Solutions for: The Refining Industry

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Deborah Bryan
5 years ago
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1 Solutions for: The Refining Industry

FROM THE MOST REPUTABLE MANUFACTURERS, PROVIDE HIGH-PERFORMANCE ALTERNATIVES, REPAIR AND RECLAMATION SERVICES.

TO PROVIDE THEM WITH UNIQUE 2 WE HAVE DOCUMENTED A SAVINGS TO OUR REFINERY CUSTOMERS OF $8.6 MILLION DOLLARS (OR $785K PER CUSTOMER) IN THE LAST SEVEN YEARS.

2 Why Lewis-Goetz? SOME OF THE WORLD S LARGEST REFINERIES TRUST OUR DECADES OF INDUSTRY EXPERIENCE, IN-DEPTH KNOWLEDGE PRODUCTS, OF OUR THEIR CONFIDENCE IS ROOTED IN OUR ABILITY TO: DELIVER SYSTEM ENGINEERED SOLUTIONS FROM THE MOST REPUTABLE MANUFACTURERS, PROVIDE HIGH-PERFORMANCE ALTERNATIVES, REPAIR AND RECLAMATION SERVICES. OUR COMMITMENT TO PRODUCT SAFETY AND SUSTAINABILITY THAT REDUCES OUR CUSTOMERS TOTAL COST OF OWNERSHIP BY INCREASING THE PRODUCTS LIFESPAN. AND THEIR APPLICATIONS MARKET ADVANTAGES. TO PROVIDE THEM WITH UNIQUE 2 WE HAVE DOCUMENTED A SAVINGS TO OUR REFINERY CUSTOMERS OF $8.6 MILLION DOLLARS (OR $785K PER CUSTOMER) IN THE LAST SEVEN YEARS. You can view specific refinery industry savings by visiting and using our tool. OUR PROACTIVE SERVICE WHICH IS BACKED BY OUR NORTH AMERICAN GEOGRAPHIC FOOTPRINT OF NEARLY 100 LOCATIONS ALLOWS US TO PROVIDE 24/7 IMMEDIATE 24/7 ON-SITE DIAGNOSTIC AND PREVENTATIVE SERVICE, LOCAL EMERGENCY RESPONSE AND FASTER DELIVERY TIMES. THE LONG TIME TENURE OF OUR * SPECIALISTS WE HAVE ON STAFF HAVE PROVEN THAT THEY CAN SOLVE THEIR PROBLEMS BEFORE THEY BECOME EMERGENCIES. *We have an average sales staff tenure of nine years.

personnel for the great service that we received during this fall turnaround.

3 ONE OF THE LARGEST REFINERIES IN THE U.S. WROTE TO THANK US FOR A MASSIVE TURNAROUND AND CAPITAL PROJECT THAT WE WERE INVOLVED IN. THE NOTE READ AS FOLLOWS: I just wanted to take the time to thank all of your personnel for the great service that we received during this fall turnaround. Everyone gave their all (110%) to supply the needed material and service requested. I personally and truly appreciate all of your efforts. It makes my job so much better/easier. Once again... thank you! We Are Active Members of Top Accredited Associations We are also ranked as a market leader in Modern Distribution Management: 3

4 Refinery Overview: Bringing the parts together. Tank Farm Crude Isomerization Tank Farm Hydroheater Catalytic Reformer Tank Farm Atmospheric Distillation Hydrocracker Alkylation Tank Farm Vacuum Distillation FCC Feed Hydrotreater Fluid Catalytic Cracker Tank Farm Coker Utilities 4 Wastewater

5 Products Gasketing Selection Refinery Unit KAG CGG ALKY-ONE Spiral-wound HDLE Double Jacketed GrafTech 2110* 2120* 2078* 978-C* NA-60* Atmospheric Distillation Vacuum Distillation Hydrocracker Hydrotreater Coker Alkylation Isomerization FCC Feed Hydrotreater Fluid Catalytic Cracker Catalytic Reformer Tank Farm Wastwater Utilities *Temperature/Media/Pressure Dependent Hose Selection Refinery Unit Steam Hose Hydrocarbon Drain Hose Nitrogen Hose Chemical Hose Air Hose Water Hose Atmospheric Distillation Vacuum Distillation Hydrocracker Hydrotreater Coker Alkylation Isomerization FCC Feed Hydrotreater Fluid Catalytic Cracker Catalytic Reformer Tank Farm Wastwater Utilities 5

Metal Gaskets Camprofile Gaskets Style: KAG Camprofile Gaskets offer the compressibility of a sheet gasket for low sealing stress, the bolt tightness of a spiral wound gasket, along with the handling

They are designed for the most difficult sealing environments where performance is critical or sealing stresses are low, and are offered as a high-quality sealing alternative solution for emission

The CMG molds in place by filling in irregularities of the spaces creating a superior seal. It maintains the seal even in harsh environments, including hydrocarbons and steam applications.

The heavy core and pitch frequency results in superior recovery and crush resistance in the most demanding applications, an economic solution for emission control.

Five times as much deformation of the barrier pillow, giving better conformance to the flanges to eliminate flange corrosion.

Spiral-wound Gaskets Styles: SRI & SR Spiral-wound Gaskets were developed specifically to handle the severe temperatures and pressures found in a refinery.

6 Metal Gaskets Camprofile Gaskets Style: KAG Camprofile Gaskets offer the compressibility of a sheet gasket for low sealing stress, the bolt tightness of a spiral wound gasket, along with the handling ease of a solid metal gasket and its resistance to buckling. They are designed for the most difficult sealing environments where performance is critical or sealing stresses are low, and are offered as a high-quality sealing alternative solution for emission control. Corrugated Metal Graphite Gaskets Style: CGG Corrugated Metal Graphite Gaskets are high-performance gaskets for heat exchanger applications. The CMG molds in place by filling in irregularities of the spaces creating a superior seal. It maintains the seal even in harsh environments, including hydrocarbons and steam applications. The gasket is ideal where low bolt loads are present or where high gasket stresses are available. The thin profile is beneficial in areas where flange separation is limited. The heavy core and pitch frequency results in superior recovery and crush resistance in the most demanding applications, an economic solution for emission control. Alky Gaskets Style: ALKY-ONE The most advanced gasket for Hydrofluoric Acid Service. Five times as much deformation of the barrier pillow, giving better conformance to the flanges to eliminate flange corrosion. Seals with half the bolt load required by other gaskets and nearly three times as much gasket seating stress at full bolt loads. Proven Fire-Safe to API 6FB by Yarmouth Research Lab. Spiral-wound Gaskets Styles: SRI & SR Spiral-wound Gaskets were developed specifically to handle the severe temperatures and pressures found in a refinery. These gaskets are engineered to be flexible and to recover when confronted with pressure, temperature fluctuations, bolt stress, relaxation and creep. These gaskets can be used with almost every known corrosive and toxic media. Spiral-wound Gaskets with an inner ring prevent inward buckling of the winding from entering the process stream. HDLE Gasket Style: High Density Low Emission Spiral Wound Gasket Style SRI Spiral-wound gasket constructed with high density >98% purity inhibited grade graphite that extends slightly above the metal windings and wound with metal filler to a specific pressure setting on the windings to ensure uniform compression under high load creating a low emission seal without crushing the sealing element. Double Jacketed Gaskets Style: 23 Double Jacketed Gaskets offer greater compressibility and resilience than a solid metal gasket due to the enclosed soft filler. The two piece metal construction also provides extra rigidity allowing for large diameters. Double Jacketed Gaskets are used on boiler and heat exchanger applications when ample bolting is available to correctly seat the gasket. They are designed for high pressure and temperature applications. 6

Soft Gaskets Flexible Graphite Style: GrafTech/GRAFOIL From precision pipe threads to large valves and flanges, GRAFOIL Flexible Graphite create a superior seal.

Even the most demanding industrial, chemical and petrochemical sealing applications can benefit from GRAFOIL products.

This process also allows us to manufacture a gasket with increased bolt load retention, reduced creep and excellent sealability at low stress.

surface irregularities. Biaxially Oriented PTFE Sheet with Barium Sulfate Filler Style: 2120 Biaxially Oriented gaskets make for a less porous gasket and enhanced compressibility.

It can be used with alkalis, solvents, fuels, water, steam and chlorine.

They are a universal grade especially suitable for use under alkaline conditions, with good steam resistance and can also be used for general service gaskets on all machinery, process piping and

7 Soft Gaskets Flexible Graphite Style: GrafTech/GRAFOIL From precision pipe threads to large valves and flanges, GRAFOIL Flexible Graphite create a superior seal. GRAFOIL products fill pits, gouges and microscopic irregularities under only moderate bolt loads, leaving no open spaces or voids for leak path improvement. Even the most demanding industrial, chemical and petrochemical sealing applications can benefit from GRAFOIL products. Biaxially Oriented PTFE Sheet with Hollow Glass Microspheres Style: 2110 Biaxially Oriented gaskets make for a less porous gasket and enhanced compressibility. This process also allows us to manufacture a gasket with increased bolt load retention, reduced creep and excellent sealability at low stress. They are specially designed for use in low bolt loaded constructions, and therefore, are extremely suitable for glass, ceramics and plastic lined or distorted flanges and even flanges with light surface irregularities. Biaxially Oriented PTFE Sheet with Barium Sulfate Filler Style: 2120 Biaxially Oriented gaskets make for a less porous gasket and enhanced compressibility. This process also allows us to manufacture a gasket with increased bolt load retention, reduced creep and excellent sealability at low stress. A general purpose grade for sealing applications across the whole ph-range. Particularly suitable for use with hydrofluoric acid, but not pure hydrogen fluoride. It can be used with alkalis, solvents, fuels, water, steam and chlorine. Compressed NBR/Carbon Fiber Sheet Style: 2078 Compressed NBR/Carbon Fiber Sheet Gaskets possess excellent creep resistance and are suitable for use with oils, fuels and refrigerants. They are a universal grade especially suitable for use under alkaline conditions, with good steam resistance and can also be used for general service gaskets on all machinery, process piping and equipment. Compressed NBR/Aramid/Inorganic Fiber Sheet Style: 978-C Made of good quality material based on a blend of aramid and inorganic fibers bonded with high quality nitrile rubber. General purpose material suitable for use in a wide range of applications, including hot and cold water, steam, oils, fuels, gases and a wide range of general chemicals. Compressed NBR/Aramid Fiber Sheet Style: NA-60 NBR/Aramid fiber is compressed gasket sheet made with all the great features of premium gasket materials without the cost. Nothing is left out, only the best raw materials are used, without compromise. It exhibits a broad chemical resistance, excellent cutability and flexibility. NA-60 is recommended for general service gaskets on all machinery and process piping and equipment. 7

Blinds/Tube/Coker/Reformer Seals/ Conveyor Solutions Blinds Style: Paddle and Spectacle For all your isolation and hydro requirements!

Blinds for hydrotest are available with thickness per ASME and API. Tube/Coker/Reformer Seals Keeps cold air out and hot air in your furnaces.

Abrasion-resistant Silica tape protects the top and bottom hems.

Our primary product offering to the refinery industry is comprised of heavyweight and lightweight belt (grade I & II as well as specialty compounds), bucket elevator belt

8 Blinds/Tube/Coker/Reformer Seals/ Conveyor Solutions Blinds Style: Paddle and Spectacle For all your isolation and hydro requirements! (Isolation blinds are not intended for pressurized services or hydrotest). Unless specified, isolation blinds are 1/4 to 3/8 carbon steel. Blinds for hydrotest are available with thickness per ASME and API. Tube/Coker/Reformer Seals Keeps cold air out and hot air in your furnaces. Full top-to-bottom zipper prevents gapping throughout thermal cycle. Inner and outer flaps overlap to protect the zipper and D-Ring Buckle keeps outer flap closed. Abrasion-resistant Silica tape protects the top and bottom hems. Tube Seal Coker Seals Reformer Seals Conveyor Solutions We have a variety of conveyor system components and management programs to meet the needs of your plant. Our primary product offering to the refinery industry is comprised of heavyweight and lightweight belt (grade I & II as well as specialty compounds), bucket elevator belt and a variety of accessories including impact rollers, impact beds, belt cleaners, pulleys, idlers, lagging and chute lining. We also have conveyor-system service teams throughout the U.S. and Canada that provide a variety of installation, troubleshooting and preventative maintenance services. These crews are fully equipped to mobilize and respond to your conveyor systems needs 24/7. 8

9 Hoses Steam Hose Goodall Super Inferno Steam Hose Tube: Reinforcement: Cover: Suggested Fittings: Chlorbutyl Resistant to Blisters & Popcorning High Tensile Steel Wire Braids Coated to Resist Corrosion & Enhance Adhesion Red EPDM Resistant to Heat, Abrasion & Weathering; Black Lazy Mylar Spiral for Ease of Identification Crimped Male & Female or Bolt On Clamps with Male & Female, Boss Style Fittings Temperature Ranges: -40 F to 450 F (-20 C to 232 C) Working Pressure: 250 psi, 20 to 1 Safety Factor Applications: Transfer of steam and/or hot water in virtually any application. Nominal I.D. O.D. Maximum Working Pressure Burst Pressure Bend Radius Weight Standard Length Bore mm in. mm in. bar psi bar psi mm in. kg/m lb./ft. mm ft , , Goodall Dante Steam Hose Tube: Reinforcement: Cover: Suggested Fittings: Robust Chlorbutyl Tube Formulated to Resist Blisters & Popcorning High Tensile Steel Wire Braids Coated to Resist Corrosion & Enhance Adhesion Red Thick High-Grade EPDM Resistant to Heat, Abrasion & Weathering. Black Spiral for Ease of Identification. Bolt On Clamps with Male & Female, Boss Style Fittings Temperature Ranges: -40 F to 450 F (-20 C to 232 C) Working Pressure: 250 psi Applications: Transfer of steam and/or hot water in virtually any application. Nominal I.D. O.D. Maximum Working Pressure Burst Pressure Bend Radius Weight Standard Length Bore mm in. mm in. bar psi bar psi mm in. kg/m lb./ft. mm ft , , , , , , , , ,

Hoses Steam Hose Goodall Thermoflex Steam Hose Tube: High-Grade Heat Resistant EPDM Reinforcement: Carbon Steel Wire Braids Cover: Black High Grade EPDM with Wrap Impression, Resistant to Heat,

10 Hoses Steam Hose Goodall Thermoflex Steam Hose Tube: High-Grade Heat Resistant EPDM Reinforcement: Carbon Steel Wire Braids Cover: Black High Grade EPDM with Wrap Impression, Resistant to Heat, Abrasion & Weathering Suggested Fittings: Bolt On Clamps with Male & Female, Boss Style Fittings. Crimped Style Fittings Available for the 3/4 in. Only. Temperature Ranges: -40ºF to 450ºF (-20 C to 232 C) Working Pressure: 250 psi Applications: Transfer of steam and/or hot water. Nominal I.D. O.D. Maximum Working Pressure Burst Pressure Bend Radius Weight Standard Length Bore mm in. mm in. bar psi bar psi mm in. kg/m lb./ft. mm ft , , , , , Nitrogen Hose Goodall Nitro Nitrogen Hose Tube: Proprietary PVC/Nitrile (NBR) Blend Reinforcement: High Tensile, Polyester Yarn Cover: Blue or Purple Synthetic Weather, Petroleum & Ozone Resistant High Visibility PVC/Nitrile (NBR) Blend Suggested Fittings: Swaged, Crimped or Band Clamp Type Temperature Ranges: -20 F to 150 F (-28ºC to 65ºC) Working Pressure: 300 psi Applications: For use in nitrogen service to purge lines in refineries, petrochemical and general industries. Nominal I.D. O.D. Maximum Working Pressure Working Pressure 68ºF, psi Bend Radius Weight Bore mm in. mm in. bar psi bar psi mm in. kg/m lb./ft. Number of Plies ,

11 Hoses Hydrocarbon Drain Hose Goodall Super Dragon Hydrocarbon Drain Hose Tube: Specially Blended Nitrile to Resist Hot Hydrocarbons Reinforcement: Braided Wire & Synthetic Textile for Strength & Durability Cover: Blue Hypalon for Heat, Ozone & Chemical Resistance; White Spiral Stripe for Ease of Identification Suggested Fittings: Crimped or Clamped Shank Type Couplers (please consult fitting manufacturer for best application) Temperature Ranges: -40 F to 250 F, Intermittent to 350 F (-40ºC to 121ºC, Intermittent to 176ºC) Working Pressure: 500 psi Applications: The best solution for draining hydrocarbons from tanks, vessels and piping in petrochemical type operations. 5 to 1 safety factor (2,500 psi burst for new assemblies). Nominal I.D. O.D. Maximum Working Pressure Burst Pressure Bend Radius Weight Standard Length Bore mm in. mm in. bar psi bar psi mm in. kg/m lb./ft. mm ft , , , Goodall Blue Dragon Hydrocarbon Drain Hose Tube: Reinforcement: Cover: Suggested Fittings: Ranges: Working Pressure: Specially Blended Neoprene to Resist Hot Hydrocarbons Braided Wire & Synthetic Textile for Strength & Durability Blue Hypalon for Heat, Ozone & Chemical Resistance; Green Stripe for Ease of Identification Crimped or Clamped Shank Type Couplers (please consult fitting manufacturer for best application)temperature -40 F to 250 F (-40ºC to 121ºC) 300 psi Applications: A better solution for draining hydrocarbons from tanks, vessels and piping in petrochemical type operations. 5 to 1 safety factor (1,500 psi burst for new assemblies). Also available on request, Green Dragon. Nominal I.D. O.D. Maximum Working Pressure Burst Pressure Bend Radius Weight Standard Length Bore mm in. mm in. bar psi bar psi mm in. kg/m lb./ft. mm ft , ,

Hoses Chemical Suction & Discharge Hose Goodall Super Kemflex Chemical Transfer Hose Tube: Clear Ultra High Molecular Weight Polyethylene (UHMPE) Reinforcement: High Tensile Textile Braids with Dual

12 Hoses Chemical Suction & Discharge Hose Goodall Super Kemflex Chemical Transfer Hose Tube: Clear Ultra High Molecular Weight Polyethylene (UHMPE) Reinforcement: High Tensile Textile Braids with Dual Monofilament Plastic Helix & Static Wires Cover: Abrasion & Ozone Resistant EPDM Standard Green with Yellow Longitudinal Stripe Suggested Fittings: Cam & Groove, Shank Type, Crimped On Temperature Ranges: -40ºF to 180ºF (-40ºC to 82ºC) Working Pressure: 200 psi Applications: Provides the ultimate in kink and crush resistance, flexibility, ease of handling and performance with aggressive chemicals. 4 to 1 safety factor (800 psi burst for new assemblies). I.D. O.D. Maximum Working Pressure Burst Pressure Vacuum Rating Bend Radius Weight Standard Length Nominal Bore mm in. mm in. bar psi bar psi mm in.,hg mm in. kg/m lb./ft. mm ft Air & Water Utility Hoses Your local Lewis-Goetz and ERIKS Canada division stocks a wide variety of this type of product in red, black and green as well as other colors (Titon or Air Hammer) and can cut and couple to your requirements Maintenance Management Hose Program 1. Lewis-Goetz personnel conducts a plant survey of all hose/fitting applications 2. Then presents summary of findings and recommendations to all concerned parties 3. Implements changes and provides training for all (operations, maintenance and plant contractors) 4. Document savings based on engineered changes recommended 12

13 Fittings & Accessories Your local Lewis-Goetz and ERIKS Canada division stocks many different items to meet your exacting needs, some examples are shown below: Complete Range of Camlocks Dual Lock Couplings Ground Joint Style Air & Water Styles Bowe Style Single Lock Whip Checks 13

14 Valves & Fittings Gate Valves 1 In. Gate Valve Stainless Flanged End Class In. Gate Valve 600RF12SH Flanged End Class In. Gate Valve 301RF8 Flanged End Class 300 Forge Steel Gate Valves Sizes Available: in. Conventional Port Class 800 Glove Valves Check Valves Forge Steel OS&Y Globe Valves Sizes Available: in. Class In. Check Valve 152RF8 Flanged End Class

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Lewis-Goetz also services the following industries: Aggregate

Government Manufacturing Mining Oil & Gas Package Handling

Paper/Wood Rental Steel Tire Transport/Bulk Hauling Please

16 Lewis-Goetz also services the following industries: Aggregate Agriculture Chemical Processing Construction Food Processing Government Manufacturing Mining Oil & Gas Package Handling Petroleum Dispensing Pharmaceutical Power Generation Pulp and Paper/Wood Rental Steel Tire Transport/Bulk Hauling Please Contact Your Local Division for More Information May 2015

Solutions for: The Refining Industry

Solutions for: The Refining Industry Why Lewis-Goetz? SOME OF THE WORLD S LARGEST REFINERIES TRUST OUR DECADES OF INDUSTRY EXPERIENCE, IN-DEPTH KNOWLEDGE PRODUCTS, AND THEIR APPLICATIONS MARKET ADVANTAGES.