Industrial Battery Stand-by & Cycle use. AGM & GEL Batteries

Transcription

1 Industrial Battery Stand-by & Cycle use GM & GEL Batteries ME IN KORE

2 Sebang global Batteries Main Product Item Industrial Batteries EUROPE Countries MERIC Countries FRIC 3 Countries SI Countries OCENI 5 Countries Industrial Batteries GM bsorption Glass-Mat ES Series V, V 1.H~H esign Life 5/ year ESG Series V H~H esign Life year Manufacturing Capabilities VRL Valve Regulated Lead-cid GSL Series V,H~H esign Life 15 year Manufacturing Capabilities SECTION Capa. Industrial Product Item Gel Opzv VGS Series V,H~3H esign Life year Industrial (ChangWon Plant) utomotive (KwangJu Plant) Ni-MH (KwangJu Plant) Total 3,,pcs 17,,pcs 5,pcs,,pcs GM Series VOLT H ESH V 3 ~ ESG V ~ GSL V ~ OpzV (GEL) FLOO Series VOLT H VGS V ~ 3 PS V ~ 4 Flood Vent/Sealed PS Series V,H~4H esign Life year

3 +History Founded as R& center of the Korea Navy KS certified as the first in Korean battery industry Secured technical tie-up with GS Battery in Japan Capital invested from Yuasa Battery in Japan 7~ bsorbing the Japanese technology KS certified for entire line of products Technical tie-up with Hagen in Gernamy Opened KwangJu plant for automotive battery (Second Plant) Secured technical tie-up with SFT in France ~ 9 bsorbing the European Technology ISO 9 certified as the first in sian battery industry. ChangWon(industrial) plant and KwangJu(utomotive) plant ISO 91 certified by NV Q KwangJu plant QS 9 certified by NV Q KwangJu plant ISO 11 certified by NV Q KwangJu Plant ISO/TS 1949 certified by K SEBNG HE OFFICE SEBNG R& CENTER (,7 m ) 9~ Build the Quality system Changed name to Global Battery Co., Ltd 3M US export prize awarded by Korean Government M US export prize awarded by Korean Government M US export prize awarded by Korean Government Supplier nominated by VW E New name to SEBNG GLOBL BTTERY CO., LT. M US export prize awarded by Korean Government Supplier nominated by BMW UK, NE, US KWNGJU PLNT (5,95m ) CHNG WON PLNT (9,43m )

4 ES series Electrolyte Suspension Lead-acid GM Battery Cycle use Renewable Energy System (Solar & Wind Power) Energy storage system Various Portable Equipment Medical Instruments Equipment Lighting Equipment Standby use UPS System Security & fire larm Systems Emergency Lighting Communication Equipment CBS(Central Battery System) Non-spillable Construction bsorptive Glass Mat System (GM System) High efficiency Gas Recombination Maintenance-Free Operation Low Pressure Venting System Heavy-uty Grids Low Self-ischarge / Long Shelf Life Wide Operating Range Special addictives prevent electrolyte stratification (gel eletrolyte effect) ES 1.- ES 4- ES - ES 7- ES - ES - ES 1.- Nominal Voltage HR 1.75V/ Cell HR 1.75V/ Cell Capacity (H) 5HR 1.7V/ Cell HR 1.7V/ Cel V/ Cell HR 1.V/ Cell Length (L) imension (mm) Width (W) Height (H) Total Heigh (TH) (kg) Termina type Pace Turn 187 series Faston Series pplications Product Characteristics Specification Terminal ES ES ES CERTIFICTE ISO 91 ISO 11 OHSS 11 7 ES 4- ES 4- ES 5- ES 7- ES 9- ES - ES 15- ES 18- ES Bolt Type Faston 187 Series

5 ESH ES STNR ESH 3- ESH - ESH 5- ESH- ESH- ESH - ESH - ESH 1- ESH - Nominal Voltage ESL ES LONG-LIFE Nominal Voltage HR HR 1. 5HR HR 1.7 Capacity (H) 3HR Capacity (H) 3HR HR HR 1. Length (L) Length (L) imension (mm) Width (W) Width (W) Height (H) imension (mm) Height (H) Total Heigh (TH) Total Heigh (TH) (kg) (kg) Bolt dimension & Tightening torque ES 15- ES 18- ES 4- ESH(L,C) 3- ESH(L,C) - ESH(L,C) 5- ES - ES - ESH(L,C) - ESH(L,C) - ESH(L,C) - ESH(L,C) 1- ESH(L,C) - B C E Bolt Type M5 M M Tightening Torqe (Kgf/cm) ~3 ~55 1~ Terminal Bolt imension ESL - ESL 5- ESL - ESL - ESL 1- ESL ESC ES CYCLE-SERVICE ESC - ESC 5- ESC - ESC - ESC 1- ESC - Nominal Voltage HR HR Capacity (H) 3HR HR Length (L) Width (W) imension (mm) Height (H) Total Heigh (TH) (kg) ES Series ES (~3H) Character Usage Product Standard Portable, Emergency Light, Securites, Small UPS, CBS ES1.- ~ ES4- Telecommunication, UPS, Back-Up System, ESH Standard ESH3 ~ ESH Renewable Energy, ESS(Energe Storage System) Telecommunication, UPS, Back-Up System, CBS ESL Long Life ESL ~ ESL Renewable Energy, ESS(Energe Storage System) Scooter, Electric Wheelchair, CBS ESC Cycle Service ESC ~ ESC Renewable Energy, ESS(Energe Storage System)

6 Charge Characteristics 1. New batteries can be used without charging, however batteries put into service long after the manufacturing date may need to be charged.. during charging, the ambient temperature should be in the ~ C range. If the surface temperature exceeds 45 C, charging should stop and resume when the te perature drops below C 3. Observe polarity when connecting. 4. There are two charge methods depending on usage conditions Using Type Floating Cycle Charging Voltage V Battery 13.3 V Battery 14. and Floating Charge Characteristics Floating charge voltage set-up depending on temperature Floating charge voltage: 13.3V(5 C) If the ambient temperature is too high, this may cause deterioration in battery performance, damage or deformation. The charge voltage should therefore be lowered in order to prevent over charging. Floating use Cycle use Characteristics Max. initial Charging (C) fter % ischarge.5.5 The diffusion rate of electrolytes, reaction rate of active materials in the plates and the discharge capacity are affected in direct proportion to the abient temperature. 4 1 Charge Time (H) fter % ischarge llowable Temp C Charge ~ C ischarge -15~45 C Storage -15~ C - C C C C 5 C 3 C 35 C C 13.95V 15.4V 13.77V 15.V 13.59V 14.7V 13.41V 14.5V % 13.3V 14.V V 14.8V V 14.1V.1 x C(). C() 1. C(). C() 3. C() 13.5V 14.4V 8 ES C F 11 ESHES Standard esign Life Operation Conditions : Floating 13.3V(5 C) Life(year) Floating charge life time ESL ES Long-Life esign Life Operation Conditions : Floating 13.3V(5 C) years Floating charge life time If operation temperature does not meet criteria(5 C), expected(design) life and capacity will be changed. ESC ES Cycle-Service SERVICE LIFE (at 5 C) o % o % o 3% 1 1 Number of Cycles Cycle Service Life in Relation to epth of ischarge SERVICE LIFE (at 5 C) o % o % o 3% 1 1 Number of Cycles Cycle Service Life in Relation to epth of ischarge

7 ESG series Technologically innovative, efficient and economical! The ESG sealed lead-acid battery uses innovative technology and is maintenance-free. Sebang Global battery Co., Ltd. developed the Electrolyte Stationary absorption Glass-mat battery based on accumulated energy storage technology. UPS System Communication Equipments Renewable Energy (Solar & Wind power) Medical Equipments IC Security & fire larm Systems Power Plants Railroad Traffic Signals CERTIFICTE Excellent energy-saving capacity combined with high reliability Maintenance - Free (No topping up during whole service life) Leakproof (dopted sealed structure) Semi-gel eletrolyte Safety Valve for increased reliability against gas generation Very low gassing due to the internal gas recombination Minimized Self-ischarge Excellent recovery following the deep discharge Self discharge rate:.5% per month at 77 F (5 C) Completely recyclable ESG ESG ESG 1 ESG ESG ESG 3 ESG ESG Nominal Voltage HR HR Capacity (H) 3HR HR Length (L) imension (mm) Width (W) Height (H) Total Heigh (TH) (kg) Terminal ESG ~ ESG 1~ ESG 9~ Standard pplications Product Characteristics Specification ESG ISO 91 ISO 11 OHSS ESG 7 ESG ESG 9 ESG ESG Lay out ESG 1 ESG ESG 1 ESG ESG ESG ESG ESG ~ ESG ~ ESG, ESG 7, ESG 9~ ESG 1~

8 ischarge Characteristics iagram The curves shown in Figure 1 illustrate typical ESG Battery discharge features at an ambient temperature of 5 C(77 F). The symbol C means the nominal battery capacity measured at a -hour discharge rate. Voltage.. ischarge Current Characteristics The diffusion rate of electrolytes, reaction rate of active materials in the plates and the discharge capacity are affected in direct proportion to the ambient temperature. Self-discharge Characteristics iagram The self-discharge rate of ESG batteries is approximately.5% per month when batteries are stored at an ambient temperature of 5 C(77 F). The self-discharge rate varies with ambient temperature. Figure 4 shows the relation between the storage time at various temperatures and the remaining capacity C() 1C().1C().5C().7C().1C().1C().7C().5C() 1C() 45 C C 5 C Charge Characteristics 1. New batteries can be used without charging. However, batteries put into service long after the manufacturing date may need to be charged.. uring charging, the ambient temperature should be in the ~ C range. If the surface temperature exceeds 45 C, charging should stop and resume when the temperature drops below C. ESG - C C C C 5 C 3 C 35 C C and Floating Charge Characteristics Floating charge voltage set-up depending on temperature Floating charge voltage:.v(5 C) If the ambient temperature is too high, this may cause deterioration in battery performance, damage or deformation. The charge voltage should therefore be lowered in order to prevent over charging. Floating charge voltage set-up depending on temperature Floating use.33v.3v.7v.4v.v.1v.19v.18v When the ambient temperature is higher than 5 C(77 F), the float charge voltage would be adjusted according to the temperature compensation formula listed above min Figure 1. ischarge characteristics hr ischarge time years esign Life Figure. Relation between temperature and discharge capacity ESG~H C 4 F Floating volt :.V/Cell/5 C C F Figure 3. Lifetime depending on temperature If operation temperature does not meet criteria(5 C), expected(design) life and capacity will be changed Storage time(months) Figure 4. Self-discharge characteristics diagram SERVICE LIFE (at 5 C) O % O % O 3% 1 1 Number of cycles Figure5. Cycle service Life in Relation to epth of ischarge

9 GSL series Technologically innovative, efficient and economical! The UXL sealed lead-acid battery uses innovative technology and is maintenance-free. Sebang Global battery Co., Ltd. developed the Electrolyte Stationary absorption Glass-mat battery based on accumulated energy storage technology. UPS System Communication Equipments Renewable Energy (Solar & Wind power) Medical Equipments IC Security & larm Systems Power Plants Railroad Traffic Signals Excellent energy-saving capacity combined with high reliability Maintenance - Free (No topping up during whole service life) Leakproof (dopted sealed structure) Semi-gel eletrolyte Safety Valve for increased reliability against gas generation Very low gassing due to the internal gas recombination Minimized Self-ischarge Excellent recovery following the deep discharge Self discharge rate:.5% per month at 77 F (5 C) Terminal Standard : Volt / Nut Type Option : Nut inserted structure (99.9% pure copper) Completely recyclable GSL GSL GSL GSL GSL 3 GSL GSL GSL GSL 7 GSL Nominal Voltage HR HR Capacity (H) imension (mm) Terminal 3HR HR Length (L) Width (W) Height (H) Total Heigh (TH) (kg) Standard Nut inserted Terminal B Standard (GSL ~) E Nut inserted (GSL ~) C pplications Product Characteristics Specification CERTIFICTE ISO 91 ISO 11 OHSS GSL 9 GSL GSL GSL 1 GSL GSL 1 GSL GSL GSL B B B C C C C C C E E E Lay out GSL, GSL ~ GSL, GSL 7, GSL 9~ GSL 1~

10 ischarge Characteristics iagram The curves shown in Figure 1 illustrate the typical discharge feature of GSL batteries at an ambient temperature of 5 C(77 F). The symbol C means the nominal capacity of the battery measured at a -hour discharge rate. Voltage.. Characteristics The diffusion rate of electrolytes, reaction rate of active materials in the plates and the discharge capacity are affected in direct proportion to ambient temperature Self-discharge Characteristics iagram The self-discharge rate of GSL batteries is approximately.5% per month when batteries are stored at an ambient temperature of 5 C(77 F). The self-discharge rate varies with ambient temperature. Figure 4 shows the relation between the storage time at various temperatures and the remaining capacity C().11C() 1.C().8C().8C().1C().1C(), 1.8V/cell (HR).8C(), 1.V/cell () 1.C(), 1.V/cell (.5HR).11C(), 1.V/cell (.17HR) 5 C 3 C 35 C Charge Characteristics 1. New batteries can be used without charging. However, batteries put into service long after the manufacturing date may need to be charged.. uring charging, the ambient temperature should be in the ~ C range. If the surface temperature exceeds 45 C, charging should stop and resume when the temperature drops below C. GSL - C C C C 5 C 3 C 35 C C and Floating Charge Characteristics Floating charge voltage set-up depending on temperature Floating charge voltage:.v(5 C) If the ambient temperature is too high, this may cause deterioration in battery performance, damage or deformation. The charge voltage should therefore be lowered in order to prevent over charging. Floating charge voltage Floating use.33v.3v.7v.4v.v.1v.19v.18v When the ambient temperature is higher than 5 C(77 F), the float charge voltage would be adjusted according to the temperature compensation formula listed above min Figure 1. ischarge characteristics diagram (GSL ~) hr ischarge time years esign Life Figure. Relation between temperature and discharge capacity (GSL ~) 4 8 Figure3. Lifetime depending on temperature 3 8 C 4 F Floating volt :.V/Cell/5 C C 1 F If operation temperature does not meet criteria(5 C), expected(design) life and capacity will be changed. 4 8 Storage time(months) Figure 4. Self-discharge characteristics diagram SERVICE LIFE (at 5 C) O % O % O 3% 1 1 Number of cycles Figure5. Cycle service Life in Relation to epth of ischarge

11 VGS series (OPzV) GLOBL OPzV valve regulated Gel type stationary lead acid battery GLOBL OPzV valve regulated lead acid batteries are especially suitable for applications high-level of reliability and performance. They are designed and manufactured according to IN 74 and characterized by their long float and cycle life. Technical Characteristics Installation Use in horizontal position from h up to 1 h cells. Safety It has an internal flameproof enclosure to prevent explosions due to temporary overcharging. eep ischarge Protection GLOBL OPzV batteries have excellent deep discharge recovery. The batteries can be recharged to 95% capacity in hours, even following 3 days connected to a load in the discharged state. Low Self-discharge The rate of self-discharge by the OPzV batteries is extremely low by comparison to normal lead batteries. Very low gassing due to the internal gas recombination Product Characteristics Positive Tubular Plates Cast from special antimony-free lead alloy and enclosed in extremely strong porous tubular gauntlets. These gauntlets are filled with the active positive material, resulting in an extremely robust and long life assembly. Negative Plates Consist of an antimony free lead alloy grid, pasted with active material. Terminals Nut inserted structure(99.9% pure copper) Vent Plugs Safety pressure relief valve. Separator Microporous Separator made from acid and corrosion resistant PVS material Low elecrical resistance. Electrolyte Electrolyte is fixed in a gel Specification Type esignation pzv 3 pzv 4 OpzV 5 OpzV OpzV 3 5 OpzV 3 OpzV 7 OpzV OpzV 8 OpzV OpzV GLOBL VGS VGS VGS VGS VGS 3 VGS 3 VGS VGS VGS VGS VGS Nominal Voltage HR Capacity (H) (1.7V/Cell) length (L) ± width (W) ± imension (mm) height (H) ± total height (TH) ± (kg) lead-acid batteries Tubular plates Recyclable Single cell 1 OpzV OpzV 1 13 OpzV VGS VGS 1 VGS pplications UPS System Renewable Energy [solar & wind power] Energy storage system Power plant Communication Equipments IC Security & Fire alarm systems Medical Equipments CERTIFICTE ISO 91 ISO 11 OHSS OpzV 1 1 OpzV 17 OpzV OpzV 4 OpzV 3 VGS 1 VGS VGS VGS VGS Maintenance free Life time years Nominal Capacity ~3h Safe under deep discharge VGS ~ VGS ~1 VGS ~ VGS ~3

12 ischarge Characteristics iagram The curves shown in Figure1 illustrate the typical discharge feature of VGS batteries at an ambient temperature of C(77 F). The symbol C means the nominal capacity of the battery measured at a -hour discharge rate. Voltage Characteristics s the ambient temperature increases, the available capacity of battery increases. s the ambient temperature decreases, the available capacity of battery decreases. mbient temperature isharge(h) ~1 hours 1~3 hours 3~5 hours 5~ hours Final voltage C C C C Self-discharge Characteristics iagram The self-discharge rate of VGS batteries is approximately.% per month when batteries are stored at an ambient temperature of C(77 F). The self-discharge rate varies with ambient temperature. Charge Characteristics 1. New batteries can be used without charging. However, batteries put into service long after the manufacturing date may need to be charged.. uring charging, the ambient temperature should be in the ~ C range. If the surface temperature exceeds 45 C while charging, the charging should be stopped and resumed when the temperature drops below C. Observe polarity when connecting. VGS - C C C C 5 C 3 C 35 C C and Floating Charge Characteristics Floating charge voltage set-up depending on temperature Floating charge voltage:.3v( C) If the ambient temperature is too high, this may cause deterioration in battery performance, damage or deformation. The charge voltage should be lowered in order to prevent over charging. Floating charge voltage Floating use.37v.3v.7v.3v.v.1v.v.19v When the ambient temperature is higher than C(77 F), the float charge voltage would be adjusted according to the temperature compensation formula listed above C().5C() min.17c() ischarge characteristics diagram VGS~3H at C(77 F).1C() hr ischarge time 3 years - C C C C.53C[].5C(3HR).17C(5HR).1C(HR) esign Life Floating volt :.3V/Cell/ C 1 3 C Lifetime depending on temperature If operation temperature does not meet criteria( C), expected(design) life and capacity will be changed. C C C 3 C Storage time(months) SERVICE LIFE O % O % O % 3 3 Number of cycles Cycle Service life in relation to epth of ischarge

13 PS series Stationary Flooded Lead cid Battery Stationary flooded lead acid battery is robust energy storage solution, with a proven technology that has been used for several decades in applications that require a safe and reliable battery with long service life. UPS System Renewable Energy Systems (solar & wind power) Energy storage system Power plant Communication Equipments CERTIFICTE ISO 91 ISO 11 KEPIC(Korea Electric Power Industry Code) Electrolyte / CHRGING Voltage (5 C) Gravity (±.) 1.15 Floating.15 Equalizing.~.4 Positive Plates With a special lead-alloy for reduction in water loss and filling intervals This is well proven and known for its high reliability and long service life in float charging operation Negative Plates Grid plate construction with special alloy. Electrolyte High purity sulphuric acid solution ry-charged or ready for use electrolyte filled The batteries are available filled with electrolye or dry-charged(for long term stocking, container transport or air transport). Separator Manufacutred from microporous non-corrosive rubber, a matreial of high porosity, low electrical resistance and high acid resistance Containers Manufacutred from transparent special resins Safety Vents For safe operation the PS batteries are fitted with vent plugs. They are explosion-proof, retaining the acid aerosols and allowing the release of hydrogen and oxygen Terminals The terminal posts are corrosion-resistance lead-antimony alloy. 4 5 PS - (E) PS - (E) PS - (E) PS - (E) PS - 33(E) PS - (E) PS - 4(E) PS - (E) PS - (E) PS - 7(E) PS - (E) PS - 9(E) PS - (E) PS - (E) PS - 1(E) PS - (E) PS - 1(E) PS - (E) PS - (E) PS - (E) PS - (E) PS - 3(E) PS - 3(E) PS - (E) Specific Gravity 1.15 at 5 C(77 F) Cell 5 C(77 F) HR rate to 1. V/Cell Length (L) (±) imension (mm) Width (W) (±) Height (H) (±) Total Height (TH) (±) including liquids (kg) Electrolyte quantity (l) Filling Cap Terminal Catalyst Cap Cover Container Separator Positive Plate Negative Plate Electrolyte line Spacer PS : Ventilated type PS(E) : Catalyst type pplications Product Characteristics Specification Product Construction PS - 4(E)

14 1. Level 1 steel base. Level steel base Charge ischarge Characteristics level, 1 column leve, column 1. ischarge Characteristics iagram. Relation Between and Capacity for the PS Voltage Sp.Gr 1.15(at5 C) 1 level 1,1 columns level 1, columns Hour Rate(.1C) 3-Hour Rate(.3C) 1-Hour Rate(.5C) -Hour Rate(.1C) C: (Hr nominal capacity) 9 7 3HR 5HR HR HR: Hour Rate ischarge time (H) Battery temperature ( C) 3. Steel Rock Base imensions 3. Charging Characteristics 4. esign Life Floating volt :.15V/Cell/5 C Terminal voltage 3..5C().3C() 3..1C().18C().1C() C Charging time (H) Cycle Service life in relation to epth of ischarge If operation temperature does not meet criteria(5 C), expected(design) life and capacity will be changed. years 7 Battery Type PS - PS - PS - PS - 33 PS - PS - 4 PS - PS - PS - 7 PS - 9 PS - PS - 1 PS - - E rray Methhod 1 TIER TIER 1 TIER TIER 1 TIER TIER 1 TIER TIER 1 TIER TIER 1 TIER TIER 1 TIER TIER Steel Rock imensions (mm) Length (L) Width (W) W1 W Height (H) H1 H

15 PROUCT LIBILITY PREVENTION Pay attention to the operation instructions and fix them close to the battery. Work on batteries to be carried out by skilled personnel only! no smoking! o not expose batteries to naked flames, glowing embers or sparks as this may cause the battery to explode. Industrial Batteries Use protective glasses and clothes when working on batteries. acid splashes in eyes or on the skin must be washed away with water. In all cases consult a doctor immediately! Clothing contaminated by acid should be washed in water. risk of explosion and fire, avoid short circuits! Caution : Metal parts of the battery are always alive. o not place tools or other metal objects on the battery! electrolyte is highly corrosive! Under normal operating conditions contact with electrolyte is prevented. In case of damage to the battery container any leaked contents may be corrosive. Batteries and cells are very heavy. Ensure secure installation! Use only suitable handling equipment. Ignoring the operation instruction, repairing with non-original parts or using additives for the electrolyte will render the warranty void. Batteries with this sign must be recycled. Batteries which are not returned for the recycling process must be disposed of as hazardous waste.