Instructions for VCP-W Simple Electrical Ground & Test Device (SEG&TD) with simplified interlock scheme - bottom terminal set version

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1 IB131018EN Instructions for VCP-W Simple Electrical Ground & Test Device (SEG&TD) with simplified interlock scheme - bottom terminal set version Contents Description Page 1. Introduction Description Operation...4 Appendix A - Front view...8 Appendix B - Side view...9 Appendix C - Control scheme Appendix D - Outline drawing Appendix E - Breaker code plate reference Appendix F - How to make breaker plates...16 Appendix G - How to make cell plates...17 SEG&TD For use in type VCP-W switchgear rated up to 15 kv, 40 ka bottom terminal set version

2 IB131018EN CAUTION BECAUSE OF THE UNIQUE APPLICATION AND VAST VARIETY OF SYSTEM/ USER REQUIREMENTS, SPECIFIC SAFE OPERATING PROCEDURES FOR THE USE OF THIS DEVICE MUST BE DEVELOPED BY THE USER. 1. Introduction Type Vac Clad-W switchgear assemblies are designed with all the bus work completely insulated for safety. Since the current carrying parts are not readily accessible, the type VCP-W Simple Ectrical Ground & Test Device (SEG&TD) is designed for insertion into the breaker compartment to gain access to the primary stationary contacts. It provides a convenient means to ground the circuit for maintenance work. Instructions for VCP-W Simple Electrical Ground 2. Description The SEG&TD is a drawout element that can be inserted into a lower circuit breaker compartment in the same manner as a VCP-W circuit breaker. This device is equipped with a set of three bottom terminals (see Figures 1, 2, and 3). In the lower compartment, the terminals of the SEG&TD typically connect to switchgear terminals connected to cables. It is important that the user review the switchgear compartment configuration, to confirm the circuit that he/she intends to ground, prior to using this device. Non roll-on-floor option available There is an equivalent style number available to order this SEG&TD as a non roll-on-floor device. Please contact your Eaton representative for information. Figure 1. SEG&TD (front view). Figure 2. Bottom stabs of the SEG&TD (as provided). 2

3 Instructions for VCP-W Simple Electrical Ground IB131018EN WARNING IMPROPER USE CAN RESULT IN DEATH, SERIOUS PERSONAL INJURY, OR PROPERTY DAMAGE. 2.3 Basic elements description Selector Switch - The selector switch has the OPEN, OFF and CLOSE positions and operates in association with the remote operating station's OPEN / CLOSE pushbuttons (see Figure 4). Figure 3. Bottom stabs of the SEG&TD (rear view). This device is deeper than the standard VCP-W breaker. The stored energy closing mechanism for the SEG&TD is the same as used in type VCP-W breakers. It is capable of applying the ground against a Live circuit if operational errors have not cleared the circuit. However, in such a case, the relaying at the source of power is expected to cause the source interrupter to clear the circuit. WARNING THIS MANUAL DESCRIBES A SPECIFIC SEG&TD FOR USE AT A SPECIFIC LOCATION. IT SHOULD NOT BE REFERENCED FOR ANY OTHER PURPOSE OR INSTALLATION. Figure 4. Selector switch. NNote: In this design, the selector switch functions as described below. In the OFF position, the SEG&TD is electrically disabled. The selector switch is padlockable in the OFF position. This provides the padlockable function. The selector switch in the CLOSE position allows the execution of a remote CLOSE command. The OPEN function is disabled. Conversely, the selector switch in the OPEN position allows the execution of a remote OPEN command. The CLOSE function is disabled. 2.1 VCP-W interlocks and safety features The SEG&TD is designed to provide as many interlocks and safety features as practical for the personnel performing any of the operations described earlier. The device cannot be levered into or out of the Connected position unless the SEG&TD is open. When working with a "Closed" SEG&TD, the cam on the floor of the compartment will trip the breaker when the device is levered into or out of the Test position. In the Connected position, engaging the levering crank will trip the SEG&TD open. An indicator on the front panel shows the status of the SEG&TD contacts, Open-Ungrounded or Closed-Grounded (see Appendix A). The SEG&TD cannot be manually closed. The spring charging socket and manual close button are both covered by the device front panel (see Appendix A). The SEG&TD can be closed only electrically by a remote operating station at the end of a 50 ft. (15.2 m) cable supplied with the device. The power to operate the SEG&TD in this device is obtained through the secondary disconnect in the breaker compartment. The control switch cable is connected to the device with a twist lock connector. 3

4 IB131018EN 3.0 Operation 3.1 Safe practices The SEG&TD is a safety-related device. It must be recognized that improper use can result in death, serious personal injury, or property damage. That is why it is important that the user develop specific and safe operating procedures for its use. The following general safe practices are recommended. Instructions for VCP-W Simple Electrical Ground 2. Move the test probe shutter handles to the left then insert the test probes into the test ports for all three phases. Test probes CAUTION THE DEVICE CANNOT BE STORED IN VAC CLAD-W BREAKER COMPART- MENT. IT CAN ONLY BE STORED IN ITS STORAGE COMPARTMENT. 1. Store the device in a clean, dry area free from dust, dirt, moisture, etc. 2. Keep all insulating surfaces, which include primary support insulation and insulation barriers, clean and dry. 3. Check all primary circuit connections to make certain that they are clean and tight. 4. Permit only authorized trained personnel to use this device. 5. Take extreme care while using this device to avoid contacting Live or Hot (energized) terminals. 6. Do not remove the device's front panel while using this device. 7. Always CLOSE the SEG&TD electrically from the farthest distance with the remote control switch. 9. Check for dielectric integrity at 15 kv AC across the terminals to ground with the SEG&TD OPEN. 10. Always install the "test probes" when the SEG&TD is in the "DISCONNECT" position in the breaker cubicle. DANGER IT IS NOT RECOMMENDED THAT YOU INSTALL THE "TEST PROBES" WHEN THE SEG&TD IS IN THE "CONNECTED" POSITION. THE VOLTAGES IN ENERGIZED EQUIPMENT CAN CAUSE DEATH OR SEVERE PERSONAL INJURY. IF ATTEMPTING TO INSERT TEST PROBES WHILE THE SEG&TD IS IN THE "CONNECTED" POSITION USE 20 KV GLOVES. Test probe shutter handles Figure 6. Test probes inserted into the test ports. 3. Once the three test probes are fully inserted, slide the test probe shutter handles to the right to lock the test probes in place. The test port shutter is fully closed when the hole in the left test probe shutter handle aligns with the hole in the test probe shutter locking plate. NNote: The test probe shutter can be locked in place by inserting a padlock through the holes in the left test probe shutter handle and the hole in the test probe shutter locking plate. Left shutter handle 3.2 Ground and test device operation sequence 1. With the SEG&TD control switch in the "OFF" position, insert the SEG&TD into the breaker cubicle in the "DISCONNECT" position. Locking plate Figure 7. Test port shutter locking the test probes in the test ports. Figure 5. SEG&TD inserted into the breaker cubicle. 4. Lift up on the release tabs on the retaining straps and remove the 6 ft. (1.8 m) extension cord from its storage location. Align then insert the male plug of the extension cord into the SEG&TD's remote control female twist-lock receptacle. Turn the male plug clockwise to lock it in place. 4

5 Instructions for VCP-W Simple Electrical Ground IB131018EN 5. Insert the levering mechanism and rack the SEG&TD into the "CONNECTED" position. Reference the switchgear manufacturer's instruction book for instructions on bypassing the mechanical interlock to permit open door racking so that the SEG&TD can be racked in while the door remains open. Release tab Figure 8. Location of the release tabs on the retaining straps. Figure 11. Levering mechanism used to move the SEG&TD into the "CONNECTED" position. Figure 9. Male plug of the 6 ft. extension cord. 6. Check for the presence of voltage on all three phases using a hot stick mounted test instrument.. Figure 10. Male twist-lock plug locked into the twist-lock receptacle on the SEG&TD. 5

6 IB131018EN Instructions for VCP-W Simple Electrical Ground 7. If no voltage is detected, insert the remote operating station male twist-lock plug into the 6 ft. twist lock extension cord's female receptacle. Turn the plug and receptacle to lock them together. NNote: The male plug and female receptacle are fully locked when the square tabs are aligned. Alignment tabs Figure 14. Buttons on the remote operating station. 11. Disconnect the remote station cord from the 6 ft. twist-lock extension and turn the SEG&TD control switch to the "OFF" position. Roll the remote station cord up for storage outside of the cubicle. Figure 12. Correct orientation of the alignment tabs on the twist-lock plug and receptacle. 8. Turn the SEG&TD's control switch to the "CLOSE" position. Figure 15. Control switch in the "OFF" position. 12. Remove the male twist-lock plug from the SEG&TD's female receptacle. Store the 6 ft. twist-lock extension in its storage location on the SEG&TD and secure it using the retaining straps. Close the switchgear cubicle door. Figure 13. Control switch in the "CLOSE" position. 9. Unroll the remote operating station cord and step outside the switchgear enclosure. 10. Push and hold the "CLOSE" button on the remote operating station to charge the motor circuit which in turn charges the closing springs and grounds the circuit. Once the SEG&TD is closed, release the "CLOSE" button. Figure 16. Twist-lock extension stored and secured in its storage location. 6

7 Instructions for VCP-W Simple Electrical Ground IB131018EN 13. Upon completion of the work, open the switchgear cubicle door and locate the 6 ft. twist-lock extension cord. Release it from its storage location. 14. Insert the 6 ft. extension cord's male twist-lock plug into the SEG&TD's remote control twist-lock receptacle and turn the SEG&TD control switch to the "Open" position. Figure 17. Control switch in the "OPEN" position. 15. Remove the remote operating station cord from storage and connect it to the 6 ft. twist-lock extension cord. 16. Unroll the remote operating station cord and step outside the switchgear enclosure. 17. Push the "OPEN" button on the remote operating station to unground the circuit. Figure 19. Levering mechanism used to move the SEG&TD into the "DISCONNECT" position. Figure 18. "OPEN" button on the remote operating station. 18. Insert the levering mechanism and rack the SEG&TD to the "DISCONNECT" position. 19. Disconnect the remote operating station cord from the 6 ft. extension cord. 20. Remove the 6 ft. extension cord, with twist-lock connectors, from the SEG&TD. Secure the 6 ft. extension cord in its storage location usseing the retaining straps. 21. Move the test port shutter to the left to unlock the probes in the test ports. 22. Remove the test probes from the test ports for all three phases. Move the test port shutter to the right to close the test post shutter. 23. Remove the SEG&TD from the cubicle. 7

8 IB131018EN Instructions for VCP-W Simple Electrical Ground Appendix A - Front view Probe inserted in the test port 2. Test port padlock (probes inserted) 3. Manual trip button 4. Operations counter 5. Grounding switch position indicator 6. Remote operating station with 50 foot cord 7 Ground Contact 8. Remote operating station receptacle 9. Floor tripper 10. Test port shutter handles 11. Selector switch 12. Selector switch padlock ft. extension cord 8

9 Instructions for VCP-W Simple Electrical Ground IB131018EN Appendix B - Side view Selector switch padlock 2. Selector switch 3. Levering latch handle 4. Lower terminal primary contacts 9

10 IB131018EN Instructions for VCP-W Simple Electrical Ground Appendix C - Control scheme 10

11 Instructions for VCP-W Simple Electrical Ground IB131018EN Appendix D - Outline drawing 6.63 [168.47] [1038.1] [865.0] [530.2] [625.6] Outline drawing applies to 40 ka rated version only. 11

12 IB131018EN Instructions for VCP-W Simple Electrical Ground Appendix E - Breaker code plate reference The chart below shows a summary of the code plates that are on our Eaton breakers. In order to avoid an interference issue on this particular ground and test device you may need to change the code plates. We apologize for any inconvenience when you encounter code plate interference. The best solution for resolving the interference is to obtain code plates that match the breakers being used. Cross reference this list to find the correct code plates to use. See appendices F & G for information on making code plates. Breaker model Current rating Cycle Class Breaker LH code Breaker LH style code plate Breaker RH code Breaker RH style code plate 150VCP-W K= A47H A40H07 150VCP-W K= A47H A41H01 150VCP-W K= A38H A40H07 150VCP-W K= A38H A41H01 150VCP-W K= A40H A40H07 150VCP-W K= A40H A41H01 150VCP-W 25 C 1200 C C A38H A44H02 150VCP-W 25 C 2000 C C A38H A48H03 150VCP-W 25 C 3000 C C A38H A38H03 150VCP-W K= A47H A38H05 150VCP-W K= A47H A38H04 150VCP-W K= A38H A38H05 150VCP-W K= A38H A38H04 150VCP-W K= A40H A38H05 150VCP-W K= A40H A38H04 150VCP-W 40 C 1200 C C A39H A46H02 150VCP-W 40 C 2000 C C A39H A50H02 150VCP-W 40 C 3000 C C A39H A39H05 150VCP-W K= A47H A40H02 150VCP-W K= A47H A42H01 150VCP-W K= A38H A40H02 150VCP-W K= A38H A42H01 150VCP-W K= A40H A40H02 150VCP-W K= A40H A42H01 150VCP-W 50 C 1200 C C A39H A39H06 150VCP-W 50 C 2000 C C A39H A39H07 150VCP-W 50 C 3000 C C A39H A39H08 150VCP-W K= A39H A39H02 150VCP-W K= A39H A39H02 150VCP-W K= A33H A39H02 150VCP-W K= A33H A39H02 150VCP-W K= A39H A39H03 150VCP-W K= A39H A39H03 150VCP-W K= A33H A39H03 150VCP-W K= A33H A39H03 150VCP-W K= A39H A39H04 150VCP-W K= A39H A39H04 150VCP-W K= A33H A39H04 150VCP-W K= A33H A39H04 150VCP-W 63 C 1200 C C A50H A39H02 150VCP-W 63 C 2000 C C A50H A39H03 150VCP-W 63 C 3000 C C A50H A39H04 150VCP-W K> A39H A46H01 150VCP-W K> A33H A46H01 150VCP-W K> A39H A50H01 12

13 Instructions for VCP-W Simple Electrical Ground IB131018EN Breaker model Current rating Cycle Class Breaker LH code Breaker LH style code plate Breaker RH code Breaker RH style code plate 150VCP-W K> A33H A50H01 150VCP-W K> A39H A39H01 150VCP-W K> A33H A39H01 150VCP-W K> A37H A43H01 150VCP-W K> A31H A43H01 150VCP-W K> A37H A47H01 150VCP-W K> A31H A47H01 150VCP-W K> A37H A37H01 150VCP-W K> A31H A37H01 150VCP-W500 H K> A37H A44H01 150VCP-W500 H K> A31H A44H01 150VCP-W500 H K> A37H A48H01 150VCP-W500 H K> A31H A48H01 150VCP-W500 H K> A37H A38H01 150VCP-W500 H K> A31H A38H01 150VCP-W K> A38H A44H01 150VCP-W K> A32H A44H01 150VCP-W K> A38H A48H01 150VCP-W K> A32H A48H01 150VCP-W K> A38H A38H01 150VCP-W K> A32H A38H01 150VCP-W750 H K> A38H A46H01 150VCP-W750 H K> A32H A46H01 150VCP-W750 H K> A38H A50H01 150VCP-W750 H K> A32H A50H01 150VCP-W750 H K> A38H A39H01 150VCP-W750 H K> A32H A39H01 150VCP-WG K= A33H A39H02 150VCP-WG K= A33H A39H03 150VCP-WG K= A33H A39H04 150VCP-WG K= A33H A39H02 150VCP-WG K= A33H A39H03 150VCP-WG K= A33H A39H04 50VCP-W K= A47H A40H07 50VCP-W K= A47H A41H01 50VCP-W K= A74923H A40H07 50VCP-W K= A74923H A41H01 50VCP-W K= A45H A40H07 50VCP-W K= A45H A41H01 50VCP-W 25 C 1200 C C A41H A44H02 50VCP-W 25 C 2000 C C A41H A48H03 50VCP-W 25 C 3000 C C A41H A38H03 50VCP-W K= A47H A38H05 50VCP-W K= A47H A38H04 50VCP-W K= A74923H A38H05 50VCP-W K= A74923H A38H04 50VCP-W K= A45H A38H05 50VCP-W K= A45H A38H04 50VCP-W 40 C 1200 C C A42H A46H02 50VCP-W 40 C 2000 C C A42H A50H02 13

14 IB131018EN Instructions for VCP-W Simple Electrical Ground Breaker model Current rating Cycle Class Breaker LH code Breaker LH style code plate Breaker RH code Breaker RH style code plate 50VCP-W 40 C 3000 C C A42H A39H05 50VCP-W K= A47H A40H02 50VCP-W K= A47H A42H01 50VCP-W K= A74923H A40H02 50VCP-W K= A74923H A42H01 50VCP-W K= A45H A40H02 50VCP-W K= A45H A42H01 50VCP-W 50 C 1200 C C A42H A39H06 50VCP-W 50 C 2000 C C A42H A39H07 50VCP-W 50 C 3000 C C A42H A39H08 50VCP-W K= A42H A39H02 50VCP-W K= A42H A39H02 50VCP-W K= A36H A39H02 50VCP-W K= A36H A39H02 50VCP-W K= A42H A39H03 50VCP-W K= A42H A39H03 50VCP-W K= A36H A39H03 50VCP-W K= A36H A39H03 50VCP-W K= A42H A39H04 50VCP-W K= A42H A39H04 50VCP-W K= A36H A39H04 50VCP-W K= A36H A39H04 50VCP-W 63 C 1200 C C A42H A39H02 50VCP-W 63 C 2000 C C A42H A39H01 50VCP-W 63 C 3000 C C A42H A39H04 50VCP-W ND K> A61H01 None None 50VCP-W ND K> A60H01 None None 50VCP-W K> A41H A44H01 50VCP-W K> A35H A44H01 50VCP-W K> A41H A48H01 50VCP-W K> A35H A48H01 50VCP-W K> A41H A38H01 50VCP-W K> A35H A38H01 50VCP-W250 H K> A41H A46H01 50VCP-W250 H K> A35H A46H01 50VCP-W250 H K> A41H A50H01 50VCP-W250 H K> A35H A50H01 50VCP-W250 H K> A41H A39H01 50VCP-W250 H K> A35H A39H01 50VCP-W K> A42H A46H01 50VCP-W K> A36H A46H01 50VCP-W K> A42H A50H01 50VCP-W K> A36H A50H01 50VCP-W K> A42H A39H01 50VCP-W K> A36H A39H01 50VCP-WG K= A36H A39H02 50VCP-WG K= A36H A39H03 50VCP-WG K= A36H A39H04 50VCP-WG K= A36H A39H02 50VCP-WG K= A36H A39H03 14

15 Instructions for VCP-W Simple Electrical Ground IB131018EN Breaker model Current rating Cycle Class Breaker LH code Breaker LH style code plate Breaker RH code Breaker RH style code plate 50VCP-WG K= A36H A39H04 75VCP-W K= A47H A38H05 75VCP-W K= A47H A38H04 75VCP-W K= A48H A38H05 75VCP-W K= A48H A38H04 75VCP-W K= A49H A38H05 75VCP-W K= A49H A38H04 75VCP-W K= A47H A40H02 75VCP-W K= A47H A42H01 75VCP-W K= A48H A40H02 75VCP-W K= A48H A42H01 75VCP-W K= A49H A40H02 75VCP-W K= A49H A42H01 75VCP-W 50 C 1200 C C A40H A46H02 75VCP-W 50 C 2000 C C A40H A50H02 75VCP-W 50 C 3000 C C A40H A39H05 75VCP-W K> A40H A45H01 75VCP-W K> A34H A45H01 75VCP-W K> A40H A49H01 75VCP-W K> A34H A49H01 75VCP-W K> A40H A51H01 75VCP-W K> A34H A51H01 15

16 IB131018EN Instructions for VCP-W Simple Electrical Ground Appendix F - How to make breaker plates 16

17 Instructions for VCP-W Simple Electrical Ground IB131018EN Appendix G - How to make cell plates 17

18 IB131018EN Instructions for VCP-W Simple Electrical Ground Appendix G - How to make cell plates (cont.) 18

19 Instructions for VCP-W Simple Electrical Ground IB131018EN Appendix G - How to make cell plates (cont.) 19

20 IB131018EN Instructions for VCP-W Simple Electrical Ground Appendix G - How to make cell plates (cont.) 20

21 Instructions for VCP-W Simple Electrical Ground IB131018EN Appendix G - How to make cell plates (cont.) 21

22 IB131018EN Instructions for VCP-W Simple Electrical Ground Appendix G - How to make cell plates (cont.) 22

23 Instructions for VCP-W Simple Electrical Ground IB131018EN Appendix G - How to make cell plates (cont.) 23

24 IB131018EN Instructions for VCP-W Simple Electrical Ground The instructions for installation, testing, maintenance, or repair herein are provided for the use of the product in general commercial applications and may not be appropriate for use in nuclear applications. Additional instructions may be available upon specific request to replace, amend, or supplement these instructions to qualify them for use with the product in safety-related applications in a nuclear facility. The information, recommendations, descriptions, and safety notations in this document are based on Eaton s experience and judgment with respect to Retrofitting of Power Breakers. This instructional literature is published solely for information purposes and should not be considered all-inclusive. If further information is required, you should consult an authorized Eaton sales representative. The sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate Eaton selling policies or other contractual agreement between the parties. This literature is not intended to and does not enlarge or add to any such contract. The sole source governing the rights and remedies of any purchaser of this equipment is the contract between the purchaser and Eaton. NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE, ARE MADE REGARDING THE INFORMATION, RECOMMENDATIONS, AND DESCRIPTIONS CONTAINED HEREIN. In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or otherwise for any special, indirect, incidental or consequential damage or loss whatsoever, including but not limited to damage or loss of use of equipment, plant or power system, cost of capital, loss of power, additional expenses in the use of existing power facilities, or claims against the purchaser or user by its customers resulting from the use of the information, recommendations and description contained herein. Eaton Electrical Sector 1000 Eaton Boulevard Cleveland, OH United States 877-ETN-CARE ( ) Eaton.com 2017 Eaton All Rights Reserved Printed in USA Publication No. IL131018EN / TBG1265 January 2017 Eaton is a registered trademark. All other trademarks are property of their respective owners.

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