Atlas Copco concrete vibration equipment Good vibrations just got a lot better

Transcription

1 Atlas Copco concrete vibration equipment Good vibrations just got a lot better

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3 Good vibrations at your service We re bringing you good vibrations Since there s no room for errors in the concrete business we offer truly reliable equipment. For the last 50 years we ve been responsive to comments from customers like you. The combination of your feedback and our knowledge and engineering expertise has resulted in reliable long-life pokers, drive units and external vibrators that bring you really good vibrations. you can trust Once the concrete hits the form you pass the point of no return, and you need equipment that you can trust on this job and the next. Induction-hardened magnesium steel alloy in major wearing parts, dual fiber layers or steel reinforcements in hoses and great protection against overload and short circuits are just some of the factors that ensure reliability. High quality components also contribute to healthier overall economy, making your investment even sounder. To deliver great results Reliable, high quality equipment makes it easier to deliver consistently great results. The high and stable speed, rapid acceleration and high amplitude of our pokers will help you increase productivity, while long service intervals keep costs of ownership down. Constant high vibration makes for dependable operation even when the going gets tough. 3

4 selection guide What kind of job do you have to deliver? Combine your professional skills with our reliable tools to deliver excellent end result. To get the most out of your equipment it is essential to use the most suitable tool for each situation. Our Selection guide will help increase efficiency. Good vibrations based on facts Internal vibration with pokers is an important step on the journey towards strong concrete elements. The basic principle is of course to get air and moisture out in order to increase density and settle the concrete in the form. Different equipment is required depending on the consistency of the concrete and the size and shape of the form. Conditions on the work site also play a part. For example, is there access to electrical power or an air compressor? The right poker for your challenge We ve put together a guide to help you select the right type and size of poker. We re also happy to share our concrete vibration know-how with you. After all, we ve been in this business for some 50 years. Get in touch with your local sales representative for further information. Application and recommended poker sizes Diameter Theoretical vibration capacity Columns Thin beams Thin wall sections Low volume jobs Areas with high concentrations of reinforcement. Floor Slabs Beams Low volume foundations Particularly useful for edge vibration of slabs before screeding. Small enough to be easily handled and manoeuvred around site. Mass concrete pours Bridges Retaining walls Structural supports Floor slabs Foundations A good size for a variety of civil engineering tasks. ø mm m 3 /h ø mm 6 10 m 3 /h ø mm m 3 /h Footings and foundations High volume pours Back filling ø mm m 3 /h 4

5 selection Guide ApplicAtions concrete types AX electric pokers smart AX-e smart-e pneumatic pokers mechanical pokers hydraulic poker Ay AA Ame1500 bh160 high Amplitude option for electric pokers rigid cane elastomer end-caps Low slump - Medium slump - High slump - O construction Columns - O O - Beams O O - Wall sections - O O - Floor slabs - O infrastructure Bridges O O O - Retaining walls O O O - Structural support O O O - Foundations O - - Dam concrete forms Precast O O - O O Slip Form O O O O - O - - O Pre-slab O O - O - - O Suitable O Less suitable - Unsuitable 5

6 electric Pokers Plenty of reasons to go electric With electricity available at the work site there are plenty of reasons to choose electric pokers. Get the job done faster with fewer dips. The high power, stable speed and high centrifugal force of our electric pokers provide a wide radius of action and rapid acceleration to effectively remove air voids from the concrete. It is also much easier to extend a cable than a flexible shaft, which makes reach yet another advantage of electrical pokers. With electric pokers you won t have to pay for fuel, or refueling downtime. Nor are there any shafts that need periodic maintenance. Customize your poker with longer hose and/or elastomer endcaps. There are also other efficiency gains such as NO FUMES the short set up times. less noise. stable, Green PoWer For instance, when using the Smart series of pokers with built-in frequency converters you just plug one into a regular wall socket with the appropriate voltage and start working. Just plug one into a regular wall socket with the appropriate voltage and start working. PLUG AND POKE Built-in FreQuenCY Converter in the smart series REDUCED HAND/ ARM VIBRATION electric motor in head. e Pistol GriP handle The electric motor-in-head solution helps keep vibrations where they belong in the concrete rather than your hands and arms. The E pistol grip handle reduces hand/arm vibration even further. The AX poker run at low voltage which reduces the risk of electric shock. The Smart series features built-in protection against overload and overheating. 6

7 We believe in long-lasting products with intelligent engineering, top quality materials and first-class components. That s why we supply service kits to help protect your investment. LONG LIFE They save you QuAlitY materials And ComPonents money in the long run. 7

8 electric Pokers Wide range for use with frequency converters The AX series is a good alternative for medium to high-slump concrete. Powerful and fast yet with a lower absorbed intensity that requires smaller converters. AX heads have a POWERFUL compact design COMPACTION thanks to bolt-on eccentric weights. The helical rotor reduces the risk of rpm-losses, while a 10x radius of action and rapid acceleration provide a high level of productivity. AXE features vibration reduced pistol grip handles. reach further A 5 m extension cord is available as an option, see page 19 for more information. operator friendly An easy-to-operate, robust aluminum toggle switch is standard. AXE features vibrationreduced pistol grip handles. AX poker with toggle switch. share the power Electric pokers are especially convenient to use when several diameters are required at the same work site since one frequency converter can run up to 4 pokers. multifunctional There s an AX poker for almost any application. From high to low slump concrete, from thin beams to extensive foundations. AX/AXe pokers AX36 AX40 AX48 AX56 AX65 AX90 AX28e* AX40e* AX48e* AX56e* Tube diameter mm / Tube length mm / Tube weight kg Cable length m Hose length m Frequency vpm 12,000 12,000 12,000 12,000 12,000 6,000 12,000 Ampere at 42 V A Voltage V 42V Hz 42V Hz Vibration value m/s Noise level db(a) Part number Safety and Operating Instruction Important: More detailed technical specifications are available in the product Safety and Operating Instructions at *AXE reduced vibration handle. 8

9 FreQuenCY Converter Power to the poker Electric frequency converters have several advantages compared to drive units for mechanical pokers. To begin with they can supply several pokers with power simultaneously. No fumes, less noise and lower weight are highly regarded, as is stable power output. UP TO FOUR OUTLETS Atlas Copco offers rotary frequency converters, equipped with 1, 2 or 4 outlets, from 11 to 67 amps, and fitted with steel frames curved upwards at each end to facilitate hand portability. Special versions with protected outlets for the precast industry are available upon request. how to select A frequency converter The total intensity (in amps) of poker vibrators connected to the frequency converter should not exceed the stated intensity of the converter itself. Add up the intensities of the pokers you wish to run from the converter; if the sum is lower than the converter s intensity, you have selected the correct model of converter. example CF25 = 25 AMPS, 2 outlets AX48 = 10 AMPS AX56 = 11.7 AMPS Sum of pokers power consumption = 21.7 AMPS The CF25 can simultaneously drive 1 x AX48 and 1 x AX56 frequency converters cf11 cf25 cf67 effective Up to four pokers can be run from one frequency converter. no fumes stable power output easy handling Transportation wheels, handles for easy portability. CF67T cf frequency converter Prefered drive unit for all 42V-3-200Hz pokers (AX & AXE). Power kva Intensity at 42V A Number of phases (primary voltage) 1 1 or 3 3 Number of outlets Weight kg Protection index IP55 Noise level db(a) Transport wheels - optional standard part number 230V-1-50Hz V-3-50Hz V-3-50Hz V-3-60Hz V-3-50Hz CI4P V-3-50Hz CI4P V-3-60Hz CI4P Transport wheels Important: More detailed technical specifications are available in the product Safety and Operating Instructions (ID-number: ) at 9

10 All-in-one electric Poker vibration reduction Smart-E pokers features pistol grip handles that reduces hand/arm vibration. Smart poker work faster High centrifugal force, stable speed and high amplitude contribute to good concrete vibration with fewer dips. Start work straight away Light and maneuverable, easy to use and of course equipped with the power needed for the toughest jobs. Just plug it in and get to work. customize Special poker hose length available on request. Thanks to the built-in ALL-IN-ONE frequency converter TOOL all you need to start working is a regular wall socket with the appropriate voltage. The electric motor-in-head design provides the poker head with outstanding performance, high power and stable speed. Rapid acceleration helps minimize air voids within the concrete and transport them to the surface. Overall costs are kept to a minimum thanks to quality components and the servicefriendly design. easy handling 10 meters of cable + 5 meters of hose give exceptional reach around the worksite. The overall design is also very service friendly. think safety The built-in converter is well protected against shock, overload and overheating. smart/smart-e pokers e28* e40* e48* e56* Tube diameter mm / Tube length mm / Hose length m Cable length m Frequency vpm 12,000 12,000 Primary voltage V ±10% 115V-1-50/60 Hz or 230V-1-50/60 Hz 115V-1-50/60 Hz or 230V-1-50/60 Hz Converter dimensions L x W x H mm 300 x 100 x x 100 x 80 Vibration value m/s Noise level db(a) Part number: 230V-1-50/60Hz Part number: LpA 115V-1-50/60Hz UK Part number: 115V-1-50/60Hz Canada built-in electronics All electronics are built-in into the new, 30% lighter streamlined aluminum box with one push ON/OFF button. plug And poke Any regular single-phase wall socket with the appropriate voltage will suffice as power source. Just plug in and start work straight away. Important: More detailed technical specifications are available in the product Safety and Operating Instructions (ID-number: ) at *E reduced vibration handle. 10

11 options making hard work easy there will always be situations that call for individual solutions. the options available to our standard pokers solve many of these challenges. High amplitude For low slump concrete. Massive centrifugal force and amplitude combined with rapid acceleration give high efficiency and great results. AXE48-E high amplitude AvAilAble for tube diameter 40 mm 48 mm 56 mm 65 mm Rigid cane Helps you guide the poker trough the reinforcements and reduces the risk of getting stuck. Especially advantageous in applications such as walls, columns or foundations. AX48 with rigid cane option AvAilAble for tube diameter 36 mm 40 mm 48 mm 56 mm Hose length Standard hose length is 5 meters. Many of our pokers can be customized with up to 12 meters hose length. AvAilAble for tube diameter 28 mm 36 mm 40 mm 48 mm 56 mm 65 mm 90 mm Elastomer end-caps To avoid imparting excessive vibration to the formwork or reinforcement and to reduce risk of reinforcement collapse. Option combinations Available options and combinations for your poker. Get in touch with your local sales representative for further information. AvAilAble for tube diameter 36 mm 40 mm 48 mm 48 mm 65 mm AX36 AX40 AX48 AX56 AX65 AX90 AX28e AX40e AX48e AX56e smart 40 smart 48 smart 56 smart 65 smart-e28 smart-e40 smart-e48 smart-e56 Hose length 12 m 12 m 12 m 12 m 12 m 12 m 3 m 3 m 3 m 3 m 12 m 12 m 12 m 12 m 3 m 3 m 3 m 3 m Elastomer End-Caps High Amplitude Rigid Cane O O O Option available O Rigid cane not available with High amplitude option - Unsuitable 11

12 Pneumatic Pokers Powerful and cool in all sizes When you go for a pneumatic poker you will gain access to our widest range of poker diameters. If a compressor is already present at the worksite the choice isn t that hard. With a mobile compressor you get a very powerful and flexible drive unit. Noise levels and fuel consumption has dropped considerably over the past years making this a more economic and user-friendly alternative then ever before. A single compressor can run several pokers, or other pneumatic tools for that matter, simultaneously for increased workflow. vibration reduced. The absence of bearings and highly resistant tubes and end-caps also contribute to long life. Since the air that drives the poker also keeps the temperature in the poker head down pneumatic pokers is independent of cooling from the concrete. This makes them well suited for wall, beam or column applications. A lubricator is available as an option. Our range of pneumatic poker vibrators features long tubes and reliable ball stop handle. The large choice of diameters, from 26 to 155 mm, makes them suitable for a wide variety of applications: from concrete lab tests to dam construction projects. High centrifugal force and acceleration makes for great end result. The high radius of action, 10 times the diameter of the poker, boosts productivity and keeps overall costs down. With few moving parts service life is extended and hand/arm 12

13 clean, efficient power Extremely cost effective solution if an air compressor is already at the work site. One compressor can run several pokers. easy handling The smart, easy-to-twist ball stop handle helps to avoid air leakage and power losses. Robust Increased wear resistance thanks to dual layer reinforcement in shaft. User-friendly The AY157 is equipped with two handles for easy handling. comfortable Absence of moving parts in the hose means hand/arm vibrations are reduced. KEEPS COOL Excellent for walls and columns since the AY pokers are air-cooled and do not depend on the concrete to keep temperature down. pneumatic pokers AY27 AY37 AY47 AY57 AY67 AY77 AY87 AY107 AY157 Tube diameter mm Tube length mm Tube weight kg Frequency vpm 12,000 Hose length m Vibration value m/s Noise level db(a) Air consumption m 3 /min Part number m hose m hose m hose Optional lubricator - external 1) Optional lubricator - internal 2) Important: More detailed technical specifications are available in the product Safety and Operating Instructions (ID-number: ) at 1) Optional internal lubricator to be mounted inside the poker. 2) CLG30 Optional external lubricator mounted on the hose between poker and compressor. It goes without saying that we recommend Atlas Copco reliable and high performance compressors. 13

14 high FreQuenCY Pokers small but vibrant. Light, strong and ready for work straight away. The AME600 is an excellent machine for columns, foundations and all kind of supplemental work where thin concrete layers with LIGHT & light reinforcement needs HANDY vibration. Just plug it into a regular wall socket (230 V) and let the perfect combination of high frequency and great centrifugal force work its magic. For your comfort we worked hard to keep vibrations and noise down. Clean design makes service easy. handy The multi-position handle makes it easy to work both horizontal and vertical. The handle is also rubber padded for reduced hand/arm vibration (below 2.5 m/s). robust A foam filter protects the electric engine from dust penetration. reaches further 5 meter cable for great reach around the socket. hangs on Shoulder strap comes as standard. consistent Conical pendulum raceway prevents rpm-losses when poker is immersed in the concrete. powerful & operator-friendly The double insulated motor delivers 3000 rpm and features easy to replace carbon brushes. It is also equipped with automatic cut-off protection. Quick & easy Changing poker or hose is made easy with quick coupling and easy to reach locking screw. comfortable Low speed rotation in the flexible shaft keeps hand/ arm vibration down. versatile The AME600 can run three different poker diameters; 25, 35 & 45 mm on three different flexible shaft lengths; 1, 2 & 3 m (except 45 mm diameter). Ame600 poker heads (high frequency) ha 25/1 ha 25/2 ha 25/3 ha 35/1 ha 35/2 ha 35/3 ha 45/1 ha 45/2 Tube diameter mm Tube length mm Flexible shaft m Total weight kg Frequency vpm 12,000 12,000 12,000 Vibration value m/s Part number Ame600 drive units double insulated, splash tight Ame600 Voltage V-Hz 230V-1-50/60Hz 115V-1-50/60Hz UK Power Kw 0.6 Rated consumption A 2.7 Frequency rpm 3,000 Weight Kg 1.9 Vibration value m/s Noise level LpA (db) 82 LwA (db) 93 Part number Important: More detailed technical specifications are available in the product Safety and Operating Instructions at 14

15 versatility personified. Quick coupling durable The drive unit is well protected against shock, dust and water by a robust rubber membrane and comes with a shoulder strap. Thermal protection is built into the switch. Extremely versatile vibration system with a portable, two horse-power electric drive unit for use in combination with 4 poker heads and 5 flexible shafts. Instant speed and power from the drive unit provides rapid acceleration contributing to outstanding performance in low to high slump concrete. All shafts and pokers are equipped with quick PORTABLE couplings for ease of EFFICIENCY assembly. A shoulder strap leaves both hands free, while the black rubber outer membrane helps protect the drive unit from shock, dust and general wear. easy service The drive unit is equipped with removable plugs for easy brush replacement and the flexible shaft has square fittings for easy disassembly when greasing. Ame1500 drive units electric Speed rpm 12,000 Voltage 115V-1-50/60 Hz or 230V-1-50/60 Input kw 1.5 Weight kg 5 Vibration value m/s Noise level db(a) 84.5 part number 115V-1-50/60 Hz CSA V-1-50/60 Hz UK V-1-50/60 Hz versatile 20 different combinations with one unit. Ame1500 poker heads (high frequency) At pokers At29 At39 At49 At59 Tube diameter mm Tube length mm Tube weight kg Frequency rpm 12,000 long lasting High quality components and oil lubrication (AT59 poker head) contribute to long life and keep life cycle costs down. All concrete types The AME1500 handles everything from low to high slump concrete. Vibration value m/s Noise level db(a) Part number Important: More detailed technical specifications are available in the product Safety and Operating Instructions (ID-number: ) at flexible shafts superflex 10 superflex 15 superflex 20 superflex 30 superflex 40 Length m Part number

16 mechanical pokers A refined classic The original mechanical poker has been refined over the years to become the reliable, easy-to-use and very versatile product it is today, available with a selection of drive units to suit most work sites. Constant high vibration makes these pokers reliable and effective even when the going gets tough. operator friendly To reduce hand/arm vibrations and increase wear resistance stiffer hoses are used on large diameters, such as AA47, AA67 and AA77. easy service The simple design makes service easy and inexpensive. Service kits are available. Long reach For increased efficiency and flexibility all AA Pokers comes with a 6 meter hose. long life Reinforced material in pokers and hoses plus top class components contribute to long life products. Quality components, robust design The entire product is assembled from high-quality components such as induction-hardened magnesium steel alloy in the major wearing parts and steel reinforcement in the rubber hose. The simple design makes service easy and inexpensive. A poker for every situation The AA series of mechanical pokers features high centrifugal force and rapid acceleration for the best results. They cover a range of tube diameters from 25 to 75 mm and come with up to 6 meters of hose for great reach around the drive unit. Drive units To cover most kinds of work site conditions Atlas Copco offers petrol or diesel drive units. These drive units are highly reliable and efficient with low fuel consumption and exhaust emissions. efficient Modern engines with low fuel consumption. DRIVE UNITS AMD3000 Diesel AMG3200 AMG3200 Petrol Power kw Speed rpm 2,900 Weight kg Engine brand Lombardini Honda Noise level db(a) Part number Safety & Operating Instruction Important: More detailed technical specifications are available in the product Safety and Operating Instructions at (see table above for ID number). AMD3000 Mechanical Poker heads (pendulum type) stable performance The conical shape of the pendulum raceway increases the friction area within the poker head to keep speed up and prevent rpm-losses. AA POKERS AA27 AA37 AA47 AA67 AA77 Tube diameter mm Tube length mm Tube weight kg Frequency vpm 12,000 12,000 11,200 10,500 9,200 Vibration value m/s Noise level db(a) Part number Important: More detailed technical specifications are available in the product Safety and Operating Instructions (ID-number: ) at 16

17 High capacity mass vibration The BH160 is a heavy-duty alternative to regular electric or pneumatic pokers in applications such as dams, dry docks, wave breakers or other mass concrete vibration applications. Up to 8 pokers can be placed on one hydraulic beam, controlled by an integrated electronic system. The beam is then connected to a carrier, e.g. a hydraulic excavator or bulldozer a custom designed connection to fit any kind of carrier. To increase efficiency an ultrasonic sensor detects the concrete and starts the high-speed vibration. As soon as the pokers leave the concrete the high-speed vibration stops. The operator can easily start the high-speed vibration through a bypass switch on the control panel if needed. The basic control panel also features a joystick for rotating the beam in order to cover a bigger area without moving the carrier. Other functions are ON/OFF buttons and warning signals for filter change and low temperature. The standard beam is equipped with one pressure gauge. As an option the control panel inside the cab can be equipped with individual digital pressure meters for each poker. We are able to provide everything from custom design to start-up and on-site assistance. HIGH CAPACITY MASS VIBRATION BH160 Diameter of vibrating element mm 155 Length of vibrating element mm 472 Length of rigid section mm 1,145 Standard length of the hose mm 2,000 Average frequency on load rpm 7,500 Idling frequence rpm 2,500 Oil consumption per poker l/min 20 Maxi pressure on load bars 160 Centrifugal force on load N 20,348 Amplitude mm 4.3 Part number upon request Important: More detailed technical specifications are available in the product Safety and Operating Instructions (ID-number: ) at 17

18 external vibrators Wide range of external vibrators To meet your external vibration requirements, Atlas Copco offers a wide range of vibrators from high speed pneumatic to normal frequency electric all with adjustable centrifugal force. In addition to reliable equipment we also provide our customers with more than 50 years of experience from this field. Adjustable centrifugal force ER Flexibility and performance Good concrete vibration and excellent results thanks to flexible, high centrifugal force. In order to increase flexibility and cost effectiveness, ER207B, ER407B and 507B vibrators are mounted on quick release brackets for easy portability, thus fewer units are required. Highquality components and materials help you keep life cycle and maintenance costs down. Electric vibrators EP Noise-reduced efficiency Suitable for all concrete mixes on civil engineering sites and in precast factories. A single moving part improves the possibilities for seamless operation. No periodic maintenance required. The integrated noise reducer makes these vibrators very quiet. Available with quick-release brackets. EP pneumatic vibrators Quick-release bracket 18

19 high speed electric vibrators ER207B ER407B ER507B Speed rpm 6,000 Max. centrifugal force N 7,400 11,000 16,000 Voltage V/Hz * Intensity A Weight kg Bracket attachment VT2 VT4 VT4 Noise level db(a) Part number Bracket Important: More detailed technical specifications are available in the product Safety and Operating Instructions (ID-number: ) at * 250 V Hz available upon request ( ) NORMAL speed electric vibrators ER105 ER205 ER305 ER405 ER505 ER605 ER705 Speed (rpm) rpm 3,000 Max. centrifugal force N 500 1,400 3,000 6,000 8,000 12,000 16,000 Intensity at 230/400V A 0.16/ / / / / / /2.5 Weight kg Noise level db(a) Part number Bracket Important: More detailed technical specifications are available in the product Safety and Operating Instructions (ID-number: ) at Standard Voltage 230/400V-3-50 Hz other voltages upon request. high speed PNEUMATIC vibrators EP121B EP271B EP371B EP601B Speed rpm 9,000 9,350 9,350 8,800 Max. centrifugal force N 8,100 10,350 26,800 31,500 Air consumption l/min 1,200 1,200 1,400 1,400 Weight kg Bracket attachment VT2 VT2 VT4 VT4 Noise level db(a) Part number Bracket Important: More detailed technical specifications are available in the product Safety and Operating Instructions (ID-number: ) at QUICK RELEASE BRACKET VT2 VT4 ER405/ER505* Part number * Quick release bracket for ER405 and ER505 EXTENSION CORDS FOR ER-7B SERIES, AX & VIBRASTAR Length m Part number Cable including male and female plug only for 42 V Hz tools. 19

20 SUSTAINABLE PRODUCTIVITY An investment in quality is an investment in sustainability and reliability. Intelligent engineering, top quality materials, first-class components and modern engines with low fuel consumption and emissions, contribute to long lasting machines with high trade-in values. To keep things that way and to maximize your uptime we provide reliable service whenever and wherever you need it. At the end of the day, you get the job done with good results. Atlas Copco s goal is to help you reduce maintenance, increase efficiency and keep life cycle costs down. Use only authorized parts. Any damage or malfunction caused by the use of unauthorized parts is not covered by Warranty or Product Liability. We reserve the right to change specifi cations without notice. Photos and illustrations do not always show standard versions of machines. The above information is a general description only, is not guaranteed and contains no warranties of any kind. DYNAPAC TECHNOLOGY All Atlas Copco concrete equipment is based on Dynapac Technology. This label of quality helps you achieve exceptional end result based on experience, engineering expertise, and on numerous successful innovations. For more than 75 years, groundbreaking ideas like the pendulum principle that originated from Dynapac and STV engineers have made Dynapac a famous brand in the industry. The Atlas Copco range of concrete equipment is based on this heritage. Part no Atlas Copco Construction Tools AB, Stockholm, Sweden