Industrial Lifting Equipment

Transcription

1 Industrial Lifting Equipment Safety Reliability Efficiency Expertise

2 Air Chain Hoist to 500 kg Capacity CLK Compact, High Performance and Durable Hoist Lightweight and durable Robust high strength aluminium housing Easy to transport. FEM/ISO mechanism classification 1Am/M4. Up to 800 hours of operating time without any maintenance! Insensitive to dust and humidity. Corrosion resistant load chain for better protection and longer life. Durable powder coated paint finish. Bottom hook on anti-friction needle type thrust bearings. Efficiency 100% duty cycle multi-vane motor Avoids downtime. Very low air consumption. Precise load positioning through full flow control pendent. Low noise level (75 dba). Safety Self adjusting internal automatic disc brake no maintenance required. Top and Bottom limit switches ensure safe operation. Main air emergency stop button at pendent. Fabric chain bucket as standard to keep slack chain out of the way. Compliant with the European Machinery Directive. Versatility Swivel top hook can be easily converted to fixed position with 90 increments. The hoist can be associated to a translation trolley by hook attachment (see PT005 trolley) or by rigid mounting (see RT010 trolley). New CL500K-2C10-C6U-E CLK Series air hoists are particularly suitable for use in potentially explosive atmospheres, unlike electric hoists. In their standard design, they are classified as equipment category 3 for applications in zone 2 as per ATEX 94/9/CE Directive (ATEX marking Ex II 3 GD c IIB 135 C X). Specifications at 6.3 bar dynamic pressure (when hoist is running) Working pressure 5 to 7 bar. Model number Rated Falls Min. capacity of load headroom (kg) chain (mm) CLK Series - Hook mount configuration CL125K CL250K CL500K Lifting speed Lifting speed Lowering speed at rated load at no load at rated load (m/min) (m/min) (m/min) (1) Sound pressure levels are measured per European Standard EN (2) Weight with standard height of lift (3 m) and standard length of control (2 m). Air cons. at Sound rated load pressure (1) (m 3 /min) (dba) Hoist Chain Chain weight/ weight (2) size 1m extra lift (kg) (mm) (kg) x x x Industrial Lifting Equipment

3 How to order CLK Air Hoists To order your hoist, specify complete model as shown below. CLK hoists are delivered as standard in compliance with the European Machinery Directive 2006/42/EC and the European Standard for Power Driven Hoists EN They include as standard a main air emergency stop and a chain bucket. Standard emergency stop on pendent control Ingersoll Rand ARO Series Airline accessories (J123 option). C L K 2 C 1 0 C 6 J 1 2 U E Series / load capacity CL125K CL250K CL500K 125 kg 250 kg 500 kg * Standard heights of lift A Minimum headroom kg 183 Air inlet 3/8 NPT Control type 2 Full fow pendent control kg 250 kg B A C Suspension Fixed lug (Rigid mounting part for RT010A trolley) Swivel top hook 250 kg C 500 kg 500 kg Lift in ft feet (3 m)* feet (4.5 m)* feet (6 m)* XX Above 20 ft, specify height of lift in feet (200 ft max. for CL125K & 250, 100 ft max. for CL500K) Accessories Lower hook C Steel snap hook Control length in ft 6 6 feet (1.8 m) feet ( 4 m) feet (5.5 m) XX Specify length of control in feet (40 ft / 12 m max. pendent hose length), PT005-8 hook-on trolley Wheels are cast iron and the universal tread fits either flat or tapered beams. 0.5 ton load capacity. Flange adjustment: 66 to 203 mm. Min. beam height: 100 mm. Min. curve radius: 915 mm Weight: 9 kg. Extension kit for wide beam: 203 to 330 beam width, part no. PT005-WFK (weight: 2.5 kg). Options J12 Airline filter and lubricator assembly J123 Airline filter, regulator, lubricator assembly RT010S-P00AP rigid mount trolley The twin suspension shaft RT Series trolley offers a rigid connection for the CLK air hoists. The wheels have a universal tread for use on flat or tapered beams. A lug adapter is required for use (select "A" suspension in the "how to order" or order separately part no. CLK250K-425). 1 ton load capacity. Minimum headroom: With CL125K and CL250K hoist, 358 mm. With CL500K hoist, 390 mm. Flange adjustment: 68 to 152 mm. Min. beam height: 127 mm. Min. curve radius: 915 mm Weight: 14.1 kg Standard equipment U Chain bucket, 40 ft of lift capacity for CL125K and CL250K, 20 ft of lift capacity for CL500K -E Compliance with the European Machinery Directive (includes emergency stop as standard) Air Chain Hoists Other dimensions in mm Model number A B C CL125K CL250K CL500K MR Quick exhaust valve with fittings In order to reduce the control response time, quick exhaust valves are required from 19 ft (5.8 m) of pendent hose length. Valves need to be evenly spaced between pendent handle and hoist on "up" and "down" hoses. From 19 ft to 30 ft (5.8 to 9 m), 1 valve per hose is required From 30 ft to 40 ft (9 to 12 m), 2 valves per hose are required. Valves to be ordered as a separate item. Industrial Lifting Equipment 7

4 Air Chain Hoist to 1000 kg Capacity MLK Heavy Duty, High Speed Production Hoist Rugged construction for severe duty use Robust high strength aluminium housing with durable powder coated paint finish. Insensitive to dust and humidity. 100% duty cycle multi-vane motor Avoids downtimes. Corrosion resistant load chain. Efficiency High lifting and lowering speeds. Low air consumption. Precise load positioning through pilot pendent or pull chain. Low noise level (89 dba). Safety Self adjusting automatic disc brake, fully enclosed for better protection No maintenance required. Top and Bottom limit switches ensure safe operation. Versatility Numerous options available for adaptation to your application: chain containers, rigid mounting trolleys, CE compliant versions, spark resistant versions suitable for ATEX zone 1, etc (see "how to order"). ML500K-2C10-C6-E MLK Series are particularly suitable for use in potentially explosive atmospheres. In their standard design, they are classified as equipment category 3 for applications in zone 2 as per ATEX 94/9/CE Directive (ATEX marking Ex II 3 GD c IIB 135 C X). They are also available in spark resistant, version for use in explosive atmospheres Zone 1 (ATEX marking Ex II 2 GD c IIB 135 C X). Specifications at 6.3 bar dynamic pressure (when hoist is running). Working pressure 5 to 7 bar. Model number Rated Falls Min. capacity of load headroom (kg) chain (mm) Lifting speed Lifting speed Lowering speed at rated load at no load at rated load (m/min) (m/min) (m/min) Air cons. at Sound rated load pressure (1) (m 3 /min) (dba) Hoist Chain Chain weight/ weight (2) size 1m extra lift (kg) (mm) (kg) MLK Standard Series / Hook mount configuration ML250K x ML500K x ML1000K x MLK for explosive atmosphere Zone 1 (as per ATEX Ex II 2 GD c IIB 135 C X) / Hook mount configuration ML250KR ML500KR x x Trolley Mount Configuration Additional specifications Model number Rated capacity (kg) Trolley + Hoist min. headroom (mm) MLK Series with RT010 plain trolley (3) ML250K(R)...DA ML500K(R)...DA ML1000K(R)...DA MLK Series with RT010 motorised trolley Trolley flange adjustment (mm) Min. inside curve radius (m) ML250K(R)...HA ML500K(R)...HA ML1000K...HA MLK Series with TIR6600 motorised trolley for wide beam ML250K(R)...HD ML500K(R)...HD ML1000K...HD Travelling speed at rated load (m/min) Trolley air cons. at rated load (m 3 /min) Weight (hoist + trolley) (kg) (2) (1) Sound pressure levels are measured per European Standard EN (2) Weight with standard height of lift (3 m) and standard length of control (2 m). (3) Also available with hand chain control on request Industrial Lifting Equipment

5 How to order MLK Hoists To order your hoist, specify complete model as shown below. For hoists with trolley, specify beam size, type and flange width. MLK CE marked models are compliant with the European Machinery Directive 2006/42/EC and the European Standard for Power Driven Hoists EN They include as standard a main air emergency stop (not available with pull cord control). MLK under manual trolley MLK under motorised trolley M L K 3 H A 1 0 C 6 U E A Minimum headroom Series / load capacity Standard Series ML250K 250kg ML500K 500kg ML1000K 980kg Spark Resistant Series (1) ML250KR 250kg ML500KR 500kg B D E C H Control type 1 Cord control (not available for hoist under motorized trolley) 2 PHS pendent 3 Two motor PHS Pendent (for hoist & trolley) G F Swivel air inlet 5 m capacity Chain bucket J Suspension C Swivel top hook (not for spark resistant model) DA Plain rigid universal trolley HA Vane motor driven universal trolley HD Vane motor driven universal trolley for wide beam R Bronze hook (only for spark resistant model) Lift in ft feet (3 m) XX Specify height of lift in feet, e.g. 10 = 10 ft (3 metre) Control length in ft CX Specify length of control in ft, for standard models,, e.g. C6 = 6 ft (1.8 metre) RX Specify length of control in ft, for spark resistant models, e.g. R6 = 6 ft (1.8 metre) Options J12 Airline filter and lubricator assembly J123 Airline filter / regulator / lubricator assembly S Chain container Steel U Chain container Fabric -E Compliance with the European Machinery Directive. (1) Spark Resistant Series include top and bottom hooks in bronze and stainless steel load chain. In addition, copper plated trolley wheels when fitted with trolley. Hook mount configuration Model number A B C D E F G H (2) J Air Inlet Ø Hook Mount Dimensions in mm ML250K /2" NPT ML250KR /2" NPT ML500K /2" NPT ML500KR /2" NPT ML1000K /2" NPT Trolley Mount Dimensions in mm ML250K(R)...DA /2" NPT ML500K(R)...DA (105) (28) 1/2" NPT ML1000K...DA /2" NPT ML250K(R)...HA /2" NPT ML500K(R)...HA (105) (28) 1/2" NPT ML1000K...HA /2" NPT ML250K(R)...HD /2" NPT ML500K(R)...HD (105) (28) 1/2" NPT ML1000K...HD /2" NPT (2) Dimension for a 5 m capacity fabric chain bucket. For 13 m capacity fabric chain bucket, add 152 mm For 8 m capacity metallic chain bucket, add 63 mm For 12 m capacity metallic chain bucket, add 216 mm. Air Chain Hoists Standard trolley mount configuration with RT010 trolley Plain (DA) or motorised (HA) Trolley mount configuration with TIR6600 trolley for wide beam Motorised only (HD) B C D D C B ØE ØE ØF ØF G G A A Minimum headroom H Minimum headroom H J J Industrial Lifting Equipment 9

6 3 Air Chain Hoists LIFTCHAIN Air Hoist Series: 1.5 to 100 ton Features and Options LIFTCHAIN Air Hoists Series Common Features Rugged, Compact Design and Light Weight All steel construction for better durability. Particularly adapted for difficult environments. Insensitive to dust and humidity 100% duty cycle Suitable for Hazardous Explosion Proof Environments Air motors (unlike electric motors) are inherently explosion proof ATEX classification (as per directive EC 94/9/EEC) Standard models are suitable for zone 2 Marking Ex II 3 GD c IIB 135 C X Optional spark protection package for zone 1 Marking EX II 2 GD c IIB 135 C Exclusive Gear Type Air Motor Better ability than other motors to accept contaminated air High starting torque ensuring good spotting capability Virtually maintenance free Minimal moving parts Automatic Multi Disc Brake Fully enclosed for better protection and corrosion resistance No adjustment required. Maintenance free Low pressure brake Venturi Effect self-cleaning brake enclosure Infinitely Variable Speed Control Precision spotting control with infinitely variable speed through pilot pendent control or pull chain control Overload Protection Device (Available for non-ce models) Hoist is shut off and brake sets when overload of % is detected Superior durability compared to mechanical slip clutch which wears and generates damaging heat Prevents high forces being applied to the hoist and the customer support structure Main Air Emergency Stop (Available for non-ce models) Upper and Lower Limit Switches Integrated in the hoist body for better protection Allows the hoist to be also used in horizontal position No adjustment required Reduced Maintenance Innovative modular concept allowing easy inspections and maintenance for major components Corrosion Resistant Load Chain Grade 80 calibrated load chain Corrosion resistant treated for better protection and longer life 5:1 design factor for safety and durability Improved Exhaust Muffler Easy cleaning and simple replacement Smart Design Bottom Blocks Bottom hook mounted on ball bearing for easier, smoother turning under load Water drain hole to drain water from block External lubrication point for better durability & ease of maintenance Gear motor cutaway Gears in composite material AIR FLOW Regulator Inlet Exhaust Exhaust Outlet Options and Accessories Plain, geared and motorized trolleys Overload protection and E-stop (standard on CE models) Chain containers (canvas or metal) Marine paint systems Spark resistant package for ATEX Zone 1 Rack & pinion trolley drive configuration Low Temperature (-20 C) Certified (includes 3.1b material traceability certificates) Air line accessories Recoil festooning systems Mining versions from 1.5 to 12 ton

7 4 LIFTCHAIN - Air: 1.5 to 100 ton Hook Mount & Trolley Mount Specifications & Performance Air Chain Hoists New New New New New New New Selection Guide - Air Chain Hoists Lifting Speed Hook Mount Trolley Mount Capacity Rated Load Headroom Headroom Model # metric tons # Falls HP m/min ft/min mm in mm in LC2A015S LC2A030D LC2A040S LC2A060S LC2A060Q LC2A080D LC2A120D LC2A125S , LC2A180T , , LC2A250Q , , LC2A250D , LC2A375T , , LC2A500Q , , LCA750T , , LCA1000Q , , irtools.com

8 5 Air Chain Hoists LIFTCHAIN - Air: 1.5 to 100 ton Specifications & Performance Hook Mount - Performance at 6.3 bar - 90 psi (1) Hoist Capacity Minimum Lifting Speed Lowering Speed Air Consumption Chain Weight Net Weight Air Sound metric Headroom Rated Load No Load Rated Rated Load Chain (per mtr of lift) w/3m of Lift Inlet Level (2) Model # tons #Falls mm in m/min ft/min m/min ft/min m/min ft/min m 3 /min ft 3 /min Size kg lbs kg lbs BSP db(a) LC2A015S x /4 78 LC2A030D x /4 78 LC2A040S x /4 76 LC2A060S x /4 79 LC2A060Q x /4 78 LC2A080D x /4 76 LC2A120D x /4 79 LC2A125S x /4 93 LC2A180T , x /4 79 LC2A250Q , x /4 79 LC2A250D , x , /4 93 LC2A375T , x , /4 93 LC2A500Q , x , /4 93 LCA750T , x ,700 3, /4 93 LCA1000Q , x ,200 4, /4 93 (1) Working pressure from 5 to 7 bar (70 to 100 psi) (2) Sound pressure levels are measured per European Standard EN

9 6 LIFTCHAIN - Air: 1.5 to 100 ton Specifications & Performance - Standard Headroom (1) Trolley Mount - Performance at 6.3 bar - 90 psi (2) Working pressure range = x to y, (1) Hoist and trolley- 3 m Trolley of lift Air and 2 m of control Trolley drop. Minimum Net Weight Minimum Trolley Speed Consumption Flange Curve Air w/3m of Trolley Capacity Rated Load Rated Load Adjustment Radius Inlet Lift Model # Type metric tons mm in m/min ft/min m 3 /min ft 3 /min mm in m ft BSP kg lbs LC2A015S Plain * LC2A015S Geared * LC2A015S Motor * / LC2A030D Plain * LC2A030D Geared * LC2A030D Motor * / LC2A040S Plain * LC2A040S Geared * LC2A040S Motor * / LC2A060S Plain LC2A060S Geared LC2A060S Motor / LC2A060Q Plain LC2A060Q Geared LC2A060Q Motor / LC2A080D Plain LC2A080D Geared LC2A080D Motor / LC2A120D Plain LC2A120D Geared LC2A120D Motor / LC2A125S Motor , / ,256 LC2A180T Plain 18 1, ,434 LC2A180T Geared 18 1, ,452 LC2A180T Motor 18 1, / ,472 LC2A250Q Plain 25 1, ,540 LC2A250Q Geared 25 1, ,558 LC2A250Q Motor 25 1, / ,577 LC2A250D Motor / ,859 LC2A375T Motor , /4 1,650 3,630 LC2A500Q Motor 50 1, /4 1,950 4,290 LCA750T Motor 75 1, /4 4,500 9,900 LCA1000Q Motor 100 1, /4 4,700 10,340 Air Chain Hoists (1) For Low Headroom version, see page 11 (2) Working pressure from 5 to 7 bar (70 to 100 psi) (3) In Rack & Pinion configuration, the trolley speed is divided by two (*) with Option W irtools.com

10 7 Air Chain Hoists Dimension Drawings - Air: 1.5 to 25 ton (4 falls) Hook Mount B H J C D ø K See page 27 for chainbucket dimension information E A (min) C F L G M A B C D E F G H Hook Mount mm in mm in mm in mm in mm in mm in mm in mm in LC2A015S LC2A030D LC2A040S LC2A060S LC2A060Q LC2A080D LC2A120D LC2A125S LC2A180T 1, LC2A250Q 1, J K L M Hook Mount mm in mm in mm in mm in LC2A015S LC2A030D LC2A040S LC2A060S LC2A060Q LC2A080D LC2A120D LC2A125S LC2A180T LC2A250Q Dimensions are subject to change, contact Customer Services for certified prints.

11 8 Dimension Drawings - Air: 25 (double falls) to 100 ton Hook Mount H B D C Air Chain Hoists E See page 27 for chainbucket dimension information J A F K L M G A B C D E F G H J Hook Mount mm in mm in mm in mm in mm in mm in mm in mm in mm in LC2A250D 1, LC2A375T 1, LC2A500Q 1, LCA750T 2, LCA1000Q 2, K L M Hook Mount mm in mm in mm in LC2A250D LC2A375T LC2A500Q LCA750T 1, , LCA1000Q 1, , Dimensions are subject to change, contact Customer Services for certified prints. irtools.com

12 9 Air Chain Hoists Dimension Drawings - Air: 1.5 to 25 ton (4 falls) Trolley Mount - Standard Headroom = B = K J L C ø M D A (min) See page 27 for chainbucket dimension information H E F G N A B C D E F G H Trolley Mount mm in mm in mm in mm in mm in mm in mm in mm in LC2A015S LC2A030D LC2A040S LC2A060S LC2A060Q LC2A080D LC2A120D LC2A125S 1, LC2A180T 1, LC2A250Q 1, J K L M N Trolley Mount mm in mm in mm in mm in mm in LC2A015S LC2A030D LC2A040S LC2A060S LC2A060Q LC2A080D LC2A120D LC2A125S LC2A180T LC2A250Q Dimensions are subject to change, contact Customer Services for certified prints.

13 10 Dimension Drawings - Air: 25 (double falls) to 100 ton Trolley Mount - Standard Headroom G H B C D Air Chain Hoists J ø E K See page 27 for chainbucket dimension information N L A M F A B C D E F G H J Trolley Mount mm in mm in mm in mm in mm in mm in mm in mm in mm in LC2A250D , LC2A375T 1, , LC2A500Q 1, , LCA750T 1, , LCA1000Q 1, , K L M N Trolley Mount mm in mm in mm in mm in LC2A250D LC2A375T LC2A500Q LCA750T , LCA1000Q , Ultra Low Headroom chain hoists up to 100 ton capacity are available on request. Contact Technical Sales for further information. Dimensions are subject to change, contact Customer Services for certified prints. irtools.com

14 11 Air Chain Hoists LIFTCHAIN - Air: 1.5 to 25 ton Specifications & Performance - Low Headroom Low Headroom Motorized Trolley - Performance at 6.3 bar - 90 psi (1) Working pressure range = x to y, (1) Hoist and trolley- 3 m of lift and 2 m Air of control drop. Trolley Minimum Trolley Speed Consumption Flange Minimum Air Trolley Capacity Rated Rated Load Adjustment Curve Inlet Model # Type metric tons mm in m/min ft/min m 3 /min ft 3 /min mm in Radius BSP LC2A015S Motor NA 3/4 LC2A030D Motor * NA 3/4 LC2A040S Motor * NA 3/4 LC2A060S Motor NA 3/4 LC2A060Q Motor NA 3/4 LC2A080D Motor NA 3/4 LC2A120D Motor NA 3/4 LC2A180T Motor NA 3/4 LC2A250Q Motor NA 3/4 (1) Working pressure from 5 to 7 bar (70 to 100 psi) (*) with Option W Building rugged and compact hoisting equipment to fit into cramped, confined, and inhospitable spaces is a specialty of Ingersoll Rand. Our Low and Ultra-Low hoisting systems are used in applications where space is at a premium and environments are challenging; offshore oil platforms, underground mining and tunneling, gas processing modules, and shipboard engine rooms.

15 12 Dimension Drawings - Air: 1.5 to 25 ton Trolley Mount - Low Headroom B C ø E K Air Chain Hoists D A (minimum) F G Optional chain bucket J H L M A B C D E F G H J Trolley Mount mm in mm in mm in mm in mm in mm in mm in mm in mm in LC2A015S LC2A030D LC2A040S LC2A060S , LC2A080D LC2A120D , LC2A180T , LC2A250Q , K L M Trolley Mount mm in mm in mm in LC2A015S LC2A030D LC2A040S LC2A060S LC2A080D LC2A120D LC2A180T LC2A250Q Ultra Low Headroom chain hoists up to 100 ton capacity are available on request. Contact Technical Sales for further information. Dimensions are subject to change, contact Customer Services for certified prints. irtools.com

16 Hercu-Link Air Chain Hoist 5 to 100 metric ton lifting capacity IR s uniquely modular, compact design Hercu-Link TM air chain hoist brings strength and durability to maintenance and operations, rigging, construction and shipyard applications with enhanced safety, space, and time savings in mind. Standard features and equipment Compact design can easily replace older manual chain hoists in many industrial applications All steel construction True vertical lift in all applications Radial piston air motor provides superior spotting control Limit switches standard on all Frame 2 models Automatic, multi-disc oil bath motor brake Compact planetary gearing Alloy steel hooks with safety latches and roller thrust bearings Alloy steel zinc plated load chain Stainless steel pins and fasteners; 3 8" (9.5 mm) and smaller Corrosion resistant fasteners; 1 2" (13 mm) and larger Water drains provided in enclosed bottom load block Lifting lugs for easy installation Pendent or pull rope control All non-oil bath bearings are regreasable Muffler Additional standard equipment for trolley models: Self locking worm gear drive Rail sweeps (safety lugs) 4 push button pendent control Trolley bumpers and guide rollers for Frame 2 models Zinc plated hand chain/geared trolleys Zinc plated trolley shafts/spacers Options: Hook mounted, plain, geared, and motorized trolley suspensions Chain containers Accu-Trol pendent (see Accu-Trol section for specifications and ordering information) Variable lengths of lift 60 psi (4 bar) applications packages Main air shut-off (emergency stop) Pull rope control Limit switches,trolley bumpers, and trolley guide rollers for Frame 1 models Spark and corrosion resistant packages Rubber hull bumpers Hydraulic models Underwater models Trolley drive disc brake secondary to worm gear braking action HA2-050H, Frame 2 For BOP handling systems: Please refer to brochure MHD55148 HA2-025M, Frame 2 -E = Compliance with the European Machinery Directive. Hercu-link series hoists will be fitted with the following: 1 Overload protection device 2 Emergency stop on pendent 3 Main air shut-off valve on air inlet 4 Exhaust muffler 5 Upper and lower limit switches 53

17 Hercu-Link Air Chain Hoist 5 to 100 metric ton lifting capacity Specifications: performance is based on 105 psi (7 bar) air inlet pressure with motor running Model no. Capacity Standard lift Hoist lift (1) (2) Hoist lower Hoist Avg. air cons. Chain Std headroom (3) Unit weight Ship weight tons ft m ft/min m/min ft/min m/min hp cfm m3/min falls in. mm lbs kg lbs kg Frame 1/hook mounted hoist (16 mm chain) HA1-005H HA1-010H HA1-015H HA1-020H Frame 2/hook mounted hoist (22 mm chain) HA2-012H HA2-025H HA2-037H HA2-050H Frame 3/hook mounted hoist (32 mm chain) HA3-075H HA3-100H Frame 1/trolley mounted hoist (16 mm chain) HA1-005M (or V) HA1-010M (or V) HA1-015M (or V) HA1-020M (or V) Frame 2/trolley mounted hoist (22 mm chain) HA2-012M (or V) HA2-025M (or V) HA2-037M (or V) HA2-050M (or V) Frame 3/trolley mounted hoist (32 mm chain) HA3-075M (4) (4) (4) (4) (4) (4) HA3-100M (4) (4) (4) (4) (4) (4) (1) Chain bucket dimensions vary per length of lift. Contact technical sales for specific requirements. (2) Lifting speed will be reduced when 4-bar gearing (option Q ) is ordered. (3) Headroom for plain and geared trolleys are the same as motorized trolley. (4) Contact factory for specific trolley configuration. (5) Air Inlet Sizes: Frame 1, 3 /4 Frame 2, 1 Frame 3, 1-1 /2 Hercu-Link Frame 2 operating data at 105 psi/7 bar (dynamic) Series at rated load at half load at no load Up Down Up Down Up Down fpm m/min fpm m/min fpm m/min fpm m/min fpm m/min fpm m/min HA2-012H HA2-025H HA2-037H HA2-050H Performance fgures are based on 1-1 /4 inch (32 mm) I.D. air hose. Air consumption at no load is 280 cfm (7.84 m 3 /min); at half load is 215 cfm (6.02 m 3 /min) and at rated load is 150 cfm (4.2 m 3 /min); 54

18 Hercu-Link Air Chain Hoist 5 to 100 metric ton lifting capacity Dimensions: hook mounted hoist Frame 1 A (1) B C F G H J (1) K in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm HA1-005H HA1-010H HA1-015H HA1-020H L M N P Y HA1-005H HA1-010H HA1-015H HA1-020H Frame 2 A B C F G H J K in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm HA2-012H HA2-025H HA2-037H HA2-050H L M N P Y HA2-012H HA2-025H HA2-037H HA2-050H Frame 3 A B C F G H J K in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm HA3-075H HA3-100H L M N P Y HA3-075H HA3-100H (1) For Frame 1 models w/limit switch option, add appx. 1.5" to dimensions A and J. Hook mounted hoist with optional filter-lubricator Frame 1: HA1-005H, HA1-010H, HA1-O15H, HA1-020H Frame 2: HA2-012H, HA2-025H, HA2-037H, HA2-050H C B F G H K A L N J M * P * Y F * Dimensions are subject to change. Contact factory for certified prints 55

19 Hercu-Link Air Chain Hoist 5 to 100 metric ton lifting capacity Trolley specifications Model no. Capacity Speed Flange adj Wheel tread dia Wheel loading/pair Min inside curve radius (1) Air cons. (2) tons fpm m/min in mm in. mm lbs kg in. mm cfm m 3 /min Frame 1 (16 mm chain) HA1-005M (or V) (20) (6.1) (3) 1524 (3) See note 2 HA1-010M (or V) (20) 12.2 (6.1) (3) 1524 (3) See note 2 HA1-015M (or V) (20) 12.2 (6.1) (3) 2134 (3) See note 2 HA1-020M (or V) (20) 12.2 (6.1) (3) 1829 (3) See note 2 (1) Minimum curve radius is for frame 1 trolley model without guide rollers. Contact technical sales for trolley with guide rollers. (2) 180 cfm (5.1 m 3 /min) for vane motor trolley; 75 cfm (2.1 m 3 /min) for piston motor trolley (3) Without trailing trolley or with articulated trailing trolley (4) Piston motor trolley (5) Vane motor trolley Dimensions: trolley mounted hoist Frame 1 A (1) B C D E F G H in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm HA1-005M HA1-010M HA1-015M HA1-020M J (1) K L M N O P Q HA1-005M HA1-010M HA1-015M HA1-020M R S T W X (2) Y Z HA1-005M HA1-010M HA1-015M HA1-020M (1) For Frame 1 models with the limit switch option, add approximately 1.5" to dimensions A and J. (2) Chain bucket includes trailing trolley on HA1-015M and any other model with 35 feet (10.7 m) of lift or more. Important: It is the user s responsibility to specify proper beam size for the maximum wheel loading. Consult with a qualified engineer. 4-wheel motorized trolley with optional limit switch Frame 1: HA1-005M, HA1-010M, HA1-O15M, HA1-020M Frame 2: HA2-012M (see following page for Frame 2 dimensions) X (2) C E B O G S T H ø Q Air inlet ø R W A L K N J P * F 56 * Y Dimensions are subject to change. Contact factory for certified prints M *

20 Hercu-Link Air Chain Hoist 5 to 100 metric ton lifting capacity Trolley specifications Model no. Capacity Speed Flange adj Wheel tread dia Wheel loading/pair Min inside curve radius Air cons. (1) tons fpm m/min in mm in. mm lbs kg in. mm cfm m 3 /min Frame 2 (22 mm chain) HA2-012M (or V) (20) (6.1) See note 1 HA2-025M (or V) (20) 12.2 (6.1) n/a n/a See note 1 HA2-037M (or V) (20) 12.2 (6.1) n/a n/a See note 1 HA2-050M (or V) (20) 12.2 (6.1) n/a n/a See note 1 (1) 180 cfm (5.1 m 3 /min) for vane motor trolley; 75 cfm (2.1 m 3 /min) for piston motor trolley (2) Piston motor trolley (3) Vane motor trolley Dimensions: trolley mounted hoist Frame 2 A B C D E F G H in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm HA2-012M HA2-025M HA2-037M HA2-050M J K L M N O P Q HA2-012M HA2-025M HA2-037M ) HA2-050M R S T W X (1) Y Z HA2-012M HA2-025M HA2-037M HA2-050M Frame 3 HA3-075M HA3-100M Contact Technical Sales for product specifications for 75 and 100 ton models. (1) Chain bucket includes trailing trolley on HA2-012M and any other model with 35 feet (10.7 m) of lift or more. Important: It is the user s responsibility to specify proper beam size for the maximum wheel loading. Consult with a qualified engineer. 8-wheel motorized trolley Frame 2: HA2-025M, HA2-037M, HA2-050M C Z B D E G H T S O Air inlet ø Q ø R W L K J A N M * P * Y F * Dimensions are subject to change. Contact factory for certified prints 57

21 Hercu-Link Air Chain Hoist 5 to 100 metric ton lifting capacity How to order standard equipment: Specify the complete model as shown. Specify beam size, type and flange width. Example: HA1-005MA L Series Frame size - Capacity Suspension Trolley flange adj. Control - Lift - Control drop Options HA 1 H = Hercu-Link series A = Air powered H = Hydraulically powered available on request Note: See Electric Hercu-Link section for electric models tons lbs. 005 = 5 = 11, = 10 = 22, = 15 = 33, = 20 = 44, = 12.5 = 27, = 25 = 55, = 37.5 = 82, = 50 = 110, = 75 = 165, = 100 = 220,000 - M H = Hook mount C = Clevis mount** D = Deck mount** P = Plain trolley G = Geared trolley V = Vane motor trolley M = Piston motor trolley R = Rack/pinion drive ** Mounting information must be supplied. A A = Standard B = 2" (50.8 mm) extension C = 4" (101.6 mm) extension D = 6" (152.4 mm) extension M = No trolley used with hook, clevis and deck mount 1 = Pull rope 2 = 1 motor pendent (2 button) 3 = 2 motor pendent (4 button) 4 = 3 motor pendent (6 button) 5 = 1 motor pendent with on/off 6 = 2 motor pendent with on/off 7 = 3 motor pendent with on/off 3-30 XX = Length of lift - 27 XX = Control drop pendent (6 ft/2m standard) A = Accu-Trol pendent B = Trolley bumpers (Frame 1 only; standard on Frame 2) C = Low temperature; please specify in text: -10 C or -20 C D = Trolley drive disc brake G = Trolley guide rollers (Frame 1 only; standard on Frame 2) L = Upper and lower limit switch (Frame 1 only; standard on Frame 2) M1 = Per DIN 50049/En10204 Para 2.2 Typicals M2 = Per DIN 50049/En10204 Para 3.1b actual per product as purchased M3 = Per DIN 50049/En10204 Para 3.1b actual per product as delivered in final condition N = Special paint; add code option and specify in text P = Marine 812 finish Q = 60 psi (4 bar) application package R = Copper plate S COR E package (see description below) S = Solid bronze S COR E package (see description below) T = Galvanized chain container Y = Hull bumper (for hook mounted shipyard hoist) Z = Sandblast and carbozinc primer only L Accessories Series Air inlet size Filter Lubricator Regulator HA1 3 4 in. (19 mm) NPT F28-06-SK00 L28-06-LK00 R28-06-F0G0-28 HA2 1 in. (25 mm) NPT F L R30-08-G00 n S COR E (Option codes R and S) R = The product will be equipped with zinc plated load chain, copper plated load hook(s) and trolley wheels. Zinc plated hand chain if applicable. S = Up to 20 ton units will be equipped with zinc plated load chain, solid bronze load hook(s) and trolley wheels. Zinc plated hand chain if applicable. 58

22 BOP Handling Systems 20 to 200 metric tons Lifting Capacity Winch and Hoist Solutions

23 Table of Contents 1. BOP Handling Systems Overview BOP Handling Systems Selection Chart Hercu-Link Air BOP Handling Systems (20 to 200 tons Capacity) Standard Features and Options... 5 Specifications and Performance of Piston Motor Drive...6 Model Driver... 7 Dimensions and Drawings Liftchain BOP Handling Systems (25 to 200 tons Capacity) Standard Features and Options... 8 Liftchain Air BOP Handling Systems Specifications and Performance of Gear Motor Drive...9 Model Driver Dimensions and Drawings Liftchain Hydraulic BOP Handling Systems Specifications and Performance...10 Model Driver Dimensions and Drawings Engineered Solutions BHS150M and BHS200M series ULBS100LCA4 series (Ultra-low headroom design) Contact Information Worldwide Locations

24 BOP Handling Systems OVERVIEW For over 30 years Ingersoll Rand has designed, manufactured, and serviced hundreds of Blowout Preventer Handling Systems for all the major drilling contractors and oil companies in the industry. Our familiarity with this complex and critical lifting application enables us to provide the type of equipment, engineering support, and certifications that these projects require. The design of our BOP Handling Systems reflects the years of experience we ve gained by providing equipment for the harshest environments and applications around the world. Our Oilfield Tough systems feature compact modular designs, robust bulletproof gearboxes, powerful air or hydraulic motors, large diameter load chain, and all steel/cast iron construction which provides increased safety, rugged reliability, enhanced control, and reduced maintenance. Overview Our commitment to safety and quality combined with our long experience with difficult lifting applications allows us to provide our clients with the safest and most cost-effective solutions possible. The Ingersoll Rand Advantage 3rd Party approvals by one or more regulatory bodies; the American Bureau of Shipping (ABS), Det Norske Veritas (DNV), Lloyds Register of Shipping (LRS), Norwegian Petroleum Directorate (NPD), European Machinery Directives (CE). ISO 9001 certified manufacturing and service facilities Certificate No. FM53539 Certificate No. QUAL/1991/309e 5:1 design factor combined with all steel and cast iron construction to withstand the brutal environmental and mechanical challenges of the job. Automatic multi-disc oil bath motor brakes that engage instantly the moment the controls are released. High efficiency planetary gearboxes that are fully sealed to exclude contaminants. Space saving modular designs require no deck space, offer low headroom and improved end approach. Ultra low headroom models are available for applications with severe envelope restrictions. Air and hydraulic powered models to choose from, including high-torque radial piston and compact (lube-free) gear type air motors. Air motors provide built-in overload protection since they will stall without damaging hoist. Smooth, precise, and safe load control with variable speed pendent control. Rugged corrosion resistant load chain in 16, 22, and 32 mm sizes has greater elongation and therefore, is more resistant to shock loading. The large links provide for easier external inspection, excellent resistance to abrasion, and will last indefinitely when properly maintained. True vertical lift which enhances load control characteristics and safety. Articulated trolleys accommodate limited side pulling as BOP stack is being lifted. Engineered options Rack and pinion trolley drive option for positive traction and improved horizontal load control. Severe duty packages available for cold weather, marine, and explosion-proof environments including ATEX. Remote control pendents and consoles. Spark and corrosion resistant components. Air and hydraulic festooning systems. Trolleys for custom fabricated beams. Clevis and shackle bottom block assemblies. Low pressure 4 bar (57psi) applications. 3

25 BOP Handling Systems SELECTION CHART **Rated capacity Model Number Number of Chain Falls Max. lifting speed Minimum Headroom (tons) per hoist m/min (ft/min) mm (in.) Hercu-Link Air BOP Handling Systems (Piston motor drive) Selection Chart BHS20M (5) 813 (32) BHS30M 3 1 (3.8) 895 (35.25) BHS40M (2.5) 903 (35.56) BHS40M (2.5) 903 (35.56) BHS50M (4) 1040 (40.94) BHS75M (2.5) 1243 (48.94) BHS100M (2) 1346 (53) BHS150M (2.5) BHS200M (2) Liftchain Air BOP Handling Systems (Gear motor drive) BS25LCA2P (2.63) 1128 (44.41) BS30LCA3P (1.97) 1242 (48.9) BS36LCA3P (1.64) 1242 (48.9) BS50LCA2P (5.25) 976 (38.42) BS50LCA4P (1.30) 1290 (50.79) BS75LCA3P (3.60) 1170 (46.06) BS100LCA4P (2.60) 1392 (54.8) BS150LCA3P (1.30) 1845 (72.64) BS200LCA4P (0.98) 1901 (74.84) Liftchain Hydraulic BOP Handling Systems BS25LCH2P (9.19) 1128 (44.41) BS30LCH3P (6.23) 1242 (48.9) BS36LCH3P (6.1) 1242 (48.9) BS50LCH2P (7.45) 976 (38.42) BS50LCH4P (4.1) 1290 (50.79) BS75LCH3P (4.95) 1170 (46.06) BS100LCH4P (3.7) 1392 (54.8) BS150LCH3P (1.57) 1845 (72.64) BS200LCH4P (1.18) 1901 (74.84) **All BOP Handling Systems are comprised of two trolley-mounted hoists; each of which is rated at one-half the complete system capacity. 4

26 Hercu-Link Air BOP Handling Systems STANDARD FEATURES AND OPTIONS of Piston Motor Drive 20 to 200 tons Lifting Capacity Designed to meet or exceed specifications of one or more of the following regulatory bodies the Norwegian Petroleum Directorate (NPD), UK HSE, Lloyds Register of Shipping (LRS), Det Norske Veritas (DNV), and American Bureau of Shipping (ABS) for the oilwell drilling industry. Standard Features Radial piston air motor hoist and trolley 5:1 design factor All steel construction Automatic Fail- Safe, multi disc, motor brake on hoist Articulated trolley allows limited side pulling operations on 8 wheel trolley models Fully enclosed planetary gear box Compact modular design Corrosion resistant load chain 9m (30 ft) height of lift standard on all models Bottom block mounted on bearing with external lubrication point and water drain Accu-Trol pendent with emergency stop/start feature and 9m (30 ft) pendent hose Limit switch for upper and lower over-travel protection. Lifting lugs for easy installation Filter-Lubricator air preparation package mounted on unit Corrosion resistant Marine 812 finish paint Galvanized steel chain container Trolley guide rollers, rubber bumpers, and rail sweeps Manufacturer test certificate and maintenance manual Exhaust mufflers BHS100M (100 ton system) in the process of deploying Blowout Preventer stack Hercu-Link Air Options Variable lengths of lift and pendent control hose Spark and corrosion resistant (S COR E) packages Rack and pinion trolley drive for positive traction Clevis and shackle attachment in lieu of bottom hook Air or hydraulic festooning systems Trolleys for shipyard fabricated beams CE compliant models including overload protection and main emergency stop device Corrosion resistant Marine 812-X paint system Sandblast and carbozinc (primer only) Custom paint coating systems per owners specifications Custom designed air control consoles 4 bar (57 psi) application models BHS50M (50 ton system) after storage of Blowout Preventer for periodic maintenance. 5

27 Hercu-Link Air BOP Handling Systems SPECIFICATIONS AND PERFORMANCE of Piston Motor Drive 20 to 200 tons Lifting Capacity Hercu-Link Air Hoist Specifications Model System Standard lift/ Speed of hoist Hoist Air inlet Chain Chain wt./lineal Chain Net weight No. capacity Pendent drop lift lower motor NPT Size m (ft) of lift falls per of system (tons) m ft m/min fpm m/min fpm hp cfm in. mm kg lbs hoist kg lbs BHS20M /4 16 x BHS30M /4 16 x BHS40M /4 16 x BHS40M /4 16 x BHS50M " 22 x BHS75M " 22 x BHS100M " 22 x BHS150M "1/2 32 x BHS200M "1/2 32 x Notes: Air supply hose size must be a minimum 0.25 inch larger dia. than air inlet size. Performance figures are at 7.3 bar (105 psi) air pressure. Trolley Specifications Model No. of pairs Flange Wheel tread Wheel loading Min. inside Trolley Speed No. of wheels adjustment diameter per pair curve radius motor of Trolley per beam mm in. mm in. kg lbs mm in. hp cfm m/min fpm BHS20M (1) 60 (1) BHS30M (1) 84 (1) BHS40M (1) 72 (1) BHS40M BHS50M BHS75M BHS100M BHS150M BHS200M (1) Without trailing trolley or with articulated trolley. WARNING: This equipment is not to be used for lifting, supporting or transporting people, or lifting or supporting loads over people. Standard Equipment: Trolley Bumpers Limit Switch Piston Motor Trolley Corrosion resistant load chain Galvanized steel chain container Muffler Air prep package Disc brake system Accu-Trol pendent handle 6

28 Hercu-Link Air BOP Handling Systems MODEL DRIVER of Piston Motor Drive 20 to 200 tons Lifting Capacity How to Order Specify the complete model as shown. Specify beam size, type and flange width. Example: BHS40MA KR Series BHS BHS = Blowout Preventer Handling System System Capacity 40 tons lbs # of hoists x cap. 20 = 44,000 (2 x 10 tons) 30 = 66,000 (2 x 15 tons) 40 = 88,000 (2 x 20 tons) 50 = 110,000 (2 x 25 tons) 75 = 165,000 (2 x 37.5 tons) 100 = 220,000 (2 x 50 tons) 150 = 330,000 (2 x 75 tons) 200 = 440,000 (2 x 100 tons) Suspension M P = Plain Trolley G = Geared Trolley M = Piston Motor Trolley R = Rack and Pinion Drive Trolley flange adjustment A = standard B = 2 extension C = 4" extension D = 6 extension Control - 5 = 1 Mtr. Pendent (2 button w/on-off) 6 = 2 Mtr. Pendent (4 button w/on-off) 7 = 3 Mtr. Pendent (6 button w/on-off) Notes: M1 Material traceability certificates according to EN (Ex DIN 50049) 2.2 on load bearing parts. This conformity document affirms (by the manufacturer) that parts are in compliance with the requirements of the order based on non-specific inspection and testing (i.e. results are typical material properties for these parts). M2 Material traceability certificates according to EN (Ex DIN 50049) 3.1b on load bearing parts. These documents affirm (by a department independent of the manufacturing department) that the actual parts used in the product are in compliance with the order based on specific inspection and testing (i.e. results are actual material properties for those parts). M3 Material traceability certificates according to EN (Ex DIN 50049) 3.1b on load bearing parts. These documents affirm (by a department independent of the manufacturing department) that the actual parts used in the product are in compliance with the order based on specific inspection and testing (i.e. results are actual material properties for those parts in a finished, as delivered condition). WARNING: Standard Hercu-Link hoists purchased for BOP handling systems will void the warranty. They are not designed for this type of application. A 6 - Lift 30 XX = Length of lift 8 = 8 Wheel trolley - - Control drop XX = Control drop pendent and or hand chain drop Options 4 = 4 Wheel trolley 40 ton systems are available with either 4 or 8 wheel trolleys and must be specified in model code. 20 and 30 ton systems have 4 wheels trolleys. 50, 75 and 100 ton systems have 8 wheel trolleys. 150 and 200 ton systems have 16 wheel trolleys. C1 = ABS minus 20 C design temperature (td) C2 = DNV minus 20 C design temperature (td) F = Type approval; please specify in text: ABS or DNV K = Clevis (in place of bottom hook) M1 = Per DIN 50049/EN10204 Para 2.2 Typicals M2 = Per DIN 50049/EN10204 Para 3.1b actual per product as purchased M3 = Per DIN 50049/EN10204 Para 3.1b actual per product as delivered in final condition P1 = Marine 812-X paint system R = Copper plated (S COR E package) The product will be equipped with copper plated load hook(s) and trolley wheels. Zinc plated load and hand chain if applicable. S = Solid bronze (S COR E package) Up to 40 ton systems will be equipped with solid bronze trolley wheels W1 = ABS witness test W2 = DNV witness test W3 = LRS witness test W4 = Customer witness test X = Special testing; please specify Z = Sandblast and carbozinc (primer only) -E = Compliance with EC Machinery Directives** KR Hercu-Link Air Model Driver **CE package includes: - Overload protection - Emergency stop button - Main air shut-off valve - CE declaration of conformity 7

29 Liftchain Air or Hydraulic BOP Handling Systems STANDARD FEATURES AND OPTIONS 25 to 200 tons Lifting Capacity Designed to meet or exceed specifications of one or more of the following regulatory bodies - the Norwegian Petroleum Directorate (NPD), UK HSE, Lloyds Register of Shipping (LRS), Det Norske Veritas (DNV), and American Bureau of Shipping (ABS) for the oilwell drilling industry. Standard Features Liftchain Gear type air motor hoist and trolley 5:1 design factor All steel/cast iron construction Automatic Fail Safe multi disc, motor brake on hoist and trolley Articulated trolley allows limited side pulling operations Fully enclosed planetary gear box Compact modular design Corrosion resistant load chain 9m (30 ft) height of lift standard on all models Bottom block mounted on bearing with external lubrication point and water drain 9m (30 ft) of control (progressive pendent) Limit switch for upper and lower over-travel protection. Lifting lugs for easy installation Filter-Lubricator-Regulator air preparation package mounted on unit Corrosion resistant Marine 812 finish paint Galvanized steel chain container Trolley guide rollers, rubber bumpers, and rail sweeps Manufacturer test certificate and maintenance manual Exhaust mufflers BS75LCA3 (75-ton) air system 1 hoist shown Options Variable lengths of lift and pendent control hose Spark and corrosion resistant (S COR E) packages Rack and pinion trolley drive for positive traction Clevis and shackle attachment in lieu of bottom hook Air or hydraulic festooning systems Trolleys for shipyard fabricated beams CE compliant models including overload protection and main emergency stop device Corrosion resistant Marine 812-X paint system Sandblast and carbozinc (primer only) Custom paint coating systems per owners specifications Custom designed hydraulic and air control consoles BS75LCH3 (2 x 75-ton) hydraulic systems used on a rig 8

30 Liftchain Air BOP Handling Systems SPECIFICATIONS AND PERFORMANCE of Gear Motor Drive 25 to 200 tons Lifting Capacity Hoist Specifications Model System Standard lift/ Speed of hoist Hoist Air inlet Chain Chain wt./lineal Chain Net weight No. capacity Pendent drop lift lower motor BSP Size m (ft) of lift falls per of system (tons) m ft m/min fpm m/min fpm hp cfm in. mm kg lbs hoist kg lbs BS25LCA2P /4 16 x BS30LCA3P /4 16 x BS36LCA3P /4 16 x BS50LCA2P "1/4 22 x BS50LCA4P /4 16 x BS75LCA3P "1/4 22 x BS100LCA4P "1/4 22 x BS150LCA3P "1/4 32 x BS200LCA4P "1/4 32 x Notes: Air supply hose size must be a minimum 0.25 inch larger dia. than air inlet size. Trolley Specifications Model No. of pairs Flange Wheel tread Wheel loading Min. inside Trolley Speed No. of wheels adjustment diameter per pair curve radius motor of Trolley per beam mm in. mm in. kg lbs mm in. hp cfm m/min fpm BS25LCA2P BS30LCA3P BS36LCA3P BS50LCA2P (Qty 2) 81(Qty 2) BS50LCA4P BS75LCA3P (Qty 2) 81 (Qty 2) BS100LCA4P (Qty 2) 81 (Qty 2) BS150LCA3P (Qty 4) 81 (Qty 4) BS200LCA4P (Qty 4) 81 (Qty 4) WARNING: This equipment is not to be used for lifting, supporting or transporting people, or lifting or supporting loads over people. Liftchain Air Liftchain 200-ton BOP Handling System (1 hoist shown) 9

31 Liftchain Hydraulic BOP Handling Systems SPECIFICATIONS AND PERFORMANCE 25 to 200 tons Lifting Capacity Hoist Specifications Model System Standard lift/ Speed of hoist Air inlet Chain Chain wt./lineal Chain Net weight Working Calibration Nominal No. capacity Pendent drop lift lower BSP Size m (ft) of lift falls per of system Pressure Pressure Flow (tons) m ft m/min fpm m/min fpm in. mm kg lbs hoist kg lbs bar psi bar psi l/min gpm BS25LCH2P /2 16 x BS30LCH3P /2 16 x BS36LCH3P /2 16 x BS50LCH2P /4 22 x BS50LCH4P /2 16 x BS75LCH3P /4 22 x BS100LCH4P /4 22 x BS150LCH3P /4 32 x BS200LCH4P /4 32 x Liftchain Hydraulic Trolley Specifications Model No. of pairs Flange Wheel tread Wheel loading Min. inside Speed Working Calibration Nominal No. of wheels adjustment diameter per pair curve radius of Trolley Pressure Pressure Flow per beam mm in. mm in. kg lbs mm in. m/min fpm bar psi bar psi l/min gpm BS25LCH2P BS30LCH3P BS36LCH3P BS50LCH2P BS50LCH4P BS75LCH3P BS100LCH4P BS150LCH3P BS200LCH4P LCH250DIRN 25-ton hydraulic hoist/trolley combination Hydraulic control console allowing the control of four hoist/trolley combinations 10

32 Liftchain Air or Hydraulic BOP Handling Systems MODEL DRIVER 25 to 200 tons Lifting Capacity How to Order Specify the complete model as shown. Specify beam size, type and flange width. Note that 0 (zero) is a number, not a letter in the model part numbers. Example: BS50LCA2P3E9M9T1-E Series System Capacity Hoist Series Power type Number of chain falls Body control type Control type Beam type Lift Control Options - CE Package BS 50 LC A 2 P 3 E 9M 9 T1 - E BS = Blowout Preventer Handling System tons LC = Liftchain Series A = Air H = Hydraulic # of hoists x cap. Chain falls (# per hoist) 25 = (2 x 12.5 tons) 2 falls 30 = (2 x 15 tons) 3 falls 36 = (2 x 18 tons) 3 falls 50 = (2 x 25 tons) 2 falls or 50 = (2 x 25 tons) 4 falls 75 = (2 x 37.5 tons) 3 falls 100 = (2 x 50 tons) 4 falls 150 = (2 x 75 tons) 3 falls 200 = (2 x 100 tons) 4 falls 1 = 1 fall 2 = 2 falls 3 = 3 falls 4 = 4 falls P = Pendent F = Full Flow (hydraulic only) 3 = 2 motor pendent (*) 0 = no control (for hyd.) (*) Joystick type in hyd. E = Flat beam N = Tapered beam Add the letter "R" for Rack & Pinion configuration (e.g. ER) Available for flat beam only 9M = 9 m XX = Specify length in meters (10 m max in hydraulic) 9 = 9 m std. XX = Specify length in meters -E = compliance with the EC Machinery Directives (Only for air operated models)** **CE package includes: - Overload protection - Emergency stop button - Main air shut off valve - CE declaration of conformity Liftchain Model Driver L = Low Temperature rating (TD = -20 C) N = Clevis instead of bottom hook QZ = Marine 812-X paint system T1 = Spark resistant package for Zone 1 (**) Z = Sandblast and carbozinc (primer only) (**) Spark resistant option T1 includes: > For the hoist: - Stainless steel pins and fasteners 10 mm and smaller - 20µ zinc plated fasteners 11 mm and larger - Cast iron pendent (air only) - Bronze coated bottom hook assembly > For the trolley: - Stainless steel pins and fasteners 10 mm and smaller - 20µ zinc plated fasteners 11 mm and larger - Solid bronze wheels - Cast iron pendent (air only) 11

33 Hercu-Link Air BOP Handling Systems DIMENSIONS AND DRAWINGS of Piston Motor Drive 20 to 200 tons Lifting Capacity Dimensions (millimeters) Model No. A B C D E F G H J K L M N O P Q R S T W X Y Z BHS20M BHS30M BHS40M Dimensions (inches) Model No. A B C D E F G H J K L M N O P Q R S T W X Y Z BHS20M BHS30M BHS40M Chain Container Dimensions for 9m (30 ft) standard lift (1) millimeters (inches) Model No. U1 U2 U3 BHS20M 658 (25.9) 620 (24.4) 483 (19.0) BHS30M 787 (31.0) 630 (24.8) 483 (19.0) BHS40M (29.5) 706 (27.8) 533 (21.0) (1) Chain containers are available with many other dimensions. Please contact Client Services for details. BHS20M, BHS30M, and BHS40M-4 series (4-wheel trolley models) X B Hercu-Link Dimensions and Drawings W U2 C E N P O A J L G S T H Air Inlet (3/4" ID NPT) Q R K F U1 Y M U3 Notes: Dimensions are approximate and subject to change, please contact factory for certified prints. Allow ± 2% on all dimensions. Trailing trolley required to support chain container with 10.7m (35.1 ft) of lift or more. Standard on BHS30M. 12

34 Hercu-Link Air BOP Handling Systems DIMENSIONS AND DRAWINGS of Piston Motor Drive 20 to 200 tons Lifting Capacity Dimensions (millimeters) Model No. A B C D E F G H J K L M N O P Q R S T W X Y Z BHS40M BHS50M BHS75M BHS100M Dimensions (inches) Model No. A B C D E F G H J K L M N O P Q R S T W X Y Z BHS40M BHS50M BHS75M BHS100M Chain Container Dimensions for 9m (30 ft) standard lift (1) millimeters (inches) Model No. U1 U2 U3 BHS40M (29.5) 706 (27.8) 533 (21.0) BHS50M 795 (31.3) 706 (27.8) 533 (21.0) BHS75M 886 (34.9) 859 (33.8) 610 (24.0) BHS100M 922 (36.3) 935 (36.8) 635 (25.0) (1) Chain containers are available with many other dimensions. Please contact Client Services for details. BHS40M-8, BHS50M, BHS75M, and BHS100M series (8-wheel trolley models) B C D Z E O W J N Air Inlet (1" ID NPT, except BHS40M-8 is 3/4" ID NPT) A L G H S T M Q R K Hercu-Link Dimensions and Drawings U2 P F U1 Y U3 * Notes: Dimensions are approximate and subject to change, please contact factory for certified prints. Allow ± 2% on all dimensions. ( * ) Contact Client Services for specifications. 13

35 Liftchain Air and Hydraulic BOP Handling Systems DIMENSIONS AND DRAWINGS 25 to 200 tons Lifting Capacity Liftchain Dimensions and Drawings Dimensions (millimeters) Model No. A B C D E F G H I J K L M LCA Air Series BS25LCA2P BS30LCA3P BS36LCA3P BS50LCA4P LCH Hydraulic Series BS25LCH2P BS30LCH3P BS36LCH3P BS50LCH4P Dimensions (millimeters) Model No. N O P Q R S T U V W X Y Z LCA Air Series BS25LCA2P BS30LCA3P BS36LCA3P BS50LCA4P LCH Hydraulic Series BS2 5LCH2P BS30LCH3P BS36LCH3P BS50LCH4P Dimensions (inches) Model No. A B C D E F G H I J K L M LCA Air Series BS25LCA2P BS30LCA3P BS36LCA3P BS50LCA4P LCH Hydraulic Series BS25LCH2P BS30LCH3P BS36LCH3P BS50LCH4P Dimensions (inches) Model No. N O P Q R S T U V W X Y Z LCA Air Series BS25LCA2P BS30LCA3P BS36LCA3P BS50LCA4P LCH Hydraulic Series BS25LCH2P BS30LCH3P BS36LCH3P BS50LCH4P

36 STO P Liftchain Air and Hydraulic BOP Handling Systems DIMENSIONS AND DRAWINGS 25 to 200 tons Lifting Capacity Chain Container Dimensions for 9m (30 ft) standard lift (1) millimeters (inches) Model No. U1 U2 U3 BS25LC_2P 565 (22.24) 720 (28.35) 400 (15.75) BS30LC_3P 565 (22.24) 720 (28.35) 400 (15.75) BS36LC_3P 565 (22.24) 720 (28.35) 400 (15.75) BS50LC_4P 565 (22.24) 720 (28.35) 550 (21.65) (1) Chain containers are available with many other dimensions. Please contact Client Services for details. BS25LC_2 - BS30LC_3 - BS36LC_3 - BS50LC_4 series B E I V C V T S Q R U2 W N P A J K H G L Y F O M Air inlet 3/4" ID BSP Liftchain Dimensions and Drawings U1 U3 * 4 levers remote control Notes: Dimensions are approximate and subject to change, please contact factory for certified prints. Allow ± 2% on all dimensions. ( * ) Contact Client Services for specifications. 15

37 Liftchain Air and Hydraulic BOP Handling Systems DIMENSIONS AND DRAWINGS 25 to 200 tons Lifting Capacity Dimensions (millimeters) Model No. A B C D E F G H I J K L M Liftchain Air Series BS50LCA2P BS75LCA3P BS100LCA4P Liftchain Hydraulic Series BS50LCH2P BS75LCH3P BS100LCH4P Dimensions (millimeters) Model No. N O P Q R S T U V W X Y Z Liftchain Air Series BS50LCA2P BS75LCA3P BS100LCA4P Liftchain Hydraulic Series BS50LCH2P BS75LCH3P BS100LCH4P Liftchain Dimensions and Drawings Dimensions (inches) Model No. A B C D E F G H I J K L M Liftchain Air Series BS50LCA2P BS75LCA3P BS100LCA4P Liftchain Hydraulic Series BS50LCH2P BS75LCH3P BS100LCH4P Dimensions (inches) Model No. N O P Q R S T U V W X Y Z Liftchain Air Series BS50LCA2P BS75LCA3P BS100LCA4P Liftchain Hydraulic Series BS50LCH2P BS75LCH3P BS100LCH4P

38 L STOP Liftchain Air and Hydraulic BOP Handling Systems DIMENSIONS AND DRAWINGS 25 to 200 tons Lifting Capacity Chain Container Dimensions for 9m (30 ft) standard lift (1) millimeters (inches) Model No. U1 U2 U3 BS50LC_2P 850 (33.46) 840 (33.07) 800 (31.50) BS75LC_3P 955 (37.60) 1055 (41.54) 800 (31.50) BS100LC_4P 955 (37.60) 1055 (41.54) 800 (31.50) (1) Chain containers are available with many other dimensions. Please contact Client Services for details. BS50LC_2 - BS75LC_3 - BS100LC_4 series B G I T S H V Air Inlet C Z D E V M J 37,5T U3 U1 Y P F A K W Q R O * U2 N 4 levers remote control Liftchain Dimensions and Drawings Notes: Dimensions are approximate and subject to change, please contact factory for certified prints. Allow ± 2% on all dimensions. ( * ) Contact Client Services for specifications. 17

39 STOP Liftchain Air and Hydraulic BOP Handling Systems DIMENSIONS AND DRAWINGS 25 to 200 tons Lifting Capacity Dimensions millimeters (inches) Model No. A B C D E F G H I J K L M Liftchain Air Series BS150LCA3P 1845 (73) 3254 (128) 906 (36) 642 (25) 312 (12) 190 (7) 714 (28) 714 (28) 360 (14) 2305 (91) 298 (12) 196 (8) 490 (19) BS200LCA4P 1901 (75) 3254 (128) 906 (36) 642 (25) 312 (12) 212 (8) 714 (28) 714 (28) 360 (14) 2383 (94) 298 (12) 196 (8) 430 (17) Liftchain Hydraulic Series BS150LCH3P 1845 (73) 3254 (128) 906 (36) 642 (25) 312 (12) 190 (7) 528 (21) 684 (27) 360 (14) 2305 (91) 298 (12) 199 (8) 490 (20) BS200LCH4P 1901 (75) 3254 (128) 906 (36) 642 (25) 312 (12) 212 (8) 528 (21) 684 (27) 360 (14) 2383 (94) 298 (12) 199 (8) 430 (17) Dimensions millimeters (inches) Model No. N O P Q R S T U V W X Y Z Liftchain Air Series BS150LCA3P 420 (17) 270 (11) 152 (6) 225 (9) 272 (11) 56 (2) 80 (3) - 58 (2) 790 (31) (23) 700 (28) BS200LCA4P 490 (19) 270 (11) 180 (7) 225 (9) 272 (11) 56 (2) 80 (3) - 58 (2) 790 (31) (24) 700 (28) Liftchain Hydraulic Series BS150LCH3P 420 (17) 270 (11) 152 (6) 225 (9) 272 (11) 56 (2) 80 (3) - 58 (2) 790 (31) 488 (19) 574 (23) 700 (28) BS200LCH4P 490 (19) 270 (11) 180 (7) 225 (9) 272 (11) 56 (2) 80 (3) - 58 (2) 790 (31) 488 (19) 606 (24) 700 (28) Chain Container Dimensions for 9m (30 ft) standard lift (1) millimeters (inches) Model No. U1 U2 U3 BS150LC_3P 1200 (47.24) 1200 (47.24) 920 (36.22) BS200LC_4P 1200 (47.24) 1200 (47.24) 920 (36.22) (1) Chain containers are available with many other dimensions. Please contact Client Services for details. BS150LC_3 - BS200LC_4 series Liftchain Dimensions and Drawings V U2 W O C B E X E Z E X E N P D 4 levers remote control A Air inlet 3/4" ID BSP J V R K H N F I T Q S G I L Y U1 U3 Notes: Dimensions are approximate and subject to change, please contact factory for certified prints. Allow ± 2% on all dimensions. ( * ) Contact Client Services for specifications. * 18

40 BOP Handling Systems ENGINEERED SOLUTIONS For further information, technical support, or a quotation on one of our engineered BOP handling systems, please contact Client Services. BHS150M and BHS200M series OPTIONAL CHAIN BUCKET * ULBS100LCA4 series (Ultra-low headroom design) Air inlet 2x 1"1/4 ID BSP Chain container Engineered Solutions 19

41 Contact Information WORLDWIDE LOCATIONS Office and distributors in principal cities throughout the world. Contact the nearest Ingersoll Rand office for the name and address of the distributor in your country or write to: Ingersoll Rand, th Avenue South, Seattle, WA USA. United States Offices For Order Entry and Order Status: Ingersoll Rand Distribution Center 510 Hester Drive, P.O. Box 618, White House, TN Phone: (866) Fax: (615) For Technical Support: Client Services 2724 Sixth Avenue South, Seattle, WA Phone: (206) Fax: (206) Toll free: (866) Canada National Sales Office Toronto, Ontario 51 Worcester Road, Rexdale, Ontario M9W 4K2 Phone: (877) Fax: (416) Order Desk: (877) Fax: (416) Mexico Ingersoll Rand S.A. de C.V. Boulevard Centro Industrial No.11 Industrial Puente de Vigas Tlalnepantla, Estado de México Phone: 52 (55) Fax: 52 (55) Ext & International Brazil Alameda Caiapós 311 Tamboré - Barueri - São Paulo - Brazil Phone: Fax: Europe, Middle East and Africa Ingersoll Rand Material Handling Douai Operations 529, avenue Roger Salengro, SIN LE NOBLE, France Phone: (33) Fax: (33) dou_irep@eu.irco.com Ingersoll Rand SEA Pte. Ltd. 42 Benoi Road, Jurong , Singapore Phone: Fax: China Ingersoll Rand Co. 7F, Xuhui Yuan Building 1089 Zhong Shan Nan 2 Road, Shanghai , China Phone: Fax: Ingersoll Rand India Ingersoll Rand Wadco Tools Ltd. 19, Chetak Apartments, Sheth Motisha Lane (Love Lane) Mazagon, Mumbai India Phone: (-126) Fax: Call IR HOIST ( ) for the distributor nearest you. Visit our web site at: WARNING: This equipment is not designed for transporting people or lifting loads over people. It is the user s responsibility to determine the suitability of this product for any particular use and to check compliance with applicable regulations. Before installation, see maintenance and operations manual for additional warnings and precautions Ingersoll Rand Company Limited Form No. MHD55148/050508/Printed in U.S.A.

42 Other Ingersoll Rand Material Handling Products Pneumatic Balancers, from 1 to 900 kg - Enclosed Rail Systems Designed to handle virtually all your lifting, suspending and positioning applications up to 900 kg, Ingersoll Rand pneumatic balancers are used throughout global industry because of their outstanding productivity, ergonomics, and value. They are available with 3 different control options. Enclosed rail forms the backbone of any material handling system. Ingersoll Rand offers 3 enclosed rail profiles in lightweight aluminum. All the accessories, such as hanger kits, end trucks, trolleys, safety cables, and end stops, are provided to construct a complete ceiling supported or freestanding workstation crane system. EAW and ZAW Air Balancers. Aluminium Enclosed Rails Air Winches, from 1.5 to 10 tons lifting capacity Setting the standards in winch technology with time savings, space savings and enhanced safety, Ingersoll Rand s line of high quality air winches are known throughout the world for their rugged dependability and quality. These winches can be made in a variety of configurations to suit your most challenging applications. Air and Hydraulic Hoists - Hoist / Trolley Combinations, from 1.5 to 100 ton capacity The Liftchain LC2A Series is the result of a long experience in heavy load lifting applications in the most difficult and extreme environments around the world. Setting new standards for safety and reliability, the LC2A series is intended for tough industrial applications on offshore oil rigs, shipyards,petrochemical, refineries, foundries, steels mills, mining, tunneling, etc They are available in hook mount version, trolley mount combination and also low headroom trolley mount combination for applications where space is particularly restricted. FA5 Infinity, 5 ton capacity Air Winch, LC2A250, 25 ton capacity Low Headroom Hoist / Trolley Combination Other Products B.O.P. Articulated Handling System, from 25 to 200 ton lifting capacity For over 30 years Ingersoll Rand has designed, manufactured, and serviced hundreds of Blowout Preventer Handling Systems for all the major drilling contractors and oil companies in the industry. Our experience with this complex and critical lifting application enables us to provide the type of equipment, engineering support, and certifications that these projects require. BS75, 2 x 37.5 ton capacity Hoist / Trolley Combinations Industrial Lifting Equipment 19