INTRO DUC TION C ERTIFIC AT I ON

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Rodney Charles
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2 B u l k T e r m ina l at C i l e g o n, I n d o n e s i a

03 INTRO DUC TION TechnoRoll is one of main products from Suprabakti Mandiri, PT which manufacture in Indonesia and have supplied around South East Asia region.

Providing solutions for any demanding environment, TechnoRoll s products are designed and manufactured according to each of our customer s specifications.

3 03 INTRO DUC TION TechnoRoll is one of main products from Suprabakti Mandiri, PT which manufacture in Indonesia and have supplied around South East Asia region. TechnoRoll is a line of high-performance conveyor rollers and pulleys designed to meet your conveyor s operating conditions. Providing solutions for any demanding environment, TechnoRoll s products are designed and manufactured according to each of our customer s specifications. More than 10 years experience, TechnoRoll has mobilized virtually millions of tons of bulk materials; improving productivity and efficiency in the mining industry. TechnoRoll offers a complete range of standard and custom designed conveyor idlers for various bulk handling application in mining such as gold, coal, copper, nickel, cement, etc., bulk terminal, fertilizer, power plant, gravel, and in-plant conveying applications throughout industry. TechnoRoll design and manufacture idlers in different trough angles and for various usages in a wide range of belt conveying. The range include idler and pulley like carry, return, impact, training, transition and pulley to suit different belt widths. TechnoRoll idlers and pulleys pass through a stringent ISO 9001 quality inspection, before they become a key component in your conveyor system. TechnoRoll idlers and pulleys are known worldwide for quality and reliability. ISO, CEMA, SNI, JIS, DIN are just some of the standards we manufacture too. C ERTIFIC AT I ON

04 THE B E N E F I T O F T E C HNO R O L L IDLER Shell The shells are made from special ERW conveyor tube with close tolerance ensuring smooth, eccentrically free running with minimum diameter runout.

Bearing Housing The bearing housing are made of deep drawn quality sheet pressed to high degree of accuracy, keeping tolerance at bearing seating region as specified by the bearing manufactures.

4 04 THE B E N E F I T O F T E C HNO R O L L IDLER Shell The shells are made from special ERW conveyor tube with close tolerance ensuring smooth, eccentrically free running with minimum diameter runout. Shaft Made from carbon steel round bar. The round bar are cut, turned with fine tolerance and ground bearing seating to ensure press fit between bearing and shaft. Bearing Housing The bearing housing are made of deep drawn quality sheet pressed to high degree of accuracy, keeping tolerance at bearing seating region as specified by the bearing manufactures. Labyrinth seal Time tested and universally accepted multistage sealing made from polymer and provide on both sides of the bearings with dust-cover and weather-seal. The components are assembled together with high quality bearings. Bearing TechnoRoll rollers are fitted with single row deep groove ball bearings, ZZ, RS sealed type with C3 or C4 internal clearance and use long life grease. We have selected these bearings because they give up from eight to ten minutes angular deflection in their operation, coupled with even load distribution within each bearing race. Testing All the rollers are thoroughly tested for TIR, rotation resistance, balancing, and water resistant sealing before dispatch. Balance Destructive vibration can arise from unbalance of rollers producing fluctuating loads on the idler and supporting structure. Excessive unbalance can cause haer on the bearings and loosening of bearing and seal fits. TechnoRoll rollers to a range of balance requirements from coercial quality through to dynamically balanced for demanding high speed low noise applications. Every roll is test run after final assembly.

05 Total Indicator Runout (T.I.R.) Excessive T.I.R. causes noisy belt flap, structural vibrations, roll unbalance and reduced bearing life.

The high level of balance achieved by TechnoRoll begins with the quality of the electric resistance welded high speed conveyor tube.

Frames and structural members are coated with epoxy paint or galvanized.

This has the effect for reducing installation costs and belt wear.

5 05 Total Indicator Runout (T.I.R.) Excessive T.I.R. causes noisy belt flap, structural vibrations, roll unbalance and reduced bearing life. TechnoRoll shells are checked regularly during manufacture to ensure they comply with quality standards established by TechnoRoll. The high level of balance achieved by TechnoRoll begins with the quality of the electric resistance welded high speed conveyor tube. Surface Protection Technoroll painting standard powder coating or epoxy paint. Frames and structural members are coated with epoxy paint or galvanized. Welding Jig welding of the base frames ensures slotted mounting brackets are accurately aligned. This has the effect for reducing installation costs and belt wear. All roll supports are welded to provide smooth weld surfaces for the application of protective coatings. Welds are cleaned prior to surface treatment. Quality Control Our products have passed the quality control procedures that are intended to ensure that products manufactured do a set of defined criteria for premium quality or meet the requirements of the clients or customers.

6 06 TEC HNO R O LL RANGE Carry Roller Impact Roller Rubber Disc Return Roller Spiral Return Roller Offset Carry Idler Inline Carry Idler Tilted Carry Idler Transition Carry Idler Self Aligning Carry Idler Retractable Impact Idler Flat Return Idler Rubber Disc Return Idler Vee-Return Idler Self Aligning Vee - Return Idler Self Aligning Return Idler Belt Widths : Full range from 400 to 2,400

07 PULLEY RANGE We manufacture conveyor pulley for mining,

or hot vulcanizing as per customer requirement.

7 07 PULLEY RANGE We manufacture conveyor pulley for mining, cement, power plant, coal terminal and various applications in bulk material handling. Our mission is to provide quality and competitive product to our customers. We can manufacture pulley to your specification and design the pulley as your needs. All pulley use locking device/element with RINGFEDER to connect shaft & hub. All pulleys are statically balance for non drive and dynamically balance for drive pulley. The lagging for drive pulleys are provided by either cold or hot vulcanizing as per customer requirement. Non drive pulleys are provided with plain lagging unless specified by customer. The shore hardness of rubber lagging are 55 to 65 (durometer) Shore A. Pulley Product Line Drum Pulleys from 215 to 2400 diameter, range from light to heavy duty pulley.

08 P U LLEY LAG G ING MATERIAL & L O C KING DIVIC E L a g g i n g

cold lagging. For hot lagging we use rubber made by ourself.

ceramic tiles provides optimum grip on pulleys subject to high

Ceramic material is suitable for pulley lagging, due to its

profitability by considerably increasing the service life and the

Ceramic lagging suitable for pulley lagging which subjected medium

DIAMOND LAGGING - Rema Tip Top Remagrip Has been designed for a

as a lagging for drive pulleys for light to medium loaded fabric

Due to its high elasticity, REMAGRIP also features high-qualities

PLAIN LAGGING - Rema Tip Top Remaline Has been designed for a as

steel cord The plain surface can be individually regrooved with

8 08 P U LLEY LAG G ING MATERIAL & L O C KING DIVIC E L a g g i n g We use only quality rubber lagging materials from Rema Tip Top for cold lagging. For hot lagging we use rubber made by ourself. Our rubber lagging product for hot lagging called Soft Rubber G4-070-B. CERAMIC LAGGING - Rema Tip Top CK-X The knobbly surface of the ceramic tiles provides optimum grip on pulleys subject to high stress. Ceramic material is suitable for pulley lagging, due to its specific properties of extremely high wear-resistance provide by aluminium oxide (A1203). It replaces traditional materials, because it provides higher profitability by considerably increasing the service life and the efficiency of pulley laggings. Ceramic lagging suitable for pulley lagging which subjected medium to heavy load fabric or steel cord belt. DIAMOND LAGGING - Rema Tip Top Remagrip Has been designed for a variety of wet or dry applications and can be universally applied as a lagging for drive pulleys for light to medium loaded fabric belts. Due to its high elasticity, REMAGRIP also features high-qualities for eleminating materials build-up. PLAIN LAGGING - Rema Tip Top Remaline Has been designed for a variety of wet or dry applications and can be universally applied as a lagging for driven as well as non-driven pulleys for fabric and steel cord belts. The plain surface can be individually regrooved with the RUBBER CUT system and perfectly fitted to the requested application. Remaline suitable for pulley lagging which subjected light to medium load fabric belt. Pulley Locking Assembly Ringfeder - Keyless locking assembly is a famous Locking device for quick mounting and dismounting. It has a benefit by avoiding concentrating stress at the shaft due to any key way on the shaft from any regular device of locking element. RfN 7012 RfN 7012 stainless RfN 7013 RfN 7014 RfN 7015

09 YELOROLL conveyor rollers are made up of a special titanium formulated PVC shell with UV ray modifiers for extra strength and durability.

The tubing utilized for the shell is the only such type material.

Nylon, Glass carbon fiber, complete with a precision injected anti static copper pin. Bearing.

Stainless steel or bright drawn with a special protective anti corrosive end cap. TECHNICAL FEATURES Highly abrasive resistant.

9 09 YELOROLL conveyor rollers are made up of a special titanium formulated PVC shell with UV ray modifiers for extra strength and durability. They have a carbon fiber bearing housing which can be fitted with two or more bearings to suit different applications. The tubing utilized for the shell is the only such type material. SPECIFICATION Shell, 10 thick compounded PVC tubing impregnated with titanium nitrite/t102 Dioxide plus Teflon and Kevlar particles. Housing. Nylon, Glass carbon fiber, complete with a precision injected anti static copper pin. Bearing. 25, 30, 40 deep grooved ball bearing (2 RS sealed bearings). Highly abrasive resistant. Shafting. Stainless steel or bright drawn with a special protective anti corrosive end cap. TECHNICAL FEATURES Highly abrasive resistant. 100% anti-corrosive includes anti-corrosive slotted/hex and cap. Highly impact resistant. LIGHT IN WEIGHT (60%). LOW BREAKAWAY MASS (25% less required). Heavy dissipates through shell, not through the bearing housing, therefore bearing runs at low temperatures. Low noise level db (A) less than Steel Rollers. Non magnetic. Flame Retardant for underground fiery mining. 100% belt friendly - no belt cutting.

10 S AFETY BENEFITS Weight reduction up to 60% of a steel roller.

Lighter weight construction will reduce the potential for lifting (back)

Fire Resistance and Anti-Static Compliancefor safe underground use.

FINANC IAL BENEFITS Reduction in work related industries.

Reduction in labour costs. Electricity usage savings.

O PERATIO NAL BENEFITS Up to five times longer operational life over

Ave 10dB drop in sound emissions over steel rolls.

10 10 S AFETY BENEFITS Weight reduction up to 60% of a steel roller. Less roll maintenance requirements. Lighter weight construction will reduce the potential for lifting (back) and pinch point injuries. Fire Resistance and Anti-Static Compliancefor safe underground use. Smart design reduces heat buildup and friction. FINANC IAL BENEFITS Reduction in work related industries. Reduction in cost of spares. Reduction in conveyor damage and downtime. Reduction in labour costs. Electricity usage savings. Reduction in noise violations. O PERATIO NAL BENEFITS Up to five times longer operational life over steel rolls. Substantial reduction in system power requirements. Ave 10dB drop in sound emissions over steel rolls. Longevity of composite rolls will dramatically improve conveyor uptime and productivity. Smart component configuration has improved over all operational performance over competitive rolls. S PEC IFIC AT I O N ro LLER Sintered Glass reinforced HDPE Roller,with friction welded bearing housing (no press fit) Max TIR of 0.20 Out of Balance at =< G16 With RFID tracking tag. Flame Retardant HI Dens ity Po lyethylene Conveyo r Ro llers 60 second continuous burn at 1050 Deg C (1922 Deg Fahrenheit) - Self extinguish in less than 5 seconds. * Tested at Firelab Pretoria August South Africa

11 11 G ARLAND IDLER Rollers are manufactured to mobility conveyor designs with specific attention to reliability, economy, and ease of maintenance. G ARLAND IDLER PRO PERTIES Station consist of three flat garland roller 35 deg, roller are connected by joint link plate, pin bolt, & locking nut. Garland roller is suspended use york & wedges with D-Shackle. Sealing system in this protects the bearing against contaminants. Double protection system, labyrinths and low friction contact seal. s URFAC E PRO TEC TION For frame use hot dip galvanized ( min Thk 80 micron ) For Roller use powder coating light grey ( min Thk 85 micron ) S PEC IFICAT I O N G ARLAN IDLER SHELL-HOLLOW BAR 170x140X64 Kg/m MILD STEEL (ST52 CARBON STEEL) BEARING HOUSING-BS 1449 KHR (4.5) MILD STEEL NYLON SEAL- NYLON 66 ZYTEL FR1026VOF NC010 (Φ110/50) METAL SEAL-CR 210(KCR1) (Φ110/50x1) MILD STEEL SHAFT-BS070M20 (Φ55) MILD STEEL BEARING C3 LFD LINK PLATE- (50x12 FB) BENNOX view connection joint link

12 ROLLER SELECTION DATA SHEET TechnoRoll - Roller Roller Dimension ID Description Value Lp Pipe Length Ls Shaft Length D1 Pipe Diameter Ø D2 Rubber Diameter Ø Lf Flat Length Condition of Operation

12 12 ROLLER SELECTION DATA SHEET TechnoRoll - Roller Roller Dimension ID Description Value Lp Pipe Length Ls Shaft Length D1 Pipe Diameter Ø D2 Rubber Diameter Ø Lf Flat Length Condition of Operation Carrying capacity Q Belt width Belt Speed Tph m/s Type of Roller Carry Roller Return Roller Impact Roller Rubber Cushion/Disc Roller Material of Shell Carbon Steel Material of Shaft Carbon Steel Stainless Steel PVC-Titanium UHMW-PE HDPE Stainless Steel Bearing Size Bearing Seal Type ZZ/C3 2RS/C3 Shaft Groove Type A B Shaft End Detail Shaft Dimension Ø d1 Ø d2 h f w k M N Additional Information :

13 13 IDLER SELECTION DATA SHEET TechnoRoll - Idler ( Roller + Frame ) Frame Dimension A B C D E F G H I J K Ø Ø L M Idler Type Carry Impact Transition Carry Self Aligning Carry Self Aligning Return Flat Return Vee-Return Rubber Disc Return Other... Surface Protection Hot Dip Galvanized Coating ;...DFT thk. ; Colour Number :... Belt Width : Belt Speed : Additional Information :

14 14 IDLER SELECTION DATA SHEET TechnoRoll - Idler ( Roller + Frame ) Frame Dimension A B C D E F G H I J Ø Idler Type Carry Impact Transition Carry Self Aligning Carry Self Aligning Return Flat Return Vee-Return Rubber Disc Return Other... Surface Protection Hot Dip Galvanized Coating ;...DFT thk. ; Colour Number :... Belt Width : Belt Speed : Additional Information :

15 15 PULLEY SELECTION DATA SHEET TechnoRoll - Pulley (Double Drive Pulley) Pulley Surface Crown Face Pulley Flat Face Pulley Pulley Dimension A B C D E F Ø Ø Shaft Dimension G H I J K L Ø Ø Ø Lagging & Groove Type Hot Lagging Cold Lagging No Lagging Ceramic Diamond Herringbone Plain Pulley Part Locking Device Yes No Locking Device Type : RFN 7012 RFN 7015 Other :... Pillow Block Yes No Pluer Block Yes No Mounting Foot 2 Hole 4 Hole Sealing Labyrinth Taconite Material of Pulley Shell Material : Shaft Material : End Disc Material : Additional Information :

16 16 PULLEY SELECTION DATA SHEET TechnoRoll - Pulley (Single Drive Pulley) Pulley Surface Crown Face Pulley Flat Face Pulley Pulley Dimension A B C D E F Ø Ø Shaft Dimension G H I J K L Ø Ø Ø Lagging & Groove Type Hot Lagging Cold Lagging No Lagging Ceramic Diamond Herringbone Plain Pulley Part Pillow Block Yes No Pluer Block Yes No Mounting Foot 2 Hole 4 Hole Sealing Labyrinth Taconite Material of Pulley Locking Device Yes No Shell Material : Locking Device Type : Shaft Material : RFN 7012 RFN 7015 Other :... End Disc Material : Additional Information :

17 PULLEY SELECTION DATA SHEET TechnoRoll - Pulley (Non Drive Pulley) Pulley Surface Crown Face Pulley Flat Face Pulley Pulley Dimension A B C D E F Ø Ø Shaft Dimension G M K L Ø Ø Lagging & Groove

17 17 PULLEY SELECTION DATA SHEET TechnoRoll - Pulley (Non Drive Pulley) Pulley Surface Crown Face Pulley Flat Face Pulley Pulley Dimension A B C D E F Ø Ø Shaft Dimension G M K L Ø Ø Lagging & Groove Type Hot Lagging Cold Lagging No Lagging Ceramic Diamond Herringbone Plain Pulley Part Pillow Block Yes No Pluer Block Yes No Mounting Foot 2 Hole 4 Hole Sealing Labyrinth Taconite Speed Sensor Yes No Speed Sensor Type: Plate Welded on Shell Throught Shaft Material of Pulley Locking Device Yes No Shell Material : Locking Device Type : Shaft Material : RFN 7012 RFN 7015 Other :... End Disc Material : Additional Information :

C U S T O MERS REFERENC E S 01 02 03 04 05 06 13 07 09 10 12 14 08 11 18 01 02 03 04 05 06 07 Pupuk Iskandar Muda Semen Andalas Toba Pulp IKPP RAPP RBH Semen Padang Lontar Papyrus Pupuk Sriwijaya

18 C U S T O MERS REFERENC E S Pupuk Iskandar Muda Semen Andalas Toba Pulp IKPP RAPP RBH Semen Padang Lontar Papyrus Pupuk Sriwijaya PLTU Baturaja Semen Baturaja Bukit Asam PLTU Tarahan Holcim Ciwandan Indoferro Krakatau Bandar Samudra Krakatau Posco Krakatau Steel Permata Dunia Sukses Utama PLTU Labuan Sejahtera Karunia Lines Semen Merah Putih Bakrie Tosanjaya Bogasari Cipta Mortar Utama Indocement Indonesia Power MG Maritim Pama Persada Pelayaran Bahtera Adhiguna Pupuk Kaltim Pupuk Kujang Alam Daya Sakti General Mineral Resources Smellting Supersonic Chemical Industry Papumas Panca Putra Marga S Selo Agung Holcim Indonesia Tuban Factory Ipmomi Java Power Petrokimia Gresik PT PJB UBJOM PLTU Tj. Awar-awar Semen Gresik YTL

15 16 M I N I N G P O W E R P L A N T C E M E N T F E R T I L I Z E R E P C 17 18 20 19 13 14 Asmin Coalindo Tuhub MTU Suprabahari Mapanindo TOP (Telent Orbit Prima) Pribadi Citra Megah Utama Duta

19 15 16 M I N I N G P O W E R P L A N T C E M E N T F E R T I L I Z E R E P C Asmin Coalindo Tuhub MTU Suprabahari Mapanindo TOP (Telent Orbit Prima) Pribadi Citra Megah Utama Duta Tujuh Saudara Sejati Arutmin Sungai Danau Arutmin/Theiss Senakin Arutmin NPLCT Arutmin Satui Meratus IBT - Adaro Bahari Cakrawala Sebuku Jorong Bara Greston 15 KPP Sungai Putting KPP Rantau Hasnur Group Tapin Coal Terminal Adaro Pama Persada JPI - Adaro Jembaya Muara Bara KPC Berau Coal Indominco Mandiri Adanni Global Pesona Khatulistiwa Nusantara Mahakan Sumber Jaya Bharinto Ekatama Indo Talent RBH Mandiri Group Dire Pratama Meares Soputan Tokatindung Semen Bosowa Semen Tonasa Antam Pomala Semen Kupang Freeport Indonesia 19

20 R Jl. Danau Sunter Utara Blok A, no.9 Jakarta Utara Phone: (021) Fax: (021) www,beltcare.com

Idler Catalogue. Specialist designers and manufacturers of heavy duty conveyor components.

Idler Catalogue. Specialist designers and manufacturers of heavy duty conveyor components. Idler Catalogue Specialist designers and manufacturers of heavy duty conveyor components. Introduction Effective movement of goods and bulk materials demands state of the art technology. Lorbrand has over