INTRODUCTION 2EZHM DESCRIPTION

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1 INTRODUCTION In order to achieve maximum production and reliability from this system, it is necessary to be familiar with its capabilities. Knowledge of installation, components and set up are essential to initiate operations and maintain the machine. Keep manual near machine for easy reference. This information will provide steps to improved operations and enhanced production. Thorough understandings of these basics are essential. Description, Installation, and Set Up Procedures: Page 1

2 GENERAL INSTALLATION INSTRUCTIONS 1. SITE LOCATION Ideally, the main electrical enclosure should be located away from direct heating and cooling or windows where it can be affected in direct sunlight. Equipment should be located convenient to the required utilities, such as compressed air and power, as well as being convenient to related production facilities. There should be ample room around the case magazine to provide access for corrugated delivery and loading. There should be clearance around the equipment to accommodate production and maintenance functions. A minimum of 36 clearance must be left to the front of the electrical enclosure (check your local electrical codes). The flooring must be suitable to secure the proper anchor bolts, as they are required to maintain structural alignment and keep the equipment from moving (or walking ) out of position. 2. STRUCTURAL ERECTION When the exact location has been determined, the location for the anchor bolts should be marked on the floor. The use of tightly drawn wire as a centerline, and a plumb bob to transfer the stations and centerline to the floor, is an excellent way to begin the anchor bolt layout. Proper use of a transit and/or triangulation may be used to determine the exact anchor bolt locations. The use of a transit could make it possible to note and record the variation in floor elevation at each anchor location. The structure should be leveled both longitudinally and transversely by means of the adjustable foot bolts in each leg. Connecting brackets, provided by Combi Packaging Systems, are used to interconnect equipment. Most connections will be labeled. Exercising proper care in this phase of erection will help to assure that all sections will fit together properly, will contribute to the reliability of the system, and to minimize unnecessary damage. Description, Installation, and Set Up Procedures: Page 2

3 GENERAL INSTALLATION INSTRUCTIONS CONT. 3. ELECTRICAL CONNECTIONS All electrical connections between equipment are made terminal to terminal. A junction box is provided on each piece of equipment, other than that which has the main enclosure. A set or row of terminal strips is located on each sub panel in each terminal box. The terminals are prewired with the internal wiring to that specific component. The terminals are numbered to coincide with the external wiring, which is also numbered. The wiring is disconnected at one end and left generally in flexible conduit ready to reconnect. Check the electrical schematic located in the electrical enclosure for incoming power required. 4. COMPRESSED AIR CONNECTIONS Compressed air is brought in to one or more locations, (see your equipment layout). Air should be delivered via a 3/4 or larger air line, 80-psi minimum supply, to the filter regulator. An air connection between equipment is generally via polyflow tubing. These must be reconnected directly into the valve or cylinder via a quick connect fitting. Both ends, fitting and tube, will frequently be labeled, (unless connection is obvious). Description, Installation, and Set Up Procedures: Page 3

WARNING! Carefully follow the Combi installation and set up procedures. The manufacturer will not be responsible for damages caused by improper installation and set up.

4 WARNING! Carefully follow the Combi installation and set up procedures. The manufacturer will not be responsible for damages caused by improper installation and set up. MAIN AIR LOCKOUT TAGOUT FOR AIR REGULATOR ADJUSTMENT KNOB MAIN AIR COIL ADJUSTMENT SCREW FOR SOFT START SEPERATOR BOWL AIR MUFFLER Figure 1 - Filter Regulated Soft Start (FRSS) NOTE: SHOULD BE SUPPLIED WITH ¾ AIR LINE. NOTE: Photo may vary from actual machine. 1. Push EMERGENCY STOP before starting set up. (See figure 1). 2. Close the Main Air Shutoff Valve at the FRSS Main Air handling unit. (Push Orange Tab Down). NOTE: Airflow to the machine must be stopped to manually set up the machine. 3. Stopping the Main Air releases air pressure to all Pneumatic Components and allows them to be moved manually. See Final Step to reset the FRSS. Description, Installation, and Set Up Procedures: Page 4

5 STANDARD 2EZHM DESCRIPTION This COMBI PACKAGING SYSTEMS MODEL 2EZHM CASE ERECTOR - BOTTOM HOT MELT SEALER is a medium speed automatic case erector for RSC (Regular Slotted Case) type cases that not only erects the case, but also tapes the bottom of the case utilizing industry standard tape heads. This machine is designed for easy change over from one size case to another. CAUTION: ALL ADJUSTMENTS SHOULD BE MADE WITH THE EMERGENCY STOP BUTTON DEPRESSED. THIS MACHINERY CAN CYCLE AUTOMATICALLY WITHOUT MANUAL MANIPULATION. TO PREVENT INJURY, DURING NORMAL OPERATION, KEEP ALL SAFETY COVERS IN PLACE AND DO NOT DEFEAT SAFETY SYSTEMS. Due to variations in RSC type cases, minor adjustments in set up procedures may be required. Machine speeds are dependent on case size and construction. Main components consist of frame, legs, vacuum, covers, plow, carriage, pusher, magazine, taping unit, emergency stop button, control panel, pneumatic cylinders and guide. Note: The photos in this manual may vary slightly or be mirrored image of actual machine, depending on systems direction of execution and options purchased. Description, Installation, and Set Up Procedures: Page 5

6 SEQUENCE OF OPERATION 3. REAR MINOR FLAP FOLDED 90 DEGREES. 2. CASE IS EXTRACTED FROM MAGAZINE AND INITIALLY FORMED BY SQUARING ARM. 4. CASE MOVES AND FRONT FLAP IS FOLDED 90 DEGREES. 5. MAJOR FLAPS ARE PARTILY FOLDED AND GLUE IS APPLIED TO MAJOR FLAPS. 1. FLAT CASE IN MAGAZINE. 6. CASE IS THEN MOVED TO THE COMPRESSION STATION WHERE THE CASE IS SEALED. **Note: Sequence shown is left hand machine drawing. 1. Flat case in magazine. 2. Case is extracted from magazine and initially formed by Squaring Arm. 3. Rear Minor Flap folded by trailing minor flap folder 4. Case moves and Front Flap is folded by the Leading Minor Flap Plow. 5. Major Flaps are partially folded and glue is applied to Major Flaps. 6. Case is then moved to the Compression Station where the case is sealed Description, Installation, and Set Up Procedures: Page 6

7 OPERATOR CONTROL PANEL Figure 2 - Operator Panel ERECTOR START : -GREEN push button starts Case Erector operation. ERECTOR STOP : -RED push button which brings the Case Erector to a controlled stop once the current cycle is complete. SAFETY RESET BLUE push button that activates the Case Erectors safety circuit. EMERGENCY STOP : -RED mushroom push button. Push in for Emergency Stop. Twist in direction of arrow to reset. NOTE: When servicing machine, disconnect power at main power panel disconnect switch. Description, Installation, and Set Up Procedures: Page 7

FLOW CONTROL ADJUSTMENT VALVE BANK Coils Flow Control Adjustment Screws Figure 3 - Valve Bank NOTE: SOME MACHINES MAY DIFFER PLEASE REFER TO YOUR PNEUMATIC SCHEMATIC FOR SV LABELING Flow control of

8 FLOW CONTROL ADJUSTMENT VALVE BANK Coils Flow Control Adjustment Screws Figure 3 - Valve Bank NOTE: SOME MACHINES MAY DIFFER PLEASE REFER TO YOUR PNEUMATIC SCHEMATIC FOR SV LABELING Flow control of air-activated components is factory set and should not need adjustment. However, if you are not satisfied with the standard settings, they may be modified at the Valve Bank. The Flow Control adjustment screw (coil side) adjusts the flow for the retract output (bottom) air line, while the extend Flow Control adjustment screw (opposite coil side) controls the extend output for the (top) air line. There is air flow in the top air line when the valve is energized (normally closed), and air flow is in the bottom air line when the valve is de-energized (normally open). Turning the Flow Control screw clockwise restricts the flow through the valve while turning it counter-clockwise increases the air flow through the valve. To check your adjustments, depress the manual over-ride button that will actuate the valve without running the machine. Example: If you desire to slow the extension of a cylinder that is normally retracted (deenergized), loosen the lower flow control nut, turn the screw clockwise, tighten the nut, and test by pressing the manual over-ride button. Note: If the coil is on the bottom (reversed) the top flow control and lower adjustment may be reversed. Description, Installation, and Set Up Procedures: Page 8

9 CASE MAGAZINE CASE OPENER SPRING Figure 4 -Case Magazine The Case Magazine holds the flat cases before they are formed into box shape. Description, Installation, and Set Up Procedures: Page 9

10 CASE VACUUM 2EZHM DESCRIPTION Figure 5 Vacuum Cup Assemblies Figures 5 Illustrates the Case Vacuum. The Case Vacuum grasps the case from the magazine for erection. Further details are listed in the 2EZ Set-up Procedure section. Description, Installation, and Set Up Procedures: Page 10

11 CASE VACUUM CONTINUED 2EZHM DESCRIPTION Vacuum Shutoff Valves Adjustable Vacuum Arms Adjustable Vacuum Arms Figure 6 - Vacuum Cup Assembly The Upper Vacuum Arms are adjustable allowing you to grasp as much of the major panel of the case as possible. They are also equipped with Vacuum Shut Off Valves to allow you to disable them when running a short or low profile case. Description, Installation, and Set Up Procedures: Page 11

12 SQUARING ARM / REAR FLAP FOLDER Squaring Arm Rear Flap Folder Figure7 Squaring Arm / Rear Flap Folder Assembly The Squaring Arm when extending forms the case from a flat condition into a formed case. The Rear Flap Folder extends upward folding the Rear Minor Flap prior to the case being transfer ed toward the Leading Minor Flap / Major Flap Folders. Description, Installation, and Set Up Procedures: Page 12

Spring Loaded Side Guide CASE ERECTOR PLOW Glue Head Assembly Outside Major Flap Folder Inside Major Flap Folder Leading Minor Flap Folder Figure 8 Flap Folders / Side Guide & Glue Head The Plow

13 Spring Loaded Side Guide CASE ERECTOR PLOW Glue Head Assembly Outside Major Flap Folder Inside Major Flap Folder Leading Minor Flap Folder Figure 8 Flap Folders / Side Guide & Glue Head The Plow Assembly is comprised of the following: Leading Minor Flap Folder which extends prior to the case transfer folding the leading minor flap. Major Flap Folders which extend as the case is transferred partially folding the major flaps positioning them to receive glue prior to the Compression Station. Glue Head which applies the glue to the major flaps. (USE CAUTION BURN HAZARD ). Spring Loaded Side Guide which assists in staging the case in position at the Compression Station The positions for all of the above components are controlled from one adjustment handle. (See Setup Instructions later in this Section). Description, Installation, and Set Up Procedures: Page 13

CASE HOLD DOWN / COMPRESSION CYLINDER Compression Cylinder Compression Plate Change Part Hold Down Rail Figure 9 Hold Down / Compression Assembly The Hold Down Rail assists in positioning the case at

14 CASE HOLD DOWN / COMPRESSION CYLINDER Compression Cylinder Compression Plate Change Part Hold Down Rail Figure 9 Hold Down / Compression Assembly The Hold Down Rail assists in positioning the case at the Compression Station where the Compression Cylinder extends positioning the Compression Plate to the bottom of the case thus sealing the major flaps to the minor flaps. Description, Installation, and Set Up Procedures: Page 14

SETUP ADJUSTMENT POINTS 2EZHM DESCRIPTION Figure 10 - Case Erector Adjustment Points A. Load Recipe B. Carriage Home Positive Stop (Length of Case) C. Magazine Height (Width of Case) D.

15 SETUP ADJUSTMENT POINTS 2EZHM DESCRIPTION Figure 10 - Case Erector Adjustment Points A. Load Recipe B. Carriage Home Positive Stop (Length of Case) C. Magazine Height (Width of Case) D. Rear Minor Flap Folder (Length of Case) E. Magazine Side Rail (Knock Down Length of Case) F. Leading Minor Flap Folder / Major Flap Folder / Glue Head & Spring Loaded Side Guide Assembly (Width of Case) G. Hold Down Rails Height Adjustment (Height of Case With Bottom Flaps Folded) H. Compression Cylinder Position (Width of Case) I. Compression Plate Change Part. J. Hold Down Rail Width Adjustment (Width of Case) K. Spring Adjustment Top L. Vacuum Cup Placement Description, Installation, and Set Up Procedures: Page 15

16 Case Measurements Prior to beginning your setup it is necessary to obtain the following Case Measurements. Figure 11 Knock Down Length Figure 12 Case Width Figure 13 - Case Length Figure 14 - Case Height with Bottom Folded Description, Installation, and Set Up Procedures: Page 16

Step A LOAD RECIPE 2EZHM DESCRIPTION Figure 15 - Center Plow Adjustment (C) From the Main Screen at the HMI (Human to Machine Interface) Press the F3 key (Screen Select) and using the DOWN key to

17 Step A LOAD RECIPE 2EZHM DESCRIPTION Figure 15 - Center Plow Adjustment (C) From the Main Screen at the HMI (Human to Machine Interface) Press the F3 key (Screen Select) and using the DOWN key to place the cursor at the PROGRAM SELECT menu and press the ENTER key to access it. Cursor down to the desired recipe and press the ENTER key to load the Recipe. Once you have loaded the recipe press the F1 fey to return to the Screen Select menu and cursor UP to Main and press the ENTER key to return to the Main Screen. Description, Installation, and Set Up Procedures: Page 17

Home Proximity Switch To set you must crank the adjustment handle B until the value on the

18 Step B SLIDER HOME POSITIVE STOP 2EZHM DESCRIPTION Figure 16 - Slider Home Positive Stop Adjustment Handle Slider Home Proximity Switch Slider Home Positive Stop Figure 17 - Slider Home Proximity Switch To set you must crank the adjustment handle B until the value on the indicator matches the LENGTH of a FORMED case. Description, Installation, and Set Up Procedures: Page 18

19 Step C MAGAZINE HEIGHT Figure 18 - Magazine Height Adjustment To set you must crank the adjustment handle C until the value on the indicator matches the WIDTH of a FORMED case. Description, Installation, and Set Up Procedures: Page 19

Step D TRAILING MINOR FLAP FOLDER 2EZHM DESCRIPTION Figure 19 - Trailing Minor Flap Folder Adjustment To set you must loosen the Locking Ratcheting Handle and slide the assembly until the

20 Step D TRAILING MINOR FLAP FOLDER 2EZHM DESCRIPTION Figure 19 - Trailing Minor Flap Folder Adjustment To set you must loosen the Locking Ratcheting Handle and slide the assembly until the Pointer D lines up on the scale matching the value of the LENGTH of a FORMED case. Once this is complete retighten the Locking Handle. Description, Installation, and Set Up Procedures: Page 20

Step E MAGAZINE SIDE RAIL 2EZHM DESCRIPTION Figure 20 - Magazine Side Rail Adjustment To set you must loosen the two Locking Ratcheting Handles on the bottom side of the assembly and slide the

21 Step E MAGAZINE SIDE RAIL 2EZHM DESCRIPTION Figure 20 - Magazine Side Rail Adjustment To set you must loosen the two Locking Ratcheting Handles on the bottom side of the assembly and slide the assembly until the Pointer E lines up on the scale matching the value of the LENGTH of a FLAT KNOCK DOWN case. Once this is complete retighten the Locking Handles Description, Installation, and Set Up Procedures: Page 21

Step F PLOW ASSEMBLY Figure 21 - Plow Assembly Adjustment To set you must crank the adjustment handle F until the value on the indicator matches the WIDTH of a FORMED case.

22 Step F PLOW ASSEMBLY Figure 21 - Plow Assembly Adjustment To set you must crank the adjustment handle F until the value on the indicator matches the WIDTH of a FORMED case. NOTE: This adjustment handle is responsible for the adjustment of the following components: Leading Minor Flap Folder which extends prior to the case transfer folding the leading minor flap. Major Flap Folders which extend as the case is transferred partially folding the major flaps positioning them to receive glue prior to the Compression Station. Glue Head which applies the glue to the major flaps. (USE CAUTION BURN HAZARD ). Spring Loaded Side Guide which assists in staging the case in position at the Compression Station Description, Installation, and Set Up Procedures: Page 22

23 Step G CASE HOLD DOWN HEIGHT 2EZHM DESCRIPTION Figure 22 - Case Hold down Height Adjustment To set you must crank the adjustment handle G until the value on the indicator matches the CASE HEIGHT with the BOTTOM FLAPS FOLDED. Description, Installation, and Set Up Procedures: Page 23

Step H COMPRESSION CYLINDER POSITION 2EZHM DESCRIPTION Figure 23 - Compression Plate Change Part Replacement To set you must loosen the two Locking Ratcheting Handles located one both sides of the

24 Step H COMPRESSION CYLINDER POSITION 2EZHM DESCRIPTION Figure 23 - Compression Plate Change Part Replacement To set you must loosen the two Locking Ratcheting Handles located one both sides of the assembly and slide the assembly until the Pointer H lines up on the scale matching the value of the WIDTH of the case. Once this is complete retighten the Locking Handles Description, Installation, and Set Up Procedures: Page 24

Compression Plate Change Part Step I COMPRESSION PLATE Change Part 2EZHM DESCRIPTION Figure 24 - Compression Cylinder Position Adjustment As part of your change over it may necessary to change the

25 Compression Plate Change Part Step I COMPRESSION PLATE Change Part 2EZHM DESCRIPTION Figure 24 - Compression Cylinder Position Adjustment As part of your change over it may necessary to change the Compression Plate I. To remove simply push the plate towards the infeed end of the machine, this will release the detent pins allowing you to remove it from the attachment bracket. Upon obtaining the appropriate Compression Plate simply align it to the attachment bracket and push into position. Description, Installation, and Set Up Procedures: Page 25

26 Step J CASE HOLD DOWN RAIL Width 2EZHM DESCRIPTION Figure 25 - Case Hold Down Rail Width Adjustment. To set you must loosen the two Locking Ratcheting Handles located one both sides of the assembly and slide the rail assembly until the Pointer J lines up on the scale matching the value of the WIDTH of the case. Once this is complete retighten the Locking Handles Description, Installation, and Set Up Procedures: Page 26

Step K UPPER CASE OPENING DEVICE 2EZHM DESCRIPTION Figure 26 - Upper Case Opening Device Adjustment To set loosen the two Locking Ratcheting Handles and adjust so that the assembly rests on top of

27 Step K UPPER CASE OPENING DEVICE 2EZHM DESCRIPTION Figure 26 - Upper Case Opening Device Adjustment To set loosen the two Locking Ratcheting Handles and adjust so that the assembly rests on top of the case. It is important that the left to right location be set so that the Spring is located in the Die Cut of the case. Should you find it necessary to move this location we recommend that it be moved to the Minor Panel side of the case. Once this is complete retighten the Locking Handles. Description, Installation, and Set Up Procedures: Page 27

28 Step L VACUUM ASSEMBLY Figure 27 - Upper Case Opening Device Adjustment It may be necessary to change the location of the Vacuum Cups to insure that you grip the largest amount of the major panel as possible without locating the cups on any Score Lines. The Upper Cups can be adjusted by loosening the Locking ratchet Handle and pivoting them to a desired position. Once this is complete retighten the Locking Handles. Note: When running a very short or low profile case you may find it necessary to shut off one or both of the upper cups via the shut off valves. Description, Installation, and Set Up Procedures: Page 28

TBS100FC CASE SEALER DESCRIPTION AND SET UP PROCEDURES

TBS100FC CASE SEALER DESCRIPTION AND SET UP PROCEDURES INTRODUCTION In order to achieve maximum production and reliability from this system, it is necessary to be familiar with its capabilities. Knowledge of installation, components and set up are essential