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1 HKF Deutsch English Français Italiano Nederlands Español Svenska Русский! (02/05)

2 Operating Instructions Please issue to the operator, ensure they read it before starting the initial operation and store it in a safe place for future use. About these operating instructions Read these instructions through carefully before the initial startup of the internal cleaner. Pay particular attention to all safety information. Store the instructions in a safe place for future use. These instructions are intended for the following target groups All users Users are instructed labourers, owner/operators and skilled persons. Skilled persons Skilled persons whose vocational training enables them to set up and startup equipment and systems. Environmental protection Please dispose of the packaging in an environmentally friendly way The packaging material can be recycled. Please do not throw the packaging in the domestic waste but place it in recycling containers. Please dispose of used units in an environmentally friendly way Used units contain valuable recyclable materials, which should be recycled. Batteries, oil and similar materials must not be allowed to get into the environment. Please therefore ensure that you use suitable collection systems to dispose of old units. Cleaning liquids Please do not allow them to get into the environment. Protect the soil and dispose of waste oil in an environmentally friendly way. Wastewater containing mineral oil Please do not allow it to get into the ground, bodies of water or the sewers.

3 HKF 200 Contents English A. For your safety 1. Safety information and tips 2. Noise control 3. Approved operators 4. Personal protective equipment 5. What to do in emergencies 6. Proper intended use 7. Special conditions in Ex-areas 8. Schematic sketch of the area classification 9. Area classification B. Function C. Technical Specifications 1. Dimensional diagram HKF 200 E / HKF 200 C 2. Dimensional diagram HKF 200 ET 3. Dimensional diagram HKF 200 C2 4. Dimensional diagram HKF 200 P 5. Dimensional diagram HKF 200 PT 6. Dimensional diagram HKF 200 PU 7. Installation example HKF 200 PU 8. Technical specifications HKF 200 E / ET / P 9. Technical specifications HKF 200 PT / PU / C / C2 10. Cleaning liquids 11. List of materials 12. Nozzle selection D. Operation 1. Preparing for the initial startup 2. Initial operation switch ON 3. Shut-down procedure switch OFF E. Maintenance 1. Maintenance instructions 2. Maintenance intervals F. Troubleshooting 1. Fault information 2. Locating faults G. Accessories H. Guarantee I. Declaration of conformity

4 A. For Your Safety English HKF Safety Information and Tips The following symbols are used in these operating instructions:! Danger! Denotes a direct, pending hazard. Failure to observe this information can cause fatal or severe injuries. Caution! Denotes a possibly hazardous situation. Failure to observe this information can lead to slight injuries or damage to property. i Important! Denotes user tips and important information. Incorrect operation or misuse can cause dangers for the operator and other persons due to: high pressure, high electric voltages (for electrical drive units with 230 or 400 V), Cleaning agents or used cleaning liquid, hot parts of the system, if hot cleaning liquids are used, Explosion danger. Please ensure you read the following before operating the system for the first time to avoid incorrect operations and hazards All safety information in the attached brochure "Safety information for high-pressure cleaning systems" No , These operating instructions, The respective national regulatory legislation, The safety information enclosed with the cleaning agents used (usually on the packaging label). To avoid hazards due to incorrect operation, the system must only be operated by persons who have been instructed in its use, have proven their operating skills, have been deployed to use the machine. The operating instructions must be accessible to each user.! Danger! There is a risk of injuries or possible risk to health due to: the drive unit of the internal cleaner (crushing hazard). Only start up the drive unit of the internal cleaner in closed containers. The cleaner gives off a high-pressure spray, therefore only start up the internal cleaner in closed containers, Residual materials in containers, which are cleaned or from the cleaning liquid used. Therefore follow the prescribed protective measures, Falling internal cleaner at a low submersion depth. In this case you should additionally secure the internal cleaner, Falling containers, therefore additionally secure the container and internal cleaner, Hot hoses and hot frame when using hot cleaning liquids. When running the machine with hot cleaning liquids, do not touch the frame and supply line and wear appropriate protective clothing. Accidental startup after interrupting the mains voltage. Switch off the internal cleaner and high-pressure pump drive units in case of any faults. A1

5 HKF 200 A. For Your Safety English 5. What to do in Emergencies Risk of explosion and fire when using corresponding cleaning agents and residual materials in containers. In these cases contact Kärcher to find out how these cleaning agents are to be used. Caution! In order to prevent damage to the spray head, ensure that it is freely positioned in the container. The spray head must never bump against the container wall. 2. Noise Control The sound level of the internal cleaner with compressed air motor and without a silencer is max. 83 db(a), see "Technical specifications". If parts which amplify sound (e.g. large metal plates, metal containers) are sprayed, a risk from noise can occur. In this case ear protection must be worn. 3. Approved Operators Approved operators are persons who are 18 and over and qualified to use this system (exceptions for trainees, see BGV D15 Art. 6). 4. Personal Protective Equipment Depending on the concentration of and health hazard caused by the cleaning liquid used, wear liquid repellent protective clothing, protective goggles or face protection, impermeable gloves, impermeable footwear. Switch off the separate high-pressure pump, Switch off the drive unit of the internal cleaner, and at the same time if the drive unit is electrical unplug it or switch off the power supply if the drive unit is run on compressed air shut off the compressed air supply Shut off the cleaning liquid supply. 6. Proper, Intended Use HFK 200 internal cleaners are spraying devices for cleaning barrels, containers and tank trucks. The cleaning head of the HKF 200 E / ET / C / P / PT is placed in the container through an opening with a diameter of at least 200 mm. HKF 200 ET / PT = min. 140 mm HKF 200 C2 = min. 300 mm The HKF 200 PU is intended for stationary operation. To this end it must be installed vertically upright, tightly fitting in a "dome" with flange. The containers to be cleaned are placed over the internal cleaner. (See the dimensional diagram and installation example HKF 200 PU for an illustration of the installation). A separate high-pressure pump is connected to the internal cleaner by a high-pressure hose. i Important! A list of approved cleaning liquids is given in Chapter C. Technical Specifications. It is not proper, intended use outside closed containers, with higher pressures and higher temperatures than those given in the "Technical Specifications". A2

6 A. For Your Safety English HKF Special Conditions in the Ex-Area 1. The internal cleaner may only be used in Area 0 of containers, if the containers do not exceed 3m diameter in size with a standard container height or a comparable container size. 2. The cleaning liquid must not contain more than 1% by weight of undissolved solids. 3. The internal cleaner must be electrostatically grounded. 4. The cleaning liquid pump may only be run if it is filled with liquid. 5. The nominal pressure of the pump must not exceed 50 bar for use with solvents. 6 The pump's flow rate must not exceed 50 l/min when used with solvents. 7. The compressed air motor or the electrical gear motor may only be run if the cleaning liquid is fed to the internal cleaner. 8. The speed in rpm of the spraying head must not exceed 40 1/min. 9. The operating temperature of the cleaning liquid must not exceed 95 C if water with cleaning agents added is used. 10. The operating temperature of the cleaning liquids must not exceed 20 C where solvents, lyes (alkaline solutions) and acids are used. 11. The internal cleaner is to be inspected after a reasonable operating time to ensure it has a perfect condition and function (including checking that the drive motor is concentrically located relative to the gland part, and checking bearing bushes and drive seals for wear or leaks). Repair if necessary. 12. The internal cleaner may only be operated with cleaning liquids and used in media if the materials it is made from have adequate resistance against these. 13. Cleaning liquids, which contain combustible solvent fractions must correspond to the temperature classes IIA and IIB. Solvents in the temperature class IIC must not be sprayed. 14. The internal cleaner must not be permanently placed in Area 0, only while the container is being cleaned. The operating regulations applicable within the scope of the BetrSichV (operating safety regulations) and other national regulations are to be complied with. It must be taken into consideration that the connection between the container and internal cleaner placed in the container does not have a flame arrester. 15. Hoses must be electrostatically conductive (resistance R < 1 MÙ) 16. Only cleaning liquids with a conductivity G > 1000 ps/m may be used. 17. All parts in contact with the media are to be connected to the earth connection system. A3

7 HKF 200 A. For Your Safety English 8. Schematic Sketch of the Area Classification Telescopic jib Area 1 Winch for telescopic jib Winch for lifting and lowering the spraying head High-pressure spray head Slewing equipment Area 0/20 Rotating spray head Area 1 Clear medium Circulation medium Electrically conductive hose Circulation container with filter equipment - push-in strainer - suction basket (strainer) - fine filter A4

8 A. For Your Safety English HKF Area Classification In the BetrSichV and EN , hazardous (potentially explosive) areas are classified in areas according to the frequency and duration of the occurrence of hazardous, potentially atmospheres. It is the responsibility of the owner/operator to defined these areas. Information on area classification can be found in the BetrSichV, EN , BGR Ex-Guidelines of BG Chemie and in DIN EN Area 0 is an area in which a hazardous, potentially explosive atmosphere exists constantly, frequently or for long periods of time as a mixture of air and combustible gases, vapours or mists and sprays. Area 20 is an area in which a hazardous, potentially explosive atmosphere in the form of a cloud of combustible dust contained in the air exists constantly, frequently or for long periods of time. Area 21 is an area in which a hazardous, potentially explosive atmosphere in the form of a cloud of combustible dust contained in the air can occasionally form during standard operation. Area 22 is an area in which a hazardous, potentially explosive atmosphere in the form of a cloud of combustible dust contained in the air does not form during standard operation or only for a short time. Area 1 is an area in which a hazardous, potentially explosive atmosphere consisting of a mixture of air and combustible gases, vapours or mists and sprays can occasionally form during standard operation. Area 2 is an area in which a hazardous, potentially explosive atmosphere consisting of a mixture of air and combustible gases, vapours or mists and sprays does not normally occur during standard operation or only for a short time. A5

9 HKF 200 B. Function English Function The internal cleaner consists of a drive parts, the Carrier pipe and the cleaning head. The nozzles in the cleaning head rotate about two axes and therefore cover all areas of the container. An electrical or compressed air motor rotates the cleaning head. The speed in rpm is therefore independent of the pressure and quantity of cleaning liquid. In electrical drive units the speed is either constant or can be adjusted between two stages, where pneumatic drives are used the speed can be adjusted via the compressed air. B1

10 C. Technical Data English HKF Dimensional Diagram HKF 200 E / HKF 200 C Cable entry for round cable min. Ø 10mm 4x1,5mm² Ø 30 Hanging bracket Order-No Hole pattern of the mounting flange Ø 250 Ø 9 Ø 180 Ø x120 Delivery connection M22x1.5 Area 1 Category 2 respectively 3 Area 0/20 Category 1 Hole circle Ø225 Flange Ø250 Prescribed direction of rotation Standard length special design X= Minimum inlet Ø180 XX= Rotational Ø200 x xx C1

11 HKF 200 C. Technical Data English 2. Dimensional Diagram HKF 200 ET Cable entry for round cable min. Ø 10 mm, 4x1.5 mm² Ø30 Hanging bracket Order-No Hole pattern of the mounting flange Delivery connection M 22x1.5 Area 1 Category 2 respectively 3 Area 0/20 Category 1 Hole circle Ø 225 Flange Ø 250 Prescribed direction of rotation Standard length 500 X = Minimum inlet Ø 140 XX = Rotational Ø 142 C2

12 C. Technical Data English HKF Dimensional Diagram HKF 200 C2 Cable entry for round cable min. Ø 10mm 4x1,5mm² Ø 30 Hanging bracket Order No Hole pattern of the mounting flange Ø 250 Ø 9 Ø 180 Ø x120 Delivery connection M22x1.5 Area 1 Category 2 respectively 3 Area 0/20 Category 1 Hole circle Ø225 Flange Ø250 2 special nozzles, Nozzles can be switched over manually Prescribed direction of rotation Standard length special design 2 nozzles X= Minimum inlet Ø300 XX= Rotational Ø320 x xx C3

13 Ø 9 HKF 200 C. Technical Data English 4. Dimensional Diagram HKF 200 P Hole pattern of the mounting flange Ø 250 Ø30 Ø 180 Ø x Area 1 Category 2 respectively 3 Delivery connection M22x1.5 Area 0/20 Category 1 EXH 1 2 Air outlet glands (2 hoses DN 6, at least 1.5mm) Hole circle Ø225 Flange Ø250 Air requirement 300l/min at 5 bar Prescribed direction of rotation Standard length 800 (P) / 500 (PT) special design (P) Air inlet glands (1 hose DN 6) X= Minimum inlet Ø180 XX= Rotational Ø200 x xx C4

14 C. Technical Data English HKF Dimensional Diagram HKF 200 PT Hole pattern of the mounting flange Hanging bracket Order-No Area 1 Category 2 respectively 3 Delivery connection M 22x1.5 Area 0/20 Category 1 Flange Ø 250 X Air outlet glands (2 hoses DN 6) Hole circle Ø 225 Prescribed direction of rotation Air requirement 300 l/min at 5 bar Standard length special design Air inlet glands (1 hose DN 6) X = Minimum inlet Ø 140 XX = Rotational Ø 142 C5

15 HKF 200 C. Technical Data English 6. Dimensional Diagram HKF 200 PU 22,5 Ø16 22,5 Ø x60 x 20 Ø9 xx Ø160 Ø225 Ø250 Compressed air 1/4"-Ø8 Air requirement 300l/min at 5 bar Exhaust air 3/8"-Ø12 Delivery connection M22x Area 0/20 Category Area 1 Category 2 respectively 3 min (65) X= Minimum inlet Ø180 XX= Rotational Ø200 Ø250 C6

16 C. Technical Data English HKF Installation Example HKF 200 PU o I N Ex Maintenance unit Compressed air filter Compressed air 4-7 bar 300 l/h 1/2" Exhaust air 1/4" 3/8" Holding device (Holding device with safety switch = option) HKF 200 PU Grating Compact circulation tank LxBxH=2700x1500x650 mm Push-in strainer SHD- R 3000 LM 50 l/min-50 bar 6,8 kw Option Filter monitoring P MIN PMAX P W M Wire plate filter Exhaust air Ø100 Suction filter slewable Clear rinsing agent supply customer-supplied C7

17 HKF 200 C. Technical Data English 8. Technical Specifications Units HKF 200 E (3x400V) HKF 200 E (3x42V) HKF 200 ET HKF 200 P Order No Throughput (MAX) l/h Max. flow rate for use with solvent Max. temperature for water with cleaning agents Max. temperature for solvents, lyes, acids l/h C C Max. operating pressure bar Max. operating pressure for use with solvents bar Voltage V 230/ (D) 230/400 Type of current 3~ 3~ 3~ Frequency Hz Rated power consumption W Compressed air bar l/min Functional speed drive 1/min 18,5 18,5 18, Sound level (EN ) High-pressure connection DN 15 M22x db(a) without silencer DN 15 M22x1.5 DN 15 M22x1.5 DN 15 M22x1.5 Min. container opening mm Ø 200 Ø 200 Ø 140 Ø 200 Length incl. bracket up to middle of nozzle mm Standard immersed depth mm Weight kg Ambient conditions temperature Type of protection C II 1/2 G c T4 II 1/3 D c 120 C C8

18 C. Technical Data English HKF Technical Specifications Units HKF 200 PT HKF 200 PU HKF 200 C HKF 200 C2 Order No Throughput (MAX) l/h Max. flow rate for use with solvent Max. temperature for water with cleaning agents Max. temperature for solvents, lyes, acids l/h C C Max. operating pressure bar Max. operating pressure for use with solvents bar Voltage V Type of current 3~ 3~ Frequency Hz Rated power consumption W Compressed air bar l/min Functional speed drive 1/min /20 10/20 Sound level (EN ) db(a) 83 without silencer High-pressure connection DN 15 M22x without silencer DN 15 M22x DN 15 M22x1.5 DN 15 M22x1.5 Min. container opening mm Ø 140 Ø 200 Ø 200 Ø 300 Length incl. bracket up to middle of nozzle mm Standard immersed depth mm Weight kg Ambient conditions - temperature Type of protection C II 1/2 G c T4 II 1/3 D c 120 C C9

19 HKF 200 C. Technical Data English 10. Cleaning Liquids Solvents Acids! Danger! The relevant special safety regulations must be complied with when using the unit with solvents or in hazardous, potentially explosive areas! Maximum pressure for use with solvents: 50 bar Maximum flow rate for use with solvents: 50 l/min Caution! When using solvents, the sealing materials have a reduced durability, therefore you must always rinse the unit immediately after use! Please contact Kärcher if you have any questions! 1. Hydrocarbons e.g.: Petroleum 2. Aromatic compounds (solvents) e.g.: benzene, toluene 3. Ketones e.g.: MEK (methyl ethyl ketones), acetone 4. Esters e.g.: butyl acetate, methyl acetate 5. Glycols e.g.: butyl glycol 6. Mixed solvents e.g.: butyl acetate 85, isobutyl acetate 85 (85 = 85% butyl acetate + 15 % n-butanol) 7. Regenerated substances, distillates made from various solvents, which have already been used for cleaning or similar purposes. Lyes Caution! Increased material erosion if hydrochloric and sulphuric acid are used, therefore rinse/neutralise immediately after use! Reduced durability if impure acids are used! Please contact Kärcher if you have any questions! 1. Water with acidic cleaning agent (max. 0-1%) e.g.: Kärcher RM25 cleaning agent 2. Acids (max. temperature +20 C) Nitric acid max. 10% Ethanoic acid max. 10% Formic acid max. 10% Phosphoric acid max. 10% Citric acid max. 10% Sulphuric acid max. 0.5% Hydrochloric acid max. 0.5% Water 1. Water 2. Demineralised water Other cleaning liquids When using other cleaning liquids use the materials list to check the durability! These cleaning liquids may only be used after they have been released by Kärcher! 1. Water with alkali cleaning agent (max. 0-2%) e.g.: Kärcher RM31 cleaning agent 2. Hydrated caustic soda max. 10%, without hypochlorite fractions 3. Potassium hydroxide max. 10%, without hypochlorite fractions C10

20 C. Technical Data English HKF Materials List Item Description Order No. Material Number Media contact 1 Protective part metal plate ring X 2 Protective part X 3 Circular lamination X 4 Housing X 5 Housing X 6 Shaft X 7 Shaft X 8 Washer Teflon - bronze 2 X 9 Flange X 10 Flange X 11 Pin X 12 Bevel gear X 13 Bevel gear X 14 Coupler X 15 Ring CuSn8F55 4 X 16 Cheese head screw M5x X 17 Cheese head screw M5x X 18 Cheese head screw M8x X 19 Cheese head screw M5x A Lock washer Nirosta X7 1 X 21 O-ring x EPDM 1 X 22 O-ring 18 x 2, FPM 1 X 23 O-ring x 2, FPM 1 X 24 Lip seal D26 x D PTFE 4 X 25 Hexagonal screw M8x A X 26 Hexagonal nut M A X 27 Cap nut M A X 28 Sealing ring Cu 1 X 29 VS screw X 30 Shaft shaft VS screw X C11

21 HKF 200 C. Technical Data English 12. Nozzle Selection Throughout l/h Pressure bar Number of nozzles Nozzle size mm Order No o o x x o o x x o o o o o o x x o o o o o of inquiry o o o x , x x HKF 200 E HKF 200 P HKF 200 C HKF 200 PT HKF 200 ET Remarks The size of the nozzle is imprinted on the key area of the nozzles. o = possible x = fitted as a standard C12

22 D. Operation English HKF Preparation for the initial startup Electrical drive unit! Danger! Risk of fatal injuries due to high electrical voltage. The required electrical installations must only be carried out by a qualified electrician. The plug socket used must: be fused with a residual current operated circuit-breaker with a tripping current of 30 ma, close to the workplace so that the mains plug can be quickly removed in case of emergency. Where the mains connection is fixed, a lockable master switch must be installed for complete disconnection from the electricity system. Electrical drive units 42 V and 400 V Connect wiring (4-cored) to the three-phase a.c. motor, connect the motor cable to the power supply via a lockable master switch, switch on spray head and check the direction of rotation. The spray head must rotate in the following direction when in operation: Pneumatic drive Caution! Install a maintenance unit in the compressed air feed (Kärcher Order No ) in order to avoid damage to the pneumatic drive due to condensation and poor lubrication. The maintenance unit must be designed for An air throughput of 500 l/min, Pressures up to 7 Bar. The maintenance unit consists of: Water separator, Pressure regulator with manometer, Proportional lubricator. Fill proportional lubricator with suitable lubricating oil. To do this unscrew the storage tank and pour in the lubricating oil (See the "Maintenance" section for oil type and grade). D1

23 HKF 200 D. Operation English Fit the compressed air hoses to the compressed air motor i Important! If the silencers are too small, the exhaust air backpressure created causes the pneumatic drive to run unsafely. Install hoses at the exhaust air openings. 2. Switch on for initial operation! Danger! Risk of injuries due to possibly hot high-pressure jet given off by the unit. Therefore only start up the internal cleaner in containers closed on all sides, only place the internal cleaner into the container or change to another container if the separate high-pressure pump and the unit's own drive are switched off. Place the internal cleaner on the container and secure if necessary, Connect the high-pressure pump with the internal cleaner using a high-pressure hose, Switch on the drive unit of the internal cleaner, to do this Switch on the power supply to the electrical drive unit Open the compressed air supply to the pneumatic drive Open the cleaning liquid inlet, Switch on the separate high-pressure pump. Install fresh air hose Fresh air hose size DN 6, Install exhaust air hoses to connection No. 2. Install exhaust air hose Hose length 1-2 m, Hose size for exhaust air DN 6, To connection No. 1 and EXH. D2

24 D. Operation English HKF Shut-down procedure-switch OFF i Important! Before starting the shut-down procedure rinse through the internal cleaner for 30 seconds without adding cleaning agents. This way you prevent incrustations and conglutination, and therefore premature wear of the seals. Switch off the separate high-pressure pump, Shut off the cleaning liquid supply, Switch off the drive unit of the internal cleaner by removing the mains plug of the electrical drive units or by switching off the power supply, shutting off the compressed air supply to the pneumatic drive, Remove the internal cleaner from the container. D3

25 HKF 200 E. Maintenance English 1. Maintenance instructions Regular maintenance is the basis for a safe operating system (see table on page E2). Only use original parts or parts recommended by the manufacturer, such as Spare and wearing parts, Accessory parts, Resources, fuel, etc, Cleaning agents.! Danger! Risk of accidents when working on the system. When carrying out any work disconnect the high-pressure pump at the master switch and secure, shutoff the cleaning liquid supply, switch off the drive unit des internal cleaner, to do this remove the mains plug of electrical drive units or switch off the power supply shutoff the compressed air supply to the pneumatic drive Who may carry out maintenance works? Operator Works marked "owner/operator" may only be carried out by instructed persons who can safely operate and service high-pressure equipment and systems. Service agreement To guarantee reliable operation of the system, we recommend that you take out a service agreement. Please contact the Kärcher customer service responsible for you. E1

26 E. Maintenance English HKF Maintenance intervals Time Activity Execution Who Weekly or every 40 operating hours Monthly or every 160 operating hours Check compressed air maintenance unit Check that all screws are tight Caution! Hazard due to compressed air. Shut off the compressed air before carrying out any maintenance work and allow any compressed air in the system to flow out at the maintenance unit first. Drain off the water in the water separator by opening the water drain plug drain water off close water drain plug Fill the proportional lubricator with suitable lubricating oil. To do this unscrew the storage tank and pour in the lubricating oil. See table below for lubricating oil types to be used. Check that all screws are tight. Operator Operator Lubricating oil for compressed air maintenance unit (for Order No , ) Festo spezial Aral Vitam GF 32 Esso Nuto H 32 Mobil DTE 24 BP Energol HLP 32 E2

27 HKF 200 F. Troubleshooting English 1. Fault information! Danger! Risk of accidents when working on the System. Before carrying out any work disconnect the high-pressure pump at the master switch and secure, shutoff the cleaning liquid supply, switch off the drive unit des internal cleaner, to do this remove the mains plug of electrical drive units or switch off the power supply shutoff the compressed air supply to the pneumatic drive Who may correct faults? Operator Works marked "owner/operator" may only be carried out by instructed persons who can safely operate and service high-pressure equipment and systems. Qualified electricians Work marked "qualified electrician" may only be carried out by persons who have successfully completed an electrical engineering vocational course. Customer service Works marked "customer service" may only be carried out by the fitters of Kärcher's customer service. F1

28 F. Troubleshooting English HKF Locating faults Fault Possible cause Solution By whom Motor wont rotate No voltage supply to motor Check fuses and cables Electrician Motor rotates but not the spray head Spray head rotates jerkily Motor protection switch has tripped Residual current operated circuit-breaker has tripped No compressed air or pressure too low Air feed line bent Mechanical defect in - Coupling parts - Drive shaft - Gearing Worn thrust rings lead to increased bevel gear clearance Gear teeth of bevel gears worn Remove cause of the overload, reset motor protection switch Remove cause and reset the residual current operated circuit-breaker Check compressed air Check compressed air hoses Check parts, replace defective parts Replace thrust ring Replace bevel gears Electrician Electrician Operator Operator Customer service Customer service Customer service Uneven cleaning jet Spray nozzles blocked Clean spray nozzles Operator Spray nozzles damaged Replace spray nozzles Operator F2

29 HKF 200 G. Accessories English Accessories The HFK 200 internal cleaner can be supplemented with the following accessories: Description Order No. Compressed air maintenance unit (only for compressed air operation) Compressed air filter with automatic condensate drain (only for compressed air operation) Bracket (VA) HFK 200 P/PT Bracket (VA) HFK 200 E/ET/C/C Domed cover (VA) Ø 560 mm High pressure hose, NW m* 1) High pressure hose, NW m* 1) Coupling NW 13* threaded connection NW 13* Compressed air hose (sold by the metre) Exhaust air silencer with oil separator auf Anfrage * Possible for max l/h cleaning liquid flow rate. Please inform Kärcher if higher cleaning liquid flow rates are required. 1) Hoses for use with solvents must be electrostatically conductive! G1

30 H. Guarantee English HKF 200 Guarantee The guarantee terms and conditions issued by our sales company in each country apply. In case of guarantee claims, please contact your dealer or your nearest authorised customer service agent. H1

31 HKF 200 I. Declaration of Conformity English EC Declaration of Conformity We herewith declare that the design and type of machine named in the following as well as the model marketed by us complies with the relevant fundamental health and safety requirements of the EC Directives. This declaration becomes invalid if modifications are made to the machine which have not been previously agreed with us. Product: Internal cleaner Type: HKF 200 P, HKF 200 PU, HKF 200 PT Relevant EC Directives: EC Machine Directive (98/37/EC) EC ATEX Directive (94/9/EC) Harmonised standards used: DIN EN DIN EN DIN EN : 2002 pren : 2002 EN : 1997 Alfred Kärcher GmbH & Co. KG Cleaning Systems Alfred-Kärcher-Str P.O. Box 160 D Winnenden Phone: Fax: (06/03) Alfred Kärcher Kommanditgesellschaft. Registered office: Winnenden. Register court: Waiblingen, HRA 169. Personally liable shareholder: Kärcher Reinigungstechnik GmbH. Registered office: Winnenden, 2404 Waiblingen register court, HRB Managing Directors: Dr. Bernhard Graf, Hartmut Jenner, Georg Metz National standards used: - No. of nominated test institute: 0123 Test report No Designation: Ex II 1/2 G c T4 Ex II 1/3 D c 120 C Internal measures ensure that serial production units always comply with the requirements of the current EC Directives and the standards used. The undersigned act on behalf of and with power of attorney issued by the management. S. Reiser H. Jenner I1

32 I. Declaration of Conformity English HKF 200 EC Declaration of Conformity We herewith declare that the design and type of machine named in the following as well as the model marketed by us complies with the relevant fundamental health and safety requirements of the EC Directives. This declaration becomes invalid if modifications are made to the machine which have not been previously agreed with us. Product: Internal cleaner Type: HKF 200 E, HKF 200 ET, HKF 200 C, HKF 200 C2 Relevant EC Directives: EC Machine Directive (98/37/EC) EC ATEX Directive (94/9/EC) Harmonised standards used: DIN EN DIN EN DIN EN DIN EN : 2002 pren : 2002 EN : 1997 Alfred Kärcher GmbH & Co. KG Cleaning Systems Alfred-Kärcher-Str P.O. Box 160 D Winnenden Phone: Fax: (06/03) Alfred Kärcher Kommanditgesellschaft. Registered office: Winnenden. Register court: Waiblingen, HRA 169. Personally liable shareholder: Kärcher Reinigungstechnik GmbH. Registered office: Winnenden, 2404 Waiblingen register court, HRB Managing Directors: Dr. Bernhard Graf, Hartmut Jenner, Georg Metz National standards used: - No. of nominated test institute: 0123 Test report No Designation: Ex II 1/2 G c T4 Ex II 1/3 D c 120 C Internal measures ensure that serial production units always comply with the requirements of the current EC Directives and the standards used. The undersigned act on behalf of and with power of attorney issued by the management. S. Reiser H. Jenner I2

33 HKF 200 English