2004 Dodge Pickup R1500 MIL ILLUMINATION DIAGNOSTIC TROUBLE CODES P0401, P0403, P0404, P0405, P0406 TECHNICAL SERVICE BULLETIN
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1 TECHNICAL SERVICE BULLETIN Reference Number(s): , Date of Issue: May 4, 2004 GROUP: Vehicle Performance SUBJECT MIL Illumination Diagnostic Trouble Codes P0401, P0403, P0404, P0405, P0406 OVERVIEW This bulletin involves replacing the EGR valve. MODELS 2004 (DR) Ram Truck NOTE: This bulletin applies to vehicles equipped with a 5.7L engine (sales code EZA) built on or before March 12, 2004 (MDH 0312XX). SYMPTOM/CONDITION The vehicle operator may experience a MIL illumination. Further diagnosis may determine that the MIL was caused by one or more of the following DTC's: P0401-EGR SYSTEM PERFORMANCE P0403-EGR CONTROL CIRCUIT P0404-EGR POSITION SENSOR PERFORMANCE P0405-EGR POSITION SENSOR LOW P0406-EGR POSITION SENSOR HIGH DIAGNOSIS Using a Scan Tool (DRBIII(R) or StarSCAN(tm)) with TechCONNECT or the appropriate Diagnostic Procedures Manual, verify all engine systems are functioning as designed. If DTC's are present, other than those listed, record them on the repair order and repair as necessary before proceeding further with this bulletin. If the vehicle operator describes or the technician experiences the Symptom/Condition, perform the Repair Procedure. PARTS REQUIRED Thursday, August 21, :58:49 9:58:53 PM Page Mitchell Repair Information Company, LLC.
2 PARTS REQUIRED Qty. Part No. Description AE Valve, EGR Gasket, EGR Tube Flange AA Gasket, EGR Valve REPAIR PROCEDURE NOTE: Service Bulletin must be performed in conjunction with this repair. CAUTION: Do not start the engine between installing the EGR Valve and performing SB (PCM Flash Reprogramming). Both repairs must be performed before the engine is started. 1. Open the hood. 2. Disconnect the battery. 3. The electronic EGR valve and solenoid assembly is attached to the front of the right cylinder head. An exhaust gas routing tube connects the EGR valve to the intake manifold. 4. Disconnect the electrical connector from the EGR solenoid (Fig. 1 ). Thursday, August 21, :58:49 PM Page Mitchell Repair Information Company, LLC.
3 Fig. 1: EGR Tube Bolts 5. Remove the two bolts connecting the EGR tube to the EGR valve assembly (Fig. 1 ). 6. Remove the gasket located between the EGR tube flange and the EGR valve assembly. 7. Remove two EGR valve to cylinder head mounting bolts (Fig. 2 ). Thursday, August 21, :58:49 PM Page Mitchell Repair Information Company, LLC.
4 Fig. 2: EGR Valve Location 8. Separate the EGR valve assembly from the cylinder head. 9. Remove and discard the metal gasket located between the cylinder head and the EGR valve assembly. 10. Clean both gasket surfaces on the EGR tube and the cylinder head. 11. Position a new metal gasket (p/n AA) between the cylinder head and the new EGR valve assembly (p/n AE). Thursday, August 21, :58:49 PM Page Mitchell Repair Information Company, LLC.
5 12. Install the two EGR valve to cylinder head mounting bolts and tighten to 29.9 Nm (265 in. lbs.). 13. Position a new gasket, p/n , between the EGR tube flange and the EGR valve assembly. 14. Install the two bolts connecting the EGR tube to the EGR valve assembly (Fig. 1 ). Tighten the bolts to 11.8 Nm (105 in. lbs.). 15. Connect the electrical connector to the EGR solenoid. 16. Connect the battery negative cable. 17. Perform Service Bulletin in conjunction with this repair. POLICY CAUTION: Do not start the engine between installing the EGR Valve and performing SB (PCM Flash Reprogramming). Both repairs must be performed before the engine is started. Reimbursable within the provisions of the warranty. TIME ALLOWANCE TIME ALLOWANCE Labor Operation No. Description Amount Replace EGR Valve 0.4 Hrs. FAILURE CODE FAILURE CODE Code AM Description Authorized Modification Thursday, August 21, :58:49 PM Page Mitchell Repair Information Company, LLC.
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Document ID: General Motors Corporation. All rights reserved.
Page 1 of 7 Document ID: 1274962 #02-06-01-016A: (MIL) Service Engine Soon Telltale Illuminated With DTCs P0171 and/or P0174 (Retorque Intake Manifold Vacuum Chamber Bolts, Install Vacuum Chamber Springs)
Diagnosis and Repair - Malfunction Indicator Lamp (MIL) Illuminated, Reduced Engine Power Message Displayed, DTC P2135 Set
2009 Silverado 4WD Subject: Diagnosis and Repair - Malfunction Indicator Lamp (MIL) Illuminated, Reduced Engine Power Message Displayed, DTC P2135 Set Report a problem with this article 2008-2011 Cadillac
NUMBER: DATE: Jan. 17, SUBJECT: Wind Noise
NUMBER: 23-002-03 GROUP: Body DATE: Jan. 17, 2003 This bulletin is supplied as technical information only and is not an authorization for repair. No part of this publication may be reproduced, stored in
NOTE: This bulletin applies to vehicles within the following markets/countries: NAFTA.
NUMBER: GROUP: 23-015-16 REV. A Body DATE: April 13, 2016 This bulletin is supplied as technical information only and is not an authorization for repair. No part of this publication may be reproduced,
OVERVIEW: This bulletin involves modifying or replacing the cowl trim panel fasteners to correct a water leak condition.
NUMBER: 23-034-14 REV. A GROUP: Body DATE: December 16, 2014 This bulletin is supplied as technical information only and is not an authorization for repair. No part of this publication may be reproduced,
1999 Dodge or Ram Truck RAM 1500 Truck 2WD V8-5.9L VIN Z LDC
ALLDATA Repair - 1999 Dodge or Ram Truck RAM 1500 Truck 2WD V8-5.9L VIN Z... Page 1 of 10 1999 Dodge or Ram Truck RAM 1500 Truck 2WD V8-5.9L VIN Z LDC Vehicle» Instrument Panel, Gauges and Warning Indicators»
ATTENTION ADVANCE SERVICE BULLETIN INFORMATION
NUMBER: 23-047-00 GROUP: Body EFFECTIVE DATE: Jan. 19, 2001 This bulletin is supplied as technical information only and is not an authorization for repair. No part of this publication may be reproduced,
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1 of 8 9/11/2015 3:59 PM P013C-O2 SENSOR 2/2 SLOW RESPONSE - RICH TO LEAN For complete wiring diagrams refer to Diagrams/Electrical. - When Monitored: With the engine running, vehicle speed between 32