Prem Chem Butterfly Valves
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1 10 butterfly Valves Prem Chem Butterfly Valves
2 butterfly Valves 11 Design standards: gb12238, API609, MSS SP-67, MSS SP-68 Butterfly valves have become very popular because of compactness, weight and ease of operation. The other benefit of Butterfly valves is that the flow curve is reasonably linear so that they can be used for modulating control as long as differential pressure is limited. Good design Butterfly valves also seal off with zero leakage. Characteristics of The Premchem range of Fluoroplastic lined Butterfly valves: The basic type is the Concentric design with either fully lined body and disc or fully lined body and disc. Butterfly valves are available in wafer or double flanged pattern The seal design on the stem has been developed over many years and ensures no leak path past the stem. This is achieved by means of an o-ring, metal washer and flexible carbon washer. The Teflon lining has a Silicon rubber backing strip to enable zero leakage between the disc and liner. The design is bi-directional with equal sealing ability in either flow direction. Standard Concentric designs have pressure ratings of 0.6 Mpa, 1.0 Mpa and 1.6 Mpa. A flanged Eccentric design is available for higher pressure ratings of ANSI class 150 (2.0 Mpa) and class 300 (5.0 Mpa). Available with Lever, Worm gear operator, Pneumatic or Electric actuator. Washer Spring Pin Lever Locating pin Upper bush Allen screws Silicon rubber washer Screwed bolt Bolt Adjusting bolt Screwed bolt Spring Pin Orientation bolt Orientation Pin Upper body Metal washer Upper bush Silicon rubber strip Upper stem Disc Seat Silicon rubber washer Metal washer Lower stem Lower sleeve Silicon rubber strip Lower body
3 12 butterfly Valves Standard Design Face to Face Flange dimension GB Concentric GB Short length series JB78/JB79 or according to requirement Test GB/T Symbol GB Supply GB/T F/P,F 4, F 46 Wafer type lever operated butterfly valve Wafer type butterfly valve a. DA71F46 Fully lined type Fully lined body/fully lined disc/disc and stem is a whole; b. DA71F4 fully lined type Fully lined body/fully lined disc/combined stem and disc c. DA71F/P Semi lined type Fully lined body/unlined SS disc/combined stem and disc Basic type F/P,F 4, F 46 Wafer type gear operated butterfly valve 71F/P 371F/P Flange size: D, D 1,, Z-ød, f, b are standard parameter Lever operated 71F 3 71F 4 Gear operated 371F 3 371F 4 71F 46 71F F/P 971F/P Pneumatic 671F 3 671F 4 Electric 971F 3 971F F 46 Wafer type gear operated butterfly valve 671F F 46
4 butterfly Valves 13 Main Parts Material Specifications Table A1 No. Name Grey Cast Iron Cast Steel Low Carbon Z C P R P L R L 1 Body HT250 WCB CF8 CF8M CF3 CF3M 2 Disc WCB 35 CF8 CF8M CF3 CF3M 3 Stem 1Cr13 2Cr13 1Cr18Ni9Ti 1Cr18Ni12Mo2Ti 00Cr18Ni10 00Cr17Ni14Mo2 4 Lining/seat PTFE(F 4 ) PCTFE(F 3 ) FEP(F 46 ) PFA(F 4 ) PO 5 O-ring FPM (Viton) FPM (Viton) 6 Elastic strip SiR (Silicon rubber) Sir (Silicon rubber) 7 Regulate location seat 0Cr18Ni9 0Cr18Ni9 1Cr18Ni9Ti 1Cr18Ni12Mo2Ti 00Cr18Ni10 00Cr17Ni14Mo2 8 Bolt Cr17Ni2 1Cr17Ni2 1Cr18Ni9Ti 1Cr18Ni9Ti 9 Nut Cr18Ni9 0Cr18Ni9 0Cr18Ni9 0Cr18Ni9 10 Lever ZL101 (Cast aluminium) Table B1 PN0.6 (MPa) 40 1½ ø ø ½ ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø Flange size: D, D 1,, Z-ød, f, b are standard parameter
5 14 butterfly Valves Table B2 f b Z-ød DO H W(kg) PN1.0 (MPa) 40 1½ ø ø ½ ø /8-ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø Table B3 PN1.6 (MPa) 40 1½ ø ø ½ ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø Flange size: D, D 1,, Z-ød, f, b are standard parameter. When flange to PN1.0MPa, DN80, JB78, screw hole Z=4, t other parameter z=8
6 butterfly Valves 15 Standard Design Face to Face Flange dimension API 609 Concentric API 609 (A) ANSIB 16.5 ( 24) API 605 ( 24) Test API 598 Symbol MSS SP-25 Supply API F/P,F 4, F 46 Lug wafer type lever operated butterfly valve Wafer type butterfly valve (middle line) Design to API STD standard structure: a. 71F 46 Fully lined type Fully lined body/fully lined disc/one piece disc and stem b. 71F 4 fully lined type Fully lined body/fully lined disc/one piece disc and stem c. 71F/P Semi lined type Fully lined body/unlined SS disc/one piece disc and stem F/P,F 4, F 46 Lug wafer type gear operated butterfly valve Basic type Pressure (pound) ANSI 150lb Size 2~48 71F/P 371F/P Lever operated 71F 3 71F 4 Gear operated 371F 3 371F 4 71F 46 71F F/P 971F/P F 46 Lug wafer type gear operated butterfly valve Pneumatic 671F 3 671F 4 Electric 971F 3 971F 4 671F F 46
7 16 butterfly Valves Main Parts Material Specifications Table A2 No. Name Grey Cast Iron Cast Steel Low Carbon Z C P R PL RL 1 Body A126 C.135A A216 WCB A351 CF8 A351 CF8M A351 CF3 A351 CF3M 2 Disc A216 WCB A105 A351 CF8 A351 CF8M A351 CF3 A351 CF3M 3 Stem A182 F6 A182 F6 A182 F304 A182 F316 A182 F304L A182 F316L 4 Lining/seat PTFE(F 4 ) PCTFE(F 3 ) FEP(F 46 ) PFA(F 4 ) PO 5 O-ring FPM (Viton) FPM (Viton) 6 Elastic strip SiR (Silicon rubber) SiR (Silicon rubber) 7 Stem location plate A182 F304 A182 F316 A182 F304 A182 F316 A182 F304L A182 F316L 8 Bolt A193 B7 A193 B7 A193 B8M A193 B8M A193 B8M A193 B8M 9 Nut A194 2H A194 2H A194 8 A194 8 A194 8 A Lever ZL101 (Cast aluminium) Table B4 PN0.6 (MPa) ø ½ ø ø ø ø ø22 200* ø22 240* ø25 240* ø25 280* ø29 280* ø29 320* ø32 320* ø32 360* ø35 360* ø22 400* ø26 400* ø ø32 500* Flange size: D, D 1,, Z-ød, f, b are standard parameter. When flange to PN1.0MPa, DN80, JB78, screw hole Z=4, t other parameter z=8
8 butterfly Valves 17 Standard Design Face to Face Flange dimension API 609 Concentric API 609 (A) ANSIB 16.5 ( 24) API 605 ( 24) Test API 598 Symbol MSS SP-25 Supply API F/P,F 4, F 46 Flange type gear operated butterfly valve Basic type Pressure (pound) ANSI 150lb Size 2~48 Flange type butterfly valve (middle line) a. 41F/P Semi lined type Fully lined body/ss disc and stem (unlined) connected by bolt. b. 41F 4 fully lined type Fully lined body/fully lined one piece disc and stem. Lever operated 41F/P 41F 3 41F F/P Gear operated 341F/P 341F 3 341F F/P Pneumatic 641F 3 Electric 941F 3 641F F 46 Main Parts Material Specifications Table A2 No. Name Grey Cast Iron Cast Steel Low Carbon Z C P R P L R L 1 Body HT250 WCB CF8 CF8M CF3 CF3M 2 Stem/Pin 1Cr13 2Cr13 1Cr18Ni9Ti 1Cr18Ni12Mo2Ti 00Cr18Ni10 00Cr17Ni14Mo2 3 Lining/seat PTFE(F 4 ) PCTFE(F 3 ) FEP(F 46 ) PFA(F 4 ) PO 4 Disc/Gland WCB 35 CF8 CF8M CF3 CF3M 5 Bracket WCB (Cast Steel) CF8 () 6 Packing PTFE (F 4 ) PTFE (F 4 ) PTFE (F 4 ) 7 Bolt Cr17Ni2 1Cr17Ni2 1Cr18Ni9Ti 1Cr18Ni9Ti 8 Nut Cr18Ni9 0Cr18Ni9 0Cr18Ni9 0Cr18Ni9
9 18 butterfly Valves Table B5 PN0.6 (MPa) 40 1½ ø ø ½ ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø Table B6 PN1.0 (MPa) 40 1½ ø ø ½ ø /8-ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø
10 butterfly Valves 19 Table B7 PN1.6 (MPa) 40 1½ ø ø ½ ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø Table B8 PN2.5 (MPa) 40 1½ ø ø ½ ø ø ø ø ø ø ø ø ø ø ø ø ø
11 20 butterfly Valves Standard Design Face to Face Flange dimension MSS SP-67 Concentric MSS SP-67 ANSI B (Short series) ANSI B 16.5 ( 24) API 605 (>24) Test API 598 Symbol Supply MSS SP-25 MSS SP-67 Basic type Pressure (pound) ANSI 150lb~300lb Size 3~ F/P,F 4, F 46 Flange type G.O. butterfly valve Flange type butterfly valve (middle line) Design to MSSSP standard structure: Lever operated 41F/P 41F 3 41F 46 Gear operated 341F/P 341F 3 341F 46 a. 41F/P Semi lined type Fully lined body / unlined SS disc / combined stem and disc by pin. b. 41F 3,F 46 fully lined type Fully lined body/fully lined disc / one piece disc and stem. Pneumatic 641F/P 641F 3 641F 46 Electric 941F/P 941F 3 941F 46 Main Parts Material Specifications Table A4 No. Name Grey Cast Iron Cast Steel Low Carbon Z C P R P L R L 1 Body A126 C.135A A216 WCB A351 CF8 A351 CF8M A351 CF3 A351 CF3M 2 Stem/Pin A182 F6 A182 F6 A182 F304 A182 F316 A182 F304L A182 F316L 3 Lining/seat PTFE(F 4 ) PCTFE(F 3 ) FEP(F 46 ) PFA(F 4 ) PO 4 Butterfly valve/gland A216 WCB A105 A351 CF8 A351 CF8M A351 CF3 A351 CF3M 5 Bracket WCB (Cast Steel) CF8 ) 6 Packing PTFE (F 4 ) PTFE (F 4 ) PTFE (F 4 ) 7 Bolt A193 B7 A193 B7 A193 B8M A193 B8M A193 B8M A193 B8M 8 Nut A194 2H A194 2H A194 8 A194 8 A194 8 A194 8
12 butterfly Valves 21 Table B9 Class 150lb ø ø ø ø22 200* ø22 200* ø25 240* ø25 240* ø29 280* ø29 280* ø32 320* ø32 320* ø35 360* ø22 370* ø26 380* ø29 400* ø32 400* Table B10 Class 300lb ø ø ø ø22 200* ø25 200* ø29 240* ø32 240* ø32 280* ø35 280* ø35 320* ø35 320* ø41 360* ø41 370* ø44 380* When 24, Flange size per ANSI B16.5, 24, to API605
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Operation WAFER TYPE stainless steel C ont R o L Description Edition Wafer type butterfly valve is an on-off and control valve for demanding industrial pipelines. The valve is tight to both directions
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