Vibropac MOX-Fuel For Fast Reactors Experience and Prospects
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1 Vibropac MOX-Fuel For Fast Reactors Experience and Prospects A.V.BYCHKOV, A.A.MAYORSHIN, O.V.SKIBA, V.A.KISLY, O.V.SHISHALOV, M.V.KORMILITSYN, Yu.M.GOLOVCHENKO
2 Main tasks In the USSR the activity in the field of vibropac fuel development and production started in late 60-s of the previous century as a logic end of Closed Fuel Cycle for Fast Reactors together with dry reprocessing Power-generating plutonium as a first stage of Closed Fuel Cycle for Fast Reactors creation 2
3 Fuel Cycle for Fast Reactors Facillity for recycling of spent fuel into (U,Pu)O 2 Dissolution Electrolysis Crushing Facility for prepare and storage of wastes FBR spent FAs Cl 2 Cl 2 (U,Pu) O 2 Pu UO 2 Facility for storage of the FBR Pu+Cl 2 PuCl 2 UO 2 +Cl 2 UO 2 Cl 2 Pu O 2 PuO + 2e UO + 2e PuO 2 (U,Pu)O 2 wastes Container with granulate (U,Pu)O 2 FBR spent FAs Facillity for fuel pins and FA fabrication FA fuel pins Vibropacking FBR 3
4 First steps, 70-s Laboratory facilities for granulated fuel production and fuel pins manufacturing Requirements for fuel pins formalization Irradiation tests of vibropac fuel in different reactors Start of the OREL facility construction for BOR-60 fuel production 4
5 History, 70-s 80-s OREL facility: start-up; Vibropac fuel is a standard fuel for the BOR-60 reactor; Vibropac fuel irradiation in the BN-350 reactor; Substantiation of vibropac MOX-fuel for fast reactors is completed. 5
6 Vibropac fuel in BOR-60 Problems of fuel pins serviceability during the initial period: intercrystalline corrosion of the cladding lower smear density insufficient reliability of the welded joint "cladding upper endplug Solution of problems Getter additives in the form of metal U particles wt. % Granulated fuel improvement special preparation of cladding and granulated fuel 6
7 OREL facility 7
8 Granulated MOX-fuel Metal content, % 87,75 Pycnometric density, g/cm 3 O/M ratio 2.00 ±0.01 Impurities, % -chlorine-ion Carbon
9 BOR-60 Vibropac fuel About 1000 standard and experimental FA irradiated Different cladding and wrapper materials used Different types of vibropac fuel UO 2, UPuO 2, UO 2 +PuO 2, MOX-fuel with 45 PuO 2 %, Fuel with 5 % of NpO 2, Recycled fuel with 8 % of FP 9
10 BOR-60 experimental fuel a c Macro- and microstructure of cross section of hightemperature part of fuel rod at a burnup of 32 % h.a.: fuel 95 % UO % PuO 2 fuel 78 % UO % PuO 2 b d 10
11 BOR-60 vibropac fuel Maximum parameters Cladding temperature 722 C Linear power 502 W/cm Burnup 32 % h.a. No corrosion internal surface of cladding. No limit burnup. Limit of lifetime damage doze for structural material 11
12 History, 80-s Optimization of fuel pins design and fabrication technology; Reconstruction of the OREL facility and creation of Semi Industrial Complex (SIC); Start of vibropac fuel irradiation in the BN-600 reactor. 12
13 Semi Industrial Complex Операторское помещение Операторское помещение КР-03 КР-02 КM КР-01 РФ-1 Каньон газоочистки Транспортер межкамерный КЛ-01 КЛ-02 КЛ-03 РФ-2 Операторское помещение Операторское помещение
14 Vibropac MOX-fuel in BN-600 First stage. Serial number of FA NF0187 NF0287 NF03 NF06 Year of production Getter content, % 10 Plutonium content, % ~30 Effective density, g/см 3 8,9 9,1 8,8 9,2 Cladding material Steel EP-172 Steel ChS-68 Wrapper material 08Cr16Ni11Mo3Ti 05Cr12Ni2Mo Linear heat rate, kw/м Cladding temperature, С Damage dose, dpa 52, Burnup, % h.а. 6,8 9,6 9,0 9,8 14
15 Vibropac MOX-fuel in BN-600 Second stage. Serial number of FA Year of production Getter content, % 7 Plutonium content, % Effective density, g/см 3 Cladding material ChS-68 Cladding size, mm 6,6 6,9 Wrapper material 05Cr12Ni2 Мo EP-450 Linear heat rate, kw/м 31,8 42,5 35,3 45,3 30,9 33,9 38,0 38,9 28,8 42,0 Cladding temperature, С Damage dose, dpa 73, ,3 61,7 71,8 77,1 75,5 76,1 59,4 81,4 Burnup, % h.а. 10,1 10,5 8,7 9,0 9,9 10,6 10,1 10,2 7,1 9,8 15
16 Vibropac fuel in BN
17 Vibropac fuel in BN
18 Vibropac fuel in BN-600 No specific differences in radiationthermal effects in fuel pins and FA tested in BOR-60, BN-350 and BN-600 were observed; More detailed information about second stage of vibpaced MOX-fuel irradiation is provided in another paper for this conference (IAEA-CN P) 18
19 Current Status Fuel pin design, technologies for granulated fuel production and fuel pins fabrication are ready for industrial application; RIAR technologies are main technologies for BN-800 fuel supply Start of modernization of technological complex 19
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