Technical handbook TYPE LL Valve Regulated Lead-Acid Battery For cycle use (Super Long Life)

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1 Technical handbook Valve Regulated Lead-Acid Battery For cycle use (Super Long Life) TYPELL50-12 Shin-Kobe Electric Machinery Co., Ltd. Nabari Factory

2 Introduction Main applications Electric power load leveling system PV or wind generation system Output change absorption system Independent power supply system Specifications Battery Type LL50-12 Note Voltage(V) (Ah/0.05C 10 A) F.V.=10.8V(20HR) Capacity 25 77F (Ah/0.10C 10 A) F.V.=10.8V(10HR) (Ah/0.17C 10 A) F.V.=10.2V(5HR) (Ah/0.25C 10 A) F.V.=10.2V(3HR) (Ah/0.60C 10 A) F.V.=9.6V(1HR) Dimensions (mm) (H) 3502 (L) 1752 (W) 1662 Weight(Approx. kg) 27 Container/Cover UL-laboratories rating UL94V-0 Container materialcolor PlasticBlack Internal resistance (Approx. m) Terminal Shape Charge M6, M6 Bolt New77F Service temp. range Discharge Expected cycles Max. life (years) Storage cycles 710 years The nut and the washer are standard appended. DOD70%(0.1C 10 A) With charge-discharge control Installation method Install the battery horizontal as shown in the top-page and, pave the insulation tray (seat and board) etc. in the bottom. 1

3 Life Characteristics % It may not correspond to the characteristic shown above, in case of: Atmosphere temperature is not constant at 25(77F). The discharge current is different from 0.1C 10 A. Charging quantity exceeds more than 102% etc.. Discharge characteristics data Difference of discharge time according to temperature and discharge rate 50 2

4 An example of discharge characteristics Recommended charge and discharge method Method of discharge 70 Please set it below 70% of each rated capacity shown in specification. (a) Max. amount of discharge (The capacity depends on the temperature. The discharge capacity will be small at low temperature.) 0.6C 10 A Please set it to 0.6C 10 A or less. (b) Discharge current (The capacity depends on the discharge current. If the discharge current becomes large, the discharge capacity will be small.) 3

5 Method of charge (a) Charge condition Step (A) (W) Current or watt Regulated voltage (at25) Switched voltage (at25) C 1st 10 A 0.1C 2nd 10 A None C 3rd 10 A 4th A (b) Amount of charge % of discharged ampere-hour charge discharge 100 (c) Equalizing charge Frequency condition 1 Once a week After forth step above-mentioned, add charging 6% with the same condition as forth step. Charge shortage of every day 1%day6day6% (Ah) (Ah) As a result, the average of the amount of charge (amount of total charge (Ah)/amount of total discharge (Ah) 100 ) is assumed to be 102% or more. When an equalizing charge cannot be executed, the change of normal amount of charge is needed. (d) Temperature correction of regulated and switch voltage Temperature coefficient30 (25 based on 77F) max.15.3 min.13.8 (e) 4

6 (f) 4 Example of four step charge pattern C 10A 0.05C 10A 0.02C 10A 25 Applied case to PV system 6 5

7 Power generation by PV or wind power changes in accordance with the season and the weather, and the amount of power generation (amount of the charge) is not fixed. It becomes charge shortage if the amount of the electrical discharge is larger than the amount of power generation. On the other hand, it becomes overcharge when the amount of power generation becomes excessive for the amount of discharge. Therefore, keeping the balance of the amount of the charge and discharge is important. The LL type battery is excellent from a usual battery on the charge acceptance character. However, if a long-term charge shortage cycle and a long-term leaving or the discharge leaving are done, the capacity decreases occasionally. This capacity decrease is also observed in the system with the slight currents such as the measurement machines and the control power supplies. In this case, the capacity does not recover even if the boost charge is done occasionally. Examples of method of charging with PV C.V. Charge type Simple method Multi step C.C. Control - On/off control with a relay Using a DC/DC converter Using a DC/DC converter 0.1C 10 A C 10 A C 10 A0.01 C 10 A0.05 C 10 A 14.7V 14.52V 0.02 C 10 A V 14.52V 14.52V Charge method Charge C.C. or C.W. (0.1 C 10 A level). When the voltage reaches 14.7V, the charge is cut. When the voltage decreases, and it reaches 13.8V, the charge is restarted. Charge C.C. or C.W. (0.1 C 10 A level).when the voltage reaches 14.52V, it is charged at 14.52V. Charge multi step C.C. or multi step C.W. (0.15 C 10 A 0.01 C 10 A0.05 C 10 A0.02 C 10 A ). When the voltage reaches 14.52V, it is charged at 14.52V. -5mV/cell/ -5mV/cell/ Temperature A set value is changed (25 based on (25 based on 77F) correction responding to the system 77F) requirements. 14.7V 4 Charge For 4 hours after the cell completion voltage reaches 14.7V point Protection voltage 14.52V 4 For 4 hours after the cell voltage reaches 14.52V 14.52V 2 For 2 hours after the cell voltage reaches 14.52V on 4th step. 15.6V It is judged as abnormal at 15.6V and stops. 6

8 Discharge control examples Voltage management Time control Electricity control 11.4V Method of discharge control The voltage stops at 11.4V. Stop at fixed time It stops to multiply of the quantity of electricity. Protection voltage Actually, the combination of,, and is the main. 10.8V It is judged as abnormal as 10.8V and stops. 7

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