OTR Tire Repair Catalog

Transcription

1 OTR Tire Repair Catalog

2 Tech International is built on a rich tradition and an unparalleled history of commitment to quality and innovation. We expect our services and products to represent our further commitment to operational excellence and continuous improvement, while we embrace our responsibilities to the global community we serve and the environment. Tech International is the world's leading producer of tire repairs and wheel service solutions. Headquartered in Johnstown, Ohio and founded in 1, Tech International is the world s leading producer of tire and tube repairs and wheel service solutions. Today, Tech markets more than,000 products into over 0 countries throughout the world. The company is recognized as one of the top exporters in the United States and has received numerous export awards from the U.S. Chamber of Commerce, and the Ohio Department of Commerce. In over 0 years of operation, Tech International has remained a family-owned, privately held company, continually owned and managed by the Chambers family. The Tech Off-the-Road Tire Repair catalog represents our ongoing commitment to service this very important segment of the tire industry. Enclosed are listings for OTR tire repair material, tools, and equipment commonly required to produce high quality, long lasting repairs. This catalog is designed to be a companion to the Tech International Tire Repair Catalog that contains detailed descriptions of many more items used in the tire repair and wheel service industry. If you do not have a copy of the Tech International Tire Repair Catalog, please refer to the back page of this catalog to contact us, or contact your Tech distributor.

3 Radial OTR Repairs Centech Center Over Injury Repairs Centech Radial OTR Repairs provide maximum strength and flexibility in all service applications. Tech s Centech, center over injury design delivers superior performance by utilizing Aramid reinforcement and advanced rubber compounding. Centech repairs resist cracking and oxidation in the most extreme conditions. Centech Chemical Repairs are produced with Tech s original soft gray cushion gum. This gray gum provides excellent adhesion in hot or cold applications. Use with Tech Chemical Vulcanizing Fluid or Tech Heavy Duty Blue Cement. Centech Thermacure Repairs are produced with a soft black cushion gum which provides excellent adhesion in hot or cold applications as well as maximum durability. When used in chemical cure applications these repairs should be used with Tech Heavy Duty Blue Cement or Tech Black Temvulc Cement in heat curing applications. Centech Heat Cure Repairs are manufactured with an uncured rubber bonding layer for maximum adhesion in heat cure applications (0 F, C). These repairs are best used with Tech Black Temvulc cement. Centech Cloth-Backed Repairs provide long shelf life and maximum adhesion when used with Tech Vul-gum cushion gum in all heat cure applications. In heat cure applications over hours, Tech recommends heat cure or cloth backed repairs for maximum repair performance. Centech Radial OTR Repairs Description Cat. No. Dimension Dimension Box Cat. No. Heat Thermacure (Chemical) Inches mm Qty. (Polyester Cure Aramid) CTAR Cat. No. Cloth Backed (Polyester Aramid) CT 1 x 1 x 0 1R/1AR n/a 1C/1AC CT 1 x 1 1 x 0 1R/1AR n/a 1C/1AC CTAC CTAC CT0AR Cat. No. Dimension Dimension Box Thermacure Heat Cure Cloth Backed (Chemical) Inches mm Qty. CTA* 1/ x / 0 x 1 CTAR* CTAH* CTAC* CTA 1/ x 1 x 0 CTAR CTAH CTAC CT0A 1/ x 1 / 10 x 00 CT0AR CT0AH CT0AC CTA x 1/ 0 x 0 CTAR CTAH CTAC CTA* 1 x 1/ 0 x 0 CTAR* CTAH* CTAC* CTA 1/ x x CTAR CTAH CTAC CT0A 1/ x x 0 CT0AR CT0AH CT0AC CTA 1 / x 0 1/ x 0 1 CTAR CTAH CTAC CTA* 1 1/ x 1 0 x 0 CTAR* CTAH* CTAC* CTA 1 / x 0 x 0 1 CTAR CTAH CTAC CTA* 0 / x 1 / x 0 1 CTAR* CTAH* CTAC* CTA* x x 0 1 CTAR* CTAH* CTAC* *Crown repairs only. Centech crown repairs reduce inner liner prep time and repair unit costs up to 0%. REFER TO REPAIR CHART ON PAGE. 1

4 Radial OTR Repairs AX Severe Service Radial Repairs AX Radial Repairs are a proven design, now enhanced with a larger Aramid reinforced platform and advanced rubber compounding, and are ideally suited for severe service applications. Tech is pleased to add this non-flex to non-flex style repair to our product offering. AX0U Complete line of shoulder and sidewall radial repair units Covers OTR range up to tires Available Uncured or Cloth backed Compatible with all heat cure systems Aramid Reinforced Centech repairs for crown injuries AXC AX Repair Unit non-flex to non-flex placement in tire. AX repair unit AX Severe Service Repairs CROWN REPAIRS Dimension Dimension Box Uncured Cloth Back inches mm Qty. 1/ x / 0 x 1 CTAU CTAC 1 x 1/ 0 x 0 CTAU CTAC 1 1/ x 1 0 x 0 CTAU CTAC 0 / x 1 / x 0 1 CTAU CTAC x x 0 1 CTAU CTAC SHOULDER AND SIDEWALL REPAIRS 1/ x 0 1/ x 0 AX0U AX0C 1/ x 1 x AX0U AX0C 1/ x 0 x AX0U AX0C x 1 0 x 0 AX0U AX0C x 0 x 0 AXU AXC 1 1/ x 0 x 0 1 AXU AXC x 0 x 0 1 AX1U AX1C REFER TO REPAIR CHART ON PAGE.

5 Bias OTR Repairs T Bias Repairs Tech T Bias Repairs are manufactured with a proven design that dissipates fabric end stress to provide maximum strength and flexibility in bias ply tires 0 ply rating and above. Superior compounding throughout the entire construction provides outstanding heat resistance both during vulcanization and severe service life. Thermacure and Chemical Bias Repairs are recommended for room temperature vulcanization using Tech Chemical Vulcanizing Fluid or Tech Heavy Duty Blue Cement. Thermacure repairs can also be used for heat cure applications with less than a hour cure using Tech Temvulc black cement. Heat Cure, Cloth Backed and Uncured Bias Repairs must be used with heat (minimum 0 F, C) and Tech Temvulc cement. These repairs are recommended for heat cure applications with cure times over hours. Bias T Repairs TC T Diagonal Diagonal Plies Box Chemical Thermacure Cloth Back Heat Cure Uncured Dimension Dimension Qty. inches mm / 0 T1 T1R T1C T1H T1U 1/ 0 T TR TC TH TU 1 1/ T TR TC TH TU 1 0 T TR TC TH TU 1 / T TR TC TH TU 1 / T TR TC TH TU 1/ 1 1 T TR TC TH TU 1/ 0 1 T TR TC TH TU T TR TC TH TU / 0 1 T TR TC TH TU 1/ 0 1 T TR TC TH TU SK Bias Skidder Repairs Tech SK Bias Skidder Repairs are designed for severe service forestry application. Special rubber compounding and OTR tire cord reinforcement provide a flexible, strong repair. SK Thermacure repairs can be installed in hot or cold applications with Tech Heavy Duty Blue Cement. SK0R SK Diagonal Diagonal Plies Box Qty. Thermacure Dimension Dimension Cat. No. inches mm SK1R 1 1/ 1 SK1R 1/ SK0R 1/ SKR REFER TO REPAIR CHART ON PAGE.

6 Undertread Repair Units U OTR Undertread Repairs are uncured nylon reinforced repairs for use in bias ply OTR tires and for belt damage in radial ply OTR tires. Designed for OTR retreaders. Cat. No. Dimension (in.) Dimension (mm) Plies Box Qty. U x 0 x 1U 1 x 00 x 00 1U 1 x x 0 0U x 00 x 0 Vulcanizing Fluids, Liners, Cleaners and Sealers Tech vulcanizing fluids and cleaners prepare the tire surface for repair application. Tech vulcanizing fluids and cements are formulated to dry fast and yield maximum adhesion of the repair to the tire. Flammable! Must be used in a well ventilated area away from sources of ignition. Catalog Number Description 0 RUB-O-MATIC, 1 qt., ml can 1 CHEMICAL VULCANIZING FLUID, 1 qt., ml can HEAVY DUTY BLUE VULCANIZING FLUID, 1 qt., ml can TEMVULC Black Brush Type Vulcanizing Cement, 1 qt., ml can SECURITY COAT Liner Sealer, 1 oz., 0 ml can with Applicator LB Aluminum Cement Dispenser with Brush, quart All of the above items are also available in additional size containers. Please see the Tech Tire Repair Catalog TRR & LRR Rope Rubber Tech TRR and LRR rope rubber are produced with a high quality natural rubber compound which provides excellent extrusion and workability, maximum adhesion to the tire, and outstanding wear and weather resistance. Tech rope rubber is packaged in 1 pound plastic pails for maximum protection during transport and storage. Cat. No. Description Specifications LRR Rope rubber / RMA Cure Class 0C (mm) diameter Shore Hardness 0+/- for sidewall Tensile 00 minimum applications Modulus 00 minimum Elongation 00 minimum TRR Rope rubber / RMA Cure Class 0C (mm) diameter Shore Hardness +/- for tread Tensile 00 minimum applications Elongation 0 minimum S1 Extruder Gun 0V S1 TRR

7 VUL-GUM Cushion Gum VUL-GUM calendered natural rubber cushion gum in rolls VUL-GUM Gauge & Width Approximate Weight Rolls Per Cat. Nos. Per Roll Box 1/ x 1 (mm x mm) 1lb,.KG 1 1/1 x (1.mm x 0mm) lb, 1.kg 1/1 x (1.mm x mm) lb,.kg 1/1 x 1 (1.mm x mm) 1lb,.kg 1 1/ x 0 (mm x 0mm) 1lb,.kg 1 GH00 Chemical Gum for inner liner and spot repairs. Use with Tech Blue Heavy Duty Cement. GH00 1/ x (.mm x mm) lb, KG 1 GH1 1/ x 1 (.mm x 0mm) lb, KG 1 Tools, Stones, Rasps and Brushes Tech offers a complete line of durable hand tools necessary to complete an efficient, quality repair job. Below is a partial listing of tools most frequently required. For a complete list of tire repair tools available from Tech International please see our Tire Repair Catalog. CAUTION: Always wear eye protection! CP S RSBE S S0 (S Head Sold Separately) RH0X CP SLP0 CP1 S S S RSB S00 S0 RHX RH0X RH1X RH00X S 1/ S0 RH RH 1 C RH1X S

8 Monaflex Vulcanizing Equipment Monaflex OTR Tire Repair System is Monarch s flagship system, allowing the user unrivalled usability and freedom to cover as few or as many tire sizes as is needed at a very economical price. A small system can be initially purchased and extended when required by purchasing additional larger (or smaller) heat pads and airbags, thus allowing total coverage from 1.00 up to./-. APPLICATION CHART F MONAFLEX COMPACT OTR VULCANISING SYSTEM (RADIAL/BIAS PLY) TYRE RANGE: OTR 1.00 TO./- TRACT / OTR & WIDE BASE CONTROL PANEL M0 Tractor/Wide Tire Cylinder Inside Inside Heat Pad Outside External Pack Base Section Bag Flat Bag Heat Pad With Flat Bag Bias Radial & Straps 1.- to 1.00 to TR/0W M1H M01H TR1H TR1E with TROCXL Straps 1.- to 1.00 to M11/W M1H M01H TR1H TR1E with TROCXL Straps MH.1- to. to M11/W MW M1H M01H TR1H TR1E with 0.-. TROCXL Straps MH /-.00 to M11/W MW M1H M01H TR1H TR1E with. MW TROCXL Straps M M0H /- to 0.00 to M/W MW MH M0H MH ME with /-. M// (1HG) M1H MH M1H Straps./- to 0.00 M/W M1H M0H MH ME with 0/-1 M// (1HG) /0- M/W MW MH MH M1H Straps MH MH 0/0- to M/W M1H M0H MH ME with /0- M// (1HG) MH MH M1H Straps MH MH./- M/W MW M1H M0H MH ME with./- M// (1HG)./0- M0W MH MH M1H Straps./-./- MH MH 0/0- M0/W M1H M0H MH ME with 0/0- M// (1HG) 0/0- MH MH M1H Straps MH MH Monaflex OTR Sidewall System provides quick, easy set up on 1.00R to.r tires. Cures the repair unit and filler rubber in a single operation. Ideal for spot repairs in radial or bias tires.

9 Tech Radial OTR Repair Chart SHOULDER Centech Aramid Reinforced Repairs CROWN SIDEWALL NON REPAIRABLE AREA Sidewall Injury Shoulder Injury L Or Earthmover Tire Sizes Inner liner removed on these sizes Crown Injury Or W DETERMINING CROWN INJURY REPAIR AREA 0% X = 1 (. ) (. ) SHOULDER SIDEWALL CROWN CENTERLINE USE 0% MULTIPLIER F STANDARD ASPECT RATIO TIRES A B NON REPAIRABLE AREA REPAIR UNIT DIMENSIONS Millimeters Repair Unit Inches REPAIR UNITS SHOWN BOXED IN RED ARE LIMITED TO CROWN (T-T) AREA ONLY. ALL OTHERS SHOWN IN RED MAY BE USED F CROWN, SHOULDER SIDEWALL INJURIES. NOTE: THIS SECTION REPAIR CHART IS A GUIDELINE ONLY. INCREASE REPAIR UNIT BY ONE (1) SIZE F TIRES USED IN SEVERE APPLICATIONS SUCH AS HAULAGE TRUCKS AND SCRAPERS. LOAD, SPEED AND HIGHWAY APPLICATION CAN AFFECT THE LIMITATIONS OF SECTION REPAIRS.

10 AX Aramid Reinforced Radial OTR Repair Chart Severe Service Repairs CROWN SHOULDER SIDEWALL NON REPAIRABLE AREA Sidewall Injury Shoulder Injury Earthmover Tire Sizes Crown Injury Inner liner removed on all severe service applicatons Width inches (mm) Length inches (mm) Diameter inches (mm) / /-/ CTA CTA CTA CTA 1 () 1 () (0) AX0 AX0 AX0 1 () AX0 AX0 AX0 1 1/ (0mm) 1 (00) AX0 AX0 AX0 CTA CTA CTA CTA 1 1/ (0) 1 1/(0) 1(0) AX0 AX0 AX0 1 1/(0) 1(00) AX0 AX0 AX 1 1/ (0) AX0 AX0 AX0 AX CTA CTA CTA CTA (0) (0) (00) AX0 AX0 AX0 AX (0) () AX0 AX0 AX0 AX (0) 1 (0) AX0 AX AX (0) 1 (0) AX AX AX (0) 1 () AX AX AX (0) 1/((0) AX AX1 (0) AX0 AX0 AX AX AX1* / (0) 1 (0) AX AX1 CTA CTA CTA CTA 1/ () 1/ () () AX0 AX0 AX0 AX 1/ () 1 (0) AX0 AX AX 1/ () AX0 AX0 AX AX or AX1* / (0) 1 (0) AX AX1 CTA CTA CTA () () 1/ () AX0 AX0 AX0 AX () () AX0 AX AX () 1 (00) AX AX AX () 1 (00) AX AX1 () AX0 AX0 AX AX or AX1* 1/ () 1 1/ (0) AX AX1 CTA CTA CTA 1/ (0) 1/ (0) 1/ (10) AX0 AX0 AX AX 1/ (0) () AX0 AX0 AX AX 1/ (0) 1 (00) AX0 AX AX AX CTA CTA CTA (0) (0) (1) AX0 AX0 AX AX (0) () AX0 AX AX (0) () AX0 AX AX (0) () AX1 (0) AX AX AX1 1/ () 1/ (1) AX0 AX0 AX AX / () () AX0 AX AX AX / () 1/ () AX AX CTA CTA CTA (1) (1) (1) AX AX AX (1) (1) AX AX AX CTA CTA 1/ () () () AX AX AX () (1) AX AX *USE THE AX ON TIRES AND THE AX1 ON TIRES. REPAIR UNITS SHOWN BOXED IN RED ARE LIMITED TO CROWN (T-T) AREA ONLY. NOTE: THIS SECTION REPAIR CHART IS A GUIDELINE ONLY /0-/0 0/-/ Diameter inches (mm) DETERMINING CROWN INJURY REPAIR AREA (T-T AREA) REPAIR UNIT DIMENSIONS Repair Unit inches mm CTA 1/ X / 0 X 1 CTA 1 X 1/ 0 X 0 CTA 1 1/ X 1 0 X 0 CTA 0 / X 1 X / X 0 CTA X X 0 AX0 1/ x 0 1/ x 0 AX0 1/ x 1 x AX0 1/ x 0 x AX0 x 1 0 x 0 AX x 0 x 0 AX AX1 0% X = 1 (. ) (. ) CROWN CENTERLINE USE 0% MULTIPLIER F STANDARD ASPECT RATIO TIRES A B NON REPAIRABLE AREA 1 1/ x x SHOULDER SIDEWALL 0 x 0 0 x 0

11 Tech Off Road & Bias Skidder Repair Chart CROWN AREA Ø Prepared injury size is measured at the largest diameter of exposed body ply. A-B NON-REPAIRABLE AREA PLY RATING (LOAD RANGE) BIAS SKIDDER TIRE ( SK) REPAIR CHART Inches mm T T PREPARED INJURY SIZE T T T 0 0 T 0 0 T T* T* 1 00 T* T* F TO PLY RATED TIRES AND INJURIES SMALLER THAN SHOWN ON THIS CHART, REFER TO BPT CHART. *CROWN AREA INJURIES ONLY. BIAS OTR TIRE ( T) REPAIR CHART PREPARED INJURY SIZE CROWN INJURIES ONLY PLY RATING (LOAD RANGE) Inches mm / / 0 0 1/

12 Ask your Tech representative about additional services and products available thru Tech International. EUROTECH B.V. 1, Ballinderry Road Lisburn, BT SA Northern Ireland, U.K. TEL: --1 FAX: --01 TECH EUROPE BVBA Bremheidelaan 00 Turnhout Belgium TEL: (0-1) - FAX: (0-1) 1-00 tech.europe@pophost.eunet.be NIPPON TECH INC., TOKYO Tokyo YB Bldg. 1--, Kita - Shinagawa Shinagawa-KU, Tokyo Japan TEL: FAX: 1--- nippontech@techtirerepairs.com TECH LATIN AMERICA Avenida Boyaca No. -1 Bogota, D.C. Columbia TEL: -1-1 FAX: TECH INTERNATIONAL (SHANGHAI) CO., LTD. East Rongle Road Songjiang, Shanghai, P.R. China 011 TEL: + (1) -0 FAX: + (1) - sales@techtirerepairs.com TECH ASIA PACIFIC B Muston St. Mosman 0 NSW Australia TEL: 1--- FAX: TECH HAWAII Uke e Street, Bay Gentry Industrial Court Waipahu, Hawaii TEL: 0-- FAX: 0--0 tech_hi@aloha.net P.O. Box, Johnstown, Ohio 01-0, USA PHONE: FAX: TECH or TECH Copyright 01, Tech International Printed in USA Revised /1 TCOTR1