FlexPoint AX: Residential and MDU UPS System for NID/NIU/ONTS. Installation Manual Effective: April 2016

Transcription

1 FlexPoint AX: Residential and MDU UPS System for NID/NIU/ONTS Installation Manual Effective: April 2016

2 Safety Notes Alpha considers customer safety and satisfaction its most important priority. To reduce the risk of injury or death and to ensure continual safe operation of this product, certain information is presented differently in this manual. Alpha tries to adhere to ANSI Z535 and encourages special attention and care to information presented in the following manner. WARNING! GENERAL HAZARD GENERAL HAZARD WARNING provides safety information to PREVENT INJURY OR DEATH to the technician or user. WARNING! ELECTRICAL HAZARD ELECTRICAL HAZARD WARNING provides electrical safety information to PREVENT INJURY OR DEATH to the technician or user. WARNING! FUMES HAZARD FUMES HAZARD WARNING provides fumes safety information to PREVENT INJURY OR DEATH to the technician or user. WARNING! FIRE HAZARD FIRE HAZARD WARNING provides flammability safety information to PREVENT INJURY OR DEATH to the technician or user. There may be multiple warnings associated with the call out. Example: WARNING! ELECTRICAL & FIRE HAZARD This WARNING provides safety information for both Electrical AND Fire Hazards CAUTION! CAUTION provides safety information intended to PREVENT DAMAGE to material or equipment. NOTE: NOTE provides additional information to help complete a specific task or procedure. ATTENTION: ATTENTION provides specific regulatory/code requirements that may affect the placement of equipment and /or installation procedures. The following sections contain important safety information that must be followed during the installation and maintenance of the equipment and batteries. Read all of the instructions before installing or operating the equipment, and save this manual for future reference.

3 FlexPoint TM AX Installation Manual C0-007, Rev. J Effective Date: April by Alpha Technologies, Inc. Disclaimer Images contained in this manual are for illustrative purposes only. These images may not match your installation. Operator is cautioned to review the drawings and illustrations contained in this manual before proceeding. If there are questions regarding the safe operation of this powering system, please contact Alpha Technologies or your nearest Alpha representative. Alpha shall not be held liable for any damage or injury involving its enclosures, power supplies, generators, batteries or other hardware if used or operated in any manner or subject to any condition not consistent with its intended purpose or is installed or operated in an unapproved manner or improperly maintained. Contact Information Sales information and customer service in USA (7AM to 5PM, Pacific Time): Complete technical support in USA (7AM to 5PM, Pacific Time or 24/7 emergency support): Sales information and technical support in Canada: Website:

4 Table of Contents FlexPoint AX Safety Notes Introduction Applications Outdoor Non-UPS Configuration Indoor to Outdoor Non-UPS Configuration Outdoor UPS Configuration Indoor to Outdoor UPS Configuration Specifications System Specifications, Power Supply and Battery Box Safety Fuse Power-Ring Converter Home Converter Ah and 17Ah Battery Modules Installation Installing the Power-Ring Installing the Safety Fuse Power-Ring Converter Installing the Home Converter Installing the Battery Module Installing the AX-12D-BBPS Installing the AX-12D-BBPS Battery Replacement / Maintenance Component Interconnection Cable Input Wiring Output Cable Wiring Alternate connection method for AX-12D BBPS Activation Activating the Safety Fuse Power-Ring Converter Activating the Home Converter System Runtime and Battery Charging Battery Management Frequently Asked Questions Glossary Figures & Tables Fig. 4-1, Interior view, AX-12D-BBPS Fig. 4-2, Front and Rear view, AX-12D-BBPS Fig. 4-3, Input/Output Connection Points...24 Fig. 4-4, Inner Label, AX-12D-BBPS Table 4-1, Pin Out, Battery Module 7-pin connector...24 Fig. 4-5, Rotating the Microboard...25 Fig. 5-1, Power-Ring and BBPS Installation Components...26 Table 5-1, LED Indications...27 Table 5-2, AX-12D-BBPS-7.2 UPS Runtimes as a function of Temperature and Load...28 Table 5-3, AX-12D-BBPS-17 UPS Runtimes as a function of Temperature and Load...28 Table 5-4, Battery Capacity Retention and Charging C0-007, Rev. J (04/2016)

5 FlexPoint AX Safety Notes Review the drawings and illustrations contained in this document before proceeding. If there are any questions regarding the safe installation or operation of the system, contact Alpha Technologies or the nearest Alpha representative. Save this document for future reference. To reduce the risk of injury or death and to ensure the continued safe operation of this product, the following symbols have been placed throughout this manual. Where these symbols appear, use extra care and attention. WARNING! ELECTRICAL HAZARD Electrical shock can kill or seriously injure. AC Meters contain lethal voltages. Only qualified service personnel should perform any installation dealing with meter boxes. CAUTION! Only qualified personnel may service the system. Verify the voltage requirements of the equipment to be protected (load), the AC input voltage to the power supply (line), and the output voltage of the system prior to installation. Verify the utility service panel is equipped with a properly rated circuit breaker for use with this system. When connecting the load, DO NOT exceed the output rating of the power supply. The battery pack, which provides backup power, contains dangerous voltages. Only qualified personnel should inspect or replace batteries. In the event of a short-circuit, batteries present a risk of electrical shock and burns from high current. Observe proper safety precautions. Always wear protective clothing, insulated gloves and eye protection (i.e. safety glasses or a face shield) whenever working with batteries. Always carry a supply of water, such as a water jug, to wash the eyes or skin in the event of exposure to battery electrolyte. ATTENTION: Local codes and ordinances may differ depending on location. If there is any question regarding product installation consult with local codes officers before proceeding C0-007, Rev. J (04/2016) 5

6 FlexPoint AX Safety Information Battery Safety Information WARNING! ELECTRICAL HAZARD Electrical shock can kill or seriously injure. Lead-acid batteries contain dangerous voltages, currents and corrosive material. Battery installation, maintenance, service and replacement must be performed only by authorized personnel. Take the following precautions to help avoid injury: Never assume that an electrical connection or conductor is not energized. Check the circuit with a volt meter with respect to the grounded portion of the enclosure (both AC and DC) prior to any installation or removal procedure. Hazardous electrically live parts inside this unit are energized from batteries even when the AC input power is disconnected. Servicing and connection of batteries shall be performed by, or under the direct supervision of, personnel knowledgeable of batteries and the required safety precautions. Always wear eye protection, rubber gloves, and a protective vest when working near batteries. Remove all metallic objects from hands and neck. Use tools with insulated handles, do not rest any tools on top of batteries. Always replace batteries with those of an identical type and rating. Never install old or untested batteries. Prior to handling the batteries, touch a grounded metal object to dissipate any static charge that may have developed on your body. Use special caution when connecting or adjusting battery cabling. An improperly connected battery cable or an unconnected battery cable can make contact with an unintended surface that can result in arcing, fire, or possible explosion. A battery showing signs of cracking, leaking, or swelling should be replaced immediately by authorized personnel using a battery of identical type and rating. WARNING! CHEMICAL HAZARD Any gelled or liquid emissions from a valve-regulated lead-acid (VRLA) battery contain dilute sulfuric acid, which is harmful to the skin and eyes. Emissions are electrolytic, and are electrically conductive and corrosive. If any battery emission contacts the skin, wash immediately and thoroughly with water. Follow your company s approved chemical exposure procedures. Neutralize any spilled battery emission with the special solution contained in an approved spill kit or with a solution of one pound Bicarbonate of soda to one gallon of water. Report chemical spill using your company s spill reporting structure and seek medical attention if necessary C0-007, Rev. J (04/2016)

7 FlexPoint AX Safety Information Battery Safety Information WARNING! FIRE HAZARD Never charge batteries in a sealed container. All battery compartments must have adequate ventilation to prevent an accumulation of potentially dangerous/explosive gas. CAUTION! Always follow the battery manufacturer s instructions for transportation, installation, storage or maintenance take precedence over these instructions. The following scenarios may create an unsafe and potentially dangerous situation. Inspect batteries at least every 3 months for: Signs of battery cracking, leaking or swelling. The battery should be replaced immediately by authorized personnel using a battery of the identical type and rating. Signs of battery cable damage. Battery cable should be replaced immediately by authorized personnel using replacement parts specified by vendor. Loose battery connection hardware. Refer to battery manufacturer s documentation for the correct torque and connection hardware for the application. Adequate ventilation of the enclosure. Follow the battery manufacturer s approved transportation and storage instructions. Apply battery manufacturer s specified antioxidant compound on all exposed connections. Verify battery terminals and/or exposed connection hardware is not within 2 inches of a conductive surface. Reposition batteries as necessary to maintain adequate clearance. Clean up any electrolyte (battery emission) in accordance with all federal, state, and local regulations or codes. Always replace batteries with those of an identical type and rating. Never install old or untested batteries. Never charge batteries in a sealed container. Each individual battery should have at least 0.5 inches of space between it and all surrounding surfaces to allow for convection cooling. ATTENTION: Spent or damaged batteries are considered environmentally unsafe. Always recycle used batteries or dispose of the batteries in accordance with all federal, state and local regulations. Mechanical Safety Information CAUTION! Keep hands and tools clear of fans. Fans are thermostatically controlled and will turn on automatically. Power supplies can reach extreme temperatures under load. Use caution around sheet metal components and sharp edges. The following sections contain important safety information that must be followed during the installation and maintenance of the equipment and batteries. Read all of the instructions before installing or operating the equipment, and save this manual for future reference C0-007, Rev. J (04/2016) 7

8 1.0 Introduction The FlexPoint AX solution is a simple, modular, cost-effective way to provide local power to Fiber to the Home (FTTH), cable telephony, or other telecom services for Customer Premise Equipment (CPE). The FlexPoint AX system can be configured as a fully accessible outdoor powering solution, or as a partial outdoor system that keeps critical items, including the battery, outside and available to the service technician. ATTENTION: Compatibility Statement -Early Battery Modules with New Power Converters: Early FlexPoint AX 30Watt 17Ah battery modules and new power converters are not compatible and if installed together will result in continuous nuisance AC fail alarms and failed batteries due to an inability to properly charge deeply discharged batteries. New Power Converters must only be used with new 30Watt 17Ah battery modules. New power converters are compatible with early 18Watt 7.2Ah battery modules provided the cable length between the power converter and the battery module is less than 15- feet and the wire gauge is 18AWG or heavier. FlexPoint AX components (outdoor installations) Power-Ring: an electrical utility meter base extender. It fits between an outdoor, subscriber-located electrical utility power meter and the utility meter socket (or base). The Safety Fuse Power-Ring Converter can tap the utility power, either before or after the meter, and comes supplied with the Blanking Plate (see below). 175A Continuous, 240A Rated AX-Power-Ring-A (power tap after meter) AX-Power-Ring-B (power tap before meter) 175A Model Power-Ring Blanking Plate: covers the opening in the Power-Ring when the Safety Fuse Power-Ring Converter is not used. Cover Plate, Meter Adapter, AX18/ C0-007, Rev. J (04/2016)

9 1.0 Introduction Safety Fuse Power-Ring Converter: a modular power converter that slides into the Power-Ring. The Safety Fuse Power-Ring Converter converts 240Vac at the meter to a nominal 12Vdc which feeds either the outdoor battery module, or when a UPS is not required, directly to the subscriber s NID/NIU/ONT. AX30-12D-SFPC (30 Watts) Weight (lb/kg) 1.141/0.52 Dimensions (in/mm) 9.2"H x 6.0"W x 1.75"D/233.7H x 152.4W x 44.5D FlexPoint AX components (indoor installation) Home Converter: An indoor version of the Safety Fuse Power-Ring Converter. It is located inside the subscriber s home and plugs into a standard AC utility outlet to convert the AC voltage into a nominal 12Vdc. Low voltage feeds from the Home Converter to an indoor or outdoor battery module. When the battery module or NID/NIU/ONT is located outside, a cable passes through an exterior wall to connect this product to the outdoor battery module or directly to the subscriber s NID/NIU/ONT. AX30-12D-HC, 120Vin, 15V 30W CR-AX30-12D-HC, 240VIN, 15V 30W, EU Line Cord CR-AX30-12D-HC, 240VIN, 15V 30W, AU Line Cord CR-AX30-12D-HC, 240VIN, 15V 30W, BS1363 Weight (lb/kg) 0.7/0.32 Dimensions (in/mm) 2.75"H x 8.25"W x 1.5"D/70H x 209.6W x 38D Battery Modules: Small plastic clamshell housings for UPS batteries available in two sizes. It is typically located outdoors on the subscriber's residence. The Battery Module connects to either the Safety Fuse Power-Ring Converter or Home Converter and provides 30 Watts of 12V DC power and alarms to the NID/ NIU/ONT. Battery Backup Power Supply (BBPS) w/alarms and LED indicators; supports battery from-40 C/-40 F to 65 C/149 F. AX-12D-BBPS-7.2 (7.2Ah Battery Backup Power Supply) Weight (lb/kg) 1.5/.68 Dimensions: (in/mm) 8.0"H x 9.0"W x 4.0"D/203H x 228W x 102D AX-12D-BBPS-17 (17Ah Battery Backup Power Supply) Weight (lb/kg) 4.5/2.04 Dimensions: (in/mm) 14"H x 9.5"W x 5.0"D/355.6H x 241W x 127D AX-12D-BBPS Ah Battery Backup Power Supply AX-12D-BBPS-17 17Ah Battery Backup Power Supply C0-007, Rev. J (04/2016) 9

10 1.0 Introduction FlexPoint AX components (outdoor installations) UPS Modules (Microprocessor Modules): 30 Watt UPS Module 12Vdc w/alarms and indicators. The FlexPoint AX UPS modules are small microprocessor-based battery management systems providing UPS power to residential and multiple dwelling FTTp optical network terminals (ONT). The UPS modules are comprised of the same electronics as used in the AX-12D-BBPS products without battery and without battery heating. They are used with the three wire FlexPoint AX Home Converter (HC) and Power Converter (PRC). AX-12D-7.2Ah (for 7.2Ah battery) AX-12D-17Ah (for 17Ah battery) AX-12D-7.2Ah UPS Module (wire harness terminated with Fast-On connectors) AX-12D-17Ah UPS Module (wire harness terminated with ring lugs) Batteries (separately ordered and shipped) AX-STDBAT-7 Weight (lb/kg): 5/2.27 (1-year warranty) AX-LONGBAT-7 Weight (lb/kg): 5/2.27 (3-year warranty) AX-STDBAT-17 Weight (lb/kg): 13/5.9 (1-year warranty) AX-STDBAT-7 AX-LONGBAT-7 7.2Ah Battery AX-STDBAT-17 17Ah Battery C0-007, Rev. J (04/2016)

11 2.0 Applications The FlexPoint AX system can be arranged in four basic configurations/applications as shown on the following pages. The cable from the Safety Fuse Power-Ring/Home Converter and the Battery Module is a 3-conductor, multi-conductor cable. The cable from the Battery Module and the NID/NIU/ONT can be a 4-wire to 7-wire cable (depending on NID/NIU/ONT requirements). Refer to the accompanying Notes for information regarding the specified cable lengths. 2.1 Outdoor Non-UPS Configuration Outdoors Cable length under 30' No UPS AX30-12D-SFPC installed in AX-POWER-RING NID/NIU/ONT NID/NIU/ONT 11.6Vdc nominal output voltage Less than 30' of two wire (+, -) cable (See NOTE) 2.2 Indoor to Outdoor Non-UPS Configuration Indoors to Outdoors Cable length under 30' No UPS Indoor 120Vac or 230Vac Outlet 11.6Vdc nominal output voltage NID/NIU/ONT AX18-12-HC Cable through wall 2-conductor Line Cord 8' in length Less than 30' of two wire (+, -) cable (See NOTE) NOTE: Use 14AWG (preferred) to 16AWG (minimum) for the cabling between the Home Converter/ Safety Fuse Power-Ring Converter and NID/NIU/ONT. Use only cable rated for the outdoor environment. The output voltage of the Home Converter or Safety Fuse Power-Ring Converter determines the actual cable length C0-007, Rev. J (04/2016) 11

12 2. Applications 2.3 Outdoor UPS Configuration Outdoors Cable length under 100' UPS required NID/NIU/ONT AX-POWER-RING and AX18-12D-SFPC Assembly installed in meter base AX-12D-BBPS Battery Housing (shown) 11.4Vdc to 16Vdc nominal output voltage Up to 100' of three wire (+, -, and control) cable (See NOTE 2) Less than 10' of cable (+/- and Alarms) (See NOTE 3) 2.4 Indoor to Outdoor UPS Configuration Indoors to Outdoors Cable length under 100' UPS required NID/NIU/ONT Indoor 120Vac outlet AX18-12-HC Vdc output voltage AX-12D-BBPS Battery Housing (shown) Cable through wall 8' in length Up to 100' of three wire (+, -, and control) cable (See NOTE 1) Less than 10' of cable (+/- and Alarms) (See NOTE 2) NOTE: Distance 0' 50' 50' 100' Wire Size #16 AWG #14 AWG 1. Use 14AWG (preferred) to 16AWG (minimum) for the cabling between the Home Converter/ Safety Fuse Power-Ring Converter and battery housing. Use only cable rated for the outdoor environment. The maximum cable length is determined by the maximum output voltage of the Power Converter/Home Converter minus the voltage drop required by the Battery Module to properly charge the battery. 2. Use 18AWG (minimum) stranded cable for the +/- connections, and 18AWG to 22AWG cable for the alarm connections between the battery housing and the NID/NIU/ONT. Use only cable rated for the outdoor environment. The maximum cable length is calculated such that the minimum input voltage of the ONT used in the configuration is less than or equal to the lowest battery voltage (just above battery cutoff) minus the voltage drop of the cable C0-007, Rev. J (04/2016)

13 3.0 Specifications 3.1 System Specifications, Power Supply and Battery Box FlexPoint AX Module Input AX30-12D-SFPC with AX-12D-BBPS-7.2 AX30-12D-HC with AX-12D-BBPS-17 AC Input Voltage (120) N/A 85/132 Selectable (when ordered) AC Input Voltage (230) /264Selectable (when ordered) AC Input Frequency 60Hz 50/60Hz Output DC Output Voltage 10.5V 14.4V 10.5V 14.4V Continuous Output Power 30W at nominal battery float voltage 30W at nominal battery float voltage Maximum Output Power (<10s) 45W (when used in conjunction with Battery Box) 45W (when used in conjunction with Battery Box) Short Circuit Protection Yes Yes Ripple Voltage, Maximum 150mVrms with battery 150mVrms with battery Nominal Efficiency (at 75% max load) 75% 75% Environment Operating Temperature Range -40 F to +113 F/-40 C to +45 C, 0 to 95% humidity -40 F to +149 F/-40 C to +65 C, 0 to 95% humidity Battery Storage: +5 F to +149 F/-15 C to +65 C, 0 to 95% humidity +5 F to +149 F/-15 C to +65 C, 0 to 95% humidity Battery Type Maintenance free, leak-proof, sealed VRLA (valve regulated lead acid) Maintenance free, leak-proof, sealed VRLA (valve regulated lead acid) Recharge time 12 Hours with 24W load 36 Hours with 24W load Status Alarms Local (LED Indicators) Green Steady Output OK Output OK Green Blinking Standby Operation Standby Operation Red Steady Replace Battery Replace Battery Red Blinking Battery Missing/Battery Low Battery Missing/Battery Low Status Alarms Remote AC Fail Output Power drawn from battery Output Power drawn from battery Replace Battery Battery has failed periodic self test Battery has failed periodic self test Battery Missing Battery is disconnected Battery is disconnected Battery Low Indicates battery has 20% remaining runtime available Indicates battery has 20% remaining runtime available Regulatory Approvals Home Converter N/A UL Listed System, FCC Part 15, Class B, EN55022, Class B Power Ring UL RIC UL414 UL Recognized Components Power Ring Converter UL RIC UL Recognized Components Power Ring & Power Ring Converter UL Listed UL SU 2745 N/A Power Ring, Power Ring Converter & Battery UL N/A Battery Box CSA, CENELEC CSA Warranty Electronics 2 years 2 years Battery Standard 1 years 1 years Battery Long Life 3 years 3 years FlexPoint AX UPS Typical Runtimes (minutes) 7.2Ah 17Ah Temperature Temperature F/ C -40/-40-4/-20 77/25 F/ C -40/-40-4/20 77/25 Load (W) Time (Minutes) Load (W) Time (Minutes) N/A C0-007, Rev. J (04/2016) 13

14 3.0 Specifications 3.2 Safety Fuse Power-Ring Converter AX30-12D-SFPC Input Vmin 216 Vmax 254 Frequency 60Hz Frequency Tolerance ±10% Max Current Limit 3.2A Power Factor 0.4 Max Surge Current 10A RMS Protection Fuse, MOV Interface Side Slide Pressured contacts for input power. Surge Resistance UL SU2745 Sec22 Output Voltage Control (for use with battery module) 5Vdc 50mA DC Max Output Power Capability Voltage 30 Watts coninuous at -40 to 55 C 18 Watts Continuous at 65 C 11.6 Vdc nominal (11.4 to 16Vdc auto-adjust if used with battery box) Number of Outputs 1 Startup Overshoot Voltage Frequency Transient Response Ripple Voltage, Maximum <120% of nominal for 0.5s max DC Not to exceed 1s 150mV with battery Nominal Efficiency >75% Output Grounding Short Circuit Protection Overload Protection Interface Enclosure Material Mounting Color Floating, SELV Yes Integral 3 position terminal strip or connector suitable for accepting #12 to 20AWG wire. Plastic Inserted inside a Meter Adapter Gray Cooling Natural Convection Physical Size, approximate (in/ mm) 9.2"H x 6.0"W x 1.75"D/233.7H x 152.4W x 44.5D Weight (lb/kg) 1.141/0.52 Acoustic Noise, All Modes Environmental Temperature UL Rated Not to exceed 50dBA at 1 meter. -40 C to +65 C, unit derate after +55 C Humidity 5% to 95% Altitude Location Reliability Telcordia Reliability Prediction Agency Compliance EMC > 5K feet, derate max. temp by 2 C per additional 1K feet Outdoors, all environmental conditions > 200,000 hours 15% of 50ºC, 2% of 60ºC FCC Part 15, Class B Safety UL C0-007, Rev. J (04/2016)

15 3.0 Specifications 3.3 Home Converter Input Vmin AX30-12D-HC 85/170 Selectable (when ordered) Vmax Frequency 132/264 Selectable (when ordered) 50/60Hz Frequency Tolerance ±10% Acceptable Source Imp. <5% FL equivalent impedance Max Current Limit 1.6A Power Factor.60 Max Surge Current Protection Interface Surge Resistance Output Voltage Control (for use with battery module) Output Power Capability Voltage 10A RMS Fuse, MOV Hard-Wired AC Line Cord IEEE Std. C level C 5Vdc. 5mA DC Max 30W continuous (if used with battery box) 24 W continuous if used in standalone configuration) 12Vdc Nominal Number of Outputs 1 Startup Overshoot Voltage Frequency Transient Response Ripple Voltage, Maximum <120% of nominal for 0.5s max DC Not to exceed 1s 500mV w/o battery, 150mV with battery Nominal Efficiency 75% Output Grounding Short Circuit Protection Overload Protection Interface Enclosure Material Mounting Color Cooling Physical Size, approximate (in/mm) Floating, SELV Electronic Integral 3 position terminal strip or connector suitable for accepting #12 to 20AWG wire. Plastic Wall-mount Gray Natural Convection 2" H x 3" W x 8.5" D/ 51H x 76W x 216D Weight (lb/kg) 1/.45 Acoustic Noise, All Modes Environmental Temperature UL Rated: Not to exceed 50dBA at 1 meter. -40 C to W load Humidity 5% to 95% Altitude Location Reliability Telcordia Reliability Prediction: Agency Compliance EMC Safety: Mark Standard CENELEC > 5K feet, derate max. temp by 2 C per additional 1K feet Indoors, semi-protected, non-water-dripping environment > 200,000 hours FCC Part 15, Class B USR, CNR UL60950 EN55022 Class B and EN50082 Class B ROHS C0-007, Rev. J (04/2016) 15

16 3.0 Specifications Ah and 17Ah Battery Modules Input Voltage Interface Output These specifications apply to configurations incorporating 30W Home Converters and Power Converters. Power Capability AX-12D-BBPS-7.2 DC input from Power-Ring or Home Converter (See Section "2.0 Applications" for maximum length of interconnecting wire) 3 position terminal strip or connector suitable for accepting #14 to #20AWG wire. 30W continuous 45W max. (<10s) AX-12D-BBPS-17 DC input from Power-Ring or Home Converter (See Section "2.0 Applications" for maximum length of interconnecting wire) 3 position terminal strip or connector suitable for accepting #14 to #20AWG wire 30W continuous (see Note 1) 45W max., <10s Voltage 10.5 to 14.4Vdc 10.5 to 14.4Vdc Number of Outputs 1 1 Frequency DC DC Transient Response Not to exceed 1s Not to exceed 1s Ripple Voltage, Maximum 150mV 150mV Nominal System Efficiency 77% >77% Output Grounding Floating, SELV Floating, SELV Short Circuit Protection Electronic Electronic Overload Protection Integral Integral Interface Charging 7 position terminal strip or connector suitable for accepting #18 to 22AWG wire carrying 12V and PacketCable alarms 7 position terminal strip or connector suitable for accepting #18 to 22AWG wire carrying 12V and PacketCable alarms Voltage 12Vdc nominal 12Vdc nominal Charge Current 1.8A maximum Unlimited within the power supply rating Typical Recharge Time Watt load Watt load <36 24 Watt load Charge Voltage Temp. Comp. Range -10 C to +40 C (14ºF to 104ºF) -10 C to +40 C (14ºF to 104ºF) Charge Compensation Voltage 20mV/ C 20mV/ C Charge Voltage, Float 25 C (77ºF) 25 C (77ºF) Charge Voltage, Accept 25 C (77ºF) 25 C (77ºF) EOD Voltage before battery disconnection Less than or equal to 10.5 Vdc for a minimum of 5s Less than or equal to 10.5 Vdc for a minimum of 5s Quiescent Current < 5mA after EOD < 5mA after EOD Battery Grounding Float, SELV Float, SELV Battery Type AGM Valve-Regulated Lead Acid AGM Valve-Regulated Lead Acid Battery Capacity 7.2Ah 17Ah Quantity 1 1 Battery Heater Integral operation to -40 C Integral operation to -40 C Alarms Packet Cable AC Line Fail, No Battery, Replace Battery, Low/missing Battery, Replace Battery (all signals isolated from output) AC Line Fail, No Battery, Replace Battery, Low/missing Battery, Replace Battery (all signals isolated from output) LEDs Above alarm conditions indicated by LEDs Above alarm conditions indicated by LEDs Note 1: Due to the temperature differences between indoor and outdoor devices, Alpha recommends a maximum continuous load of 24W if an indoor home converter (AX30-12-HC) is used with a battery module located outside C0-007, Rev. J (04/2016)

17 3.0 Specifications Ah and 17Ah Battery Modules, continued These specifications apply to configurations incorporating 18W, and 30W Home Converters and Power Converters. Enclosure AX-12D-BBPS-7.2 AX-12D-BBPS-17 Material, Color Plastic, Gray Plastic, Gray Mounting Wall-mount Wall-mount Cooling Natural Convection Natural Convection Physical Size, approximate (in/mm) 9" W x 8" H x 4" D/228.6W x 203H x 102D 10" W x 14" H x 5" D/254W x 355.6H x 127D Weight without battery (lb/kg) 1.5/ /2.04 Weight with battery (lb/kg) 6.5/ /7.94 Acoustic Noise, All Modes Not to exceed 50dBA at 1 meter. Not to exceed 50dBA at 1 meter. Environmental Designed to Temperature -40 C to 65 C (-40ºF to 149ºF) -40 C to 65 C (-40ºF to 149ºF) UL-rated -40 C to +63 C (-40ºF to 18W load -40 C to +63 C (-40ºF to 18W load Humidity 5% to 95% 5% to 95% Altitude > 5K feet, derate max. temp by 2 C per additional 1K feet > 5K feet, derate max. temp by 2 C per additional 1K feet Location Outdoors, all environmental conditions Outdoors, all environmental conditions Reliability Telcordia Reliability Prediction 200,000 hours (System Rating) > 200,000 hours (System Rating) Agency Compliance (Battery Box) EMC FCC Part 15, Class B FCC Part 15, Class B Safety: Mark USR, CNR UL/CUL Standard UL60950 ROHS UL60950 ROHS C0-007, Rev. J (04/2016) 17

18 4.0 Installation 4.1 Installing the Power-Ring ATTENTION: You MUST secure utility permission and/or assistance prior to installing FlexPoint AX. WARNING! ELECTRICAL HAZARD Wear electrically insulating gloves! Removing and reinstalling the meter will open and close the meter s live 240Vac (non-fused) terminals during the following procedure. Arcing may occur. CAUTION! Adhere to your power utility s safety procedures. Incorrect installation can result in personal injury or damage to equipment. NOTE: 1. Remove security band from meter base or lift cover plate if meter has a ringless base. 2. Carefully pull the meter from its base and set it safely aside. 3. With the Blanking Plate in the 6 o'clock position (aiming toward the ground), firmly push the the Power Ring in to the meter base. Ringless meter bases may need to have the cover installed at this time. 4. If you are not installing the Safety Fuse Power-Ring Converter at this time, ensure the Blanking Plate is securely snapped in at the bottom of Power-Ring. 5. Correctly orient the meter over the Power-Ring and firmly push it into the Power-Ring. 6. Attach security bands between the meter and Power-Ring, and Power-Ring and meter box (or close cover plate). 7. Attach security tags to security bands, if required. Install the Power-Ring along with meter installation or any time thereafter. The Safety Fuse Power-Ring Converter can be installed now, or at a later date. Equipment AX-POWER-RING-A (power tap after meter) -OR- AX-POWER-RING-B (power tap before meter) Tools & Supplies 0.100" Jeweler s Screwdriver Security Ring Blanking Plate Cable Ties Security Tag C0-007, Rev. J (04/2016)

19 4.0 Installation 4.2 Installing the Safety Fuse Power-Ring Converter NOTE: Prior to powering the converter, verify that the NIU/NID is properly grounded and connected to either the 12V Lead (pin 2) of the battery module, pin 3 of the Safety Fuse Power-Ring Convertor or pin 1 of the Home Converter. The FlexPoint AX does not make contact with Earth Ground through the meter socket; Earth Ground is provided by connection to the NIU/NID. Prior to connection to the NIU/NID Earth Ground, the FlexPoint AX output floats and may have enough leakage current to cause any one of the output leads to measure high voltage with reference to Earth Ground. The energy represented by the high voltage does not represent a safety hazard, but may cause a slight undesirable tingling sensation. CAUTION! Improperly connecting these wires will result in equipment damage or non-operation of the unit. NOTE: The converter can be installed at the same time as the Power-Ring, or at a later date. Refer to NOTE in Section 2 on wire size and distance. 1. Loosen the screw from the rear left side base of the Safety Fuse Power-Ring Converter and remove the cover plate from the front of the Safety Fuse Power-Ring Converter. 2. Remove the keyed, 3-pin plug from the base of the converter. 3. Strip 1/4" from the cable wire ends. Minimize the gap between the outer jacket of the cable and the end of the insulation for each individual wire. Connect the cable from the Power-Ring into the 3-pin plug in the following order: + c Pin 3 ( ) - Pin 1, Output Negative (+) - Pin 2, Output Positive Minimize Gap (C) - Pin 3, Control (BBPS) 4. Tighten the plug screws with a 0.100" jeweler s screwdriver. To reduce the potential for a short circuit, verify no bare wire is showing, or loose strands of wire are present between the cables. 5. Insert plug into socket. For strain relief, loop a cable tie around the wire and trim excess. Replace cover and resecure with screw removed in step 1. CableTie C0-007, Rev. J (04/2016) 19

20 4.0 Installation 4.2 Installing the Safety Fuse Power-Ring Converter, continued 5. Use flat-bladed screwdriver to remove blanking plate from the Safety Fuse Power-Ring. 6. Insert AX-30 module into meter base. The module will lock into place when fully inserted. Blanking Plate Insert screwdriver here, twist to remove plate AX-30 NOTE: If. the Safety Fuse Power-Ring Converter is part of an Outdoor Non-UPS configuration, proceed to Section 6.1, Activating the Safety Fuse Power-Ring Converter. Otherwise, continue to Section 5.0, Installing the Battery Module. 4.3 Installing the Home Converter NOTE: Refer to the NOTE in Section 2.0, Applications for wire size and distance. 1. Mount the Home Converter horizontally in a convenient interior location near an AC outlet, using two (2) 8-32 pan head screws (for placement over studs) or Molly bolts (for mounting on drywall) long enough to support a 1-lb. unit. + c Pin 3 2. Strip 1/4" from the cable wire ends. Connect the cable from the Power-Ring into the 3-pin plug in the following order: Minimize Gap Pin 1, Output Negative (-), Pin 2, Output Positive (+), Pin 3, Control (BBPS). Tighten the plug screws with a 0.100" jeweler s screwdriver. To reduce the potential for a short circuit, verify no bare wire is showing, or loose strands of wire are present between the cables. 3. Verify orientation of plug and snap the 3-pin plug into the Home Converter. Do not force the plug into the converter. Strain Relief 4. Use a cable tie as a strain relief as shown to the left. Tighten the cable tie and trim the excess. NOTE: If the Home Converter is part of an Indoor to Outdoor Non-UPS configuration, proceed to Section 5.2, Activating the Home Converter" C0-007, Rev. J (04/2016)

21 4.0 Installation 4.4 Installing the Battery Module NOTE: Installing the AX-12D-BBPS-17 The battery module enables the FlexPoint AX system to be configured as an outdoor UPS, or as an Indoor-to-Outdoor UPS system. The cable length between the Battery Module and Power Ring Converter must be 100 feet or less. The cable length between the Battery Module and NID/NIU/ ONT should be less than 10 feet. Refer to the NOTE in Section 2.0, Applications for wire size and distance. 1. Select Battery Module installation location. 2. Remove module door and drill mounting holes as indicated for customer-supplied # 12 mounting hardware (wood screws or Molly-bolts as needed) and secure. For seismic compliance the unit must be mounted to wall studs. 3. Install 12V, 17Ahr battery with the terminals facing out (do not connect battery at this time). 4. Determine the necessary cable lengths to provide appropriate drip loops from the Power-Ring or Home Converter assembly to Battery Module and from Battery Module to NID/NIU/ONT. 5. Pierce the Battery Module s rubber gasket and insert both the converter cable and NID/NIU/ONT cable ends through the gasket " " LED indications, unit installation label 4 Cable port input from HC/PRC 2 Model information label 5 Cable port output to NID/NIU/ONT 3 Battery shelf 6 UPS module input/output voltages, alarms Fig. 4-1, Interior view, AX-12D-BBPS C0-007, Rev. J (04/2016) 21

22 4.0 Installation 4.4 Installing the Battery Module, continued Installing the AX-12D-BBPS Select a location to install the Battery Module. 2. Determine the necessary cable lengths, providing appropriate drip loops between the HC/PRC, AX, and NIU/NID/ONT. 3. Route the Home Converter/Power Ring Converter cable in from the rear through either the side or bottom slot, around the strain relief, and up through the larger access hole. 4. Mount the BBPS horizontally with two customer-supplied #12 x 2" wood or drywall screws. Direct attachment to a stud is required Battery Compartment 8 Battery Wiring Harness (removable) 2 Battery Retaining Strap 9 Tab for Locking Door 3 Battery Locking Clip 10 Mounting Holes for Customer-supplied # 12 Hardware 4 Battery Heater (beneath shelf) 11 Cable to ONT 5 Cable to HC or PRC 12 HC or PRC Cable Entry 6 Cable to NID/NIU/ONT 13 Cable Entry 7 Input, Output Connection Points on Microboard 14 Strain Relief Fig. 4-2, Front and Rear view, AX-12D-BBPS C0-007, Rev. J (04/2016)

23 4.0 Installation 4.4 Installing the Battery Module, continued Battery Replacement / Maintenance WARNING! ELECTRICAL HAZARD Risk of explosion if battery is replaced by an incorrect type. Dispose of batteries according to the instructions. 1. Remove (if present) the security tag from the BBPS Locking Tab. 2. Loosen the lower right screw and remove the battery module door. 3. Check the LEDs on the Battery Module. The LED Status should be solid red indicating the need to replace the battery. Table 5-1 shows a complete list of LED Status indications. 4. Open the velcro cinch strap around the battery. Disconnect the two pin connector from the BBPS back wall connector. 5. Locate the battery wire kit. Disconnect the black wire from the black battery tab (-) and the red wire from the red battery tab (+). 6. Wait for the LED to change from solid red to blinking red indicating that the battery is missing. 7. Install the replacement battery following the instructions found on the inside of the battery module door. 8. Ensure the wire ends in the 7-wire connector (Fig. 4-3) are secure. If necessary, tighten the connector screws with a.100" jeweler's screwdriver. Torque the terminal block screws to 1.7inlb. Torquing past this specification can damage the wires and connector. 9. The LED Status should be solid green indicating a charged battery has been installed. 10. To verify that the backup battery is functioning properly, disconnect the cable from the HC or PRC. The LED Status should be blinking green indicating Standby Operation / AC Fail. 11. Reconnect the cable to the HC or PRC. The LED should change from blinking green to solid green. 12. Replace the battery module door and secure it with the lower right screw C0-007, Rev. J (04/2016) 23

24 4.0 Installation 4.5 Component Interconnection CAUTION! Incorrectly connecting these wires will result in non-operation of the unit or cause equipment damage Cable Input Wiring Locator Pin 1. Ensure Power Ring Converter/Home Converter is disconnected from AC power, then strip all input wire ends 1/4". 2. Connect the input cable from the Power- Ring/Home Converter into the 3-pin "Input 12Vdc" plug in the following order: Pin 1 Pin 1 Pin 1, white (negative) Pin 2, black (positive) Pin 3, green (control). Tighten the plug screws with a 0.100" jeweler s screwdriver Output Cable Wiring 1. Strip 1/4" from the output cable wire ends. 2. Install wire ends in 7-wire connector (Fig. 4-3), Tighten connector screws with.100" jeweler's screwdriver. 3. Press connector onto "Output 12Vdc" header. The locator pin prevents misalignment of the connector. The connector pins are labeled with their function. Refer to the specific instructions from the ONT supplier to determine what alarms are accepted from the BBPS to the ONT. 4. Connect the ONT cable according to ONT manufacturer instructions. 5. Once the connections are complete, the battery may be connected to the system. The Green Status LED should light indicating a charged battery has been installed. Table 5-1 shows a complete list of LED Status indications. Status LEDs Input from PRC or HC Input 12VDC CNTRL Output 12VDC ALARM RETURN AC FAIL REPLACE BATT Fig. 4-3, Input/Output Connection Points Pin Function 1 POS (+) 2 NEG (-) 3 TEL COMM 4 AC FAIL 5 REPL BATT 6 BATT MISS 7 BATT LOW Output to NID/NIU/ONT Table 4-1, Pin Out, Battery Module 7-pin connector BATT MISSING BATTERY LOW 6. Secure the battery and replace the battery module door. Fig. 4-4, Inner Label, AX-12D-BBPS C0-007, Rev. J (04/2016)

25 4.0 Installation Alternate connection method for AX-12D BBPS-17 It may be necessary to pivot the microboard assembly slightly to facilitate the installation or replacement of the input and output cables (Applicable to either the AX-12D-BBPS-7.2, or AX 12D-BBPS-17 models). Alternate connection procedure: 1. Disconnect one lead from the battery to assure power to the load is removed. 2. Verify power to load is not currently supplied by the battery. 3. Disconnect one leg of the battery. 4. Loosen the upper mounting screw. 5. Remove the lower mounting screw. 6. Rotate microboard for ease of access. 7. Make necessary connections/repair to input and/or output cables. 8. Return microboard assembly to original position, replace hardware. 9. Reconnect battery. 10. Replace Battery Module Cover. Loosen Remove Fig. 4-5, Rotating the Microboard C0-007, Rev. J (04/2016) 25

26 5.0 Activation 5.1 Activating the Safety Fuse Power-Ring Converter You MUST secure the power utility s permission and/or assistance prior to installing FlexPoint AX. Adhere to your power utility s safety procedures. Poor installation can result in personal injury or damage to equipment. 1. Remove the security band (and tag, if present) from the meter. 2. Remove the Blanking Plate from the Power-Ring by inserting a slotted screwdriver tip into a slot located on either side of the Blanking Plate. Slowly twist the screwdriver to lift the Blanking Plate from the Power-Ring. Set the Blanking Plate aside. 3. Insert the Safety Fuse Power-Ring Converter through the Power-Ring base. Ensure the converter clicks into place. 4. Check the LEDs on the Battery Module or NID/NIU/ONT to ensure the Safety Fuse Power-Ring Converter and cable are correctly installed. If the Battery Module or NID/NIU/ONT is not receiving power check the wire connections and/or replace the Safety Fuse Power-Ring Converter. 5. Replace the security band on the meter. You can attach a security tag through the band and the small flange extending from the side of the converter. 6. Close the Battery Module and attach a security tag Security Band 4 AX30-12D-SFPC Power-Ring Converter 2 Security Tag 5 Cable to ONT 3 Blanking Plate 6 BBPS Locking Tab Fig. 5-1, Power-Ring and BBPS Installation Components C0-007, Rev. J (04/2016)

27 5.0 Activation 5.2 Activating the Home Converter 1. Plug the Home Converter into the AC outlet. 2. Check the LEDs on the Battery Module or NID/NIU/ONT to ensure the Home Converter and cable are correctly installed. If the Battery Module or NID/NIU/ONT is not receiving power, check the wire connections and/or replace the Home Converter. The table below provides operation information. Condition Status LED Status Connector Description Normal Green solid Red off Pins 4, 5, 6, 7 are pulled down to Pin 3. All conditions normal. AC powers load, charges battery. Battery is connected and in good condition. AC Fail Green blinking Pin 4 is in open collector state The FlexPoint AX system sets an alarm during an AC line outage or brownout and if the AC supply voltage is insufficient to maintain battery charge. In order to prevent nuisance alarms and consequent service disruptions, the FlexPoint AX system monitors the battery status and sets the alarm when the battery is discharging. Depending on load conditions, this may take a few minutes. Conversely, the alarm is cleared when the battery again receives consistent charge. Please note that this algorithm will also indicate an alarm when AC is present, but the system is overloaded to the point where the battery is required to supplement the power supply to satisfy the load current requirement. If an AC fail alarm is indicated despite a solid AC line voltage, check if the load is within specification and if the lead lengths and wire sizes are per the table in the installation instructions. Replace Battery Red solid Pin 5 is in open collector state The unit will automatically initiate battery test approx. 30 days after last significant battery discharge (>10% of full energy charge). The test lasts <30 mins. System notifies for battery replacement if voltage changes excessively during test. Battery Missing Red blinking Pin 6 is in open collector state. Approx. 20 secs after battery removal, system detects for battery, and repeats every 20 secs, to verify battery disconnection. After 5 seconds, system initiates Battery Missing alarm and maintains this state until a valid battery (open circuit voltage >12.3V) is reconnected to the system. Battery Low Red blinking Pin 7 is in open collector state If battery voltage <11V ±100mV >5 secs, system initiates Battery Low alarm. Overload Green-Red blinking This system is in overload, >120% of rated load. Table 5-1, LED Indications C0-007, Rev. J (04/2016) 27

28 5.0 Activation 5.3 System Runtime and Battery Charging The tables below show typical UPS runtimes in minutes as a function of temperature and load and battery charging capacity retention ratio as a function of storage time and temperature. UPS Runtimes -40 F/ F/ F/25 C LOAD (W) Table 5-2, AX-12D-BBPS-7.2 UPS Runtimes as a function of Temperature and Load UPS Runtimes -40 C/ F/ F/25 C LOAD (W) Table 5-3, AX-12D-BBPS-17 UPS Runtimes as a function of Temperature and Load C0-007, Rev. J (04/2016)

29 5.0 Activation 5.4 Battery Management Batteries have limited shelf life and must be put into service in a timely manner. The chart below provides general storage guidelines and illustrates the relationship between capacity retention and storage temperature over time. Consult battery documentation for product specific information. Capacity Retention Ratio % 100% 80% 60% 40% 40 C (104 F) 30 C (86 F) 25 C (77 F) 5 C (41 F) No supplementary charge required. (Carry out supplementary battery charge before use if 100% capacity is required). Supplementary charge required before use. This charge will help recover the capacity and should be made as early as possible. Supplementary charge may often fail to recover the capacity. The battery should never be left standing till this state is reached Supplementary charge and storage guidelines Storage Period (Months) Table 5-4, Battery Capacity Retention and Charging C0-007, Rev. J (04/2016) 29

30 6.0 Frequently Asked Questions 1. What would happen to the FlexPoint AX if the 3rd pin on the Home Converter connector or the 1st pin on the Safety Fuse Power Converter connector was turned 180 degrees around and plugged in? While the unit would not power the load properly, no damage would occur. The system will work properly once the connection is corrected. 2. What would happen if the positive and negative leads going to the batteries were reversed (i.e., pin 1 & 2 of the three pin connector on Home Converter or pin 2 and 3 on Safety Fuse Power- Ring Converter)? The design features reversed battery protection. Battery back up is not available but no damage will occur. 3. How long does it take to recharge a battery back to 90% charge after the unit reaches Low Voltage Disconnect (LVD) value of 10.5V? hours under typical load. 4. How long must a battery be charged via trickle charge to reach 100% capacity? 24hrs to 100% capacity. 5. Does this unit have temperature compensation in the design? If so, what is the Voltage Per Cell (VPRC) voltage? It does, at a rate of -3.3mV/cell/ C or 19.8mV/battery/C from 0 C to +40 C. Maximum charged voltage is 14.4V and minimum is 13.3V. 6. If I replace a battery when the replace battery LED is illuminated, why does the LED not go out? Will the alarm reset itself? When replacing a battery, it is necessary to wait approximately 20 seconds and allow the "Replace Battery" LED to change from steady to blinking. Once the LED blinks, the fully-charged replacement battery can be connected. The LED will go out, indicating the alarm has been cleared, and the system will begin normal operation C0-007, Rev. J (04/2016)

31 6.0 Frequently Asked Questions 7. If I replace a battery under a no alarm condition and the battery voltage was 12.6Vdc, and an outage occurs and the battery voltage drops to less than 12.2Vdc, will this cause a replace battery alarm, or will the unit try to recharge that battery until the next 40 day test? No, the replace battery indicator will only be activated during the self test routine. Under normal operation, including power failure, the alarm is not activated. Under these conditions the unit will try to recharge the battery until the next self test. 8. Does the charger disconnect or ramp back when a replace battery alarm is illuminated? If not, how does the unit prevent batteries from being cooked, which may cause a gas build up inside the enclosure? No. It will continue to charge the battery to the safe level per the battery manufacturer's specifications. The enclosure provides adequate venting and minimal volume to keep gas build-up from becoming a concern. 9. If I have a Safety Fuse Power-Ring Converter (SFPC) reading of 11.8Vdc on the output, is this unit considered bad? What should be the voltage measured at the output of the device with no cable attached? There is a high possibility that the voltage-controlled wire, between the battery unit and the power supply, is not properly connected. Without the control wire, the power supply will only put out a ~11.6V; 11.8V is pretty close to that voltage. If the connection is properly verified, then the unit may have a defective voltage regulation circuitry. 10. What is the line load regulation of the SFPC? Within the proper load, (no overload) the line load regulation of the PRC is excellent. It is very tightly regulated since it provides the float voltage to charge the battery. 11. Does this unit have a positive disconnect from the utility mains when operating under battery conditions? There is no physical disconnect from the main, and no chance for back-feed due to the High- Frequency (HF) DC isolation transformer. Also, the unit is agency-qualified under stringent double insulation criteria for SELV (Safety Extra Low Voltage). 12. Does the green wire (control wire for the battery) have a readable voltage that means anything? The functional voltage on the green wire could be any value between 0V to +4V, depending on the battery condition and load. Therefore, it is not a very useful troubleshooting tool C0-007, Rev. J (04/2016) 31