Bearing Race Service Kit

Transcription

1 0907 Safety Warning Read all instructions and safety warnings prior to operation. Failure to do so could result in equipment damage, personal injury or even death. CAUTION: USE REPLACEMENT PARTS AND ACCESSORIES PROVIDED BY TIGER TOOL ONLY. ALL REPLACEMENT PARTS AND ACCESSORIES ARE AVAILABLE. KEEP HYDRAULIC COUPLER PROTECTED WHEN NOT IN USE. DUST CAPS SHOULD BE USED ON COUPLERS WHEN NOT IN USE TO AVOID CONTAMINANTS FROM ENTERING THE HYDRAULIC CYLINDER AND POWER SOURCE. THIS PRACTICE WILL HELP TO EXTEND THE LIFE OF THIS PRODUCT AND ENSURE CONTINUED CONSISTENT OPERATION. Stay Alert! Watch what you are doing and use common sense when operating this tool. Inspect product for damage prior to using; do not use if product is in unsafe condition. Do not operate tool while under the influence of drugs, alcohol or medication. Always use safety equipment to prevent injuries. Approved face and eye protection must always be worn by the operator, as well as others in the work area. Do not overreach. Keep proper footing and balance at all times. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Keep hands clear of all pressurized hydraulic components. Always ensure hoses are free from sharp bends and kinks. Keep your work area clean and well lit. Cylinders are designed for 0,000 psi (700 bar) maximum working pressure. Do not connect to a pump with a higher rated pressure. Use a pressure gauge in the system at all times. Ensure all components in the system are rated for 0,000 psi (700 bar)

2 0907 Operating Instructions Race Removal Choose the adapter kit you require for your bearing set/number. Place the split ring over the cone side of the clamp assembly (tapered faces together). A Take the clamp plate and place on top of split ring and clamp assembly. Ensure holes are aligned, then insert Hex Flange Screws and tighten by hand. (Figure A) With the hub removed from the truck and on placed on its side, grab the clamp assembly by its handle and insert it into the hub. The Hex Flange Screws should be facing up/the direction you want to pull the race. Align the grove in the split ring with the small diameter of the race. Using an impact wrench, alternate between the two hex flange screws applying even force until the clamp plate and disc wedge have come in to contact. (Figure B) Up-right the hub and thread in the provided threaded rod in to the clamp assembly until it bottoms out on the handle. (Figure C) 5 Place the hat spacer ring over hub so that it s aligned to the outer edge. (back side of hub only) B C 6 Thread the Hat on to the hydraulic cylinder. Position the cylinder/hat over the threaded rod and on to the hub (or hat spacer ring). Make sure all parts are concentric. (Figure D) 7 Place washer over threaded rod then thread on the hex nut hand tight. 8 Attach the 0,000 psi hydraulic pump to the cylinder and apply necessary force to remove the race. Ensure bearing is parallel prior to pulling. D 9 Once the race has been removed, retract the hydraulic cylinder and remove the hex nut and washer. Next lift the hydraulic cylinder/hat off of the threaded rod. Remove the clamp assembly and race from the hub and disassemble

3 0907 Operating Instructions Race Installation Install the three legs in to the saddle hand tight. Place the tri-pod on a flat level surface. E Thread hydraulic cylinder/hat in to the saddle so that it s up-side-down with the hat facing upward. Ensure the hat is positioned on the cylinder in such a way that the axle studs do not strike the hydraulic cylinder s hydraulic coupler. (Figure E) Place hub onto the hat/cylinder facing up and ensure the axle studs stick through the hat s notches. If you are installing the outer bearing you might have to place the hat spacer ring over the hat first. (Figure F) F Place bearing race into position and ensuring the race seat is clean and free from burrs. 5 Place the appropriate installer plate onto the race with it s tapered side down. 6 Place washer and thread hex nut onto the end of the threaded rod making sure the rod is flush with the hex nut. Next insert rod all the way through the installer plate, race and hub until it protrudes through the hydraulic cylinder at the bottom. (Figure G) G 7 Place washer and thread hex nut onto the cylinder end of the threaded rod. Hand tighten. 8 Attach the 0,000 psi hydraulic pump to the cylinder and apply a small amount of pressure. It may be necessary to tap the installer plate with a hammer if the race is not going in parallel to the seat. You will have to carefully watch the entire installation to ensure the race stays parallel. (Figure H) 9 Once race is seated, release hydraulic pressure from the system and disassemble all components ensuring they are clean, and ready for the next use. H Here at Tiger Tool, your satisfaction is our number one priority. Should you have any questions about this or any of our products, please call us at

4 0907 Parts Breakdown Item No. Part Number Description Qty Disk Wedge -.8" Clamp Plate -.5" Handle - " Hat Disk Wedge -.98" Handle - ⅝" Leg Saddle

5 0907 Parts Breakdown Item No. Part Number Description Qty Clamp Plate -.6" Hat Spacer Ring ⅜"-6 X " Hex Flange Screw " - Threaded Rod - 9" 500- " - Grade 8 Hex Nut 500- Washer - " ID, " OD SHCS ⅜" - 6 X ½"