive soils locally. The water jets are controlled to suit the pressing force of the SILENT PILER when working in the highly automated water jetting mode. The quantity of water and the pressure can be adjusted to suit requirements. Nozzle layout Single Z-pile section Double Z-pile section Advantages Operations are carried out in a highly economical and environmentally friendly manner with just one power unit Automation saves water and personnel The water also reduces the friction on the sheet piles Reduces the tendency for plug formation Avoids deforming the sheet piles and the associated drop in productivity Applications Granular or cohesive soils Z- and U-sections Single U-pile section Double U-pile section Piler jet unit jet pump, water tank Power unit diesel engine, hydraulic pump SILENT PILER with piler jet reel Super crush mode Super crush mode is a press-in method with integrated drilling process. For this the SILENT PILER is equipped with an integral auger to allow use in difficult soil conditions. Crushing cobbles / boulders by wedge effect Method of operation The auger casing is gripped along with the pile, and the soil below the pile toe is loosened by drilling with the auger. Advantages Can be used in difficult ground conditions Economical piling with integrated auger drilling Reduced pressure at pile tip allows piles to be installed with minimum soil disturbance and limited soil removal Applications difficult, hard ground suitable for Z sections and tubular sections Auger drilling dimensions Single Z-pile section Double Z-pile section

33 GIKEN silent piler 33 Technical data at a glance. Type SILENT PILER ECO700S Standard mode Max. pressing force / max. extracting force kn (t) 1100 (112) / 1200 (112) Stroke mm 1100 Pressing rate / extracting rate m/min / Operation Remote control Travel self-propelled Weight kg Start frame kg 2750 Water-jetting mode Piler jet reel JR22 Jet hose PILER ECO hose Hose length / pile length m 22 / 17 Water jet volume max. l/min x Water jet pressure MPa 14.7 Weight incl. hose kg 780 Super crush mode Max. pressing force kn (t) 800 (81) Max. extracting force kn (t) 1200 (122) Stroke mm 1100 Pressing rate / extracting rate m/min / Pile length max. m 21 Total pile auger weight (for 21m pile) kg SILENT PILER ECO1400S Standard mode Max. pressing force / max. extracting force kn (t) 1500 (153) / 1600 (163) Stroke mm 1200 Pressing rate / extracting rate m/min / Operation Remote control Travel self-propelled Weight kg Start frame kg 3600 Water-jetting mode Piler jet reel JR26 Jet hose PILER ECO hose Hose length / pile length m 22 / 17 Water jet volume max. l/min x Water jet pressure MPa 14.7 Weight incl. hose kg 1350 Super crush mode Max. pressing force kn (t) 1200 (122) Max. extracting force kn (t) 1600 (163) Stroke mm 1200 Pressing rate / extracting rate m/min / Pile length max. m 21 Total pile auger weight (for 21m pile) kg Power pack for SILENT PILER ECO EU300G3 Measured output in power mode kw/min / 1800 Measured output in ECO mode kw/min / 1600 Fuel tank l 500 Piler ECO oil l 630 Speed km/h 1.4 Weight kg 7780

34 34 Anchor drilling equipment. Manifold power. No construction site is like the other that is why advanced technology is demanded which fits the field of application. We supply our anchor or geothermal drilling equipment, hammer drills as well as double-head drilling rigs in the most different variations. Each machine meets the highest demands regarding capability, precision, quality and safety.

35 Drilling systems 35 Drilling equipment Drilling equipment with grouting station gained acceptance for tasks as foundation, stabilization, reconditioning and rehabilitation. Slide wagon drills and anchor drilling equipment is mainly used for this tasks. Installation of slide wagon drill Support (feet) for drill carriages with power unit Drill carriage on excavator boom and with wagon drill Applications Foundation, stabilization, reconditioning and rehabilitation tasks Advantages Compact and sturdy design Optimum kinematics at low total weight Pendulum chassis automatically compensates unevenness of the terrain in driving mode Ergonomic control panel Integration of all hydraulic functions at the operating stand Ideal for cramped conditions Appropriate for the most difficult geologies Avoidance of field damage by means of covers Type TKB 203 TKB TKB 504 TKB 605 TKB 609 TKB 205 MP Engine power kw Total width mm 740/ Mast Stroke of rotary head mm (Telescopic mast) Pull back force kn Pull down force kn Clamps and breaking unit Diameter mm Hydraulic Hammer, recommended HB35 / HB45 HB35 / HB45 HB35 / HB45 Rotary Heads, recommended HG8 / HG12 / HG19 / HG24 HG8 / HG12 HG11 / HG12 / HG19 HB35 / HB45 / HB50 HG24 / HG19 / HG12 / HG11 HB35 / HB45 / HB50 / HB60 HG11 / HG12 / HG19 / HG24 HB50 / HB60 HG12 / HG19 / HG24 Rotary Heads, recommended HR40 / HR50 HR20 / HR40 HR40 / HR50 HR50 / HR60 HR50 / HR60 HR50 / HR60 Total weight* kg * depending on mounted equipment KRUPP hydraulic hammer drills Thanks to our extensive product range we can provide a solution for nearly every conceivable drilling task. Our worldwide cooperation with all leading manufacturers of drilling equipment ensures that KRUPP drilling drives can be installed on all common carriers without difficulties. Applications Overburden drilling Drive drilling Anchoring Advantages Installation on all common carriers Extremely small housing Easier extraction due to the damping device Optional: electric, hydraulic or manual shifting at drill head and percussion Optional: external flushing head Type HB15 HB20 HB35 HB45 HB50 HB60 Weight, approx. kg No. of blows, max. min Individual below energy, max. Nm bar Nm l/min min

36 36 KRUPP Double-head drilling systems and drilling rigs. For geothermal drilling. In order to win geothermal energy you need top-class drilling technology. Therefore our drilling equipment for this special application meets the highest demands regarding capability, precision, quality and safety. Double-head drilling systems In order to win heat from the ground in the surface-near geothermy, the drilling must usually be executed in most narrow spaces. The most frequently practiced method for obtaining geothermal energy is extraction by means of downhole heat exchangers. Geothermal probes are introduced in vertical boreholes in depths of over 300 meters. A specific procedure is used to do so the double-head drilling system. The drilling is executed with two heads rotating in opposite directions so that the respective transmissions are positioned one behind the other. Drilling equipment for geothermal boreholes Drilling equipment specifically designed for the double-head drilling technique are used even in confined spaces as well as difficult geologies. The standard equipment of the drilling equipment contains all components that are necessary to execute optimum geothermal drilling: rubber-lined crawler unit, drill carriage with a pull-back force of 100 to 400 kn, double head, 3-fold clamping and breaking device, blowout preventer, rod magazine, wireless and wire remote control, flushing pumps, rope winch with winding tower and oiler. In addition, we offer appropriate customized drilling equipment in order to provide a complete drilling system from one single source. Applications Geothermal drilling using the double-head drilling technique In confined spaces Appropriate for the most difficult geologies Advantages Risk-free heat exchanger installation by driving the casing down to the final depth (ensured by high torque of up to Nm) Controlled discharge of cuttings via the limited annular space between the outer and inner rods and optimized blowout prevention equipment Guaranteed heat exchanger verticality due to spot-on precision drilling with counter-rotating inner and outer rods Optimal adaptation of the drill system to the geology due to the leading or trailing of the inner crown in relation to the outer crown (400 mm relative displacement of the two drill gears) Drilling possible in any geological conditions thanks to the inclusion of the double-head drilling system in the rig's basic equipment Thread-saving insertion and removal of the drilling rods via the new floating shaft integrated in the drilling rig Safe removal of the protective casing by means of drill carriage with a pulling force of up to 400 kn Avoidance of field damage by using rubber shoes on the crawler tracks Optimum handling of the machine by means of remote control Two persons required for operation

37 Drilling systems 37 Equipment for geothermal boreholes Drilling systems TKB 605 GT TKB 204 GT TKB 205 GT TKB 207 GT Output kw Total width mm Weight kg Drill carriage DM 200 DM 200 DM Stroke length mm Max. rod length mm Retraction force kn Thrust kn Double-head drilling systems Single head Type HR55 HR55 HR55 HR65 Max. torque at 205 bar Nm Max. speed at 150 l/min min Double head Type HR55 / HR40 HR55 / HR40 HR55/HR40 HR65/HR45 Max. torque at 205 bar Nm / / / / Max. speed at 150 l/min min 1 45 / / / / 240 Clamping and breaking device Diameter range mm

38 thyssenkrupp Infrastructure online 38 Construction equipment online. You will find the wide choice of advanced special equipment of our leasing and used machines park in our online database. This search engine always gives current, comprehensive information on used machines, in particular for marine and special civil engineering but also for any other field of application. In this way you can find out if, where and how long a certain machine is available. The online database is user-friendly so that you can find the desired solution without any advice however, if you are in doubt, we recommend you consult our engineers before placing your order. Overview of the range: Vibrators with power unit Excavator mounted vibrators and drilling equipment for excavators Driving and drilling leaders on carrier Drilling rigs Anchor drill carriages and drill wagons Horizontal drilling rigs Hydraulic hammers Diesel hammers Pontoons Pumps Tubular pile driving and pulling plants Other driving and extracting equipment, devices and accessories

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