ACTIVAL Electro-Mechanical Actuator for Control Ball Valve

Transcription

1 Specifications/Instructions ElectroMechanical Actuator for Control Ball Valve General Model MY3X0A actuator is designed specifically for Models VY30 twoway and VY303 threeway proportional control ball valves. Model MY3X0AX000 has a reversible synchronous motor, which operates at a low voltage of V AC. Three kinds of control signals are available to operate the ball valves: Floating (3position) with nominal 3 feedback potentiometer 0 V DC input Floating (3position) These control signals provide proportional control in combination with an electric/electronic proportional controller or a PLC (Programmable Logic Controller). Features Compact and lightweight The can be installed in a limited space. Easy and simple mounting onto Models VY30 and VY303 valves The actuator can be mounted without tools, and no adjustment is required (onetouch leverlocking mechanism). IEC IP Dustproof and splashproof enclosure enables to be installed in an AHU (air handling unit). Easy manual override The actuator operation can be switched to manual from electric. It besides can be manually operated without tools. Highlyvisible position indicator Valve position is easily recognized with the indicator/manual lever. Energysaving: No power is consumed in fully open/closed position of the valve because of the limit switch mechanism. (Only for Model MY30A.) Builtin auxiliary switch (except Model MY370A): The switch is adjustable between 080% position. 90 stroke in 60 seconds (0 Hz) / 0 seconds (60 Hz) operating time. Model MY3X0A conforms to all the standards related to CE Marking Azbil Corporation All Rights Reserved.

2 Safety Instructions Please read instructions carefully and use the product as specified in this manual. Be sure to keep this manual nearby for quick reference. Usage Restrictions This product is targeted for general air conditioning. Do not use this product in a situation where human life might be affected. Also, do not install this product in an atmosphere containing explosive gas or flammable gas. If this product is used in a clean room or a place where particularly high reliability or control accuracy is required, please contact our sales representative. Azbil Corporation will not bear any responsibility for the results produced by the operators Warnings and Cautions WARNING Alerts users that improper handling may cause death or serious injury. CAUTION Alerts users that improper handling may cause minor injury or material loss. Signs Alerts users possible hazardous conditions caused by erroneous operation or erroneous use. The symbol inside I indicates the specific type of danger. (For example, the sign on the left warns of the risk of electric shock.) Notifies users that specific actions are prohibited to prevent possible danger. The symbol inside Q graphically indicates the prohibited action. (For example, the sign on the left notifies that disassembly is prohibited.) Instructs users to carry out a specific obligatory action to prevent possible danger. The symbol inside d graphically indicates the actual action to be carried out. (For example, the sign on the left indicates general instructions.) WARNING Before wiring, maintenance or setting the switch, be sure to turn off the power to the product. Failure to do so might cause electric shock or device failure. Detach the cover only when wiring, setting the product or maintenance and reattach the cover after wiring, setting the product or maintenance. Failure to do so might cause electric shock. CAUTION / Install and use this product under the operating conditions (for temperature, humidity, power, vibration, shock, mounting direction, atmosphere, etc.) listed in the specifications. Failure to do so might cause fire or device failure. Use the product within its lifespan and avoid instrumentations that keep the product to operate excessively. Continued use beyond the lifespan might cause fire or device failure. Keep the products in package for storage. Failure to do so might damage or stain the products. Do not allow any shock on the product. Doing so might damage the product. Installation and wiring must be performed by qualified personnel in accordance with all applicable safety standards. Do not install the product nearby a steam coil, pressurized hotwater coil, or any high heat source. High temperature radiation might cause malfunction of its actuator. Do not use the product in an atmosphere corrosive to the actuator, valve, and their components. Doing so might damage the product. Do not put load or weight on the actuator of the product. Doing so might damage the product. All wiring must comply with applicable codes and ordinances. Provide circuit breaker/fuse protection when powering this product.

3 CAUTION / Provide a circuit protector (e.g., a fuse, circuit breaker) for the control panel to ensure your safety. For wiring, strip each wire insulation as specified in this manual. If the strip length is longer than the specified, the stripped part of the wires will be exposed, causing electric shock or short circuit between adjacent terminals. If it is shorter, the stripped part will not contact the connector. Use crimp terminals with insulation for connections to the product terminals. Failure to do so might cause short circuit leading to fire or device failure. Firmly tighten the terminal screws. Insufficient tightening of the terminal screws might cause fire or overheating. Do not touch the moving parts of the product. Doing so might cause injury. Do not disassemble the product. Doing so might cause device failure. Dispose of the product as industrial waste in accordance with your local regulations. Do not reuse all or part of this product. IMPORTANT: In case an Azbil Corporation product fails, you are required to provide your Equipment with safety design such as foolproof design*, and failsafe design* (antiflame propagation design, etc.), whereby preventing any occurrence of physical injuries, fires, significant damage, and so forth. Furthermore, fault avoidance* 3, fault tolerance*, or the like should be incorporated so that the said Equipment can satisfy the level of reliability and safety required for your use. *. A design that is safe even if the user makes an error. *. A design that is safe even if the device fails. *3. Avoidance of device failure by using highly reliable components, etc. *. The use of redundancy. 3

4 Specifications Item Specification Power supply V AC %, 0 Hz/60 Hz Applicable valves Twoway control ball valves : Model VY30B Threeway control ball valves : Model VY303B Power consumption Model MY30A/MY370A : Max. VA Model MY30A : Max. 7 VA Timing 60 6 sec. (0 Hz) / 0 6 sec. (60 Hz) Control signal Floating (3position) with nominal 3 feedback potentiometer Feedback potentiometer Total resistance: Nominal 3 Max. applied voltage: V DC V DC to 0 V DC input (input impedance: 0 k or higher) Floating (3position) Environmental conditions Rated operating conditions Transport/storage conditions Ambient temperature * F to F (0 C to 0 C) F to 8 F (0 C to 70 C) (Fluid temperature: 3 F to F (0 C to 00 C)) * Do not allow the fluid to freeze. Ambient humidity % RH to 9 % RH % RH to 9 % RH Vibration 6. fps ( m/s ) 0 Hz to 0 Hz 6.3 fps (0 m/s ) 0 Hz to 0 Hz Materials Case: Plastic (polycarbonate resin) (Color: Gray) Cover: Plastic (polycarbonate resin) (Color: Gray ) Yoke: Plastic (polyphenylene sulfide resin) (Color: Black) Auxiliary switch One SPST (except Model MY370A) Maximum applied voltage/current : 30 V AC, A Actuating position : variable within 0 % to 80 % Setting accuracy : 0 % Installation locations Indoor and outdoor without direct sunlight. (Avoid using in acid fumes, corrosive gas and organic solvent atmosphere) Installation orientation Installable in any position ranging from upright to sideways. Valve position indication Indicator/manual lever shows the valve position by pointing at the value of the scale on the actuator bilateral sides. 0 (%): fully closed for Model VY30 / for Port B (BAB) of Model VY (%): fully open for Model VY30 / for Port A (AAB) of Model VY303 Manual override Disconnect from the power supply. Turn the indicator/manual lever while pressing the lever release button. Wiring Electrical connection: Quickfit screwless terminal Conduit thread: G/ (ISO 7) Enclosure rating Equivalent to IEC IP: Dustproof and splashproof Insulation Between terminal and case : M or higher at 00 V DC Dielectric strength Between terminal and case: 00 V/min with ma or less leakage current Position for shipment 00 % (fully open) Auxiliary switch: 0 % Weight. lb (0. kg)

5 Model Numbers with Control Signals and Auxiliary Switch Model number Control signal Builtin auxiliary switch MY30A000 Floating (3position) with nominal 3 feedback potentiometer One auxiliary switch MY30A000 to 0 V DC input One auxiliary switch MY370A0000 Floating (3position) None CE Marking Conformity This product complies with the following Electromagnetic Compatibility (EMC). EMC: EN60006, EN0 Class A Dimensions and Parts Identification 3." (80 mm).70" (68. mm).03" (. mm) Cover Case 0.6 ( mm) 3.8" (9 mm) 3.9" (00 mm) Indicator/ manual lever Lever release button Yoke Lock lever.68" (68 mm) Figure. Dimensions and parts identification Figure. Mounting dimensions with clearance

6 Installation CAUTION Install and use this product under the operating conditions (for temperature, humidity, power, vibration, shock, mounting direction, atmosphere, etc.) listed in the specifications. Failure to do so might cause fire or device failure. Installation and wiring must be performed by qualified personnel in accordance with all applicable safety standards. Do not put load or weight on the actuator of the product. Doing so might damage the product. Position for shipment The actuator shaft is at 00% (in fully open position) for shipment. Make sure the indicator/manual lever is positioned at 00 when the actuator is unpacked. (See Fig. ) Manual operation CAUTION Do not touch the moving parts of this product. Doing so might cause injury. Installation location CAUTION Provide a circuit protector (e.g., a fuse, circuit breaker) for the control panel to ensure your safety. Do not use the product in an atmosphere corrosive to the actuator, valve, and their components. Doing so might damage the product. IMPORTANT: The case, cover, and terminal cover might be corroded by various chemicals, organic solvents, their vapor, etc. Avoid wiping the product by various chemicals and organic solvents, or using it in their atmosphere. The product can be used in a high humidity atmosphere (max. 9 % RH). Do not immerse the actuator in water. The product can be used outdoors. But avoid direct sunlight on the actuator. Install the product where maintenance or inspection can be done easily. Note: For the allowable maintenance or inspection space, refer to Fig.. When installing the product in the ceiling, make a trapdoor within 0" (0 cm) around the valve. Mounting orientation The product can be mounted with any position from upright to sideways (max. 90degree inclination). Mount the product so that the actuator is located above the valve (see Fig. 3). When the product is installed outdoors, place it in upright position. Bad example IMPORTANT: Before opening or closing the valve manually, be sure to turn off the power. If the valve is manually opened or closed while the power V DC active, there is a possibility that the actuator will break down. Never manually open or close the valve more than 00 % or less than 0 % scale. () Turn off the power. () While pressing the lever release button shown in Fig., turn the indicator/manual lever. Note: No tool is required. Indicator/ma Figure. Manual operation Lever release Mounting on the valve (Model VY30/VY303) IMPORTANT: The actuator can be horizontally rotated every 90 degrees to fit into the valve mounting position ( mounting positions). Make sure the positions of the actuator and the valve are as follows. (see Fig..) Actuator: The indicator/manual lever points at 00 (fully open). Valve: An arrow on the top of the valve stem points at 00. Align the hole on the side of the valve stem with the tip at the valve flange. (See a in Fig..) If the valve and actuator are assembled in their different positions, counter actions etc. will occur and the valve cannot be controlled correctly. Good example Good example Figure 3. Mounting orientation 6

7 Indicator/ manual lever Actuator: Model MY3X0A ) Move the lock lever to the leftend (marked with the marker). Marker Lever release button Lock lever a Valve stem Locking position Valve: Model VY303 Figure. Mounting Model MY3X0A actuator on Model VY303 valve ) Adjust the indicator/manual lever to 00 with the lever release button pushed in. ) Move the lock lever to the rightend. Release position 3) Adjust the valve stem to 00. ) Mount Model MY3X0A onto the flange of the valve (Model VY30/VY303). Insert the four pins into the four holes on the valve. 7

8 Wiring WARNING Before wiring, maintenance or setting the switch, be sure to turn off the power to the product. Failure to do so might cause electric shock or device failure. Detach the cover only when wiring, setting the product or maintenance and reattach the cover after wiring, setting the product or maintenance. Failure to do so might cause electric shock. ) Let the lead wires go through the wiring conduit. (See Fig. 7) Connect the lead wires to the corresponding terminals while pushing clamp buttons. Press the clamp buttons to connect the lead wires to the terminals. Clamp button CAUTION Installation and wiring must be performed by qualified personnel in accordance with all applicable safety standards. All wiring must comply with applicable codes and ordinances. Provide circuit breaker/fuse protection when powering this product. Provide a circuit protector (e.g., a fuse, circuit breaker) for the control panel to ensure your safety. For wiring, strip each wire insulation as specified in this manual. If the strip length is longer than the specified, the stripped part of the wires will be exposed, causing electric shock or short circuit between adjacent terminals. If it is shorter, the stripped part will not contact the connector. IMPORTANT: This product is designed for V AC power supply. DO NOT apply any other power voltage (e.g., 0 V AC, 0 V AC) to the product. Cable connection Connect the cable as follows: ) Open the cover by pressing the area where Fig. 6 shows. Cover Indicator/ manual lever Press here to open the cover. Lever release button Figure 6. Cover removal Wiring conduit thread Cable (Flexible PVC cord) Figure 7. Lead wire connection The strip length of the lead wires are 0.3" to 0.3" (8 mm to mm). 0.3" to 0.3" (8 mm to mm) Figure 8. Strip length of the lead wires Lead wire Insert the applicable cable. 3) After wiring, pull each lead wire lightly to check that each lead wire will not come off from the terminals. For splashproof enclosure... ) Be sure to completely close the cover. ) Waterproof the conduit hole with waterproof cable gland. Recommended waterproof cable gland: Part No (for 0." Dia. to 0.3" Dia. (6 mm Dia. to 8 mm Dia.) cable) Part No (for 0.8" Dia. to 0.3" Dia. (7 mm Dia. to 9 mm Dia.) cable) Part No (for 0.3" Dia. to 0.3" Dia. (9 mm Dia. to mm Dia.) cable) 8

9 Adjusting the Auxiliary Switch Model MY30A000 has one builtin auxiliary switch connected to the terminals 7 and 8. Model MY30A000 have one builtin auxiliary switch connected to the terminals 6 and 7. When the is in open operation from 0 % position, the auxiliary switch is turned on (the terminals 7 and 8 or 6 and 7 are electrically connected) at the preset position. Terminals 7 and 8 for Model MY30A. Terminals 6 and 7 for Models MY30A. OFF 0 0 Preset switching position Setting range 80 ON Auxiliary switch position 00 ) Turn the indicator/manual lever to the preset position while pushing the lever release button. Check that the switch is turned on. (Make contact) If switch is not turned on, finely adjust the adjustment dial. ) Turn the indicator/manual lever to 00 % while pushing the lever release button. Check that the switch is turned on. (Make contact). Setting procedure ) Disconnect the power supply. Manually turn the indicator/manual lever to 0 with the lever release button pushed in. 6) Be sure to put back the cover. ) Remove the cover. 3) Set the switch adjustment dial to the desired position with a slotted screwdriver. (Adjustable between 0 and 80%) (0 % setting example) 9

10 Wiring Terminals Model MY30A000 (Nominal 3 feedback potentiometer, with auxiliary switch) CLOSE (0) OPEN (00) 30 V AC, A Model MY30A000 (0 V DC, with auxiliary switch) T T Vacant 30 V AC, A V AC power 0 V DC Model MY370A0000 (Floating (3position), with auxiliary switch) Vacant Figure 9. Wiring terminal diagrams 0

11 Connection Examples Model MY30A000: Floating (3position) with nominal 3 feedback potentiometer CLOSE (0) OPEN (00) V AC 3 Transformer Line voltage CLOSE (0) OPEN (00) Controller Model MY30A000 Note: Terminals and are connected inside the actuator. Model MY30A000: 0 V DC input with auxiliary switch T T V AC Line voltage Note: Controller (Voltage output) Terminals and are connected inside the actuator. 6 7 Model MY30A000 Transformer Model MY370A0000: Floating (3position) CLOSE OPEN V AC 3 Transformer Line voltage Controller Model MY370A0000

12 Application 0 V DC input (an input signal used in common) T T V AC Line voltage Controller (Voltage output) Model MY30A T T Transformer V AC Line voltage Transformer Notes: Model MY30A. Terminals and are connected inside the actuator.. Two as shown in the figure above must be the sametype (same model number).. 0 V DC input (power supply used in common) V AC T T Line voltage Controller Transformer (Voltage output) Model MY30A T T Controller (Voltage output) Model MY30A Notes:. All actuators must be in phase when using common transformer supply. Connect one transformer terminal to T on each actuator. Connect the other transformer terminal to T on each actuator.. Do not connect the actuator power supply terminals in parallel. 3. If you do not connect the lead wire properly, actuator and wiring might get damaged.. Terminals and are connected inside the actuator.. Two as shown in the figure above must be the sametype (same model number). 0 V DC input (both input signal and power supply used in common) T T V AC Line voltage Controller (Voltage output) Model MY30A T T Transformer Model MY30A Notes:. All actuators must be in phase when using common transformer supply. Connect one transformer terminal to T on each actuator. Connect the other transformer terminal to T on each actuator.. Do not connect the actuator power supply terminals in parallel. Do not connect the actuator signal input terminals in parallel. 3. If you do not connect the lead wire properly, actuator and wiring might get damaged.. Terminals and are connected inside the actuator.. Two as shown in the figure above must be the sametype (same model number).

13 0 V DC input (system common wiring) Ground line () is used as a common line (for analog signal () transmission). Actuator thus has to have mutual ground as the connected controller. Line voltage V AC Transformer T T 39 0 Model MY30A Controller (Voltage output) T T Model MY30A Notes:. Controller to be connected needs to be applicable to system common wiring.. Wiring length between the actuator terminal and 0 V branch connection point of the transformer secondary side must be: 0 m or shorter for conducting wire with. mm² cross section m or shorter for conducting wire with 0.7 mm² cross section 3. Terminals and are connected inside the actuator.. Two as shown in the figure above must be the sametype (same model number). 3

14 Inspection and Troubleshooting WARNING Before wiring, maintenance or setting the switch, be sure to turn off the power to the product. Failure to do so might cause electric shock or device failure. CAUTION Do not touch the moving parts of the product. Doing so might cause injury. Manually open/close the product at least once a month if it is left in inactive state for a long period after installation. Inspect the product according to Table. Visually inspect the product (e.g., fluid leakage) every six months. If any of the problems described in Table are found, take corresponding actions shown in the table. If your problem is not solved by the corresponding action, please contact us. Table. Inspection items and details Inspection item Inspection interval Inspection detail Visual inspection Semiannual Valve and actuator damages. Fluid leakage from the valve gland/pipe connecting part. Loosened lock lever of the mounted onto the valve. Operating status Semiannual Valve unstable open/close operation. Abnormal noise and vibration. Routine inspection Any time Valve unstable open/close operation. Abnormal noise and vibration. Valve hunting Table. Troubleshooting Problem Part to check Action Conditions of the power applied and of the input signal applied. Wiring condition / disconnected wires. Jammed foreign substance (may block the valve open/close operation). manual operation. Valve does not operate smoothly / valve stops halfway / valve does not operate at all. Auxiliary switch does not operate at all. Condition of the auxiliary switch (cam switch) dial. Wiring condition / disconnected wires. incorrect mounting onto the valve. Fluid leaks when the fully closes the valve. Valve hunting occurs. Secondary pressure condition and differential pressure condition. Unstable control. mounting position Lock lever status. vibrates or produces abnormal Yoke damages. noise. produces abnormal noise when being in operation. Check the power supply and the controller connected to the valve. Check the wiring. Remove the jammed foreign substances by Adjust the dial setting. Check the wiring. Remount the actuator onto the valve referring to Installation on P... Adjust the inlet and outlet pressure. Correct the control parameter setting of controller. Lock (close) the lock lever. Consult with our sales/service personnel. Consult with our sales/service personnel.

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16 is a trademark of Azbil Corporation in Japan or in other countries. Rev. 6.0 Jun. 06 AB60U 6