2016 Track Shutters Bypass
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1 Guidelines and Specs: Description Minimum Maximum 1⅞" 2½" 3½" ; 4½" Single-Panel Width (Woodlore) Single-Panel Height 10" 133" " Outside Mount Max frame-to-frame width: window width + 3 Max frame-to-frame height: window height + 4½ Semi-Inside Mount Max frame-to-frame width: window width - 1 / 8 Max frame-to-frame height: window height / 8 Inside Mount Max frame-to-frame width: window width - 1 / 8 Max frame-to-frame height: window height - 1 / 8 Carriers are in the Track / Hangers are in the Panel: Adjustments to panel alignment are made by turning the Carrier Bolt with the wrench included in the Hardware Box WL j2-1
2 Outside Mount Top View Semi-Inside Mount Inside Mount WL j2-2
3 Top View Combi - joined Panels (optional) 1 5/8'' Overlap 1 1 2" 2'' 1 5/8'' 1 5/8'' 2'' 2'' 1 5/8'' For shutters with 4 or more panels, please select side open or center open Side Open 1 5/8'' Overlap 1 1 2" 2'' 1 5/8'' 1 5/8'' 2'' 2'' 1 5/8'' Center Open Overlap 1 1 2" Overlap 1 1 2" 2" 2" 2" 2" 2" WL j2-3
4 4 panels side open w/rabbet stile Overlap 4 panels center open w/rabbet stile Overlap Overlap 6 panels side open w/rabbet stile Overlap 6 panels center open w/rabbet stile Overlap Overlap Stile: Only 2, 2 1/4 rabbet stile is available, 1 5/8 rabbet stile only used for combi-joined panels. Center stile is not available. Size Definition For Semi-Inside/OM without side boards For IM without side boards 1/16" 1/16" 2016 Stopper 2016 Stopper 5.1mm [0.2"] 5.1mm [0.2"] Overall Panel Width Frame to Frame Width = Header Width Overall Panel Width Frame to Frame Width = Header Width Note: For Semi-Inside/OM bypass without side boards but with fascia return, 2016 Stopper will be supplied. WL j2-4
5 Mounting Options (Closed Bypass) Side View 5 1/2" Max frame to frame Height Support L Bracket 2" Bottom Guide nylon guide nylon guide Outside Mount /16" 1 3/8" 3/8" Window opening height Max Frame to Frame Height 2" 2" 1 nylon guide Semi-inside Mount 11/16" 3/8" 1/8" 5/8" Bottom Guide nylon guide Window opening height Max Frame to Frame Height 1 nylon guide Inside Mount 11/16" 3/8" 1/8" 5/8" Bottom Guide nylon guide Window opening height WL j2-5
6 Mounting Options (Closed Bypass with 3 Tracks): 7 13/16" Support L Bracket 2" 2" Wall Front Back Bottom guide nylon guide Outside Mount 1 1/ 3/ " 2" 2" Front Back Bottom guide nylon guide Wall 7 13/16" Semi-inside Mount 1 1/ 3/ " " Front Bottom guide Wall 7 13/16" 2" 2" Back nylon guide Inside Mount 1 1/ 3/ WL j2-6
7 6 1/ Support L Bracket 2" 2" Wall " Front Back Bottom guide nylon guide Outside Mount 1 1/2" 3/16" 2" 2" 1 1/2" Front Back Bottom guide nylon guide Wall 6 1/ Semi-inside Mount 3/16" " " 2" 2" 1 1/2" 3/16" Front Back Bottom guide nylon guide Wall 6 1/ Inside Mount WL j2-7
8 Mounting Options (Opened Bypass) Only available in 2 ½ and 3 ½ louver sizes 2 ½ Louver 6 1/ Support L Bracket 3 9/16" 5/8" Outside Mount 6 1/ 3 9/16" 5/8" 6 1/ 3 9/16" 5/8" Semi-inside Mount Inside Mount WL j2-8
9 3 ½ Louver 7 13/16" Support L Bracket 3/ Outside Mount 7 13/16" 7 13/16" Wall 3/ 3/ Semi-inside Mount Inside Mount WL j2-9
10 Open By Pass:has 2 kinds of bottom guide Default Bottom Guide Opened Bypass (Top View) Optional Interlocking Bottom Guide Note: The light block for open bypass will be changed to use screws with wood plugs instead of current dowels. Separation of track U shape bottom guide Interlocking bottom guide Louver Regular Tilt Rod Invisible tilt Regular Tilt Rod Invisible tilt 2.5" 3 9/16" 2 3/ 3 9/16" 3 9/16" 3.5" 3 5/8" WL j2-10
11 Light block thickness for panel U shape bottom guide Interlocking bottom guide Louver Regular Tilt Rod Invisible tilt Regular Tilt Rod Invisible tilt 2.5" 3.5" h1 3/ 3/ 3/ 1 9/16" h2 1 9/16" 3/ 1 9/16" 3/ h1 1 3/16" 1 3/16" 1 3/16" 1 15/16" h2 1 15/16" 1 3/16" 1 15/16" 1 3/16" Nylon Guide: The nylon guide is composed by 2 parts and will supplied as a whole set by default (bottom part 16mm and top part 5mm), please remove the top part if necessary. The 2016 Stopper For outside mount/semi-inside mount bypass without side boards but with fascia returns, the 2016 Stopper will be supplied by default. The gap between the fascia return and the panel is 5mm each side. The 2016 stopper can also be used in the center or any position of the top track as an option. Please see drawing below to show the gap. Stopper at sides Stopper at center or any position Stopper at sides 5.1mm [3/16"] 5.1mm [3/16"] WL j2-11
12 Track Shutters Framing Materials Framing Size Pc(s) L Shape Header (2 in 1) Header with Supporting Strip U Shape Side Frame (3 in 1) Side Frame with Supporting Strip & Side Fascia Header (Closed Bypass) ¾" x 5½" * (Default for Outside Mount; Optional for Semi-Inside and Inside Mount) ¾" x 4½" * (Default for Semi-Inside and Inside Mount; Optional for Outside Mount) Header (Opened Bypass) ¾" x 6¼" * ( 2½" Louver) ¾" x 7 13 / 16 " * (3½" Louver) Custom * < 8" Custom * < 8" Side Frame (Closed Bypass) ¾" x 5 * (Default for Outside Mount; Optional for Semi-Inside and Inside Mount) ¾" x 4 * (Default for Semi-Inside and Inside Mount; Optional for Outside Mount) Side Frame (Opened Bypass) ¾" x 6 ⅝" * ( 2½" Louver) ¾" x 8¼" * (3½" Louver) Custom * < 8" Custom * < 8" Supporting Strip ¾" x ¾" Supporting Strip Side Fascia ¾" x ¾" ⅜" x 1¼ " 1 pc 2 pcs Top Fascia (Plain/Deco) (Semi-inside and Outside Mount) ½" x 2 ½ (Inside Mount) 1 pc Top Fascia Return (Semi-inside and Outside Mount) N/A (Inside Mount) 2 pcs Note: When the header size is 4½" *, 5½" *, 6¼" * or 7 13 / 16 " *, the L Shape header and the U Shape Side Frame will be sent integrally. That is: 1. The header and the supporting strip will be sent integrally as L Shape Header; 2. The side frame, supporting strip and the side fascia will be sent integrally as U Shape Side Frame. For any custom header sizes other than 4½" *, 5½" *, 6¼" * or 7 13 / 16 " *, the L Shape Header and the U Shape Side Frame will be sent separately. That is: 1. The header and the supporting strip will be sent separately for L Shape Header; 2. The side frame, supporting strip and the side fascia will be sent separately for U Shape Side Frame. WL j2-12
13 Part Wrench Nylon Guide Hardware Box ¾ " screws for Nylon Guide Support L Bracket (based on the length of header) 2 ½ " screws for support L bracket ¾ " screws for support L bracket Keystone for Fascia of the Track Shutter When fascia length exceeds the limitation and needs to split, keystone design fascia will be supplied without surcharge for track shutters. For fascia length within the split limitation, keystone can also be supplied as an option with surcharge. For : For Plain Fascia: The keystone will be installed by screws. We will pre-drill the screw holes and the screws will be packed in hardware box. Screws for keystone WL j2-13
14 Plastic L Bracket to Connect the Header, Fascia & Fascia Returns L Bracket will be used to connect the header, fascia and fascia returns for Bypass shutter. This applies for Inside Mount, Semi-Inside Mount & Outside Mount. OM & Semi-IM Plastic L Bracket IM Plastic L Bracket WL j2-14
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