ACTUATION + ACTUATED VALVES

Transcription

1 Electric Actuators Pneumatic Actuators 700 Series Actuated + Manual Diaphragm Valves ISO 9001:2008 CERTIFIED actuation + actuated valves ACTUATION + ACTUATED VALVES chemline.com

2 actuation + actuated valves Electric Actuators Pneumatic Actuators 700 Series Actuated + Manual Diaphragm Valves ISO 9001:2008 CERTIFIED Actuation + Actuated Valves page Materials of Construction 3-6 Electric Actuators Electromni 7-8 Q Series 9-11 V Series A Series E Series Pneumatic Actuators PA Series Aluminum PP Series Plastic P3 Series 316 Stainless Steel PG Series 180o Rotation Aluminum Pneumatically Actuated Diaphragm Valves Type 730 Pneumatic Type 750 Pneumatic Type 760 Manual Type 710 Compact Pneumatic Type 720 Compact Manual AAV

3 Materials of Construction Note: Properties of plastics and elastomers vary because different compounds of the same material are used for different products and components. The following materials descriptions are of a general nature. Chemline should be consulted for material recommendations on specific applications. THERMOPLASTICS Most plastics are made from synthetic resins (polymers) through the process of polymerization. Two main types of plastics are thermoplastics and thermosets. Thermoplastic products are injection moulded or extruded from compound material processed under heat and pressure. PVC (Polyvinyl Chloride) The largest selection of Chemline valves and controls are moulded in PVC. This rigid gray colour material is unplasticized polyvinyl chloride. PVC is formed by the polymerization of the vinyl chloride monomer. Unplasticized PVC or PVC-U has excellent mechanical and chemical resistance properties at low cost. The working temperature range of PVC valves is 0 to 60 C (30 to 140 F). Vinyl is plasticized PVC. The added plasticizer produces a flexibile material for such products as tubing, but offers poor chemical resistance. The PVC used for Chemline valves is identified by cell classification number A as per ASTM Standard D Suffix A refers to the highest chemical resistance rating. Most other PVC valves as well as pipe and fittings have only a B chemical resistance rating. The special PVC A compound used in Chemline valves resists attack of most acids, strong alkalais, salts and many other chemicals. High chemical resistance of this material allows its application on aggressive services such as 98% H2 SO4, dry chlorine and low pressure wet chlorine gas. PVC is attacked by chlorinated hydrocarbons, ketones, esters and some aromatic compounds. It can be used on solutions containing up to 1000 ppm solvents. Chemline PVC valves are non-toxic. They meet CSA standard B137.0 for toxicity and NSF/ANSI Standard 61 for contact with drinking water. They are resistant to damaging effects of sunlight and weathering, thus painting is not necessary. CPVC (Chlorinated Polyvinyl Chloride) CPVC is PVC that has been chlorinated via a free radical chlorination reaction. It is similar to PVC in chemical resistance. Mechanically it is more ductile than PVC. It s main difference is higher working temperature ratings and is therefore used where temperatures are too high for PVC or when an extra margin of safety is required. Valves are suitable for applications from 0 to 95 C (30 to 200 F). The CPVC compound used for Chemline valves is classified as A as per ASTM D The suffix A denotes conformance to the highest chemical resistance rating. Most other CPVC valves as well as pipe and fittings have only a B chemical resistance rating. The compound is non-toxic, conforming to CSA toxicity standard B PP (Pigmented Polypropylene) Polypropylene (PP) is a thermoplastic polyolefin made from the olefin propylene. A more modern term for polyolefin is polyalkene. Chemline offers piping systems, valves and controls normally in pigmented PP. The addition of grey-beige pigment prevents degradation due to ultraviolet light penetration. PP is used in a wide variety of applications from acids and alkali s to organic solvents as well as pure water. PP is one of the best materials to use for systems exposed to varying ph levels, as many plastics do not handle both acids and bases well. It is excellent on acids such hydrochloric and phosphoric acid but unsuitable on strong acids like concentrated nitric, also chlorinated hydrocarbons, aromatic compounds and high concentrations of free chlorine. PP is ductile at ambient temperature and has good impact strength. It also has good thermal stability up to 90 C (194 F), higher than that of other thermoplastics such as PVC and HDPE. It is light weight. The specific gravity is 0.91 compared to 1.4 for PVC. It s abrasion resistance is good, much better than that of PVC. This is a feature of Chemline PVC butterfly valves which have PP discs as standard. Chemline PP pipe and fittings weld together very well using either butt or socket fusion. The pressure losses in PP piping systems are lower than metal because of the smooth inside surfaces of the pipes. This property also minimizes or eliminates deposits or bacterial growth. PP is a poor conductor of heat, i.e. is a good insulator. Chilled or hot water systems in PP often require no insulation. PP is very inert and relatively inexpensive, thus popular for high purity water systems. The standard pigmented material is normally used. Special grades include U-PP (unpigmented, natural) translucent material sometimes preferred for pure water systems, pigmented black for the highest resistance to UV light, flame retardant grades to meet building code requirements, and electro-conductive grades for volatile media. Polypropylene is available in two grades: D 4101, produced from 100% propylene monomer. PP-H is the most widely utilized. It offers a high strength to weight ratio and is stiffer and stronger than the copolymer grade. Piping is normally PP-H. a few Chemline valves are also PP-H. The working temperature range of PP-H back pressure valves for example is 10 to 70 C (50 to 158 F). 94% propylene with 6% ethylene. PP-R is a bit softer but has better impact strength, is tougher and more durable than PP-H. Copolymer polypropylene has better stress crack resistance and low temperature toughness than homopolymer at the expense of small reductions in other properties. Most Chemline valves and all the pipe fittings are PP-R. PP-R pipe is also available. The working temperature range of Chemline s PP-R ball valves is 20 to 80 C (4 to 176 F) and up to 90 C (194 F) for diaphragm valves. AAV materials of construction

4 Materials of Construction materials of construction U-PP (Unpigmented Polypropylene) U-PP is produced from high-purity virgin random copolymer. Chemline offers PP pipe, fittings and valves in unpigmented PP. U-PP shows excellent purity levels when tested in standard static leach tests (better than high-purity PVC) and has a superior surface quality, i.e. smoothness (Ra=0.4 to 1.5 μm), making it a popular choice for high-purity water systems. It is suitable as piping for high purity water systems, compliant with USP Class VI for pharmaceutical high purity applications. It is also approved by the FDA for contact with food. The disadvantage of U-PP is it will degrade if exposed to UV light (sun light). PVDF (Polyvinylidene Fluoride) PVDF also known as Kynar, is a highly inert and pure thermoplastic fluoropolymer. It has many superior properties as a thermoplastic. PVDF has excellent chemical resistance against halogens such as chlorine and bromine, strong acids such as hydrofluoric and nitric acids, organic solvents and oils. PVDF is not resistant to hot bases. PVDF has much higher abrasion resistance than other thermoplastics. Chemline s butterfly valves with optional PVDF discs offer extended life on abrasive applications. PVDF (Polyvinylidene Fluoride) It has remarkable strength over the largest working temperature range. The working temperature range of PVDF ball valves is 40 to 100 C (40 to 212 F) and up to 120 C (250 F) for diaphragm valves with a PVDF bonnet. PVDF s impact strength is over twice that of PVC. The valves and piping will withstand mechanical abuse at sub-freezing temperatures. PVDF is a pure polymer without UV stabilizers, thermo stabilizers, softeners, lubricants or flame-retardant additives. It the preferred choice of piping material for ultra-pure water and high purity chemicals in the semiconductor industry. PVDF is non-toxic, imparts no odours or tastes into the fluid. It is compliant with USP Class VI for pharmaceutical high purity applications and conforms with FDA regulations as outlined in Title 21, Chapter 1, Part (contact with food) as well as with ROHS. The Canadian Food Inspection Agency recognizes Chemline s PVDF for use in any food application by Letter of No-Objection. Gas permeability of PVDF is extremely low. A PVDF gas permeability barrier is available on most Chemline diaphragm valves. It is a backing to the PTFE diaphragm and has proven to increase the life of diaphragm valves on chlorine and strong acid services. PVDF offers excellent fire protection without flame-retardant additives (V-O rating according to the UL-94 vertical flame test) and during combustion has only a slight amount of smoke development. It has high resistance to the damaging effects of UV (sun light) and gamma radiation. ECTFE has excellent chemical resistance (i.e. not subject to chemically induced stress cracking) against halogens such as chlorine and bromine, strong acids such as hydrofluoric and nitric acids, organic solvents and oils. ECTFE surpasses PVDF in resistance to strong bases and is the best material for handling sodium hypochlorite even at high temperatures. ECTFE is not resistant to hot amines, sodium or potassium. ECTFE offers excellent fire protection without addition of flameretardant additives. It has a V-O rating according to the UL-94 vertical flame test. PE (Polyetheylene) Polyethylene is the polyolefin produced by polymerizing the olefin ethylene. The ball in a Chemline Cavity Free ball valve is made of PE. They withstand abrasion better than PVC. PSU (Polysulfone) Polysulfone is a thermoplastic polymer containing a sulfonyl functional group (-SO2-) attached to two carbon atoms. It is offered as a tube material for Chemline variable area flow meters. It offers high impact strength, high dimensional stability and good optical transparency, all important for accuracy and easy reading of the flow meters. Working temperature range of the PSU flow meters is 0 to 90 C (32 to 194 F) depending on end and nut materials. While the standard PVC tube flow meters are not recommended for gases, PSU ones are. It is also more suitable for high purity water applications. The chemical resistance is good generally, but lower than that of PVC. PA (Polyamide) Polyamide is a polymer containing monomers of amides. There are a number of polyamide families. Polyamide is a tube material for Chemline variable area flow meters. It offers high impact strength, high dimensional stability and excellent optical transparency. The special grade to PA used for flow meters has very low water absorption rate. These properties are all important for accuracy and easy reading of the flow meters. PA tube flow meters may be used on pressurized gases, whereas PVC cannot be. Working temperature range of the flow meters is 0 to 75 C (32 to 167 F) depending on end and nut materials. This is higher than for PVC. Chemical resistance is relatively poor compared to PVC, so applications generally are water or only mildly corrosive chemicals. ECTFE (Halar ) ECTFE is a durable copolymer of ethylene and chlorotrifluoroethylene (CTFE). Chemline offers butt fusion metric pipe and fittings in ECTFE, commonly known as Halar. ECTFE shares with PVDF excellent properties such as high chemical resistance, wide application temperature range, good UV resistance (i.e. unaffected by sunlight long term), excellent abrasion resistance, smooth inner surfaces (low pressure losses, resistant to deposits or bacterial buildup), excellent insulating properties and low permeability. It is extremely inert and the material is natural, without any additives or pigment. It is suitable as piping for high purity water systems, compliant with USP Class VI for pharmaceutical high purity applications. ECTFE has a working temperature range up to 95 C (200 F). Pressure ratings are higher than for PP but lower than for PVDF. 4 AAV

5 Materials of Construction THERMOSETS Thermosets are polymers that irreversibly cure. The curing process transforms the resin into a larger molecular weight plastic by a crosslinking process. The process is initiated through heat, generally above 200 C (392 F), through a chemical reaction (two-part epoxy is an example), or irradiation. Due to the three dimensional network of bonds (cross-linking), thermoset materials are generally stronger than thermoplastic materials and have higher temperature ratings. PDCPD (Polydicyclopentadiene) PDCPD is a polyolefin thermoset polymer which is formed through the polymerisation of dicyclopentadiene (DCPD). It is used for Chemline butterfly valve bodies from 16 to 48 sizes and air release valves. Reaction Injection Moulding (RIM) is the manufacturing process. PDCPD has excellent corrosion resistance, similar to that of PP and high tensile strength which translates to high valve working pressures. PDCPD body butterfly valves offer higher working pressures than those with PP bodies at the same price. For example a 20 or 24 Type 75 butterfly valve at 30 C (86 F) is 110 psi rated with PDCPD body and 50 psi rated with PP body. Impact strength and dimensional stability is also high. FRP Fiberglass reinforced plastic (FRP) is a composite material made from glass reinforcement in a thermoset polymer, usually vinyl ester resin. Chemline FRP damper butterfly valves are made from high elongation vinyl ester for high resistance to impact and thermal shock. Special additives to the FRP can be provided for extremely high abrasion resistance in dirty corrosive gas handing applications. Fire retardants are always incorporated for the Chemline damper butterflies. GRP (Glass Reinforced Plastic) GRP is another term for FRP. Flange rings on large Chemline Cavity Free ball valves are GRP. VE-CF VE-CF is a proprietary composite thermoset material. It is composed of vinyl ester filled with 10% carbon fiber and 10% glass fiber. It is the body material of Chemline s ChemValve TFM (PTFE) lined butterfly valves. VE-CF has high temperature rating of 130 C (266 F), and high tensile strength for high valve working pressures. It has high impact strength even at low temperatures. All these properties mean durability and safety in severe and difficult chemical applications. PFA (Perfluoralkoxy) Perfluoralkoxy (PFA) is a fully fluorinated polymer with the same chemical resistance and high temperature performance as PTFE. The big difference is that it is melt process able. PFA can be extruded to make pipe or tubing, or injection molded for tube fittings. It has much lower porosity than PTFE and is translucent instead of opaque white. Mechanically it is stronger. The threads in a moulded PFA tube fitting are vastly superior in durability and strength compared to the threads machined on a comparable PTFE fitting. Application temperature is to150 C (300 F). Chemline recommends PFA as the best choice of fluoropolymer tubing. Like PTFE and TFM the PFA fluoropolymer is made from tetrafluoroethylene (TFE) and perfluoropropylvinyl ether (PPVE) monomer units. However, it is polymerized with a higher percentage of the PPVE comonomer; as much as 3 to 4% compared to <1% for TFM PTFE. This increases polymer-chain entanglement at lower molecular weight levels and makes it melt process able. FEP (Fluorinated Ethylene Propylene) FEP is a melt-process able fully fluorinated polymer with similar chemical resistance as PTFE and PFA and similar low porosity and translucency as PFA. FEP is a copolymer of hexafluoropropylene and tetrafluoroethylene (TFE) resin. FEP is less expensive than PFA tubing but the temperature rating is not as high and mechanical properties not as good. Convoluted FEP is usually chosen for the outer tubing of dual containment PFA tube systems. FEP is not used for moulding fittings. TFM (modified PTFE) TFM is a modified form of PTFE. It s chemical and temperature resistance is the same as standard PTFE but TFM can be welded together, or to PFA parts. Also porosity is lower, tensile strength is higher, and cold flow is less. The seats of the ChemValve, allfluoropolymer lined butterfly valves are made of TFM. It is a tetrafluoroethylene (TFE) polymerized with less than <1% perfluoropropylvinyl ether (PPVE) to produce a slightly higher density molecular structure with side chain branching. This branching increases polymer-chain entanglement, slightly lowers molecular weight, and reduces voids as well as warpage of the material under pressure. materials of construction FLUOROPOLYMERS Fluoropolymers are fluorocarbon based polymers with multiple strong carbon-fluorine bonds. They are characterized by a high resistance to solvents, acids, and bases. They have high application temperature ranges. PTFE (Polytetrafluoroethylene) PTFE is almost totally insoluble and chemically inert. It has high temperature resistance. Ball seats of PTFE have natural lubricity. Chemline diaphragm valves with PTFE diaphragms and PTFE bonded EPDM flange gaskets are suitable for the most severe chemical resistance applications. PTFE s weakness is that during the forming process the powder raw material cannot flow, so the finished material is left with some microporosity. This allows it to cold flow or creep under conditions of pressure and temperature. The microporsity also reduces the polymer s permeation resistance. Chemline PTFE diaphragms are supplied standard with PVDF gas barriers to avoid permeation problems which may reduce the diaphragm life. Newer fluoroplymers such as PFA and TFM were developed to overcome PTFE s weak properties. AAV

6 Materials of Construction materials of construction Compared to standard PTFE, TFM PTFE has higher permeation resistance which means better resistance to aggressive chemical, less cold flow or creep which means longer life for a butterfly valve seat for example and smoother surfaces which translates to better abrasion resistance and lower particle generation in high purity services. ELASTOMERS EPDM (Ethylene Propylene Diene Monomer) EPDM is a type of synthetic rubber, a cost effective elastomer used as the standard seal material for most Chemline valves. E=ethylene, P=propylene, D=diene and M refers to M-class according to ASTM D The M class includes rubbers having a saturated chain of the polymethylene type. EPDM has excellent chemical resistance on the great majority of applications including acids, alkalis, salts and many others at temperatures up to 90 C (194 F). EPDM is weak on organic compounds and cannot be used on fats and petroleum oils. Chemline valves seals of EPDM meet CSA standard B137.0 for nontoxicity. FKM or FPM ( Viton Fluorocarbon Rubber) FKM (or FPM) is a fluoroelastomer, polymerized from vinylidene fluoride (VDF) and hexafluoropropylene (HPF). Other FKM types include other additional monomers. Viton is more expensive than EPDM so is usually chosen as an alternate elastomer when required. It is a durable material, offering excellent seal life in valves. Resistance to mineral acids, oils and many aliphatic and aromatic hydrocarbons is excellent. FKM/FPM is weak on sodium hydroxide. It is usually offered as a standard seal material for PVDF valves because EPDM s temperature rating is lower than that of PVDF, whereas FKM s maximum temperatures match or exceed those of PVDF. services. A butterfly or diaphragm valve with FKM-C seat or diaphragm can work in services where usually only expensive all-ptfe lined valves can. Elastomer seated valves usually have longer cycle life than those with PTFE seals. offers better chemical resistance on inorganic acids than standard FKM. The Chemline chemical resistance guide shows ratings for hydrochloric, nitric and sulphuric acids. A butterfly or diaphragm valve with FKM-F seat or diaphragm can work in services where only all-ptfe lined valves are normally selected. Elastomer seated valves usually have longer cycle life than those with PTFE seals. CPE (Chlorinated Polyethylene) CPE is a high performance synthetic rubber material renown for long life in outdoor membrane applications (pools, fountains, roofs, etc.). As a seal material for Chemline valves it has found to be superior to all other elastomers on sodium hypochlorite. It resists hypochlorite up to full strength (13%). Ball valves supplied with CPE seals are very price competitive on this service. NITRILE (Acrylonitrile-Butadiene Copolymer, abv. NBR) Nitrile (formerly referred to as Buna-N) has high chemical resistance to oil and petroleum but is weak on oxidizing media i.e. acids. Nitrile has excellent abrasion resistance and is less expensive than FKM/FPM. It is often chosen as a seat material for Chemline butterfly valves in landfill applications and for abrasive slurry applications. It is an excellent alternative to FKM/FPM (Viton ) for petroleum based services. Aflas Aflas is a copolymer of tetrafluoroethylene and propylene (TFE/P). It offers excellent chemical resistance to strong acids and bases and excellent oil resistance. It is used as an alternate o-ring material in Chemline valves where higher chemical resistance than FKM/FPM is required. It has high heat resistance making it a good choice for PVDF ball valves seals. 6 AAV

7 Electromni Electric Actuators The Chemline Electromni Actuator is a high quality yet economical electric actuator for mounting onto all Chemline Compact, Type 21 True Union and Type 23 Multi Port ball valves up to 2. The actuator is compact and light weight well suited for plastic and also metal ball valves. Chemline normally mounts Electromni s to ball valves in-house. The units are assembled, adjusted and bench tested prior to shipment. for Chemline ball valves up to 2 SERIES: EO Standard EL With Lights VOLTAGES: 12, 24, 115 or 220 VAC, 12 or 24 VDC ENCLOSURE: High Impact ABS Plastic Cover & PVC Base NEMA 4X features Multiple Operation/Control Options 3-wire (standard) 2-wire (optional) Multiple Feedback Options Visual (integrated lights optional) Feedback Switch (optional) Approved by CSA¹ (Canadian Standards Association) NEMA 4X Enclosure Waterproof, corrosion proof with high impact ABS cover, PVC base and stainless steel fasteners No Maintenance Permanently lubricated gear train Designed for 250,000 + cycles Thermal Overload Protection Thermal switch embedded into motor windings Extended Operating Temperature Range 10 to 60oC (15 to 140oF) Standard Mounting Dimensions ISO-5211 mounting bolt circle technical Operating Voltage 115 VAC (standard) 220 VAC, 12 or 24 VAC or VDC (optional) Electrical Conduit Entry 1 x 1/2 NPT Motor Direction Unidirectional (115/220 VAC) Reversing (12/24 VAC/VDC) Motor Cycle Time Fixed (standard) Electromni on Chemline Compact Ball Valve ¹Special inspection labelled. AAV

8 Electromni Electric Actuators 2.07" 2.07" 2.37" 1.77" 2.07" 2.07" 2.37" 1.77" 5.40" 1/2" NPT " 3 1/2" NPT H 2 H " 1 Compact Ball Valves with optional position indication lights 2.63" Type 21 True Union and Type 23 Multi Port Ball Valves MAJOR PARTS No. Component Pcs. Materials 1 Valve 1 PVC, CPVC PP or PVDF 2 Mounting 1 PVC or Anodized Bracket 1 Aluminum 3 Actuator 1 ABS Cover, PVC Base 1 Electromni Actuator direct mounts to Compact Ball Valves requiring no mounting bracket or socket screws. For Type 21 TU ball valves and Type 23 Multi Port ball valves, mounting hardware is PPG bracket and 304 SS coupling. SPECIFICATIONS Model Number no Lights with Lights3 Volts EO1 EO2 EO3 EO4 EO5 EO6 EL1 EL2 EL3 EL4 EL5 EL6 120 VAC 220 VAC 12 VDC 24 VDC 12 VAC 24 VAC 60/50 60/50 60/50 60/ Uni Uni Rev Rev Rev Rev 25% 25% 75% 75% 75% 75% Current draw values are maximum, ie. for locked rotor position. Running current draw will be less. 3 Lights are optional Position Indication Lights built into actuator cover. 4 Uni = Unidirectional motor; Rev = Reversible motor. AC WIRING DIAGRAM MOTOR WITH THERMAL OVERLOAD L1 ACTUATOR CAM/COUPLING NC NO L2 WHITE RED BLACK GRN Hz DIMENSION H INCHES Valve Ball Valve Type Size Type 21 Compact Type 23 1/2 3/ /4 1-1/ For valve dimensions and parts refer to separate valve data sheets. CUSTOMER WIRING SINGLE POLE DOUBLE THROW SWITCH Speed sec/90º LINE VOLTAGE GROUND WIRE Motor4 Duty Cycle To Open Power to Black To Close Power to Red Current Draw (amp)2 L1 Green light indicates valve closed (optional) L2 Amber light indicates valve open (optional) Valve is shown in closed position SPECIFICATIONS Output Torque 120 in-lb. Enclosure NEMA Type 4X Weight 3.4 lb. (excluding valve) Limit Switches Standard unit has 1 SPDT switch rated 5 amps at 120 volts Conduit Entry 1 x 1/2 NPT Lubrication Not necessary. Gear train is permanently lubricated Ambient Temperature Range 10 to 60ºC (15 to 140ºF) Failure Mode In case of power failure actuator stops in last position. If manual override or failsafe functions are required, another actuator series will have to be used. OPTIONS Position Indication Lights Built into ABS cover. Lights signal when valve is fully open (amber) or closed (green). Extra Limit Switch Only one extra SPDT switch is required for both open and closed position feedback. This is for remote indicating lights, the process controller or for sequencing other equipment with the valve actuation 5. Two-Wire Control or Momentary Contact Actuation For retrofitting solenoid or for direct-wiring timers, level switches, etc. 5 Special switching may be required. See Chemline for details. 8 AAV

9 Q Series Electric Actuators valves up to 3 SERIES: QA 150 in.lb. QB 300 in.lb. VOLTAGES: 12, 24, 115 or 220 VAC, 12 or 24 VDC ENCLOSURE: High Impact Zytel Plastic Cover NEMA 4X Q Series on Type 57 Butterfly Valve Declutchable Manual Override/ Position Indicator Q Series on Type 21 True Union Ball Valve The Chemline Q Series Electric Actuator is a reversible rotary unit with output torques of 150 or 300 in.-lb. These units are ideal for all Chemline ball valves up to 3 size, as well as butterfly valves up to 3. The Q Series is compact, light weight and has a plastic housing. A large red handle provides manual override and position indication. Chemline also offers complete actuated ball, butterfly and diaphragm valves, assembled and bench tested. Actuation service is also available for all quarter-turn metal valves. features Multiple Operation/Control Options 3-wire (standard) Adjustable Travel (standard) Manual Override (standard) 2-wire (optional) 3-position (optional) Cycle Length Control (optional) Digital Positioner (optional) Failsafe (optional) Heater/Thermostat (optional) Mechanical Brake (optional) Multiple Feedback Options Visual (standard) Feedback Switches (optional) Feedback Potentiometer (optional) Feedback Transmitter (optional) Approved by CSA¹ (Canadian Standards Association) NEMA 4X Enclosure Waterproof, corrosion proof with high impact Zytel2 housing and stainless steel fasteners No Maintenance Permanently lubricated gear train Designed for 250,000 + cycles Thermal Overload Protection Thermal switch embedded into motor windings Extended Operating Temperature Range 10 to 60oC (15 to 140oF) (standard) Lower temperature reachable with anticondensation cold weather heater/thermostat (optional) Standard Mounting Dimensions ISO-5211 mounting bolt circle and drive technical Operating Voltage 115 VAC (standard) 220 VAC, 12 or 24 VAC or VDC (optional) Electrical Conduit Entry 2 x 1/2 NPT Motor Direction Reversing Motor Cycle Time Fixed (standard) 1 Special inspection labelled. Adjustable (optional) 2 Zytel FR-50 is a flame retardant 25% glass reinforced high strength polyamide (Nylon) resin from DuPont. AAV

10 Q Series Electric Actuators DIMENSIONS INCHES 5.62" 7.34" 6.04" 7.34" 6.04" 0.49" deep 0.49" deep Square R.125" 6.37" H 1/2" NPT H 1/2" NPT 4 holes M6 x 0.5" deep 1.97" BCD (ISO F05) Bottom View Square Size up to March 2012 = after March 2012 = (14mm) Type 21 True Union and Type 23 Multi Port Ball Valves Type 57 Butterfly Valves DIMENSION H INCHES Valve Size Type 21 Ball Valve Type Type 23 Multiport Type 57 Butterfly MT Series Multiport 1/ / / / / Valves not to scale. For valve dimensions and parts refer to separate valve data sheets. SPECIFICATIONS Model QAx QBx Output Torque (in.-lbs.) VAC (x=1) Amp Draw Duty Cycle 100% 75% 220 VAC (x=2) Amp Draw Duty Cycle 100% 75% 12 VDC (x=3) Amp Draw Duty Cycle 75% 75% 24 VDC (x=4) Amp Draw Duty Cycle 75% 75% 12 VAC (x=5) Amp Draw Duty Cycle 75% 75% 24 VAC (x=6) Amp Draw Duty Cycle 75% 75% Cycle Time/90o (sec.) 5 5 Weight (lbs.) Current draw values are for actuators with rotors locked. Duty cycles are for ambient temperature 20oC (68oF). 10 AAV

11 Q Series Electric Actuators AC WIRING VALVE OPERATION 1. Black Neutral To Open Power to White (Terminal 2) To Close Power to Blue (Terminal 3) L1 Possible Customer Equipment L2 Possible Customer Equipment Customer provided lights and switches. Each actuator must be powered through its own individual switch contacts to avoid cross feeds. NOTES: 1. Actuator shown in counter clockwise extreme of travel, or open position. 2. Motor has a thermal protector as shown by M in the diagram. ACCESSORIES WIRING OPERATIONAL/CONTROL OPTIONS 2-Wire Control For direct wiring timers, level switches, pump control, etc. 3-Position Control For 3-way ball valves or dribble control on 2-way valves Cycle Length Control Module For lengthening closing/opening times when water hammer is a concern Digital Positioner New onboard digital position controller accepts 4 to 20 ma, 1 to 5 VDC, 0 to 5 VDC, 0 to10 VDC or other inputs. and other inputs. These new units are easier to calibrate, have faster response and provide more precise proportional control. Failsafe Capability Onboard backup battery pack powers actuator in case of power failure Heater/Thermostat For outdoor or humid environments. Maintains internal temperature of actuator at 5oC (40oF) Mechanical Brake To eliminate oscillation when seating butterfly valves or large ball valves FEEDBACK OPTIONS Feedback Switches For end-of-travel position feedback Feedback Potentiometer For feedback indicating the precise valve position to a remote location, or to allow jogging control Feedback Transmitter A circuit board coupled with a feedback potentiometer provides 4 to 20 ma output used by other equipment (PLC, data logger, etc.) AAV

12 V Series Electric Actuators for Chemline ball valves up to 6 SERIES: VR 220 to 660 in.lb. VS 880 to 2,660 in.lb. VT 5,300 to 8,860 in.lb. VOLTAGES: 115/220 VAC (50/60Hz), 12/24 VDC, 24 VAC (50/60Hz) ENCLOSURE: Polyamide 6.6 Cover & Epoxy Coated Aluminum Base NEMA 4X VS Series on Type 21 Ball Valve Position Indicator Beacon Mechanical Travel Stops VS Series on Type 57 Butterfly Valve 1 Contact Chemline for specific line pressure ratings 2 VS and VT only 3 Special inspection labelled 4 IP67 (submersible to 2 metres up to 72 hours) with polyamide cover. Rated to IP68 with metal cover. The Chemline V Series Electric Actuator is a reversible rotary unit with output torques up to 8,860 in.-lb. These actuators are ideal for Chemline butterfly valves up to 20 1 size, as well as all sizes of Chemline ball valves up to 6. The V Series actuator features a moulded Polyamide 6.6 cover, a die cast aluminum base with a thermally bonded epoxy powder coating, rated as a NEMA 4X enclosure. NEMA 7 and 9 enclosures are available. Consult Chemline. Chemline also offers complete actuated ball, butterfly and diaphragm valves, assembled and bench tested. Actuation service is also available for all quarter-turn metal valves. features Multiple Operation/Control Options 2 & 3-wire (standard) Adjustable Travel (standard) Adjustable Travel Stops (standard) 2 Anti-Condensation Heater/Thermostat (standard) Manual Override (standard) Bus Communication (optional) Digital Positioner (optional) Failsafe (optional) Cold weather Heater/Thermostat (optional) Multiple Feedback Options Visual (standard) Feedback Switches (standard) Extra Feedback Switches (optional) Feedback Potentiometer (optional) Feedback Transmitter (optional) Approved by CSA3 (Canadian Standards Association) NEMA 4X/IP67 Enclosure 4 Waterproof, corrosion proof with high impact Polyamide 6.6 cover, thermally bonded epoxy powder coated die cast aluminum base and stainless steel fasteners No Maintenance Permanently lubricated gear train Designed for 250,000 + cycles Thermal Overload Protection Thermal switch embedded onto control board Extended Operating Temperature Range 10 to 60oC (15 to 140oF) (standard) Lower temperature reachable with cold weather heater/thermostat (optional) Standard Mounting Dimensions ISO-5211 mounting bolt circle and drive technical Operating Voltage 115/220 VAC 50/60 Hz (standard) 12/24 VDC or 12 VAC 50/60 Hz (optional) Electrical Conduit Entry 2 x 1/2 NPT Motor Direction Reversing Motor Cycle Time Fixed (standard) 12 AAV

13 V Series Electric Actuators DIMENSIONS INCHES 8.98" 2.23" 2.23" 3.46" 0.787" 2.23" 13.74" 7.79" 10.19" 10.19" 7.91" 1.38" 1.38" H H H H VR Series Type 21 True Union and Type 23 Multi Port Ball Valves VS Series Type 21 True Union and Type 23 Multi Port Ball Valves VS Series Type 57 Butterfly Valves VT Series Type 57 Butterfly Valves VR Series VS Series VT Series 20mm Ø102 ISO F10 4 x M10 Ø125 ISO F12 4 x M12 Ø70 ISO F07 4 x M , 1.6 deep 0.866, deep Ø50 ISO F05 4 x M6, deep mm Ø70 ISO F07 4 x M Ø102 ISO F10 4 x M VR Bottom View VS Bottom View VT Bottom View AAV

14 V Series Electric Actuators VR & VS SERIES DIMENSION H INCHES Valve Size 1/2 3/ /4 1-1/ / Type 21 Ball Type 23 Multiport Valve Type HC Series Ball Valves are not to scale. For valve dimensions and parts refer to separate valve data sheets. Type 57 Butterfly ChemValve Butterfly VT SERIES DIMENSION H INCHES Valve Size Type 57 Butterfly Valve Type Type 56 Butterfly TB Series Butterfly Valves are not to scale. For valve dimensions and parts refer to separate valve data sheets. ChemValve Butterfly AAV

15 V Series Electric Actuators SPECIFICATIONS Running 115 VAC / 220 VAC (x=12) 12/24 VDC & 24 VAC (x=346) Torques Power Draw Duty Power Draw Duty Model VR25.x VR45.x VR75.x VS100.x VS150.x VS300.x VT600.x 2 VT1000.x 2 (in.-lbs.) ,330 2,660 5,300 8,860 Nm ,000 (Watts) 1 85W 85W 85W 85W 85W 85W 250W 250W Cycle 80% 80% 80% 80% 80% 80% 50% 50% (Watts) 1 85W 85W 85W 85W 85W 85W Cycle 80% 80% 80% 80% 80% 80% 1 Power draw values are for actuators with locked rotors. 2 VT are only available in 220 VAC. Cycle Time/90 o (sec.) Weight (lbs.) AC WIRING 115 VAC/220 VAC VALVE OPERATION Neutral To Terminal 1 To Open Power to Terminal 2 To Close Power to Terminal 3 Customer provided lights and switches. NOTES: 1. Actuator shown in counter clockwise extreme of travel, or open position. 2. Motor has a thermal protector as shown by M in the diagram. Each actuator must be powered through its own individual switch contacts to avoid cross feeds. OPERATION/CONTROL OPTIONS Bus Communication Proprientary bus communication/operation capability Digital Positioner Onboard digital position controller accepts 4 to 20 ma, 0 to 20 ma, 0 to 10 VDC or other inputs. These units are easier to calibrate, have faster response and provide more precise proportional control. Failsafe Capability Onboard backup battery pack powers actuator in case of power failure Heater/Thermostat 10 Watt heater for outdoor environments. Maintains internal temperature of actuator at 5oC (40oF). FEEDBACK OPTIONS Extra Feedback Switches For extra end-of-travel position feedback Feedback Potentiometer To feedback the precise valve position to a remote location, or to allow jogging control. Feedback Transmitter A circuit board coupled with a feedback potentiometer provides 4 to 20 ma output used by other equipment (PLC, data logger, etc.) AAV

16 A Series Electric Actuators valves up to 6 SERIES: AA 400 in.lb. AB 700 in.lb. AC 1,100 in.lb. AD 2,000 in.lb. VOLTAGES: 12, 24, 115 or 220 VAC, 12 or 24 VDC ENCLOSURE: Baked Hybrid Epoxy Coated Die Cast Aluminum NEMA 4X A Series on Type 21 Ball Valve Beacon Visual Position Indicator and Declutchable Manual Override2 1 Special inspection labelled 2 D size actuator has declutching hand wheel override 3 Optional on AA and AB models, standard on AC and AD models A Series on Type 57 Butterfly Valve The Chemline A Series Electric Actuator is a reversible rotary unit with output torques up to 2000 in.-lb. These actuators power Chemline butterfly valves up to 6 size, as well as all sizes of Chemline ball valves up to 6. The A Series actuator features an epoxy coated die cast aluminum housing with NEMA 4X enclosure rating. Chemline also offers complete actuated ball, butterfly and diaphragm valves, assembled and bench tested. Actuation service is also available for all quarter-turn metal valves. features Multiple Operation/Control Options 3-wire (standard) Adjustable Travel (standard) Manual Override (standard) 2-wire (optional) 3-position (optional) AS-i Bus communication (optional) Cycle Length Control (optional) Digital Positioner (optional) Failsafe (optional) Heater/Thermostat 3 Mechanical Brake (optional) Multiple-Turn (optional) Multiple Feedback Options Visual (standard) Feedback Switches (optional) Feedback Potentiometer (optional) Feedback Transmitter (optional) Approved by CSA¹ (Canadian Standards Association) NEMA 4X Enclosure Waterproof, corrosion proof with baked hybrid epoxy coated die cast aluminum housing and stainless steel fasteners No Maintenance Permanently lubricated gear train Designed for 250,000 + cycles Thermal Overload Protection Thermal switch embedded into motor windings Extended Operating Temperature Range 10 to 60oC (15 to 140oF) (standard) Lower temperature reachable with anticondensation/cold weather heater/thermostat (optional) Standard Mounting Dimensions ISO-5211 mounting bolt circle and drive technical Operating Voltage 115 VAC (standard) 220 VAC, 12 or 24 VAC or VDC (optional) Electrical Conduit Entry 2 x 1/2 NPT Motor Direction Reversing Motor Cycle Time Fixed (standard) Adjustable (optional) 16 AAV

17 A Series Electric Actuators DIMENSIONS INCHES 10.00" 10.00" (AD) 9.06" (AA,AB,AC) (AD) 9.06" (AA,AB,AC) 8.22" R.125" Square 9.19" 0.76" depth 0.76" depth H H 4 holes M8 x 0.5" deep 2.75" BCD (ISO F07) Bottom View Square Size up to June 2012 = after June 2012 = (17mm) Type 21 True Union and Type 23 Multi Port Ball Valves Type 57 Butterfly Valves DIMENSION H INCHES Valve Size Type 21 Ball Type 23 Multiport Valve Type Type 57 Butterfly ChemValve Butterfly HC Series Ball Type 14 Diaphragm CG Series Gate 1/ / / / / Valves are not to scale. For valve dimensions and parts refer to separate valve data sheets. SPECIFICATIONS Model Torques (in.-lbs.) 115 VAC (x=1) Amp Draw Duty Cycle 220 VAC (x=2) Amp Draw Duty Cycle 12 VDC (x=3) Amp Draw Duty Cycle 24 VDC (x=4) Amp Draw Duty Cycle 12 VAC (x=5) Amp Draw Duty Cycle 24 VAC (x=6) Amp Draw Duty Cycle Cycle Time/90 o (sec.) Weight (lbs.) AAx % % % % % % ABx % % % % % % ACx 1, % % % % % % ADx 2, % % % % % % Current draw values are for actuators with rotors locked. Duty cycles are for ambient temperature 20oC (68oF). AAV

18 A Series Electric Actuators AC WIRING VALVE OPERATION 1. Black Neutral To Open Power to White (Terminal 2) To Close Power to Blue (Terminal 3) L1 Possible Customer Equipment L2 Possible Customer Equipment Customer provided lights and switches. Each actuator must be powered through its own individual switch contacts to avoid cross feeds. NOTES: 1. Actuator shown in counter clockwise extreme of travel, or open position. 2. Motor has a thermal protector shown as M in the diagram. ACCESSORIES WIRING OPERATIONAL/CONTROL OPTIONS 2-Wire Control For direct wiring timers, level switches, pump control, etc. 3-Position Control For 3-way ball valves or dribble control on 2-way valves AS-i Bus Communication Available with 24 VDC model for 30 VDC ASi systems Cycle Length Control Module For lengthening closing/opening times when water hammer is a concern Digital Positioner Onboard digital position controller accepts 4 to 20 ma, 1 to 5 VDC, 0 to 5 VDC, 0 to10 VDC or other inputs. These units are easier to calibrate, have faster response and provide more precise proportional control. Failsafe Capability Onboard backup battery pack powers actuator in case of power failure Heater/Thermostat For outdoor or humid environments. Maintains internal temperature of actuator at 5oC (40oF) Mechanical Brake To eliminate oscillation when seating butterfly valves or large ball valves Multi-Turn Models For diaphragm and gate valves FEEDBACK OPTIONS Feedback Switches For end-of-travel position feedback, including 3-position option Feedback Potentiometer For feedback indicating the precise valve position to a remote location, or to allow jogging control Feedback Transmitter A circuit board coupled with a feedback potentiometer provides 4 to 20 ma output used by other equipment (PLC, data logger, etc.) 18 AAV

19 E Series Electric Actuators The Chemline E Series Electric Actuator is a reversible rotary unit with output torques up to 880 in.-lb. These units are ideal for all Chemline ball and butterfly valves up to 4. The E Series is compact, light weight and has a plastic housing. A large black handle provides manual override and position indicator. Chemline also offers complete actuated ball, butterfly and diaphragm valves, assembled and bench tested. Actuation service is also available for all quarter-turn metal valves. valves up to 4 SERIES: ER10 90 in.lb. ER in.lb. ER in.lb. ER in.lb. ER in.lb. VOLTAGES: 115/220 VAC, 12/24 VDC, 24 VAC ENCLOSURE: Polyamide 6.6 NEMA 4X Declutchable Manual Override/ Position Indicator E Series on SM Series True Union Ball Valve features Multiple Operation/Control Options 2 & 3-wire (standard) Adjustable Travel (standard) Anti-Condensation Heater/Thermostat (standard) Manual Override (standard) Bus communication (optional) Digital Positioner (optional) Failsafe (optional) Cold weather Heater/Thermostat (optional) Multiple Feedback Options Visual (standard) Feedback Switches (standard) Extra Feedback Switches (optional) Feedback Potentiometer (optional) Feedback Transmitter (optional) Approved by CSA¹ (Canadian Standards Association) NEMA 4X Enclosure Waterproof, corrosion proof with high impact Polyamide 6.6 housing and stainless steel fasteners No Maintenance Permanently lubricated gear train Designed for 250,000 + cycles Thermal Overload Protection Thermal switch embedded onto control board Extended Operating Temperature Range 10 to 60oC (15 to 140oF) (standard) Lower temperature reachable with cold weather heater/thermostat (optional) Standard Mounting Dimensions ISO-5211 mounting bolt circle and drive technical Operating Voltage 115/220 VAC (standard) 12/24 VDC or 12 VAC (optional) Electrical Conduit Entry 2 x 1/2 NPT Motor Direction Reversing Motor Cycle Time Fixed (standard) 1 Special inspection labelled. AAV

20 E Series Electric Actuators DIMENSIONS INCHES Port View Port View Side View Port View A A B 1.65" A 1.10" 1.10" 1.10 " 4.88" 4.88" 4.88 " H H H Type 21 True Union and Type 23 Multi Port Ball Valves E Type 21 True Union and Type 23 Multi Port Ball Valves Type 57 Butterfly Valves D C Bottom View DIMENSION INCHES Model ER10 ER20 ER35 ER60 ER100 A B C 1.42 (F03) 1.65 (F04) 1.97 (F05) 1.97 (F05) 2.76 (F07) D E DIMENSION H INCHES Valve Size 1/2 3/ /4 1-1/ /2 3 4 Type 21 Ball Type 23 Multiport Ball Valve Type SM Metering/SP Proportional Ball Valves not to scale. For valve dimensions and parts refer to separate valve data sheets. 20 AAV Type 57 Butterfly ChemValve Butterfly

21 E Series Electric Actuators SPECIFICATIONS Running 115 VAC / 220 VAC (x=12) Torques Power Draw Duty Model ER10 ER20 ER35 ER60 ER100 (in.-lbs.) Nm (Watts) 1 15W 15W 15W 45W 45W Cycle 50% 50% 50% 50% 50% 1 Power draw values are for actuators with locked rotors. 12 to 24 VDC & 24 VAC (x=346) Power Draw (Watts) 1 15W 15W 15W 45W 45W Duty Cycle 50% 50% 50% 50% 50% Cycle Time/90 o (sec.) Weight (lbs.) AC WIRING 115 VAC/220 VAC VALVE OPERATION Neutral To Terminal 1 To Open Power to Terminal 2 To Close Power to Terminal 3 NOTES: 1. Actuator shown in counter clockwise extreme of travel, or open position. Customer provided lights and switches. 2. Motor has a thermal protector as shown by M in the diagram. Each actuator must be powered through its own individual switch contacts to avoid cross feeds. OPERATION/CONTROL OPTIONS Bus Communication Proprientary bus communication/operation capability Digital Positioner Onboard digital position controller accepts 4 to 20 ma, 0 to 20 ma, 0 to 10 VDC or other inputs. These units are easier to calibrate, have faster response and provide more precise proportional control. Failsafe Capability Onboard backup battery pack powers actuator in case of power failure Heater/Thermostat 10 Watt heater for outdoor environments. Maintains internal temperature of actuator at 5oC (40oF). FEEDBACK OPTIONS Extra Feedback Switches For extra end-of-travel position feedback Feedback Potentiometer To feedback the precise valve position to a remote location, or to allow jogging control. Feedback Transmitter A circuit board coupled with a feedback potentiometer provides 4 to 20 ma output used by other equipment (PLC, data logger, etc.) AAV

22 PA Series Pneumatic Actuators for Chemline ball valves up to 6 MATERIAL: Epoxy and Rilsan coated aluminum SERIES: PAS Spring Return PAD Double Acting CONTROL PRESSURE: 40 to 120 psi OUTPUT TORQUES: (AT 80 PSI AIR) Spring Return : up to 15,660 in.-lb. Double Acting: up to 40,660 in.-lb. PA Series on Type 21 True Union Ball Valve 1 Based on Spring End torque, used for sizing on normally closed butterfly valves. 2 See page 19 for details of coating process. Chemline PA Series is part of the P Series family of quarter-turn pneumatic rack and pinion actuators designed for long cycling life in demanding industrial applications. PA Series features aluminum bodies and end caps coated inside and out with a two part coating of cataphoresis epoxy then Rilsan polyamide. The result is a superior actuator with longer cycling life and durable abrasion and corrosion resistant surfaces. Output torques are up to 15,660 in.-lbs. spring return1 (SR) and 40,660 in-lbs. double acting (DA) with 80 psi control air. They will power all Chemline ball valves and butterfly valves up to 24 DA and 20 SR. Chemline offers complete actuated ball and butterfly valves assembled and bench tested. Actuation services are also available for all quarter-turn metal valves. features Application Diversity Industrial Process Submersion Bleach or water washdown Quality Built for Long Cycling Life Rated for over 1 million cycles Self-lubricating Rilsan coating on inner cylinder surfaces for better wear than epoxy or anodizing Molybdenum grease-impregnated O-rings PTFE impregnated piston wear pads and wear rings Double O-ring shaft seals Minimum backlash with no play between parts Massive tooth engagement between racks and pinion Corrosion Resistant Silicone-free aluminum alloy body and end caps 4-step pre-treatment process Cataphoresis layer for extra protection Self-lubricating Rilsan coating2 offers outstanding chemical and abrasion resistance Standard Mounting Dimensions ISO 5211 bottom bolt circles and drives allow direct mounting to most valves NAMUR solenoid pad and VDI/VDE 3845 top shaft allow for mounting of all standardized accessories Standardized actuator mounting kits are available for many valve makes Compact, Simple Design Dual-opposed rack and pinion design supplies high torque for its size and weight Air porting is integral, keeps design clean and simple Integrated Travel Stops Permit adjustment of last 5 degrees of either open or closed position travel Safety Spring Set Prevent dangerous release of spring tension during disassembly 22 AAV

23 PA Series Pneumatic Actuators Standard NAMUR Dimension Shaft and Bolt Tappings for easy mounting of limit switch box or positioner Position Indicator Integral Travel Stops For precise end position adjustment on butterfly valves Pre-Loaded Spring Packs Allows safe removal of springs Port 2 Port 4 PTFE Impregnated Replaceable Wear Bands Standard ISO 5211 Bolt Pattern for mounting to valve Bolted End Caps For high security Self Lubricating O-Rings Standard NAMUR Pad for flush mounting of solenoid valve Double ISO 5211 Bolt Circles on most models ISO 5211 Star Drive Socket for mouning flexibility on butterfly valves OPERATIONSPRING RETURN MODELS Spring Cycle: Provided left port (4) is exhausted, the springs move pistons inward, turning the shaft 90o clockwise, as viewed from top of actuator. Air Cycle: Air pressure to right port (2) moves pistons outward, compressing springs and turning the shaft 90o counter-clockwise, as viewed from top of actuator. SPECIAL PROCESS FOR A SUPERIOR COATING The aluminum body and end caps of the PA Series actuators are coated inside and out. First the aluminum actuator bodies and end caps undergo a four-step cleaning and passivation treatment. The next step is epoxy coating by cationic electro deposition (cataphoresis). A 20 micron thick layer is applied to create a smooth chemical resistant coat which bonds into the aluminum crystalline structure. The final step is application of a Rilsan 11 Polyamide coat up to 250 microns thick. Rilsan is a fully polymerized thermoplastic which provides outstanding chemical resistance to effluents, sea water, sea mist, hydrocarbons, solvents, and many chemicals. The final result is an actuator with a very smooth internal finish which offers long cycle life as well as durable, abrasion resistant external resistance to hostile chemical environments. Spring End or Air Start Cycles technical WORKING TEMPERATURES: 32 to 90oC (25 to 175oF) CONTROL PRESSURE: Control pressure range is minimum 40 to maxiumum 120 psi CONTROL MEDIA: Actuator may be powered using air, water, natural gas or non-aggressive fluids Spring Start or Air End Cycles ENVIRONMENT: May be operated while submerged in water AAV

24 PA Series Pneumatic Actuators O Front View A N Double Acting Spring Return P Side View J Q 12mm 4mm 4mm M6 VDI/VDE 3845 Top Shaft M H M " 2 1/4" NPT Port 4 Closed NAMUR Mounting Pad DIMENSIONS INCHES Size W Item No. DA SR PADW PASW PAD00 PAS00 PAD05 PAS05 PAD10 PAS10 PAD15 PAS15 PAD20 PAS20 PAD25 PAS25 PAD30 PAS30 PADA40 PASR40 PADA50 PASR50 PAD60 PAS60 PAD70 PAS70 DA /4" NPT Port 2 Open A 1.27" SR Dia (F03) 1.65 (F04) 1.97 (F05) 1.97 (F05) 1.97 (F05) 1.97 (F05) 2.76 (F07) 2.76 (F07) 4.02 (F10) T R VDI/VDE 3845 Top Detail ISO 5211 Bottom Mount C Thread M5 M6 M6 M6 M6 M6 M8 M8 M10 Depth K S D L U Dia. Thread 1.65 (F04) M (F07) M (F07) M (F07) M (F07) M (F07) M (F10) M (F10) M (F12) M (F14) M (F16) M (F16) M20 F Depth I E 0.43 D C G ISO 5211 Bottom Shaft ISO 5211 Bottom Mount ISO 5211 Bottom Shaft F G H 0.39 E I DIMENSIONS INCHES Item No. Size DA SR J K L M N W PADW PASW PAD00 PAS PAD05 PAS PAD10 PAS PAD15 PAS PAD20 PAS PAD25 PAS PAD30 PAS PADA40 PASR PADA50 PASR PAD60 PAS PAD70 PAS AAV VDI/VDE 3845 Top Shaft O P 0.79 (ISO-1) (ISO-2) (ISO-2) (ISO-2) (ISO-2) (ISO-2) (ISO-2) (ISO-2) 1.97 (ISO-4) 1.97 (ISO-4) 1.97 (ISO-4) 1.97 (ISO-4) Q VDI/VDE 3845 Top Detail R S T U

25 PA Series Pneumatic Actuators SIZES W, 00, 05, 10, 15, 20, 25, 30, 60, PARTS Recommended Spare Parts PARTS Recommended Spare Parts No. Part Size Pcs. Materials No. Part Size Pcs. Materials 1 Allen Screw W to SS 12 Upper Shaft W to 70 2 Nitrile Buna-N & Washer O-Ring to Lower Shaft W to 70 2 Nitrile Buna-N O-Ring Spring Set W to 25 1 DIN C passivated 1 2 Cap (DA&SR) W to 70 2 Aluminum Alloy Spring Steel and coated w. cataphoresis and polyamide epoxy coated 3 Cap O-Ring W to 70 2 Nitrile Buna-N 30 to 50 1 DIN C Spring Steel epoxy coated 4 Piston W 2 Polyarilamide 60 to 70 1 DIN C Spring Steel epoxy coated (preloaded) 00 to 25 2 Aluminum Alloy coated w. cataphoresis 30 to 70 2 Aluminum Alloy 5 Cylinder W to 70 1 Aluminum Alloy coated w. cataphoresis and polyamide 6 Washer W to 70 1 Polyamide 6 7 Spring Clip W SS 00 to 30 1 Steel coated with Nickel-PTFE 40 to 70 1 Steel coated with cataphoresis 8 Position W 1 Polyacetal Indicator 00 to 30, 60 1 Polyamide 40, 50, 70 1 Polypropylene 9 Piston Guide 00 to 25 2 Polyacetal 30 to 40 4 PTFE-Bronze 60 4 PTFE-Carbon 50, 70 4 Nylon 10 Guide Ring W 2 Polyacetal & Mb 00 to 25 2 Polyacetal 30 to 70 2 PTFE-Bronze 11 Piston O-Ring W to to 70 4 Nitrile Buna-N 15 Shaft W 1 Polyamide with 303 SS insert and drive adapter 00 to 70 1 Steel coated with cataphoresis 16 Gear 10 to 25, 70 1 Ball burnished Aluminum Alloy 30 to 50 1 Alluminum Alloy coated with cataphoresis 17 Pneumatic W to 30, 1 50% glass filled Connection 60, 70 Polyamide base plate, Plate Assembly 304 SS bolts & nuts, Nitrile O-rings 18 Travel Stop 00 to SS nuts & bolts, Assembly 303 SS bushings, Nitrile O-rings 19 Base Plate W to % glass filled Assembly Polyamide base plate, 304 SS nuts & bolts 20 Threaded Pin 30 to SS 21 Port Seal O-Ring 30 to 70 2 Nitrile Buna-N 22 Hoop SS 1 Trivalent Chromium Passivation. AAV

26 PA Series Pneumatic Actuators SIZES 40 & a b PARTS Recommended Spare Parts PARTS Recommended Spare Parts No. Part Size Pcs. Materials No. Part Size Pcs. Materials 1 Allen Screw 40 and SS 9 Piston Guide 40 4 PTFE-Bronze 2a Double Acting 40 and 50 2 Aluminum Alloy coated 50 4 Polyamide Cap with Rilsan epoxy 10 Guide Ring 40 and 50 2 PTFE-Bronze and polyamide 11 Piston O-Ring 40 and 50 4 Nitrile 2b Spring Return 40 and 50 2 Aluminum Alloy coated Cap with Rilsan epoxy 12 Upper Shaft 40 and 50 2 Nitrile and polyamide O-Ring 3 Cap O-Ring 40 and 50 2 Nitrile 13 Lower Shaft 40 and 50 2 Nitrile O-Ring 4 Piston 40 and 50 2 Aluminum Alloy 14 Spring Set 40 and 50 1 DIN C Spring 5 Cylinder 40 and 50 1 Aluminum Alloy coated Steel epoxy coated with Rilsan epoxy and polyamide 15 Shaft 40 and 50 1 Epoxy coated Steel 6 Washer 40 and 50 1 Polyamide 16 Gear 40 and 50 1 Epoxy coated Aluminum Alloy 7 Spring Clip 40 and 50 1 Epoxy coated Steel 20 Threaded Pin 40 and SS 8 Position 40 and 50 1 Polypropylene 21 Port Seal O-Ring 40 and 50 2 Nitrile 26 AAV

27 PA Series Pneumatic Actuators OUTPUT TORQUES DOUBLE ACTING INCH POUNDS Supply Pressure (psi) Item No PADW PAD PAD PAD PAD ,187 PAD ,334 1,689 PAD25 1,128 1,734 2,342 2,948 PAD30 1,823 2,804 3,789 4,770 PADA40 4,708 7,124 9,549 11,963 PADA50 8,033 12,357 16,697 21,019 PAD60 13,135 20,499 27,883 35,242 PAD70 19,157 29,889 40,662 51, ,437 2,045 3,601 5,757 14,392 25,367 42,648 62,181 OUTPUT TORQUES SPRING RETURN INCH POUNDS Air Cycle Supply Pressure (psi) Number of Spring Cycle Item No. Springs 1 Start End Start End Start End Start PASW PAS00 PAS05 PAS10 PAS15 PAS20 PAS25 PAS30 PASR40 PASR50 PAS60 PAS ,609 2,422 6,787 10,673 18,365 31, ,057 1,592 4,351 6,404 12,241 15, ,212 2,780 5,966 8,272 14, ,697 2,148 1, ,292 2,196 5,200 10,297 15,648 25, ,366 2,764 6,028 9,524 9, ,107 1,915 3,181 7,620 14,628 23,025 35,763 1 Standard Spring set. Higher torques for air operation can be obtained by removing springs. Consult Chemline. End ,363 2,350 5,183 10,359 16,901 20, Start ,003 1,462 2,539 4,165 10,040 18,690 30,401 46,513 End ,118 1,986 3,334 7,603 14,690 24,277 30,853 WEIGHTS, AIR CONSUMPTION, CYCLE TIMES Size W Item No. PADW PAD00 PAD05 PAD10 PAD15 PAD20 PAD25 PAD30 PADA40 PADA50 PAD60 Weight lbs PAD Liter = cubic inches Double Acting Air Consumption (li) 2 Open Port Close Port Cycle Time (sec.) Open Port Close Port Item No. PASW PAS00 PAS05 PAS10 PAS15 PAS20 PAS25 PAS30 PASR40 PASR50 PAS60 PAS70 Weight lbs Spring Return Air Consumption (Standard litres) Cycle Time (sec.) Open Port Close Port AAV

28 PA Series Options END CAP TRAVEL STOPS End cap travel stops are available on PA Series actuators, sizes 00 to 70. Two bolts in the actuator end caps act as adjustable travel stops for one end of travel, either the open position of a normally closed valve, or closed position of a normally open valve. They must be adjusted equally to apply balanced stopping pressure on both pistons. The full length of piston travel is adjustable. INTEGRAL TRAVEL STOPS Integral travel stops are standard on PA Series actuators, sizes 00, 30, 60 and 70. They are optional on sizes 40 and 50. Two bolts in the actuator body act as adjustable travel stops for both the open and closed valve end of travel. The bolt ends contact stops on the output shaft. They are adjustable for the last 5 degrees of travel. RETAINED SPRING SET Retained concentric spring packs prevent sudden release of spring tension during actuator end cap removal, preventing possible actuator damage or personal injury. They are available as an option on sizes 40 and 50. All other sizes (W to 30, 60 and 70) have pre-loaded spring packs as standard. OPTION ITEM NUMBERS Size W Spring Return N/A LP-00S LP-05S LP-10S LP-15S LP-20S LP-25S LP-30S LP-40S LP-50S LP-70S LP-70S End Cap Travel Stops Double Acting N/A LP-00 LP-05 LP-10 LP-15 LP-20 LP-25 LP-30 LP-40 LP-50 LP-70 LP-70 Integral Travel Stops N/A Standard Standard Standard Standard Standard Standard Standard TR40 (Optional) TR50 (Optional) Standard Standard Retained Spring Set Standard Standard Standard Standard Standard Standard Standard Standard SM40 (Optional) SM50 (Optional) Standard Standard 28 AAV

29 P Series Accessories for all P series actuators Accessories are supplied mounted to actuators and bench tested, or separately. SOLENOID VALVES Pilot solenoid valves control air supply air in and out of pneumatic actuators to open and close the valve and are electrically actuated. They are usually but not always mounted directly to the actuator. V Series Solenoid Valves are CSA/UL approved and designed for multi-million cycle life. These mount flush to P Series or any other NAMUR compliant pneumatic actuator. They are robust, reliable and corrosion resistant, offering high air flows and fast response. The same valve functions as both 5/2 way (for double acting actuators) and 3/2 way (for spring return actuators). Simply flip over the base plate which changes porting configurations. A screw type manual override is standard. Construction is glass reinforced polyamide body, nitrile seals, nickel plated ports and screws, and epoxy encapsulated coil. The electrical connection is a 3-pin DIN plug with 1/2 NPT for conduit connection. Grommet (cable gripper) and LED grommet (glows to indicate power) version plugs are also available. Versions are available in different voltages, also in intrinsically safe and explosion proof designs. LIMIT SWITCHES Limit switches are for On and/or Off valve position feedback. YT Series Limit Switch Boxes are CSA/UL approved 2-position units which are easily mounted to P Series or any other NAMUR compliant rotary actuator. They are compact and robust, featuring quick-setting switch cams, high visibility position indicator beacon and a quick-access cover. Dual 1/2 NPT conduit entries and an 8-position terminal strip allow for wiring of a solenoid valve through the box. The standard model has an epoxy coated aluminum housing and single-pole double-throw switches rated for multi million cycles. An intrinsically safe version is available with inductive proximity switches. Also available are hazardous area enclosures. Another series is available with various BUS modules. DECLUTCHABLE GEAR OVERRIDE The MO Series Manual Declutchable Gear Override allows manual valve/actuator operation of actuated valves in case supply pressure fails. The unit is mounted between the actuator and the valve mounting bracket. For normal powered operation the worm gear is disengaged by moving the lever bar upwards. Construction is epoxy coated cast iron housing with aluminum or welded steel hand wheel. These rugged units are suitable for indoor and outdoor use. The self-locking worm gear design offers safe and easy operation, positive manual positioning and long life. POSITIONERS Valve positioners control actuator-valve position, responding to a signal from a process controller, usually electronic (most often 420mA) or sometimes pneumatic (315 psi). YT Series positioners are easy to mount directly to P Series actuators and other NAMUR compliant rotary actuators. They have epoxy coated aluminum enclosures and are also available in 316 stainless steel. All available models are attractively priced: YT1200R 315 psi Pneumatic a conventional all-mechanical positioner YT1300R 420 ma Electro-Pneumatic an electronic positioner designed for vibration resistance, better control and easy calibration YT ma Smart a fully digital positioner with intelligent functions like auto calibration, PID control, also theoretical and user defined characterized output. Options include alarms (switch or relay output), 420 ma transmitter for position feedback and HART digital communication protocol. AIR FILTER/REGULATOR A filter/regulator is required to protect pneumatic equipment with small orifices from clogging due to debris and to protect from corrosion or fouling due to excess oil or condensed water in the air supply. Chemline includes an air filter/regulator with all positioners mounted to actuators. Chemline recommends they also be supplied with all pilot solenoid valves. The F/R-A is a one-piece air filter/ regulator and pressure gauge with a GRP plastic body, polycarbonate filter bowl and polyethylene filter element. The filter bowl has a manual drain valve. Solenoid Valves Limit Switches Declutchable Gear Override Positioners Air Filter/Regulator AAV

30 PP Series Pneumatic Actuators for Chemline ball valves up to 6 MATERIAL: Polyamide SERIES: PPS Spring Return PPD Double Acting CONTROL PRESSURE: 40 to 120 psi OUTPUT TORQUES: (AT 80 PSI AIR) Spring Return : up to 915 in.-lb. Double Acting: up to 1,335 in.-lb. Chemline PP Series is part of the P Series family of quarter-turn pneumatic rack and pinion actuators designed for long cycling life in demanding industrial applications. PP Series actuators feature bodies and end caps of injection moulded polyamide, 50% glass filled. These light weight compact actuators offer good chemical resistance. Chemline valves with PP actuators make an allplastic lighter package, attractive for plastic piping systems. Output torques are up to 915 in.-lbs. spring return (SR) and 1,335 in.-lbs. double acting (DA) with 80 psi control air. They will power all Chemline ball valves and butterfly valves up to 6 DA and 4 SR. Chemline offers actuated ball and butterfly valves, assembled and bench tested. A complete range of control accessories is available. Also offered is actuation service for all quarter-turn metal valves. features Application Diversity Industrial process Light weight or all-plastic applications Quality Built for Long Cycling Life Rated for over 1 million cycles Molybdenum grease-impregnated O-rings PTFE impregnated piston wear pads and wear rings Double O-ring shaft seals Minimum backlash with no play between parts Massive tooth engagement between racks and pinion Corrosion Resistant Injection moulded 50% glass-filled Polyamide body and end caps Standard Mounting Dimensions ISO 5211 bottom bolt circles and drives allow direct mounting to most valves NAMUR solenoid pad and VDI/VDE 3845 top shaft allow for mounting of all standardized accessories Standardized actuator mounting kits are available for many valve makes Compact, Simple Design Dual-opposed rack and pinion design supplies high torque for its size and weight Air porting is integral, keeps design clean and simple Safety Spring Set Prevent dangerous release of spring tension during disassembly PP Series on Type 21 True Union Ball Valve 1 50% Glass Reinforced Polyamide, also know as Nylon Based on Spring End torque, used for sizing on normally closed butterfly valves. 30 AAV

31 PP Series Pneumatic Actuators SIZES W, 00, 20 Standard VDI/VDE dimension Shaft and Bolt Pattern for mounting of limit switch boxor positioner Position Indicator One-Piece Polyamide Piston and Rack PTFE impregnated replaceable wear bands Concentric Nested Spring Set Spring Return models are adjustable to various supply pressures by removing or adding springs Self Lubricating O-Rings Standard ISO 5211 Bolt Pattern and drive Standard mounting bolt hold circle dimensions for easy actuator mounting to valve Standard ISO 5211 Bolt Pattern for mounting to valve OPERATIONSPRING RETURN MODELS Spring Cycle: Provided upper port (4) is exhausted, the springs move pistons inward, turning the shaft 90 o clockwise, as viewed from top of actuator. Air Cycle: Air pressure to lower port (2) moves pistons outward, compressing springs and turning the shaft 90 o counter-clockwise, as viewed from top of actuator. ISO 5211 Bolt Circles on all sizes ISO 5211 Star Drive Socket for mouning flexibility on butterfly valves Spring Start or Air End Cycles Spring End or Air Start Cycles technical WORKING TEMPERATURES: 32 to 90oC (25 to 175oF) CONTROL PRESSURE: Control pressure range is minimum 40 to maxiumum 120 psi CONTROL MEDIA: Compressed air only should be used ENVIRONMENT: PP Series should not be submerged in water AAV

32 PP Series Pneumatic Actuators SIZES W, 00, 20 Front View Side View VDI/VDE 3845 Top Shaft ISO 5211 Bottom Shaft NAMUR Mounting Pad VDI/VDE 3845 Top Detail ISO 5211 Bottom Mount DIMENSIONS INCHES Size W Item No. DA SR PPDW PPSW PPD00 PPS00 PPD20 PPS20 A SR B DA ISO 5211 Bottom Mount Dia (F04) 1.97 (F05) 2.76 (F07) D Thread M5 M6 M8 Depth E ISO 5211 Bottom Shaft F G H I DIMENSIONS INCHES Size W Item No. DA SR PPDW PPSW PPD00 PPS00 PPD20 PPS20 N O P Q J VDI/VDE 3845 Top Shaft K L 0.79 (ISO-1) (ISO-2) (ISO-2) ØM VDI/VDE 3845 Top Detail R S T U AAV

33 PP Series Pneumatic Actuators SIZES W, 00, b a PARTS Recommended Spare Parts PARTS Recommended Spare Parts No. Part Size Pcs. Materials No. Part Size Pcs. Materials 1 Snap Ring W, 00, 20 2 Epoxy coated steel 11 Piston O-Ring W, 00, 20 2 Nitrile 2 Double Acting W, 00, % glass filled 12 Upper Shaft W, 00, 20 2 Nitrile Cap Polyamide O-Ring 3 Cap O-Ring W, 00, 20 2 Nitrile 13 Lower Shaft W, 00, 20 2 Nitrile 4 Piston W, 00, 20 2 Polyarilamide O-Ring 5 Cylinder W, 00, % glass filled 14 Springs Set W, 00, 20 1 DIN C Spring Polyamide Steel, epoxy coated 6 Washer W, 00, 20 1 Polyamide 15 Spring Return W, 00, % glass filled Cap Polyamide 7 Spring Clip W, 00, SS 16 Shaft W 1 Polyamide and 8 Position W 1 Polyacetal 303 SS insert Indicator 00, 20 1 Polyamide 00, SS 9 Piston Guide W, 00, 20 2 Polyacetal 17 Gear 20 1 Epoxy coated 10 Guide Ring W 2 Polyacetal + Mb Aluminum Alloy 00, 20 2 Polyacetal 18a Solenoid W, 00, SS Threaded Inserts 18b Mounting & W, 00, SS Accessory Inserts AAV

34 PP Series Pneumatic Actuators SIZES 10 Standard NAMUR Dimension Shaft and Bolt Tappings for easy mounting of limit switch box or positioner Position Indicator PTFE Impregnated Replaceable Wear Bands Pre-Loaded Spring Packs Allows safe removal of springs Port 4 Port 2 Standard NAMUR Pad for flush mounting of solenoid valve Bolted End Caps For high security OPERATIONSPRING RETURN MODELS Self Lubricating O-Rings Standard ISO 5211 Bolt Pattern for mounting to valve Spring Cycle: Provided left port (4) is exhausted, the springs move pistons inward, turning the shaft 90o clockwise, as viewed from top of actuator. Air Cycle: Air pressure to right port (2) moves pistons outward, compressing springs and turning the shaft 90o counter-clockwise, as viewed from top of actuator. Spring End or Air Start Cycles ISO 5211 Bolt Circles on all sizes technical WORKING TEMPERATURES: 32 to 90oC (25 to 175oF) ISO 5211 Star Drive Socket for mouning flexibility on butterfly valves CONTROL PRESSURE: Control pressure range is minimum 40 to maxiumum 120 psi CONTROL MEDIA: Compressed air only should be used Spring Start or Air End Cycles ENVIRONMENT: PP Series should not be submerged in water 34 AAV

35 PP Series Pneumatic Actuators SIZES 10 Front View Side View VDI/VDE 3845 Top Shaft ISO 5211 Bottom Shaft NAMUR Mounting Pad VDI/VDE 3845 Top Detail ISO 5211 Bottom Mount DIMENSIONS INCHES Size 10 Item No. DA SR PPD10 PPS10 A SR/DA 9.06 ISO 5211 Bottom Mount D Dia (F07) Thread M8 Depth 0.79 E 0.67 ISO 5211 Bottom Shaft F 0.91 G 0.59 H 0.59 I DIMENSIONS INCHES Size 10 Item No. DA SR PPD10 PPS10 N 3.82 O 2.22 P 2.07 Q 4.84 J 0.39 VDI/VDE 3845 Top Shaft K 0.43 L (ISO-2) ØM 0.54 VDI/VDE 3845 Top Detail R 3.15 S T 3.78 U AAV

36 PP Series Pneumatic Actuators SIZES PARTS Recommended Spare Parts PARTS Recommended Spare Parts No. Part Size Pcs. Materials No. Part Size Pcs. Materials 1 Allen Screw SS 11 Piston O-Ring 10 2 Nitrile 2 Cap 10 2 Polyamide 12 Upper Shaft 10 2 Nitrile 3 Cap O-Ring 10 2 Nitrile O-Ring 13 4 Piston 10 2 Polyarilamide Lower Shaft 10 2 Nitrile O-Ring 5 Cylinder 10 1 Polyamide 14 Spring Set DIN C Spring 6 Washer 40 and 50 1 Polyamide Steel epoxy coated1,2 7 Spring Clip 40 and 50 1 Epoxy coated Steel 15 Protector Nut 10 8 Polyamide & 304 SS 8 Position Indicator 40 and 50 1 Polyamide 16 Shaft SS 9 Piston Guide 10 2 Polyacetel 17 Gear 10 1 Aluminum Alloy3 10 Guide Ring 10 2 Polyacetel 18 Threaded Inserts Stainless Steel 1 Variable quantity, please see the spring return torque chart 2 Trivalent chrominium passivation 3 Ball burnishing 36 AAV

37 PP Series Pneumatic Actuators OUTPUT TORQUES DOUBLE ACTING INCH POUNDS Item Supply Pressure (psi) No PPDW PPD Item No. PPD10 PPD20 Supply Pressure (psi) , , ,045 OUTPUT TORQUES SPRING RETURN INCH POUNDS Item No. 1 2 PPSW 3 4* 1 2 PPS00 3 4* 1 2 PPS10 3 4* 1 2 PPS20 3 4* * Standard Spring set. Supply Pressure (psi) Number of Spring Springs Start End Start End Start End Start End , Start End ,467 1,342 1,195 1, ,319 1, Start End ,698 1,451 1,551 1,229 1,476 1,130 WEIGHTS, AIR CONSUMPTION, CYCLE TIMES Weight Size W Item No. PPDW PPD00 PPD10 PPD20 lbs Liter = cubic inches Double Acting Air Consumption (li) 1 Open Port Close Port Cycle Time (sec.) Open Port Close Port Item No. PPSW PPS00 PPS10 PPS20 Weight lbs Spring Return Air Consumption (Standard litres) Cycle Time (sec.) Open Port Close Port OPTION Travel Stop Plate Mechanical travel stop (camstop) for PP Series actuators allow independent adjustment of both the opening stroke and closing stroke. It is mounted between the actuator and the mounting bracket, with the camstop acting as the actuator-tovalve coupling. Construction is all 304 stainless steel. OTHER ACTUATOR TYPES PA Series Aluminum Actuators P3 Series 316 SS Pneumatic Actuators PG Series 180o Rotation Actuators AAV

38 P3 Series Pneumatic Actuators for Chemline ball valves up to 6 MATERIAL: 316 Stainless Steel SERIES: P3SR Spring Return P3DA Double Acting CONTROL PRESSURE: 40 to 120 psi OUTPUT TORQUES: (AT 80 PSI AIR) Retained Concentric Nested Spring Sets Spring Return: up to 2,422 in.-lb. Double Acting: up to 5,757 in.-lb. Standard NAMUR dimension Shaft and Bolt Pattern for mounting limit switch box or positioner Standardized ISO Bolt Pattern for mounting to valve Position Indicator Integrated Travel Stops Standard NAMUR Pad for flush mounting of solenoid valve Chemline P3 Series are quarter turn pneumatic actuators specially chosen for all sizes of ball and butterfly valves. These actuators are designed to withstand highly corrosive environments, underwater and marine applications. All offer long cycling life. Normal working temperatures are 32oC to 90oC. They may be actuated with air or nonaggressive fluids up to 120 psi pressure. P3 Series is one in a range of actuators specially selected for ball and butterfly valves. Hardware kits are available for mounting of actuators in the field. Also offers complete actuated valves, fully assembled and bench tested. features Application Diversity Industrial process Submersion Off-shore service Quality Built for Long Cycling Life Rated for over 1 million cycles Molybdenum grease-impregnated O-rings PTFE impregnated piston wear pads and wear rings Double O-ring shaft seals Minimum backlash with no play between parts Massive tooth engagement between racks and pinion Corrosion Resistant 316 Stainless Steel Standard Mounting Dimensions ISO 5211 bottom bolt circles and drives allow direct mounting to most valves NAMUR solenoid pad and VDI/VDE 3845 top shaft allow for mounting of all standardized accessories Standardized actuator mounting kits are available for many valve makes Compact, Simple Design Dual-opposed rack and pinion design supplies high torque for its size and weight Air porting is integral, keeps design clean and simple Integrated Travel Stops Permit adjustment of last 5 degrees of either open or closed position travel Safety Spring Set Prevent dangerous release of spring tension during disassembly 38 AAV

39 P3 Series Pneumatic Actuators Standard VDI/VDE dimension Shaft and Bolt Pattern for mounting of limit switch boxor positioner Position Indicator One-Piece Polyamide Piston and Rack PTFE impregnated replaceable wear bands Concentric Nested Spring Set Spring Return models are adjustable to various supply pressures by removing or adding springs Self Lubricating O-Rings Standard ISO 5211 Bolt Pattern and drive Standard mounting bolt hold circle dimensions for easy actuator mounting to valve Standard ISO 5211 Bolt Pattern for mounting to valve OPERATIONSPRING RETURN MODELS Spring Cycle: Provided upper port (4) is exhausted, the springs move pistons inward, turning the shaft 90 o clockwise, as viewed from top of actuator. Air Cycle: Air pressure to lower port (2) moves pistons outward, compressing springs and turning the shaft 90 o counter-clockwise, as viewed from top of actuator. ISO 5211 Bolt Circles on all sizes ISO 5211 Star Drive Socket for mouning flexibility on butterfly valves technical Spring Start or Air End Cycles WORKING TEMPERATURES: 32 to 90oC (25 to 175oF) CONTROL PRESSURE: Control pressure range is minimum 40 to maxiumum 120 psi CONTROL MEDIA: Compressed air only should be used Spring End or Air Start Cycles ENVIRONMENT: PP Series should not be submerged in water AAV

40 P3 Series Pneumatic Actuators O Front View A B J Spring Return Double Acting L Side View N M 12mm 4mm 4mm Q VDI/VDE 3845 Top Shaft H P I G K 1.27 ISO 5211 Bottom Shaft S M5 M F E R Port B closed 1/4 NPT Port A open 1/4 NPT øc ød NAMUR Mounting Pad VDI/VDE 3845 Top Detail ISO 5211 Bottom Mount DIMENSIONS INCHES Size Item No. DA SR P3DA00 P3SR00 P3DA10 P3SR10 P3DA20 P3SR20 P3DA30 P3SR30 A SR B DA Dia (F05) 1.97 (F05) 1.97 (F05) 2.76 (F07) ISO 5211 Bottom Mount C Thread M6 M6 M6 M6 Depth D Dia. Thread 2.76 (F07) M (F07) M (F10) M8 Depth E ISO 5211 Bottom Shaft F G 0.59 H 0.57 I DIMENSIONS INCHES Size Item No. DA SR P3DA00 PASR00 P3DA10 PASR10 P3DA20 PASR20 P3DA30 PASR30 N O P Q J VDI/VDE 3845 Top Shaft K L (ISO-2) (ISO-2) (ISO-2) (ISO-2) M VDI/VDE 3845 Top Detail R S 40 AAV

41 P3 Series Pneumatic Actuators PARTS Recommended Spare Parts No. Part Size Pcs. Materials 1 Allen Screw 0 to Stainless Steel Double Acting 00 to 30 2 CF8M Cap Stainless Steel 3 Cap O-Ring 00 to 30 2 Nitrile Buna-N 4 Piston 00 to 20 2 Polyarilamide 30 2 Aluminum Alloy coated with cataphoresis 5 Cylinder 00 to 30 1 CF8M Stainless Steel 6 Washer 00 to 30 1 Polyamide 6 7 Spring Clip 00 to 30 1 Stainless Steel 8 Position 00 to 30 1 Polyamide Indicator 9 Piston Guide 00 to 20 2 Polyacetal 30 4 PTFE-Bronze 10 Guide Ring 00 to 20 2 Polyacetal 30 2 PTFE-Bronze 11 Piston O-Ring 00 to 20 2 Nitrile Buna-N Upper Shaft 00 to 30 2 Nitrile Buna-N O-Ring PARTS No. Part Size Pcs. Materials Recommended Spare Parts 13 Lower Shaft 00 to 30 2 Nitrile Buna-N O-Ring 14 Preloaded 00 to 30 1 DIN C coated Springs Set with cataphoresis 15 Spring Return 00 to 30 2 CF8M Stainless Steel Cap 16 Shaft 00 to Stainless Steel Stainless Steel 17 Gear 10 to 30 1 Aluminum Alloy coated with cataphoresis 18 Plate O-Ring 00 to 30 2 Nitrile Buna-N 19 Cap O-Ring 00 to 30 2 Nitrile Buna-N 20 Pneumatic 00 to 30 1 CF8M Stainless Steel Connection Plate 21 Plate Allen 00 to Stainless Steel Screw 22 Bolt 10 to Stainless Steel 23 Nut 10 to Stainless Steel 24 Bushing 10 to Stainless Steel 25 O-Ring 10 to 30 2 Nitrile Buna-N 26 Cam 10 to 30 1 CF8M Stainless Steel AAV

42 P3 Series Pneumatic Actuators TORQUE DOUBLE ACTING INCH POUNDS Model Supply Pressure (psi) No P3DA P3DA Model No. P3DA20 P3DA30 Supply Pressure (psi) , ,804 1,334 3,789 1,689 4, ,045 5,757 TORQUE SPRING RETURN INCH POUNDS Supply Pressure (psi) Model Number of Spring No. Springs Start End Start End Start End Start End Start End P3SR P3SR , ,467 1,319 P3SR ,342 1, , , , ,321 1,975 3,304 2,958 4,287 3,941 P3SR30 2 1, ,975 1,490 2,957 2,473 3,940 3, ,799 1,246 1,558 1,005 2,543 1,989 3,527 2, ,422 1,592 1, ,199 1,368 3,182 2,351 1 Standard Spring set 120 Start End ,698 1,451 1,551 1,229 1,476 1,130 4,922 4,438 4,511 3,957 4,165 3,334 WEIGHTS, AIR CONSUMPTIONS AND CYCLE TIMES Weight Size Item No. P3DA00 P3DA10 P3DA20 P3DA30 Lbs Liter = cubic inches Double Acting Air Consumption (li) 2 Open Port A Close Port B Cycle Time (Sec.) Open Port A Close Port B Item No. P3SR00 P3SR10 P3SR20 P3SR30 Weight Lbs Spring Return Air Consumption (Standard litres) Cycle Time (Sec.) Open Port A Close Port B AAV

43 PG Series Pneumatic Actuators MATERIAL: Epoxy and Rilsan coated aluminum SERIES: PGS Spring Return PGD Double Acting CONTROL PRESSURE: 40 to 120 psi OUTPUT TORQUES: (AT 80 PSI AIR) Spring Return : up to 1,200 in.-lb. Double Acting: up to 2,800 in.-lb. Chemline PG Series are half turn pneumatic actuators specially chosen for all sizes of 3-way ball valves. These actuators are epoxy and Rilsan coated for high corrosion resistance. All offer long cycling life. Normal working temperatures are 32oC to 90oC. They may be actuated with air, water, natural gas or non-aggressive fluids up to 120 psi pressure. PG Series is one in a range of actuators specially selected for ball and butterfly valves. Hardware kits are available for mounting of actuators in the field. Chemline also offers complete actuated valves, fully assembled and bench tested. features Application Diversity Industrial Process Submersion Bleach or water washdown Quality Built for Long Cycling Life Rated for over 1 million cycles Self-lubricating Rilsan coating on inner cylinder surfaces for better wear than epoxy or anodizing Molybdenum grease-impregnated O-rings PTFE impregnated piston wear pads and wear rings Double O-ring shaft seals Minimum backlash with no play between parts Massive tooth engagement between racks and pinion Corrosion Resistant Silicone-free aluminum alloy body and end caps 4-step pre-treatment process Cataphoresis layer for extra protection Self-lubricating Rilsan coating1 offers outstanding chemical and abrasion resistance Standard Mounting Dimensions ISO 5211 bottom bolt circles and drives allow direct mounting to most valves NAMUR solenoid pad and VDI/VDE 3845 top shaft allow for mounting of all standardized accessories Standardized actuator mounting kits are available for many valve makes Compact, Simple Design Dual-opposed rack and pinion design supplies high torque for its size and weight Air porting is integral, keeps design clean and simple Integrated Travel Stops Permit adjustment of last 5 degrees of either open or closed position travel Safety Spring Set Prevent dangerous release of spring tension during disassembly PG Series on Type 23 True Union Ball Valve 1 See page 40 for details of coating process. AAV

44 PG Series Pneumatic Actuators Standard NAMUR Dimension Shaft and Bolt Tappings for easy mounting of limit switch box or positioner Position Indicator Integral Travel Stops For precise end position adjustment on butterfly valves Pre-Loaded Spring Packs Allows safe removal of springs Port 2 Port 4 PTFE Impregnated Replaceable Wear Bands Standard ISO 5211 Bolt Pattern for mounting to valve Bolted End Caps For high security Self Lubricating O-Rings Standard NAMUR Pad for flush mounting of solenoid valve Double ISO 5211 Bolt Circles on most models ISO 5211 Star Drive Socket for mouning flexibility on butterfly valves OPERATIONSPRING RETURN MODELS Spring Cycle: Provided left port (4) is exhausted, the springs move pistons inward, turning the shaft 90o clockwise, as viewed from top of actuator. Air Cycle: Air pressure to right port (2) moves pistons outward, compressing springs and turning the shaft 90o counter-clockwise, as viewed from top of actuator. SPECIAL PROCESS FOR A SUPERIOR COATING The aluminum body and end caps of the PA Series actuators are coated inside and out. First the aluminum actuator bodies and end caps undergo a four-step cleaning and passivation treatment. The next step is epoxy coating by cationic electro deposition (cataphoresis). A 20 micron thick layer is applied to create a smooth chemical resistant coat which bonds into the aluminum crystalline structure. The final step is application of a Rilsan 11 Polyamide coat up to 250 microns thick. Rilsan is a fully polymerized thermoplastic which provides outstanding chemical resistance to effluents, sea water, sea mist, hydrocarbons, solvents, and many chemicals. The final result is an actuator with a very smooth internal finish which offers long cycle life as well as durable, abrasion resistant external resistance to hostile chemical environments. Spring End or Air Start Cycles technical WORKING TEMPERATURES: 32 to 90oC (25 to 175oF) CONTROL PRESSURE: Control pressure range is minimum 40 to maxiumum 120 psi CONTROL MEDIA: Actuator may be powered using air, water, natural gas or non-aggressive fluids ENVIRONMENT: May be operated while submerged in water 44 AAV

45 PG Series Pneumatic Actuators O Front View A N Double Acting Spring Return P Side View J Q 12mm 4mm 4mm M6 VDI/VDE 3845 Top Shaft M H M " 1/4" NPT Port 2 Open 1.27" 2 1/4" NPT Port 4 Closed NAMUR Mounting Pad L K R S VDI/VDE 3845 Top Detail F I G ISO 5211 Bottom Shaft D C ISO 5211 Bottom Mount E DIMENSIONS INCHES Size W Item No. DA SR PGDW PGSW PGD00 PGS00 PGD10 PGS10 PGD20 PGS20 PGD30 PGS30 A SR A DA Dia (F03) 1.65 (F04) 1.97 (F05) 1.97 (F05) 2.76 (F07) ISO 5211 Bottom Mount C Thread M5 M6 M6 M6 M8 Depth D Dia. Thread 1.65 (F04) M (F07) M (F07) M (F07) M (F10) M10 Depth ISO 5211 Bottom Shaft E F G H I DIMENSIONS INCHES Size W Item No. DA SR PGDW PGSW PGD00 PGS00 PGD10 PGS10 PGD20 PGS20 PGD30 PGS30 J K L M N VDI/VDE 3845 Top Shaft O P 0.79 (ISO-1) (ISO-2) (ISO-2) (ISO-2) (ISO-2) Q VDI/VDE 3845 Top Detail R S AAV

46 PG Series Pneumatic Actuators SIZES W, 00, 10, 20, PARTS Recommended Spare Parts PARTS Recommended Spare Parts No. Part Size Pcs. Materials No. Part Size Pcs. Materials 1 Allen Screw W to SS 12 Upper Shaft W to 30 2 Nitrile Buna-N & Washer O-Ring 13 2 Cap (DA&SR) W to 30 2 Aluminum Alloy Lower Shaft W to 30 2 Nitrile Buna-N coated w. cataphoresis O-Ring and polyamide 14 Spring Set W to 20 1 DIN C passivated 1 3 Cap O-Ring W to 30 2 Nitrile Buna-N Spring Steel and 4 Piston W to 20 2 Aluminum Alloy epoxy coated coated w. cataphoresis 30 1 DIN C Spring 30 2 Aluminum Alloy Steel epoxy coated 5 Cylinder W to 30 1 Aluminum Alloy coated 15 Shaft W 1 Polyamide with w. cataphoresis and SS insert polyamide 10 to 30 1 Steel coated with 6 Washer W to 30 1 Polyamide 6 cataphoresis 7 Spring Clip W to 30 1 Steel coated with 16 Pneumatic W to % glass filled Nickel-PTFE Connection Polyamide base plate, Plate Assembly 304 SS bolts & nuts, 8 Position Indicator W 1 Polyacytel Nitrile O-rings 00 to 30 1 Polyamide 17 Travel Stop 00 & SS nuts & bolts, 9 Piston Guide W & 00 2 Nylon Assembly 303 SS bushings, Nitrile O-rings 10 to 30 2 Polyacetal 18 Port Seal O-Ring 30 2 Nitrile Buna-N 30 4 PTFE-Bronze 19 Base Plate W & % glass filled 10 Guide Ring W to 20 2 Polyacetal Assembly Polyamide base plate 30 2 PTFE-Bronze 304 SS bolt & nuts 1 11 Piston O-Ring W to 20 2 Trivalent Chromium Passivation. Nitrile Buna-N AAV

47 PG Series Pneumatic Actuators TORQUE DOUBLE ACTING INCH POUNDS Model Supply Pressure (psi) No PGDW PGD PGD Model Supply Pressure (psi) No PGD ,334 1,689 PGD30 1,823 2,804 3,789 4, ,045 5,757 TORQUE SPRING RETURN INCH POUNDS Supply Pressure (psi) Model Number of Spring No. Springs Start End Start End Start End Start End Start End PGSW PGS PGS PGS ,075 1,061 1,599 1,585 2,123 2, ,459 1,336 1,982 1,860 PGS ,320 1,089 1,844 1, , , ,703 1, , , ,564 1,114 1 Standard Spring set 120 Start End ,506 2,384 2,368 2,137 2,227 1,889 2,087 1,638 WEIGHTS, AIR CONSUMPTIONS AND CYCLE TIMES Double Acting Air Consumption (li) 2 Cycle Time (Sec.) Item No. DA SR PGDW PGSW PGD00 PGS00 PGD10 PGS10 PGD20 PGS20 PGD30 PGS Liter = cubic inches Weight Lbs. Open Port A Close Port B Open Port A Close Port B Weight Lbs Spring Return Cycle Time (Sec.) Air Consumption (Standard litres) Open Port A Close Port B AAV

48 Diaphragm Valves PVC CPVC PP PVDF SERIES: Type 730 SIZES: 1/2 4 ENDS: DIAPHRAGMS: True Union Socket, Threaded or ChemFlare TM1 Spigot 2 bodies with Plain, Socket, Threaded or Flanged ends EPDM 3, FKM-B (Viton ) or PTFE CONTROL FUNCTIONS: Normally Closed, Normally Open or Double Acting The Chemline Type 730 Pneumatically Actuated Diaphragm Valve features a plastic diaphragm actuator, either normally closed, normally open or double acting. This valve offers long cycling life, high pressure resistance and a size range 1/2 to 4. Being a diaphragm valve, it is available for sanitary or slurry applications. With a PTFE diaphragm, it has corrosion resistance superior to ball or butterfly valves. This becomes an economical control valve when a positioner is added. The Type 730 is part of the 700 Series of diaphragm valves. They feature interchangeable bodies, diaphragms and actuators. Modular construction minimizes spare parts requirements. All major parts are solid plastic corrosion resistant and light weight to minimize stress on plastic piping. features Pressure rated to 150 psi Highest pressure ratings of 700 Series diaphragm valves Solid Plastic Body and Actuator Light weight Corrosion resistant inside and out Excellent for Sanitary Applications Self draining PVDF and unpigmented PP bodies are FDA approved for food applications Sanitary clamp end connections are available Excellent Flow Control With a positioner, this is an inexpensive control valve Diaphragm type actuator provides smooth, sensitive operation Modular Construction Only 5 actuator and diaphragm sizes for 9 valve sizes. Spare parts requirements are minimized. Long Cycling Life Valve is designed for extremely long cycling life Actuator is essentially maintenance free 1 For ChemFlare TM end connectors, consult Chemline. 2 PP and PVDF spigot ends have metric dimensions and will butt fuse directly to Chemline PP and PVDF piping systems. 3 Epoxy cured EPDM Normally closed version shown with True Union body and position indicator 48 AAV

49 Type 730 Diaphragm Valves Actuator Housing of PPG (Glass reinforced PP) Virtually unbreakable, corrosion proof and lightweight A Complete Range of Accessories are mounted using Threaded Insert: Position Indicator Travel Stop/Position Indicator Travel Stop/Position Indicator with manual override Positioners (pneumatic 3 to 15 psi or electro-pneumatic 4 to 20 ma) Limit Switches (mechanical or proximity) Polished SS Spindle and Self-Lubricating Bearing provide extremely long cycling life Multi-coiled Nested Springs Allows for compact actuator Epoxy coated for corrosion resistance Air Supply Ports Rp 1/4 threaded Spigot Body For direct butt fusion to Chemline PP or PVDF metric pipe True Union or solid flanged bodies are also available Stainless Steel Threaded Inserts in valve base for fixing valve to support structures Normally Closed Version MINIMUM REQUIRED CONTROL PRESSURES PSI 100% P Valve Size /Control Function Line 1/ /4 & 1-1/ /2 & 3 4 Pressure NC NO NC NO NC NO NC NO NC NO Minimum required control air pressures vary with line (pipe line) pressures. Above control pressures are for closure against 100% drop (ie. pressure on upstream side of closed valve only). Consult Chemline on applications requiring closure against downstream pressure. Maximum recommended control pressure is 90 psi. For double acting valves, use control pressures respective of open or closed side. LINE PRESSURES VS. TEMPERATURE PSI 1/2 to 2 Sizes Temperature ºC ºF /2 to 4 Sizes Temperature ºC ºF PVC PVC PP PP CPVC CPVC PVDF PVDF AAV

50 Type 730 Diaphragm Valves Spigot Body Flanged Socket Threaded Normally Closed (NC) Normally Open (NO) and Double Acting (DA) NON UNION ENDS DIMENSIONS INCHES AIR CONSUMPTION CUBIC INCHES Size A NC A NO/DA B C NC C NO/DA D E E 1 I SP NC NO DA 1/ M / M M / M / M M / M M M L END DIMENSIONS INCHES Size 1/2 3/ /4 1-1/ /2 3 4 Union Socket L TU Spigot L SP Socket Fabricated Socket, Threaded and Flanged dimensions. 2 Flanged S and L FS = ITT Saunders plastic lined valve length. 3 3 Union socket body is fabricated using a spigot body. L S Threaded1 L T PVC/CPVC PP/PVDF Flanged1 Flanged1 L F L F Flanged S 2 L FS WEIGHTS LB. Normally Closed Normally Open & Double Acting Weights are for PVC Spigot valves. Cv VALUES Cv AAV

51 Type 730 Diaphragm Valves b a PARTS Recommended Spare Parts PARTS Recommended Spare Parts No. Part Pcs. Materials No. Part Pcs. Materials 1a Plug 1 PP 14 Washer 1 Cad. Plated Steel 1b O-Ring 1 Nitrile 15 Lock Nut 1 Cad. Plated Steel (NO & DA Only) 16 Spring Washer 1 Mild Steel 2 Upper Actuator 1 PPG 17 Quad Ring 1 Nitrile Housing 18 Lower Actuator 1 PPG 3 Outer Spring1 1 Housing 4 Middle Spring1 1 Epoxy Coated Spring Steel 19 Spindle Bearing 1 PTFE/Aluminum 5 Inner Spring Plug 1 Polyethylene 6 Spindle Assembly 1 Stainless Steel 7 Diaphragm 1 Cad. Plated Support Plate Steel 8 Washer 1 Nitrile 9 Control 1 Fabric Reinforced Diaphragm Neoprene 10 O-Ring2 1 Nitrile 11 Spacer Ring2 1 Cad. Plated Steel 12 Washer 1 Nitrile 13 Spring 1 Cad. Plated Support Plate Steel 1 Springs 3 to 5 are for normally closed control function. Normally open actuator has a different single spring below diaphragm support plate. 21 Washer SS 22 Socket Head SS Bolt 23 Compressor 1 PBTP 24 Process 1 EPDM, FKM-B Diaphragm (Viton ), PTFE 25 Valve Body 1 PVC, CPVC, PP, PVDF 26 Washer SS 27 Hex Bolt SS 28 Bolt Cap 4 4 PE 2 Not supplied in 1/2 to 1 valves. 3 Quantity 12 for 2-1/2 to 4 valves. 4 Quantity 8 for 2-1/2 and 3, 12 for 4 valves. ACCESSORIES Accessories are ordered separately from valves but are mounted to valve, adjusted and bench tested before shipping. Control Item Accessory Function No. Position Indicator NC, NO, DA 700PI Travel Stop NC, NO, DA 700TS 6 Travel Stop/Position Indicator NC, NO, DA 700TP 6 Travel Stop/Position Indicator Allen Key Manual Override NC 700M 6 1 Mechanical Limit Switch for open position only NC, NO, DA 700LS 2 Mechanical Limit Switches in Waterproof Box NC, NO, DA 700LSM 6 2 Proximity Limit Switches in Waterproof Box NC, NO, DA 700LSP 6 Contact-Free Limit Switch NC, NO, DA 700LSF PSI Positioner NC, NO, DA PO7YT1200L 4 20mA Positioner NC, NO, DA PO7YT1000L 3/2 Way NC Solenoid Nema 4 5 NC, NO SOL7ASR 6 4/2 Way Solenoid Nema 4 5 DA SOL7ADA 6 Handwheel Override NC, NO, DA 700HW 6 5 Height allowance varies with valve size. 6 Part number differs by valve type and size. See price list for details. Maximum Additional Height Allowance (in) ORDERING EXAMPLE Chemline Diaphragm Valves 730 NC 010 A E Control NC Normally Closed Function NO Normally Open DA Double Acting Size 005 1/ / / / / Body Material A PVC B PP C CPVC K PVDF Diaphragm E EPDM B Nitrile V FKM-B (Viton ) P PTFE one-piece 1 P2 PTFE two-piece Ends Blank Spigot S Socket T Threaded F Flanged FS Flanged to ITT Saunders end to end U Union Socket CF ChemFlare TM Example: Chemline Type 730 Pneumatically Actuated Diaphragm Valve, normally closed, 1 PVC body, EPDM diaphragm, socket ends. 1 PTFE one-piece diaphragm is supplied standard. U AAV

52 700 Series Accessories Accessories are supplied mounted to actuators and bench tested, or separately. VISUAL POSITION INDICATOR The PI Series universal position indicator consists of a red nylon indicator and clear polycarbonate cover and o-ring, for remote visual indication of open or closed valve/actuator position. Mounts on top of the actuator and modifiable for different sizes of actuators. MECHANICAL TRAVEL STOP The TS Series mechanical travel stop is a solid threaded stainless steel insert that fits into top of the actuator, with hex lock nut to prevent it from moving with use or vibration. Adjustable by threading into the actuator to limits movement in the open direction but allows full closed position. Available with clear polycarbonate cover and o-ring for use on normally-open actuators. Visual Position Indicator TRAVEL STOP/VISUAL POSITION INDICATOR The TP Series travel stop/visual position indicator is a mechanical travel stop with a springloaded visual position indicator running though its center. Provides positive visual feedback of actuator/valve position. Comes with hex lock nut to prevent it from moving with use or vibration. Available with clear polycarbonate cover and o-ring for use on normally-open actuators. Mechanical Travel Stop Travel Stop/Position Indicator TRAVEL STOP/VISUAL POSITION INDICATOR/MANUAL OVERRIDE The MO/MC Series Manual Override adds to the travel stop/position indicator combination to allow manual valve/actuator operation of actuated valves in case supply pressure fails. The unit is mounted on top of the actuator, in the same manner as other options and links to the control diaphragm, but allows manual operation by turning the threaded center spindle by means of the accompanying Allen key handle. Construction is outer threaded stainless steel insert and center position indicator/override with a clear polycarbonate cover and o-ring for use on normally-open actuators. Travel Stop/Visual Position Indicator/Manual Override 52 AAV

53 700 Series Accessories Accessories are supplied mounted to actuators and bench tested, or separately. SOLENOID VALVES Pilot solenoid valves control air supply air in and out of pneumatic actuators to open and close the valve and are electrically actuated. They are usually but not always mounted directly to the actuator. SOL Series Solenoid Valves are CSA/UL approved and designed for multi-million cycle life. These mount flush to 700-Series pneumatic actuators. They are robust, reliable and corrosion resistant, offering high air flows and fast response. The valve functions as 3/2 way (for spring return actuators) and a second solenoid is added for 5/2 way (for double acting actuators). A screw type manual override is standard. Construction is brass body, nitrile seals, nickel plated ports and screws, and epoxy encapsulated coil. The electrical connection is a 3-pin DIN plug with 1/2 NPT for conduit connection. Grommet (cable gripper) and LED grommet (glows to indicate power) version plugs are also available. Versions are available in different voltages, also in intrinsically safe and explosion proof designs. Solenoid Valves POSITIONERS Valve positioners control actuator-valve position, responding to a signal from a process controller, usually electronic (most often 420mA) or sometimes pneumatic (315 psi). YT Series positioners are easy to mount directly to 700 Series linear actuators. They have epoxy coated aluminum enclosures and are also available in 316 stainless steel. All available models are attractively priced: YT1200R 315 psi Pneumatic a conventional all-mechanical positioner YT1300R 420 ma Electro-Pneumatic an electronic positioner designed for vibration resistance, better control and easy calibration YT ma Smart a fully digital positioner with intelligent functions like auto calibration, PID control, also theoretical and user defined characterized output. Options include alarms (switch or relay output), 420 ma transmitter for position feedback and HART digital communication protocol. Positioners AIR FILTER/REGULATOR A filter/regulator is required to protect pneumatic equipment with small orifices from clogging due to debris and to protect from corrosion or fouling due to excess oil or condensed water in the air supply. Chemline includes an air filter/regulator with all positioners mounted to actuators. Chemline recommends they also be supplied with all pilot solenoid valves. The F/R-A is a one-piece air filter/regulator and pressure gauge with a GRP plastic body, polycarbonate filter bowl and polyethylene filter element. The filter bowl has a manual drain valve. Air Filter Regulator HANDWHEEL OPERATOR AND BRACKET The HW Series handwheel for manual override operation of actuator/valve without mechanical travel stop. Stainless steel threaded insert, center operating spindle and lag mechanism allows switching from manual to powered operation without declutching. Side-pin position indicator allows use without manually operating the actuator/valve too far and damaging the assembly. Handwheel Operator & Bracket AAV

54 700 Series Accessories Accessories are supplied mounted to actuators and bench tested, or separately. LIMIT SWITCHES The LS Series Limit Switch Boxes are CSA/UL approved for On and/or Off valve position feedback. They are compact and robust, featuring quick-setting switch cams, polycarbonate cap, high visibility position indicator beacon and a quick-access cover. Dual 1/2 NPT conduit entries and a 6-position terminal strip in the 2-position mechanical/proximity models allow for wiring of a solenoid valve through the box. 700LS Single-Position Mechanical Switch open position feedback only 700LS Dual-Position Mechanical Switch single-pole double-throw switches rated for multi million cycles 700LS Dual-Position Proximity Switch for intrinsically safe applications 700LSP Dual-Position AS-i Switch built-in solenoid, M12 AS-i connector and air connector to the actuator 700LSF Dual-Position Programable Proximity Switch for easy set-up and operation 700LS Single-Position Mechanical Limit Switch 700LS Dual-Position Mechanical Limit Switch 700LS Dual-Position Proximity Limit Switch 700LSF Dual-Position Programmable Proximity Switch 700LS Dual-Position AS-i Limit Switch 54 AAV

55 Diaphragm Valves PVC CPVC PP PVDF SERIES: Type 750 SIZES: 1/2 2 ENDS: DIAPHRAGMS: True Union Socket, Threaded or ChemFlare TM1 Spigot 2 bodies with Plain, Socket, Threaded or Flanged ends EPDM 3, FKM-B (Viton ) or PTFE CONTROL FUNCTIONS: Normally Closed, Normally Open or Double Acting The Chemline Type 750 Pneumatically Actuated Diaphragm Valve features a new design plastic piston actuator, reversible normally closed to normally open. It offers compact dimension, long cycling life and higher leakage resistance, all at a cost lower than 730 Series pneumatically actuated diaphragm valves. The Type 750 is part of the 700 Series of diaphragm valves. They feature interchangeable bodies, diaphragms and actuators. Modular construction minimizes spare parts requirements. All major parts are solid plastic, corrosion resistant and light weight to minimize stress on plastic piping. Being a diaphragm valve, it is available for sanitary or slurry applications. With a PTFE diaphragm, it has corrosion resistance superior to ball or butterfly valves. features Solid Plastic Body Actuator Light weight Corrosion resistant inside and out Good Flow Characteristics High Cv values due to smooth and wide body cavity Bidirectional Self draining Modular Construction Spare parts requirements are minimized because of only 3 actuator and diaphragm sizes for 6 valve sizes Convertible from Normally Closed to Normally Open or Double Acting New Design for Superior Sealing Risk of leakage is reduced Lower control air pressures are required for full pressure closure Easy Maintenance Actuator may be easily removed after valve is installed Body is easily removed with True Union ends Long Life Maintenance Free Actuator Valve is factory tested to 1,000,000 plus cycles Piston seal has double lip ring to retain grease Normally closed version shown with True Union body and Position Indicator 1 For ChemFlare TM end connectors, consult Chemline. 2 PP and PVDF spigot ends have metric dimensions and will butt fuse directly to Chemline PP and PVDF piping systems. 3 Epoxy cured EPDM AAV

56 Type 750 Diaphragm Valves Actuator Housing of Ixef Virtually unbreakable, corrosion proof and lightweight Multi-coil Nested Springs Epoxy coated for corrosion resistance Field Reversible from Normally Closed to Normally Open Threads at top of actuator are for easy mounting of a large selection of Accessories: Position Indicator Travel Stop/Position Indicator Travel Stop/Position Indicator with manual override Limit Switches mechanical or proximity Air Supply Ports Rp 1/4 threaded Standard NAMUR spacing True Union Ends Spigot or solid flanged bodies are also available Polished SS Spindle and Self-Lubricating Bearing provide extremely long cycling life (factory tested to 1,000,000 plus cycles) Normally Closed Version Threaded Inserts in valve base for fixing valve to support structures MINIMUM REQUIRED CONTROL PRESSURE PSI 100% P Line Pressure PSI Control Valve Function Size Control Pressure PSI 1/2 to Normally 1-1/4 to 1-1/ Closed /2 to Normally 1-1/4 to 1-1/ Open Minimum required control air pressures vary with line (fluid in the pipe) pressures. Actuator closes against 100% drop (ie. pressure applied to inlet side of valve only) up to 150 psi, or up to 90 psi on both sides. Maximum recommended control pressure is 90 psi for NC valves, 70 psi for NO/DA valves. Maximum recommended control temperature is 40oC. For double acting valves, use control pressures respective of open or closed side WORKING PRESSURES PSI PVC CPVC PP PVDF 25 C 40 C 60 C 30 C 45 C 60 C 80 C 30 C 45 C 60 C 80 C 30 C 60 C 100 C 120 C Size 77 F 104 F 140 F 86 F 113 F 140 F 176 F 86 F 113 F 140 F 176 F 86 F 140 F 212 F 248 F 1/2 to Temperature Ranges: PVC 0 to 60 C (32 to 140 F), CPVC 0 to 80 C (32 to 176 F), PP 0 to 80 C (32 to 176 F), PVDF 0 to 120 C (32 to 248 F). 56 AAV

57 Type 750 Diaphragm Valves D Allowance for accessories G Spigot Body Rp 1/4 See OPTION below 0.945" 24mm A Flanged C Socket LTU B F Threaded E1 E True Union (Socket) Body Shown NON UNION ENDS DIMENSIONS INCHES Size 1/2 3/ /4 1-1/2 2 A B C D E M6 M6 M6 M8 M8 M8 E F G l SP L END DIMENSIONS INCHES WEIGHTS Cv VALUES PVC/CPVC PP/PVDF Union Socket Spigot Socket1 Threaded1 Flanged1 Flanged1 Size L TU L SP L S L T L F L F Pounds C v 1/ / / / Fabricated Socket, Threaded and Flanged dimensions. Weights are for PVC Spigot valves. AIR CONSUMPTION CUBIC INCHES Size 1/2 to 1 1-1/4 to 1-1/2 2 Normally Closed Normally Open OPTION In-Line Air Supply Ports For space saving, actuators are available with air supply ports in-line with pipeline AAV

58 Type 750 Diaphragm Valves a b b 12a 58 AAV Normally Closed (NC) PARTS Recommended Spare Parts No. Part Pcs. Materials 1 Valve Body 1 PVC, CPVC, PP, PVDF 2 Process Diaphragm 1 EPDM, FKM-B (Viton ), PTFE 3 Compressor 1 PBTB 1 5a Upper O-Ring 1 Nitrile 5b Lower O-Ring 1 Nitrile 6 Adaptor Assembly 1 Ixef 2 8 Piston 1 Ixef 2 9 Spring Set (a, b, c) Epoxy Coated Spring Steel 10 Indicator Cover 4 1 Polycarbonate 12a Hex Bolt 4 Cad. Plated Steel 12b Washer 4 Cad. Plated Steel 13 Ring Retainer 1 Brass 14 Double Lip Ring 1 Nitrile 12a Hex Bolt 4 Cad. Plated Steel 12b Washer 4 Cad. Plated Steel 15a Upper Actuator 1 Ixef 2 Housing 15b Lower Actuator 1 Ixef 2 Housing 16 Indicator O-Ring 4 1 Nitrile 17 Position Indicator 4 1 Polypropylene 21 Spindle Bearing 1 PTFE/Aluminum ORDERING EXAMPLE Chemline Diaphragm Valves 750 NC 010 A E U Control NC Normally Closed Function NO Normally Open DA Double Acting Size 005 1/ / / / Body Material A PVC B PP C CPVC K PVDF Diaphragm E EPDM B Nitrile V FKM-B (Viton ) P PTFE 1-piece 1 P2 PTFE 2-piece Ends Blank Spigot S Socket T Threaded F Flanged U True Union Socket UT True Union Threaded CF ChemFlare TM Example: Chemline Type 750 Pneumatically Actuated Diaphragm Valve, Normally Closed, 1, PVC body, EPDM diaphragm, union socket ends. 1 PTFE one-piece diaphragm is supplied standard. 17 9a 9b 9c 5a 5b PBTB = Polybutylene Terephthalate; 2 Ixef = Polyarilamide; 3 1/2 to 1 has 2 springs, 1-1/4 to 1-1/2 has 3 springs; 2 has 2 springs. 4 Optional Indicator parts ACCESSORIES Accessories are ordered separately from valves but are mounted to valve, adjusted and bench tested before shipping. Control Item Accessory Function No. Position Indicator NC, NO, DA 700PI Travel Stop NC, NO, DA 700TS 6 Travel Stop/Position Indicator NC, NO, DA 700TP 6 Travel Stop/Position Indicator Allen Key Manual Override NC 700M 6 1 Mechanical Limit Switch for open position only NC, NO, DA 700LS 2 Mechanical Limit Switches in Waterproof Box NC, NO, DA 700LSM 6 2 Proximity Limit Switches in Waterproof Box NC, NO, DA 700LSP 6 Contact-Free Limit Switch NC, NO, DA 700LSF PSI Positioner NC, NO, DA PO7YT1200L 4 20mA Positioner NC, NO, DA PO7YT1000L 3/2 Way NC Solenoid Nema 4 5 NC, NO SOL7ASR 6 4/2 Way Solenoid Nema 4 5 DA SOL7ADA 6 Handwheel Override NC, NO, DA 700HW 6 5 Height allowance varies with valve size. 6 Part number differs by valve type and size. See price list for details. Maximum Additional Height Allowance (in)

59 Diaphragm Valves PVC CPVC PP PVDF manual operation SERIES: Type 760 SIZES: 1/2 4 ENDS: True Union Socket, Threaded or ChemFlare TM1 Spigot 2 bodies with Plain, Socket, Threaded or Flanged ends DIAPHRAGMS: EPDM 3, FKM-B (Viton ) or PTFE Position Indicator The Chemline Type 760 Manual Diaphragm Valve is part of the 700 Series of diaphragm valves. 700 Series valves have modular design and interchangeable bodies, diaphragms and actuators. The Type 760 features compact size and all plastic construction for corrosion resistance and light weight. Being a diaphragm valve it is suitable for sanitary or slurry applications. Because it is slow closing, water hammer problems are eliminated. This is also a good throttling valve. With a PTFE diaphragm, it has corrosion resistance superior to ball or butterfly valves. When a few manual valves are required on a system using the pneumatically actuated 700 Series, the Type 760 is a good choice because the bodies and diaphragms are the same. features Solid Plastic Body and Actuator Light weight Corrosion resistant inside and out Excellent for Sanitary Applications Self draining PVDF and unpigmented PP bodies are approved for food applications Sanitary clamp end connections are available Butt Fusion Ends available Spigot bodies are available 1/2 to 3 for direct butt fusion into Chemline PP and PVDF piping systems. All mechanical connections may be eliminated. Modular Construction Only 5 actuator and diaphragm sizes for 9 valve sizes. Spare parts requirements are minimized. No Maintenance Elastomer diaphragms have life well over one million cycles, but if necessary they are easy to replace True Union Body 1 For ChemFlare TM end connectors, consult Chemline. 2 PP and PVDF spigot ends have metric dimensions and will butt fuse directly to Chemline PP and PVDF piping systems. PVC spigots are ANSI. 3 Epoxy cured EPDM AAV

60 Type 760 Diaphragm Valves PARTS Recommended Spare Parts No. Part Pcs. Materials 1 Handwheel 1 PPG/Brass with Sleeve 2 Bonnet 1 PPG 3 Compression 1 Delrin Bearing 4 Nut 1 Stainless Steel 5 Spindle 1 Stainless Steel 6 Spring Pin 1 Spring Steel 7 Compressor 1 PBTP 8 Process 1 EPDM, FKM-B Diaphragm (Viton ), PTFE 9 Valve Body 1 PVC, PP, PVDF CPVC 10 Washer SS 11 Hex Bolt SS 12 Bolt Cap 4 1 PE 1 8 pieces for 2-1/2 and 3, 12 pieces for 4 valves NON UNION ENDS E 1 D L TU E True Union Body A B DIMENSIONS INCHES Size 1/2 3/ /4 1-1/ /2 3 4 A B D E M6 M6 M6 M8 M8 M8 M12 M12 M22 1 Socket, Threaded and Flanged fabricated are for PVC and CPVC valves only. Consult Chemline for PP or PVDF fabricated spigot body dimensions. 2 Flanged S = ITT Saunders plastic lined valve length. 3 3 Union socket body is fabricated using a spigot body. ORDERING EXAMPLE E I SP L L L L SP T S F Spigot Body Threaded Socket Flanged l SP Union Soc L TU Flg S 2 L FS Chemline Diaphragm Valves A E Size 005 1/ / / / / Spig L SP Body Material A PVC B PP C CPVC K PVDF Diaphragm E EPDM B Nitrile V FKM-B (Viton ) P PTFE one-piece 1 P2 PTFE two-piece Cv WEIGHTS VALUES Pounds Cv Weights are for PVC Spigot valves. Ends Blank Spigot (Butt) S Socket T Threaded F Flanged U Union Socket CF ChemFlare TM Example: Chemline Type 760 Diaphragm Valve, 1 PVC body, EPDM diaphragm, Socket Union ends. 1PTFE one-piece diaphragm is supplied standard. Soc1 L S Thd1 L T PVC/CPVC PP/PVDF Flg1 Flg1 L F L F U 60 AAV

61 Diaphragm Valves PVC CPVC PP PVDF SERIES: Type 710 SIZES: 3/8, 1/2 ENDS: DIAPHRAGMS: True Union Socket, Threaded or ChemFlare TM1 Spigot 2 bodies with Plain, Socket, Threaded or Flanged ends CONTROL FUNTIONS: EPDM 3, FKM-B (Viton ) or PTFE Normally Closed Normally Open Double Acting The Chemline Type 710 Pneumatically Actuated Diaphragm Valve features a plastic piston actuator designed for long cycling life and corrosion resistance. Compared to a 1/2 pneumatically actuated ball valve it is a fraction of the size and cost. Type 710 is part of the 700 Series of diaphragm valves featuring modular construction which minimizes spare parts requirements. Being a diaphragm valve, it is suitable for sanitary or slurry applications. With a PTFE diaphragm, it has corrosion resistance superior to a ball valve. features Pressure rated to 90 psi 90 psi at 20oC for all materials Long Cycling Life Valves normally operate well over one million cycles maintenance free 4 Solid Plastic Body & Actuator High strength Ixef 5 plastic actuator Lightweight Corrosion Resistant Epoxy Coated Spring Steel Springs Spring steel springs have longer life and are stronger than stainless steel springs. Epoxy coating resists corrosive environments. Safety Spring Cartridge Contained spring set allows for safe removal of actuator Spring cartridge may be easily reversed to change between Normally Closed and Normally Open functions Direct Mount Accessories Accessories (travel stop, position indicator, manual override, limit switch box) thread into the top of the actuator and are easily installed in the field True Union Body 1 For ChemFlare TM end connectors, consult Chemline. 2 PP and PVDF spigot ends have metric dimensions and will butt fuse directly to Chemline PP and PVDF piping systems. PVC spigots are ANSI. 3 Epoxy cured EPDM 4 With EPDM or FKM-B (Viton ) diaphragm. 5 Ixef = Polyarilamide AAV

62 Type 710 Diaphragm Valves 1.85" Rp 1/8* / " 10 Normally Open L T " 1.33" 1.40" " 9/2 9/ Normally Closed M5-8mm deep 0.60" 1.38" 0.63" 3.94" 1.42" L TU 2.00" True Union Body * Air connections for all control functions are Rp 1/8 (BSP 1/8 ) as standard. Rp 1/4 is available as an option. Air consumption for all sizes is 1.65 cubic inches. ORDERING EXAMPLE Chemline Diaphragm Valves 710 NC 005 A E U Control NC Normally Closed Function NO Normally Open DA Double Acting Size 003 3/ /2 Body Material A PVC B PP C CPVC K PVDF Diaphragm E EPDM B Nitrile V FKM-B (Viton ) P PTFE Ends Blank Spigot (Butt) T Threaded U Union Socket CFx ChemFlare TM Example: Chemline Type 710 Pneumatically Actuated Diaphragm Valve. Normally Closed, 1/2 diameter, PVC body, EPDM diaphragm, socket union ends. x = 4 for 1/4, 6 for 3/8, 8 for 1/2 ID tube connections. PARTS No. Part Pcs. Materials 1 Body 1 PVC, CPVC, PP, PVDF 2 Diaphragm 1 EPDM, FKM-B (Viton ), PTFE 3 Compressor 1 PBTP 1 4 Thrust Ring 1 Cad. Plated Steel 5 O-Ring 1 Nitrile 6 Guide 1 Ixef 2 7 Quad Ring 1 Nitrile 8 Piston 1 Ixef 2 9x Spring 1 Epoxy Coated Spring Steel 10 Indicator Cover 1 Polycarbonate 12 Socket Head Bolt SS 13 Circle Clip 1 Brass 14 Lip Ring 1 Nitrile 15 Actuator Housing 1 Ixef 2 16 O-Ring 1 Nitrile 17 Position Indicator 1 Polypropylene 18 Lock Nut 1 Cad. Plated Steel 19 Washer 1 Cad. Plated Steel 20 O-Ring 1 Nitrile 21 Shaft Bearing 1 Carbon/PTFE 3 22 Bolt Inserts 2 Steel 23 Stem SS 1 PBTB = Polybutylene Terephthalate 2 Ixef = Polyarilamide 325% carbon filled PTFE DIMENSIONS INCHES Size 3/8 1/2 Union Soc L TU Spigot Body Spig L SP Thd L T Cv VALUES USGPM at 1 psi P MINIMUM CONTROL PRESSURES 4 PSI Line Min. Required Control Pressure Pressure Normally Closed Normally Open Air or clean water are acceptable control media. ACCESSORIES Travel Stop Travel Stop/Position Indicator Travel Stop/Position Indicator/Manual Override Solenoid Valve Limit Switches I SP L SP 62 AAV

63 Diaphragm Valves PVC CPVC PP PVDF manual operation SERIES: Type 720 SIZES: 3/8, 1/2 ENDS: True Union Socket, Threaded or ChemFlare TM1 Spigot 2 bodies with Plain, Socket, Threaded or Flanged ends DIAPHRAGMS: EPDM 3, FKM-B (Viton ) or PTFE The Chemline Type 720 Manually Operated Diaphragm Valve features compact size a large variety of body materials and end connections. It is much smaller than other 1/2 diaphgram valves. This is a good throttling valve and is suitable for sanitary or slurry applications. With a PTFE diaphragm, it has corrosion resistance superior to a ball valve. When a few manual valves are required on a system using the pneumatically actuated Type 710, the Type 720 is a good choice because the bodies and diaphragms are interchangeable. features Pressure rated to 90 psi 90 psi at 20oC for all materials Solid Plastic Body and Actuator Light weight Corrosion resistant inside and out Excellent for Sanitary Applications Self draining PVDF and unpigmented PP bodies are approved for food applications Sanitary Tri-clamp end connections are available Butt Fusion Ends available Spigot bodies are available in 1/2 for direct butt fusion into Chemline PP and PVDF piping systems. All mechanical connections may be eliminated. Adjustable Travel Stop Prevents excessive pressure on diaphragm, extending life Sealed Handwheel Protects the stem from corrosive atmosphere Position Indicator True Union Body 1 For ChemFlare TM end connectors, consult Chemline. 2 PP and PVDF spigot ends have metric dimensions and will butt fuse directly to Chemline PP and PVDF piping systems. PVC spigots are ANSI. 3 Epoxy cured EPDM AAV

64 Type 720 Diaphragm Valves PARTS Recommended Spare Parts No. Part Pcs. Materials 1 Body 1 PVC, PP, PVDF CPVC 2 Diaphragm 1 EPDM, FKM-B (Viton ), PTFE 3 Compressor 1 PPS 1 4 Bonnet 1 PPS 1 11 Washer SS 12 Socket Head SS Bolt 21 Handwheel 1 PPS 1 22 Position 1 PVDF Indicator Collar 23 Stem SS 2.3" Hex Nut SS 26 Bolt Cap 4 POM 27 Hex Nut SS 28 Handwheel 1 FKM-B (Viton ) O-Ring (upper) 29 Handwheel 1 FKM-B (Viton ) O-Ring (lower) 30 Handwheel 1 PPS 1 Cap 3.39"max 31 Handwheel SS Screw 1 PPS = Polyphenylene sulfide 1.85" 0.63" M5-8mm deep 0.60" 3.94" 1.38" L TU 2.00" I SP L SP True Union Body Spigot Body DIMENSIONS INCHES Cv VALUES Size 3/8 1/2 Union Soc L TU Spig L SP Thd L T USGPM at 1 psi P L T Female Threaded Body ORDERING EXAMPLE Chemline Diaphragm Valves A E Size 003 3/ /2 Body Material A PVC B PP C CPVC K PVDF U Diaphragm E EPDM B Nitrile V FKM-B (Viton ) P PTFE Ends Blank Spigot (Butt) T Threaded U Union Socket CFx ChemFlare TM Example: Chemline Type 720 Diaphragm Valve, 1/2 PVC body, EPDM diaphragm, Socket Union ends. x = 4 for 1/4, 6 for 3/8, 8 for 1/2 ID tube connections. 64 AAV

65 notes actuation + actuated valves AAV