OWNER NAME & ADDRESS/ [A ì>àt ๠>à³ "à¹ç [k A >à. CONTACT NO./ ì àkàì àk¹ ëó à> > ¹ ID:/Òü-ì³Òüº

Transcription

1 VIN/[ "àòü&> MODEL/³ìl º VARIANT/ì [¹ìÚsi COLOUR/¹} OWNER NAME & ADDRESS/ [A ì>àt ๠>à³ "à¹ç [k A >à ENGINE NO./Òü[g>¹ >} KEY NO./W à[ ¹ >} INVOICE DATE/Òü> ÒüW ¹ t à[¹j ODOMETER READING/ "l [³i ๠[¹[l } REGISTRATION NO./šgãÚ> >} BATTERY MAKE/ì i à¹ã ì³a BATTERY NO./ì i à¹ã >} BATTERY BATCH/ì i à¹ã ë i Wô KM/[A.[³. TYRE/i àú๠MAKE/ BATCH CODE/ ì>à à ì i W A l Front Right/ëÎàòó ູ "àkó ຠFront Left/ àò*ó ູ "àkó ຠRear Right/ëÎàòó ູ šàáó ຠRear Left/ àò*ó ູ šàáó ຠSpare/"[t [¹v û CONTACT NO./ ì àkàì àk¹ ëó à> > ¹ ID:/Òü-ì³Òüº SELLING DEALER NAME & CODE/ [ ìyû t à [l ºà¹¹ >à³ "à¹ç A l DEALER SHOW- ROOM ADDRESS & CONTACT NO. (STAMP)/ [l ºà¹¹ Å«¹ç ³¹ [k A >à "à¹ç ë àkàì àk¹ > ¹ CONTACT NO. FOR SERVICE APPOINT- MENT & SUPPORT/ ëî à "à¹ç ÎÒàÚ¹ àì ">å³[t ëºà ๠ë àkì àk¹ > ¹ For any assistance with regard to our product, please contact General Manager/Works Manager at any of our Dealer or Authorised Service Station. For additional enquiry you may contact our Regional Office or Service Department. The addresses and phone numbers are given in Service Network section of this Manual / Service Network booklet. "à³à¹ l ü;šà[ƒt Îà³Nøã¹ àì ">ånøò A [¹ "à³à¹ [ ìa àì>à Ñ ãaõ [t šøàœ W à[ W ëê Å >¹ ³Òàšø Þê A A W šø Þê A ¹ íîìt ë àkàì àk A ¹A ú "[t [¹v û ">åîþê à>¹ àì "à³à¹ "àe [ºA A à à ºÚ "= à ëî à [ àk¹ íîìt ë àkàì àk A [¹ šàì¹ ú [k A >à "à¹ç ëó à>> ¹ &Òü [>Ú³à ºã W à[ W ë>i A åa ìºi ¹ W à[ W ë>i A [Åt à>t [ƒúà "àìá ú

2 CUSTOMER SERVICE MAINTENANCE RECORD / NøàÒA ëî à ì³òüìsi ì>e ì¹a l INSPECTION SCHEDULE / š[¹ƒå > ÎèW ã DATE OF SERVICE / ëî ๠t à[¹j 1 st Free inspection service KM / 2 Months 2 nd Free inspection service KM / 4 Months 3 rd Free inspection service KM / 8 Months 4 th Free inspection service KM / 12 Months 1 st Paid inspection service KM / 16 Months 2 nd Paid inspection service KM / 20 Months 3 rd Paid inspection service KM / 24 Months 4 th Paid inspection service KM / 28 Months 5 th Paid inspection service KM / 32 Months 6 th Paid inspection service KM / 36 Months 7 th Paid inspection service KM / 40 Months 8 th Paid inspection service KM / 44 Months 9 th Paid inspection service KM / 48 Months 10 th Paid inspection service KM / 52 Months 11 th Paid inspection service KM / 56 Months MILEAGE (KM) / ³àÒüìº\ ([A.[³.) Maruti Suzuki Network can be viewed by installing below Mobile App / t º¹ ³ àòüº &šìi à Òü>Ê º A [¹ ³à¹ç [t Wå \å[a ë>i A W à šà[¹ NAME OF SERVICING WORKSHOP / ëî à A à¹jà>๠>à³ Maruti care / ³à¹ç [t ëa Úà¹

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4 11 11 I I 1ST. FREE INSPECTION COUPON 1ST. FREE INSPECTION COUPON 1ST. FREE INSPECTION COUPON (Servicing W/S copy) (5,000 KM or 2 MONTHS) (Selling dealer copy) (5,000 KM or 2 MONTHS) (Customer's copy) (5,000 KM or 2 MONTHS) Stamp of Selling dealer (Code & Full Address) Stamp of Selling dealer (Code & Full Address) Stamp of Selling dealer (Code & Full Address) For Servicing Workshop 1. Please Fill up Model codes correctly. 2. Please fill up Complete VIN. 3. Please fill up customer name and Phone No. details legibly and correctly for the latest owner. 4. Free service coupon of selling dealer not operational at present, should be sent to MSIL on monthly basis. For Servicing Workshop 1. Please Fill up Model codes correctly. 2. Please fill up Complete VIN. 3. Please fill up customer name and Phone No. details legibly and correctly for the latest owner. 4. Free service coupon of selling dealer not operational at present, should be sent to MSIL on monthly basis. For Servicing Workshop 1. Please Fill up Model codes correctly. 2. Please fill up Complete VIN. 3. Please fill up customer name and Phone No. details legibly and correctly for the latest owner. 4. Free service coupon of selling dealer not operational al present, should be sent lo MSIL on monthly basis. Service Division Maruti Suzuki India Limited Service Division Maruti Suzuki India Limited Service Division Maruti Suzuki India Limited 11 11

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6 11 11 I I 2ND. FREE INSPECTION COUPON i2nd. FREE INSPECTION COUPON i 2ND. FREE INSPECTION COUPON (Servicing W/S copy) (10,000 KM or 4 MONTHS) (Selling dealer copy) (10,000 KM or 4 MONTHS) (Customer's copy) (10,000 KM or 4 MONTHS) Stamp of Selling dealer (Code & Full Address) Stamp of Selling dealer (Code & Full Address) Stamp of Selling dealer (Code & Full Address) For Servicing Workshop 1. Please Fill up Model codes correctly. 2. Please fill up Complete VIN. 3. Please fill up customer name and Phone No. details legibly and correctly for the latest owner. 4. Free service coupon of selling dealer not operational at present, should be sent to MSIL on monthly basis. For Servicing Workshop 1. Please Fill up Model codes correctly. 2. Please fill up Complete VIN. 3. Please fill up customer name and Phone No. details legibly and correctly for the latest owner. 4. Free service coupon of selling dealer not operational at present, should be sent to MSIL on monthly basis. For Servicing Workshop 1. Please Fill up Model codes correctly. 2. Please fill up Complete VIN. 3. Please fill up customer name and Phone No. details legibly and correctly for the latest owner. 4. Free service coupon of selling dealer not operational al present, should be sent lo MSIL on monthly basis. Service Division Maruti Suzuki India Limited Service Division Maruti Suzuki India Limited Service Division Maruti Suzuki India Limited 11 11

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8 RD. FREE INSPECTION COUPON I i 3RD. FREE INSPECTION COUPON i 3RD. FREE INSPECTION COUPON (Servicing W/S copy) (20,000 KM or 8 MONTHS) (Selling dealer copy) (20,000 KM or 8 MONTHS) (Customer's copy) (20,000 KM or 8 MONTHS) & & Stamp of Selling dealer Stamp of Selling dealer Stamp of Selling dealer (Code Full Address) (Code Full Address) (Code & Full Address) I For Servicing Workshop 1. Please Fill up Model codes correctly. 2. Please fill up Complete VIN. 3. Please fill up customer name and Phone No. details legibly and correctly for the latest owner. 4. Free service coupon of selling dealer not operational at present, should be sent to MSIL on monthly basis. For Servicing Workshop 1. Please Fill up Model codes correctly. 2. Please fill up Complete VIN. 3. Please fill up customer name and Phone No. details legibly and correctly for the latest owner. 4. Free service coupon of selling dealer not operational at present, should be sent to MSIL on monthly basis. For Servicing Workshop 1. Please Fill up Model codes correctly. 2. Please fill up Complete VIN. 3. Please fill up customer name and Phone No. details legibly and correctly for the latest owner. 4. Free service coupon of selling dealer not operational al present, should be sent lo MSIL on monthly basis. Service Division Maruti Suzuki India Limited Service Division Maruti Suzuki India Limited Service Division Maruti Suzuki India Limited 11 11

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10 TH. FREE INSPECTION COUPON I 4TH. FREE INSPECTION COUPON I 4TH. FREE INSPECTION COUPON (Servicing W/S copy) (30,000 KM or 12 MONTHS) (Selling dealer copy) (30,000 KM or 12 MONTHS) (Customer's copy) (30,000 KM or 12 MONTHS) & Stamp of Selling dealer Stamp of Selling dealer Stamp of Selling dealer (Code Full Address) (Code & Full Address) (Code & Full Address) For Servicing Workshop 1. Please Fill up Model codes correctly. 2. Please fill up Complete VIN. 3. Please fill up customer name and Phone No. details legibly and correctly for the latest owner. 4. Free service coupon of selling dealer not operational at present, should be sent to MSIL on monthly basis. For Servicing Workshop 1. Please Fill up Model codes correctly. 2. Please fill up Complete VIN. 3. Please fill up customer name and Phone No. details legibly and correctly for the latest owner. 4. Free service coupon of selling dealer not operational at present, should be sent to MSI L on monthly basis. For Servicing Workshop 1. Please Fill up Model codes correctly. 2. Please fill up Complete VIN. 3. Please fill up customer name and Phone No. details legibly and correctly for the latest owner. 4. Free service coupon of selling dealer not operational at present, should be sent to MSIL on monthly basis. Service Division Maruti Suzuki India Limited Service Division Maruti Suzuki India Limited Service Division Maruti Suzuki India Limited 11 11

11 FOREWORD This manual is an essential part of your vehicle and should remain with the vehicle when resold or otherwise transferred to a new owner or operator. Please read this manual carefully before operating your new MARUTI SUZUKI and review the manual from time to time. It contains important information on safety, operation and maintenance. You are invited to avail the four Free Inspection Services as described in the manual. Four free inspection coupons are attached to this manual. Please show this manual to your dealer while you take your MARUTI SUZUKI for any Service. To prolong the life of your vehicle and reduce maintenance cost, the periodic maintenance must be carried out according to PERIODIC MAINTENANCE SCHEDULE described in INSPECTION AND MAINTENANCE section of this manual. It is essential for preventing trouble and accidents to ensure your satisfaction and safety. Daily inspection and care as per DAILY INSPECTION CHECKLIST described in the INSPECTION AND MAINTENANCE section of this manual is essential for prolonging the life of the vehicle and for safe driving. MARUTI SUZUKI INDIA LIMITED believes in conservation and protection of Earth s natural resources. To that end, we encourage every vehicle owner to recycle, trade-in or properly dispose of, as appropriate, used Engine Oil, coolant and other fluids, batteries and tyres etc. MARUTI SUZUKI INDIA LIMITED All information in this manual is based on the latest product information available at the time of publication. Due to improvements or other changes, there may be discrepancies between information in this manual and your vehicle. MARUTI SUZUKI INDIA LIMITED reserves the right to make production changes at any time, without notice and without incurring any obligation to make the same or similar changes to vehicles previously built or sold. This vehicle may not comply with standards or regulations of other countries. Before attempting to register this vehicle in any other country, check all applicable regulations and make any necessary modifications. 0-1

12 IMPORTANT WARNING/ CAUTION/NOTICE/ NOTE Please read this manual and follow its instructions carefully. To emphasize special information, the symbol and the words WARNING, CAUTION, NOTICE and NOTE have special meanings. Pay particular attention to messages highlighted by these signal words: WARNING Indicates a potential hazard that could result in death or serious injury. CAUTION Indicates a potential hazard that could result in minor or moderate injury. NOTICE Indicates a potential hazard that could result in vehicle damage. NOTE: Indicates special information to make maintenance easier or instructions clearer F135 The circle with a slash in this manual means Don t do this or Don t let this happen. MODIFICATION WARNING WARNING Do not modify your vehicle. Modification could adversely affect safety, handling, performance, or durability and may violate governmental regulations. In addition, damage or performance problems resulting from modification may not be covered under warranty. NOTICE Improper installation of mobile communication equipment such as cellular telephones or CB (Citizen s Band) radios may cause electronic interference with your vehicle s ignition system, resulting in vehicle performance problems. Consult your authorized MARUTI SUZUKI COMMERCIAL dealer for advice on installing such mobile communication equipment. NOTICE Severe damage may be caused by the use of either poor quality fuel and/or lubricants not recommended by MARUTI SUZUKI.

13 WARRANTY POLICY Maruti Suzuki India Limited (hereinafter called Maruti Suzuki ), warrants that each new Maruti Suzuki vehicle distributed in India by Maruti Suzuki and sold by an authorized Maruti Suzuki dealer will be free, under normal use and service, from any defects in material and workmanship at the time of manufacture SUBJECT TO THE FOLLOWING TERMS AND CONDITIONS: (1) Qualification: To qualify for this warranty: The Maruti Suzuki vehicle must be delivered by Maruti Suzuki authorized dealer and set-up, serviced by Maruti Suzuki authorized dealer / service station. (2) Term: The term of the warranty shall be twenty-four (24) months or 72,000 kilometers (whichever occurs first) from the date of delivery to the first owner. (3) Maruti Suzuki Warranty Obligation: If any defect(s) should be found in a Maruti Suzuki vehicle within the term stipulated above, Maruti Suzuki s only obligation is to repair or replace at its sole discretion any part shown to be defective, with a new part or the equivalent at no cost to the owner for parts or labor, when Maruti Suzuki acknowledges that such a defect is attributable to faulty material or workmanship at the time of manufacture. The owner is responsible for any repair or replacements which are not covered by this warranty. (4) Limitation: This warranty shall not apply to: 1) Normal maintenance service required other than the four free services, including without limitation, oil and fluid changes, headlight aiming, fastener re tightening, wheel balancing, wheel alignment and tyre rotation, cleaning of injectors, adjustments of carburettor, ignition timing, clutch and valve clearance. 2) The replacement of normal wear parts including without limitation, bulbs, tyres and tubes, spark plugs, belts, hoses, filters, wiper blades, brushes, contact points, fuses, clutch disc, brake shoes, brake pads, cable and all rubber parts (except oil seal and glass run). 3) Any vehicle which has been used for competition or racing. 4) Any repairs or replacement required as a result of accidents or collision. 5) Any defects caused by misuse, negligence, abnormal use or insufficient care. 6) Any vehicle which has been modified or altered, including without limitation, the installation of performance accessories. 7) Any vehicle on which parts or accessories not approved by Maruti Suzuki have been used. 8) Any vehicle which has not been operated in accordance with the operating instructions in the Maruti Suzuki Owner s Manual. 9) Any vehicle which has not received, during the warranty term, the service inspections prescribed in the Maruti Suzuki Owner s Manual. 10) Any vehicle which has been assembled, disassembled, adjusted or repaired by other than an Maruti Suzuki authorized dealer/service station. 0-3

14 11) Any vehicle which has been used for purposes other than what it was designed for. 12) Any damage or deterioration caused by industrial pollution and bird droppings. 13) Insignificant defects which do not affect the function of the vehicle including without limitation, sound, vibration and fluid seep. 14) Any natural wear and tear including without limitation, aging etc. 15) Installation and usage of domestic LPG gas/lpg Cylinder. 16) V-belts, hoses and gas leaks (For Maruti Suzuki AC vehicle). 17) Any vehicle retrofitted with LPG/CNG kits. (5) Extent of Warranty: This warranty is the entire written warranty given by Maruti Suzuki for Maruti Suzuki vehicles and no dealer or its or his agent or employee is authorized to extend or enlarge this warranty and no dealer or its or his agent or employee is authorized to make any oral warranty on Maruti Suzuki s behalf. Maruti Suzuki reserves the right to add any improvements or change the design of any model at any time with no obligation to make the same changes on units previously sold. (6) Warranty Service: To obtain warranty service, the complete vehicle must be presented at the owner s expenses to any authorized Maruti Suzuki dealer. Have performed, at his own expenses, by an Maruti Suzuki authorized dealer/service station all the service inspections specified in the Maruti Suzuki Owner s Manual and Service Booklet and maintain adequate proof that such service inspections have been performed. Make certain that the Maruti Suzuki authorized dealer/service station performing the service inspection has certified the work on the Maintenance Service Record page in the Owner s Manual and Service Booklet and Present the Maruti Suzuki Owner s Manual and Service Booklet to the authorized Maruti Suzuki dealer whenever requesting service inspections or warranty service. If the Owner s Manual and Service Booklet should be lost or destroyed the owner should consult the authorized Maruti Suzuki dealer from whom the vehicle was purchased for instructions concerning replacement of the Owner s Manual and Service Booklet. (8) Disclaimer of Consequential Damage: Maruti Suzuki assumes no responsibility for loss of vehicle, loss of time, inconvenience or any other indirect incidental or consequential damage resulting from the vehicle not being available to the owner because of any defect covered by this warranty. (9) Change of Owner Even if ownership of the vehicle changes, the remaining warranty period is effective for the new owner. (7) Owner s Warranty Responsibilities: It is responsibility of each owner to: Make certain that the warranty registration/pdl card was completed at the time of delivery of the vehicle; 0-4

15 EMISSION WARRANTY POLICY Maruti Suzuki offers the Emission Warranty on all Maruti Suzuki vehicles (apart from the Regular Warranty and will run parallel to the regular product warranty) only in four metropolitan cities (New Delhi, Kolkata, Mumbai and Chennai) with effect from July 1st, Terms: The Emission Warranty will be applicable for 80,000 kms or 3 years (Whichever comes earlier) from the date of delivery to the first owner. The remaining warranty terms will be valid in case of any change in ownership provided the production of all valid documents. Conditions: 1. Under Emission Warranty, Warranty claims will be admitted for a prima facie examination, in case vehicle fails to meet the Emission Standard as specified in sub rule (2) of rule no. 115 of Central Motor Vehicles Rules (CMVR), The warranty claims will only be accepted after examination carried out by Maruti Suzuki or it s dealer which leads to firm conclusions that the a) Original settings have not been tempered in any case. b) Part (as given in Annexure - A) has a manufacturing defect. c) Vehicle is unable to meet the Emission Standards (as given in 1.), inspite of the vehicle having been maintained and used in accordance with the instructions as specified in Owner s Manual and Service Booklet and the used fuel and different oils (Engine oil, Transmission oil, Brake oil etc.) are also as per specification. 3. The method of examination for deciding the warranty of the parts will be at the sole discretion of Maruti Suzuki and it s dealer and results of the examination will be final and binding. If after examination, the warrant-able condition is not established, Maruti Suzuki and it s dealer has the right to charge all, or part of the cost of such examination. 4. Under Emission Warranty, the parts (as given in Annexure - A) will be changed free of cost, but the consumables will be charged as per actual. 5. If the part covered under Emission Warranty or the associated parts, are not independently replaceable, on account of these being integral parts of a complete assembly, Maruti Suzuki and it s dealer will have the sole discretion to replace either the entire assembly or by using some of the parts of the system through suitable repairs or modifications. 6. Any consequential repairs or replacement of parts which may be found necessary to establish compliance of Emission Warranty, will not be considered under warranty, unless the same is under product warranty. The consumable will be charged as per actual under such repair or replacement. 7. Maruti Suzuki will not be responsible for the cost of transportation of the vehicle to the nearest Maruti Suzuki dealer workshop or any loss due to non-availability of the vehicle during the period of lodging of a warranty claim and examination and/ or repair by Maruti Suzuki dealer. 8. Maruti Suzuki will not be responsible for any penalty that may be charged by statutory authorities on account of failure to comply with the EMISSION STANDARDS. 9. Emission Warranty will not be affected on the change of owner, provided all the documents are available. 0-5

16 10.All maintenance actions (as specified in the Owner s Manual and Service Booklet) need to be followed and recorded in the manual for emission warranty. 11.The customer needs to produce the PUC (Pollution Under Control) certificate valid for the period preceding the test during which the failure is discovered. The receipts (for the maintenance of the vehicle as per specification in Owner s Manual and Service Booklet from the date of original purchase of the vehicle) will also be required. Conditions under which the Emission Warranty is not APPLICABLE 1. In the absence of valid PUC certificate. 2. Vehicle not serviced from Maruti Suzuki authorized workshop as per the schedule specified in the Owner s Manual. 3. Vehicle subjected to abnormal use (accident, motor race, rallies or for the purpose of establishing the records etc). 4. Use of non MGP (Maruti Genuine Part). 5. Vehicle tampered in an unauthorized manner. 6. Tampering with odometer so that the actual kilometer reading can not be read. 7. Use of adulterated fuel and/or unspecified oils (Engine oil, Transmission oil and Brake oil etc). Annexure - A List of parts covered under Emission Warranty 1. Fuel Injection Assembly, Pressure Regulator, Throttle Body Assembly. 2. Electronic Control Module (ECM). 3. Intake Manifold. 4. EGR valve. 5. Distributor and internal parts. 6. Ignition Coil. 7. Canister Assembly. 8. Vapour Liquid Seperator. 9. Fuel Tank and Filler Cap. 10. PCV (Positive Crankcase Ventilation) Valve. 11. Oil Filler Cap. 12. Catalytic Converter. 13. Exhaust Manifold. 14. All Fuel Injection System related SENSORS. 15. High Pressure Fuel Pump. 16. Glow Plug. 17. Glow Plug Controller. 18. Maniverter 0-6

17 TABLE OF CONTENTS FUEL RECOMMENDATION 1 BEFORE DRIVING 2 OPERATING YOUR VEHICLE 3 DRIVING TIPS 4 OTHER CONTROLS AND EQUIPMENT 5 VEHICLE LOADING AND TOWING 6 INSPECTION AND MAINTENANCE 7 EMERGENCY SERVICE 8 APPEARANCE CARE 9 GENERAL INFORMATION 10 SPECIFICATIONS 11 INSTRUCTIONS FOR BODY FABRICATION (for chassis variant) 12

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19 FUEL RECOMMENDATION FUEL RECOMMENDATION Fuel Recommendation

20 FUEL RECOMMENDATION Fuel Recommendation You must use diesel fuel with Cetane Number (CN) higher than 51 and sulphur content less than 50 ppm (parts per million). MARUTI SUZUKI recommends to use the diesel fuel conformable to EN590. Do not use marine diesel fuel, heating oils etc. NOTICE The fuel tank has an air space to allow for fuel expansion in hot weather. If you continue to add fuel after the filler nozzle has automatically shut off or an initial blowback occurs, the air chamber will become full. Exposure to heat when fully fuelled in this manner will result in leakage due to fuel expansion. To prevent such fuel leakage, stop filling after the filler nozzle has automatically shut off, or when using an alternative non-automatic system, initial vent blowback occurs. NOTICE Be careful not to spill fuel containing alcohol while refueling. If fuel is spilled on the vehicle body, wipe it up immediately. Fuels containing alcohol can cause paint damage, which is not covered under the New Vehicle Limited Warranty. 1-1

21 BEFORE DRIVING BEFORE DRIVING Keys Door Locks Tailgate Windows Mirrors Seats Seat Belts Instrument Cluster Speedometer Fuel Gauge Information Display Warning and Indicator Lights Lighting Control Lever Headlight Leveling Switch Turn Signal Control Lever Hazard Warning Switch Windshield Wiper and Washer Lever Horn

22 BEFORE DRIVING Keys Door Locks Side Door Locks Driver s door (2) (1) (2) (3) (1) 51KM024 (4) Your vehicle comes with a pair of identical keys. Keep the spare key in a safe place. One key can open all of the locks on the vehicle. The key identification number is stamped on a metal tag provided with the keys or on the keys. Keep the tag (if equipped) in a safe place. If you lose your keys, you will need this number to have new keys made. Write the number below for your future reference. KEY NUMBER: (1) LOCK (2) UNLOCK (3) Front (4) Rear 76MH0A001 To lock a driver s door from outside the vehicle: Insert the key and turn the top of the key toward the front of the vehicle, or Push the lock knob down, then pull and hold the door handle as you close the door. (1) LOCK (2) UNLOCK Tailgate 54G005 To unlock a driver s door from outside the vehicle, insert the key and turn the top of the key toward the rear of the vehicle. To lock a passenger s door from outside the vehicle, push the lock knob down, then pull and hold the door handle as you close the door. (1) 77PH

23 BEFORE DRIVING The tailgate can be opened by pulling the lock handles (1). When closing, lock them firmly. (2) (3) 77PM201 The tailgate can also be locked in an intermediate position with the help of tailgate chain (2). NOTICE Lock the tailgate chain (2) with pin (3) when not in use. WARNING Driving with the tailgate in open / intermediate position will allow the tailgate to swing and hit others, causing injury or even death. The tailgate in open / intermediate position will hinder other drivers from seeing the taillights, causing accidents. Make sure the tailgate is closed and locked firmly before driving. Make sure that the tailgate is always closed and locked firmly to prevent cargo from being thrown out of the vehicle in the event of an accident. Do not stand, put load or put cargo on the tailgate when locked at an intermediate position. If the tailgate is in fully open condition, vehicle rear lighting devices such as position lamp, turn signal indicator and stop lamp get hidden, and are not visible. (1) (2) 77PM202 WARNING If the loading and unloading is done while tailgate (1) is in fully open position, a warning triangle (2) must be placed on the road in visible manner to alert other users about the presence of the vehicle. 2-2

24 BEFORE DRIVING Windows Manual Window Control Mirrors Inside Rearview Mirror You can adjust the inside rearview mirror by hand so as to see the rear of your vehicle in the mirror. 60G010 Raise or lower the door windows by turning the handle located on the door panel. Rear Window (1) 77PH073 To open the window, push the lock (1) and slide the window. 74LHT0235 Outside Rearview Mirror(s) Adjust the outside rearview mirror(s) so you can just see the side of your vehicle in the mirror(s). WARNING Be careful when judging the size or distance of a vehicle or other object seen in the side convex mirror. Be aware that objects look smaller and appear farther away than when seen in a flat mirror. Seats Seat Adjustment (driver s seat) 64P0190 WARNING Never attempt to adjust the driver s seat while driving. The seat could move unexpectedly, causing loss of control. Make sure that the driver s seat is properly adjusted before you start driving. WARNING To avoid excessive seat belt slack, which reduces effectiveness of the seat belts as a safety device, make sure that the seats are adjusted before the seat belts are fastened. 2-3

25 Seat Belts BEFORE DRIVING Above the pelvis (1) 77PH087 Seat position adjustment lever (1) Pull the lever up and slide the seat. After adjustment, try to move the seat forward and rearward to ensure that it is securely latched. CAUTION While adjusting the seat, be careful that the seat does not pinch your hands, or hit your body. WARNING Wear Your Seat Belts at All Times. 65D231S WARNING The driver and the passenger must be properly restrained by wearing seat belts at all times, whether or not an air bag is mounted at their seating position, to minimize the risk of severe injury or death in the event of a crash. 65D606 WARNING Never allow persons to ride in the cargo area of a vehicle. In the event of an accident, there is a much greater risk of injury for persons who are not riding in a seat with their seat belt securely fastened. Seat belts should always be adjusted as follows: the lap portion of the belt should be worn low across the pelvis, not across the waist. the shoulder straps should be worn on the outside shoulder only, and never under the arm. the shoulder straps should be away from your face and neck, but not falling off your shoulder. (Continued) 2-4

26 BEFORE DRIVING WARNING Across the pelvis 65D201 (Continued) Seat belts should never be worn with the straps twisted and should be adjusted as tightly as is comfortable to provide the protection for which they have been designed. A slack belt will provide less protection than one which is snug. Make sure that each seat belt buckle is inserted into the proper buckle catch. (Continued) as low as possible across the hips 65D199 WARNING (Continued) Pregnant women should use seat belts, although specific recommendations about driving should be made by the woman s medical advisor. Remember that the lap portion of the belt should be worn as low as possible across the hips, as shown in the diagram. Do not wear your seat belt over hard or breakable objects in your pockets or on your clothing. If an accident occurs, objects such as glasses, pens, etc. under the seat belt can cause injury. (Continued) WARNING (Continued) Never use the same seat belt on more than one occupant and never attach a seat belt over an infant or child being held on an occupant s lap. Such seat belt use could cause serious injury in the event of an accident. Periodically inspect seat belt assemblies for excessive wear and damage. Seat belts should be replaced if webbing becomes frayed, contaminated, or damaged in any way. It is essential to replace the entire seat belt assembly after it has been worn in a severe impact, even if damage to the assembly is not obvious. Infants and small children should never be transported unless they are properly restrained. For children, if the shoulder belt irritates the neck or face, move the child closer to the center of the vehicle. Avoid contamination of seat belt webbing by polishes, oils, chemicals, and particularly battery acid. Cleaning may safely be carried out using mild soap and water. (Continued) 2-5

27 BEFORE DRIVING WARNING (Continued) Do not insert any items such as coins, clips, etc. into the seat belt buckles, and be careful not to spill liquids into these parts. If foreign materials get into a seat belt buckle, the seat belt may not work properly. Lap-Shoulder Belt Emergency Locking Retractor (ELR) The seat belt has an emergency locking retractor (ELR), which is designed to lock the seat belt only during a sudden stop or impact. It also may lock if you pull the belt across your body very quickly. If this happens, let the belt go back to unlock it, then pull the belt across your body more slowly. Safety reminder Sit up straight and fully back Low on hips 60A040 To reduce the risk of sliding under the belt during a collision, position the lap portion of the belt across your lap as low on your hips as possible and adjust it to a snug fit by pulling the shoulder portion of the belt upward through the latch plate. The length of the diagonal shoulder strap adjusts itself to allow freedom of movement. 60A036 To fasten the seat belt, sit up straight and well back in the seat, pull the latch plate attached to the seat belt across your body and press it straight into the buckle until you hear a click. Low on hips 60A038 60A039 To unfasten the seat belt, push the button on the buckle and retract the belt slowly 2-6

28 BEFORE DRIVING while attaching a hand to the belt or/and the latch plate. Seat Belt Inspection WARNING Be sure to inspect all seat belt assemblies after any collision. Any seat belt assembly which was in use during a collision (other than a very minor one) should be replaced, even if damage to the assembly is not obvious. Any seat belt assembly which was not in use during a collision should be replaced if it does not function properly or if it is damaged in any way. 65D209S Periodically inspect the seat belts to make sure they work properly and are not damaged. Check the webbing, buckles, latch plates, retractors, anchorages, and guide loops. Replace any seat belts which do not work properly or are damaged. 2-7

29 BEFORE DRIVING Instrument Cluster 1. Speedometer 2. Information display 3. Trip meter selector knob 4. Warning and indicator lights PH

30 BEFORE DRIVING Speedometer The speedometer indicates vehicle speed. Fuel Gauge 2-9 (1) 77PH006 When the ignition switch is in the ON position, this gauge gives an approximate indication of the amount of fuel in the fuel tank. F stands for full and E stands for empty. If the fuel meter indicator shows only one segment to E, refill the tank as soon as possible. NOTE: If the last segment blinks, it means that the fuel is almost empty. The mark (1) indicates that the fuel filler door is located on the right side of the vehicle. Information Display (A) (B) (2) (1) 77PH109 (1) Trip meter selector knob (2) Information display When the ignition switch is in the ON position, the information display shows the following information. Display (A) Fuel gauge Display (B) Odometer / Trip meter / Clock / Brightness control Fuel Gauge When the ignition switch is in the ON position, the display (A) shows the fuel gauge. Refer to Fuel Gauge in this section. Odometer / Trip meter / Clock / Brightness Control When the ignition switch is in the ON position, the display (B) shows one of the following indications, odometer, trip meter A, trip meter B or clock. To switch the display indication (B), push the trip meter selector knob (1) quickly. (a) (b) (c) (d) (e) (a) Odometer (b) Trip meter A (c) Trip meter B 77PH007

31 (d) Clock (e) Brightness control* * The brightness control will appear when the position lights and/or headlights are on. WARNING If you attempt to adjust the display while driving, you could lose control of the vehicle. Do not attempt to adjust the display while driving. NOTE: Indications will change when you push and release the knob. Odometer The odometer records the total distance for which the vehicle has been driven. NOTICE Keep track of your odometer reading and check the maintenance schedule regularly for required services. Increased wear or damage to certain parts can result from failure to perform required services at the proper mileage intervals. Trip meter The trip meter can be used to measure the distance traveled on short trips or between fuel stops. You can use the trip meter A or trip meter B independently. To reset the trip meter to zero, push and hold the trip meter selector knob (1) for a while when the display shows the trip meter. NOTE: The indicated maximum value of the trip meter is When you run past the maximum value, the indicated value will return to 0.0. Clock The display shows the time. To change the time indication: 1) Push and hold the trip meter selector knob (1) until the minute indication blinks. 2) To change the minute indication, push the trip meter selector knob (1) repeatedly when the minute indication blinks. To change the minute indication quickly, push and hold the trip meter selector knob (1). To set the minute indication, wait for about 5 seconds till the hour indication starts to blink. 3) To change the hour indication, push the trip meter selector knob (1) repeatedly till the minute indication begins to blink. Wait for about 5 seconds and hour indication will begin to blink. To change the BEFORE DRIVING hour indication, quickly push and hold the trip meter selector knob (1). To set the hour indication, wait for about 5 seconds. WARNING If you attempt to adjust the display while driving, you could lose control of the vehicle. Do not attempt to adjust the display while driving. NOTE: When you reconnect the negative ( ) terminal to the battery, the clock indication will be reinitialized. Change the indication again to your preference. Brightness control When the position lights and/or headlights are ON, you can control the meter illumination intensity. To change the brightness of the instrument panel lights, push and hold the trip meter selector knob (1). WARNING If you attempt to adjust the display while driving, you could lose control of the vehicle. Do not attempt to adjust the display while driving. 2-10

32 BEFORE DRIVING NOTE: If you do not push the trip meter selector knob within about 10 seconds of activating the brightness control display, the brightness control display will be canceled automatically. When you reconnect the battery, the brightness of the instrument panel lights will be reinitialized. Readjust the brightness according to your preference. Warning and Indicator Lights Brake System Warning Light 82K170 Four different types of operations exist depending on the vehicle s specification. 1) The light comes on briefly when the ignition switch is turned to the ON position. 2) The light comes on when the parking brake is engaged with the ignition switch in the ON position. 3) The light comes on when under either or both of above two conditions. 4) The light also comes on when the fluid in the brake fluid reservoir falls below the specified level. The light should go out after starting the engine and fully releasing the parking brake, if the fluid level in the brake fluid reservoir is adequate. If the brake system warning light comes on while you are driving the vehicle, it may mean that there is something wrong with the vehicle s brake system. If this happens, you should: 1) Pull off the road and stop carefully. WARNING Remember that stopping distance may be longer, you may have to push harder on the pedal, and the pedal may go down farther than normal. 2) Test the brakes by carefully starting and stopping at the side of the road. If you determine that it is safe, drive carefully at low speed to the nearest dealer for repairs, or Have the vehicle towed to the nearest authorised MARUTI SUZUKI COM- MERCIAL dealer for repairs. WARNING If any of the following conditions occur, you should immediately ask your MARUTI SUZUKI COMMERCIAL dealer to inspect the brake system. If the brake system warning light does not go out after the engine has been started and the parking brake has been fully released. If the brake system warning light does not come on when the ignition switch is turned to the ON position. If the brake system warning light comes on at any time during vehicle operation. NOTE: Because the brake system is self-adjusting, the fluid level will drop as the brake pads become worn. Replenishing the brake fluid reservoir is considered normal periodic maintenance. 2-11

33 BEFORE DRIVING Malfunction Indicator Light Oil Pressure Light Charging Light 63J031 Your vehicle has a computer-controlled emission control system. A malfunction indicator light is provided on the instrument panel to indicate when it is necessary to have the emission control system serviced. The malfunction indicator light comes on when the ignition switch is turned to ON position to let you know the light is working and goes out when the engine is started. If the malfunction indicator light comes on when the engine is running, there is a problem with the emission control system. Take the vehicle to your nearest MARUTI SUZUKI COMMERCIAL dealer to have the damage fixed. NOTICE Continuing to drive the vehicle when the malfunction indicator light is on can cause permanent damage to the vehicle s emission control system, and can affect fuel economy and driveability. 50G051 This light comes on when the ignition switch is turned to the ON position, and goes out when the engine is started. The light will come on and remain on if there is insufficient oil pressure. If the light comes on when driving, pull off the road as soon as you can and stop the engine. Check the oil level and add recommended engine oil if necessary. If there is enough oil, the lubrication system should be inspected by your MARUTI SUZUKI COM- MERCIAL dealer before you drive the vehicle again. NOTICE If you operate the engine with this light on, severe engine damage can result. Do not rely on the Oil Pressure Light to indicate the need to add oil. Be sure to periodically check the engine oil level. 50G052 This light comes on when the ignition switch is turned to the ON position, and goes out when the engine is started. The light will come on and remain on if there is something wrong with the battery charging system. If the light comes on when the engine is running, the charging system should be inspected immediately by your MARUTI SUZUKI COMMERCIAL dealer. High Engine Coolant Temperature Warning Light (red color) 54G344 When the ignition switch is turned to the ON position, this light comes on briefly so you can check that the light is working. If this light blinks while driving, it means the engine is running hot. Avoid driving conditions that may lead to actual overheating. If 2-12

34 BEFORE DRIVING the light stays on without blinking, then the engine is overheating. Follow the instructions in the If the Engine Overheats of EMERGENCY SERVICE section. NOTICE Continuing to drive the vehicle when engine overheating is indicated can result in severe engine damage. Turn Signal Indicators Main Beam (high beam) Indicator Light 50G056 This indicator comes on when headlight main beams (high beams) are turned on. Fuel Filter Warning Light Glow Plug Indicator Light 60A543 If the coolant temperature is cool enough, this light comes on when the ignition switch is turned to the ON position and goes out when the glow plug is heated enough for engine starting. 50G055 When you turn on the left or right turn signals, the corresponding green arrow on the instrument panel will flash along with the respective turn signal lights. When you turn on the hazard warning switch, both arrows will flash along with all of the turn signal lights. 60A541 This light comes on for several seconds when the ignition switch is turned to the ON position so you can check the light is working. If the light comes on when driving, there is a possibility to have water in the fuel filter. Drain water as soon as possible. For details of draining water, refer to Fuel Filter in the INSPECTION AND MAINTE- NANCE section. 2-13

35 Lighting Control Lever To turn the lights on or off, twist the knob at the end of the lever. There are three positions: OFF All lights are off. Front position lights, tail lights, license plate lights and instrument lights are on, but headlights are off. BEFORE DRIVING (high beam) indicator light on the instrument panel will come on. To momentarily activate the high beams (main beams) as a passing signal, pull the lever slightly toward you and release it when you have completed the signal. Headlight Leveling Switch Lighting Operation 65D611 WARNING To avoid possible injury, do not operate controls by reaching through the steering wheel. 77PH110 Front position lights, tail lights, license plate lights, instrument lights and headlights are on. 77PH111 With the headlights on, push the lever forward to switch to the high beams (main beams) or pull the lever toward you to switch to the low beams. When the high beams (main beams) are on, main beam 77PH010 Level the headlight beam according to the load condition of your vehicle by turning this switch. The chart below shows the appropriate switch position for different vehicle-load conditions. Switch Vehicle Load Condition Position Driver only 0 Driver + full cargo (Evenly distributed load on load 3 platform). 2-14

36 BEFORE DRIVING Turn Signal Control Lever Turn Signal Operation With the ignition switch in the ON position, move the lever up or down to activate the right or left turn signals. Hazard Warning Switch (1) (2) 65D611 WARNING To avoid possible injury, do not operate controls by reaching through the steering wheel. 77PH112 Move the lever upward or downward to signal. When the turn is completed, the signal will cancel and the lever will return to its normal position. (1) ON (2) OFF 77PH028 Pull up the hazard warning switch to activate the hazard warning lights. All turn signal lights and both turn signal indicators will flash simultaneously. To turn off the lights, push down the switch. Use the hazard warning lights to warn other traffic during emergency parking or when your vehicle could otherwise become a traffic hazard. 2-15

37 Windshield Wiper and Washer Lever Windshield Wipers BEFORE DRIVING Windshield Washer (If equipped) 65D611 WARNING To avoid possible injury, do not operate controls by reaching through the steering wheel. Wiper Operation When the ignition switch is in the ON position, you can use the wiper lever. 77PM02015 To turn the windshield wipers on, twist the knob at the end of the lever to one of the operating positions. In the LO position, the wipers operate at a steady low speed. In the HI position, the wipers operate at a steady high speed. To turn off the wipers, twist the lever back to the OFF position. 77PM02016 To spray windshield washer fluid, pull the lever towards you. WARNING Do not use radiator antifreeze in the windshield washer reservoir. It can severely impair visibility when sprayed on the windshield, and can also damage your vehicle s paint. 2-16

38 BEFORE DRIVING NOTICE To help prevent damage to the windshield wiper and washer system components, you should take the following precautions: Do not continue to hold in the lever when there is no windshield washer fluid being sprayed or the washer motor can be damaged. Do not attempt to remove dirt from a dry windshield with the wipers or you can damage the windshield and the wiper blades. Always wet the windshield with washer fluid before operating the wipers. Clear ice or packed snow from the wiper blades before using the wipers. Check the washer fluid level regularly. Check it often when the weather is bad. Only fill the washer fluid reservoir 3/4 full during cold weather to allow room for expansion if the temperature falls low enough to freeze the solution. Horn 77PH029 Press the horn button of the steering wheel to sound the horn. The horn will sound with the ignition switch in any position. 2-17

39 OPERATING YOUR VEHICLE OPERATING YOUR VEHICLE Exhaust Gas Warning Daily Inspection Checklist Engine Oil Consumption Ignition Switch Parking Brake Lever Pedal Starting the Engine Using the Transmission Braking

40 OPERATING YOUR VEHICLE Exhaust Gas Warning DY03 WARNING Avoid breathing exhaust gases. Exhaust gases contain carbon monoxide, a potentially lethal gas that is colorless and odorless. Since carbon monoxide is difficult to detect by itself, be sure to take the following precautions to help prevent carbon monoxide from entering your vehicle. Do not leave the engine running in garages or other confined areas. (Continued) WARNING (Continued) Do not park with the engine running for a long period of time, even in an open area. To allow proper operation of your vehicle s ventilation system, keep the air inlet grille in front of the vehicle clear of snow, leaves, or other obstructions at all times. Keep the exhaust pipe area clear of snow and other material to help reduce the buildup of exhaust gases under the vehicle. This is particularly important when parked in blizzard conditions. Have the exhaust system inspected periodically for damage and leaks. Any damage or leaks should be repaired immediately. Daily Inspection Checklist Before Driving 82DY011 1) Make sure that windows, mirrors, lights, and reflectors are clean and unobstructed. 2) Visually check the tyres for the following points: the depth of the tread groove abnormal wear, cracks and damage loose wheel nuts existence of foreign material such as nails, stones, etc. Refer to Tyres in INSPECTION AND MAINTENANCE section for details. 3) Look for fluid and oil leaks. 4) Make sure the engine compartment is fully closed and latched. 5) Check the headlights, turn signal lights, brake lights and horn for proper operation.

41 6) Adjust the driver s seat. 7) Check the brake pedal and the parking brake lever. 8) Adjust the mirrors. 9) Make sure that you and passenger have properly fastened seat belts. 10)Make sure that all warning lights come on as the key is turned to the ON position. 11)Check all gauges. 12)Make sure that the BRAKE SYSTEM WARNING light turns off when the parking brake is released. Once a week, or each time you fill your fuel tank, perform the following checks: 1) Engine oil level 2) Coolant level 3) Brake fluid level 4) Windshield washer fluid (if equipped) level 5) Battery electrolyte level 6) Latch operation See All latches, hinges & locks of CHASSIS AND BODY in the Periodic Maintenance Schedule in the INSPECTION AND MAINTENANCE section for lubrication schedule. Once a month, or each time you fill your fuel tank, check the tyre pressure using a tyre pressure gauge. Also check the tyre pressure of the spare tyre. Engine Oil Consumption It is normal for the engine to consume some engine oil during normal vehicle operation. The amount of engine oil consumed depends on the viscosity of the oil, the quality of the oil and the conditions the vehicle is driven under. More oil is consumed during high-speed driving and when there is frequent acceleration and deceleration. Under high loads, your engine also will consume more oil. A new engine also consumes more oil, since its pistons, piston rings and cylinder walls have not yet become conditioned. New engines reach the normal level of oil consumption only after approximately 5000 km (3000 miles) driving. Oil consumption: Max. 1.0 L per 1000 km (1 Qt. per 600 miles) When judging the amount of oil consumption, note that the oil may become diluted and make it difficult to accurately judge the true oil level. As an example, if a vehicle is used for repeated short trips, and consumes a normal amount of oil, the dipstick may not show any drop in the oil level at all, even after 1000 km (600 miles) or more of driving. This is because the oil is gradually becoming diluted with fuel or moisture, making it appear that the oil level has not changed. OPERATING YOUR VEHICLE You should also be aware that the diluting ingredients evaporate out when the vehicle is subsequently driven at high speeds, such as on an expressway, making it appear that oil is excessively consumed after high-speed driving. Ignition Switch 65D611 WARNING To avoid possible injury, do not operate controls by reaching through the steering wheel. 3-2

42 OPERATING YOUR VEHICLE 77PH002 The ignition switch has the following four positions: LOCK This is the normal parking position. It is the only position in which the key can be removed. To release the steering lock, insert the key and turn it clockwise to one of the other positions. If you have trouble turning the key to unlock the steering, try turning the steering wheel slightly to the right or left while turning the key. ACC Accessories such as the accessory socket can operate, but the engine is off. ON This is the normal operating position. All electrical systems are on. START This is the position for starting the engine using the starter motor. The key should be released from this position as soon as the engine starts. 82DY04 WARNING Never remove the ignition key while the vehicle is moving. The steering wheel will lock and you will not be able to steer the vehicle. Always remove the ignition key when leaving the vehicle even if only for a short time. Also do not leave children alone in a parked vehicle. They also could suffer from heat stroke in warm or hot weather. These could result in severe injury or even death. NOTICE Do not use the starter motor for more than 30 seconds at a time. If the engine does not start, wait 15 seconds before trying again. If the engine does not start after several attempts, check the fuel and ignition systems or consult your MARUTI SUZUKI COMMERCIAL dealer. Do not leave the ignition switch in the ON position if the engine is not running as the battery will discharge. 3-3

43 Parking Brake Lever (1) (2) (3) 77PH030 (1) To set (2) To release (3) To release The parking brake lever is located between the seats. To set the parking brake, hold the brake pedal down and pull the parking brake lever all the way up. To release the parking brake, hold the brake pedal down, pull up slightly on the parking brake lever, push the button on the end of the lever with your thumb, and lower the lever to its original position. WARNING Never drive your vehicle with the parking brake on: rear brake effectiveness can be reduced from overheating, brake life may be shortened, or permanent brake damage may result. If the parking brake does not hold the vehicle securely or does not fully release, have your vehicle inspected immediately by an authorized MARUTI SUZUKI COMMER- CIAL dealer. WARNING Always set the parking brake fully before leaving your vehicle or it may move, causing injury or damage. When parking, make sure the gearshift lever is in reverse or first gear. Remember, even though the transmission is in gear, you must set the parking brake fully. Pedal OPERATING YOUR VEHICLE WARNING When parking the vehicle in extremely cold weather, the following procedure should be used: 1) Set the parking brake. 2) Turn off the engine, then shift into reverse or first gear. 3) Get out of the vehicle and put chocks under the wheels. 4) Release the parking brake. When you return to your vehicle, you must remember to first set the parking brake, then remove the wheel chocks. (1) (2) (3) 80J

44 OPERATING YOUR VEHICLE Clutch Pedal (1) The clutch pedal is used to disengage the drive to the wheels when starting the engine, stopping, or shifting the gearshift lever. Depressing the pedal disengages the clutch. WARNING Do not drive with your foot resting on the clutch pedal. It could result in excessive clutch wear, clutch damage, or unexpected loss of engine braking. Brake Pedal (2) Your vehicle is equipped with front disc brakes and rear drum brakes. Depressing the brake pedal applies both sets of brakes. You may hear occasional brake squeal when you apply the brakes. This is a normal condition caused by environmental factors such as cold, dampness, snow, etc. WARNING If brake squeal is excessive and occurs each time the brakes are applied, you should have the brakes checked by your MARUTI SUZUKI COMMERCIAL dealer. WARNING Do not ride the brakes by applying them continuously or resting your foot on the pedal. This will result in overheating of the brakes which could cause unpredictable braking action, longer stopping distances, or permanent brake damage. Accelerator Pedal (3) This pedal controls the speed of the engine. Depressing the accelerator pedal increases power output and speed. Starting the Engine Before Starting the Engine 77PH014 1) Make sure the parking brake is set fully. 2) Shift into N (Neutral) and depress the clutch pedal all the way to the floor. Hold the clutch pedal while starting the engine. WARNING Make sure that the parking brake is set fully and the transmission is in neutral before attempting to start the engine. Starting a Cold and Warm Engine Cold engine Turn the ignition switch to the ON position and wait until the glow plug indicator goes out if it comes on. Crank the engine by turning the ignition key to START. Release the key when the engine starts. NOTICE Stop turning the starter immediately after the engine has started or the starter system can be damaged. Do not crank the engine for more than 30 seconds at a time. If the engine doesn t start on the first try, wait about 15 seconds before trying again. Warm engine Crank the engine by turning the ignition key to START. Release the key when the engine starts. 3-5

45 Caution when stopping the engine with turbocharger When stopping the engine after climbing or high speed driving, let the engine idle for about one minute or more (if it is not prohibited) to cool down the turbocharger and engine oil. This is to prevent the engine oil from over-deteriorating. Deteriorated engine oil will damage the bearings of the turbocharger. Restarting diesel engine after fuelempty stop If the engine stops and the low fuel warning light and the malfunction indicator light come on, use the following procedure: 1) Fill the fuel tank. 2) Hold the ignition key in ON position for 5 10 seconds to feed fuel. 3) Perform the above starting procedure to start the engine. If the malfunction indicator light still comes on after the engine starts, there may be some problem with the engine. Ask your MARUTI SUZUKI COMMERCIAL dealer to have the engine inspected. Using the Transmission Manual Transmission 65D038 Starting off To start off, depress the clutch pedal all the way to the floor and shift into 1st or 2nd gear. After releasing the parking brake, gradually release the clutch. When you hear a change in the engine s sound, slowly press the accelerator while continuing to gradually release the clutch. NOTE: The recommended gear position for start off during normal driving is 2nd gear. In case of the cross country driving, crawling or loading driving that needs big driving force, shift position recommended is 1st gear. OPERATING YOUR VEHICLE Shifting All forward gears are synchronized, which provides for quiet and easy shifting. Always push in the clutch pedal fully before shifting gears. Downshifting maximum allowable speeds Downshifting km/h 2nd to 1st 5 3rd to 2nd 40 4th to 3rd 60 5th to 4th 85 *NOTE: You may not accelerate to the maximum allowable speed because of the driving situation and/or the vehicle condition. NOTICE When downshifting to a lower gear, make sure not to downshift at the speed faster than the maximum allowable speeds, or severe engine damage can result. 3-6

46 OPERATING YOUR VEHICLE WARNING Reduce your speed and downshift to a lower gear before going down a long or steep hill. A lower gear will allow the engine to provide braking. Avoid riding the brakes or they may overheat, resulting in brake failure. When driving on slippery roads, be sure to slow down before downshifting. Excessive and or sudden changes in engine speed may cause loss of traction, which could cause you to lose control. NOTICE Make sure that the vehicle is completely stationary before you shift into reverse. NOTICE To help avoid clutch damage, do not use the clutch pedal as a footrest while driving or use the clutch to keep the vehicle stationary on a slope. Depress the clutch fully when shifting. When shifting or starting off, do not race the engine. Racing the engine can shorten engine life and affect smooth shifting. 3-7 Braking 60G165S The distance needed to bring any vehicle to a halt increases with the speed of the vehicle. The braking distance needed, for example, at 60 km/h (37 mph) will be approximately 4 times greater than the braking distance needed at 30 km/h (19 mph). Start to brake the vehicle when there is plenty of distance between your vehicle and the stopping point, and slow down gradually. WARNING If water gets into the brake drums, brake performance may become poor and unpredictable. After driving through water or washing the underside of the vehicle, test the brakes while driving at a slow speed to see if they have maintained their normal effectiveness. If the brakes are less effective than normal, dry them by repeatedly applying the brakes while driving slowly until the brakes have regained their normal effectiveness. Power-Assisted Brakes Your vehicle has power-assisted brakes. If power assistance is lost due to a stalled engine or other failures, the system is still fully operational on reserve power and you can bring the vehicle to a complete stop by pressing the brake pedal once and holding it down. The reserve power is partly used up when you depress the brake pedal and reduces each time the pedal is pressed. Apply smooth and even pressure to the pedal. Do not pump the pedal. WARNING Even without reserve power in the brake system, you can still stop the vehicle by pressing the brake pedal harder than normally required. However, the stopping distance may be longer.

47 DRIVING TIPS DRIVING TIPS Running-in Catalytic Converter Improving Fuel Economy Highway Driving Driving on Hills Driving on Slippery Roads Driving on Wet Roads Do s and Dont s for Safe Driving Margin for Safety

48 DRIVING TIPS 52D078S WARNING WEAR YOUR SEAT BELTS AT ALL TIMES. The driver and passenger should be properly restrained at all times, using the seat belts provided. Refer to the Seat Belts section for instructions on proper use of the seat belts. Never drive while under the influence of alcohol or other drugs. Alcohol and drugs can seriously impair your ability to drive safely, greatly increasing the risk of injury to yourself and others. You should also avoid driving when you are tired, sick, irritated, or under stress. Running-in NOTICE The future performance and reliability of the engine depends on the care and restraint exercised during its early life. It is especially important to observe the following precautions during the initial 960 km of vehicle operation. After starting, do not race the engine. Warm it up gradually. Avoid prolonged vehicle operation at a constant speed. Moving parts will break in better if you vary your speed. Start off from a stop slowly. Avoid full throttle starts. Avoid hard braking, especially during the first 320 km of driving. Do not drive slowly with the transmission in a high gear. Drive the vehicle at moderate engine speeds. Do not tow a trailer. Catalytic Converter 77PH201 The purpose of the catalytic converter is to minimize the amount of harmful pollutants in your vehicle s exhaust. Use of leaded fuel in vehicles equipped with catalytic converters is prohibited, because lead deactivates the pollutant-reducing components of the catalyst system. The converter is designed to last the life of the vehicle under normal usage and when unleaded fuel is used. No special maintenance is required on the converter. However, it is very important to keep the engine properly tuned. Engine misfiring, which can result from an improperly tuned engine, may cause overheating of the catalyst. This may result in permanent heat damage to the catalyst and other vehicle components. 4-1

49 DRIVING TIPS NOTICE To avoid damaging catalyst or other vehicle damage: Maintain the engine in the proper operating condition. In the event of an engine malfunction, particularly one involving engine misfiring or other apparent loss of performance, have the vehicle serviced promptly. Do not turn off the engine or interrupt the ignition when the transmission is in gear and the vehicle is in motion. Do not try to start the engine by pushing or towing the vehicle, or coasting down a hill. Do not idle the vehicle for prolonged periods if idling seems rough or there are other malfunctions. Do not allow the fuel tank to get near the empty level. Avoid driving your vehicle at excessively high engine speed. WARNING Be careful in areas where you park and drive; the catalytic converter and other exhaust components can get very hot. As with any vehicle, do not park or operate this vehicle in areas where combustible materials such as dry grass or leaves can come in contact with a hot exhaust system. 82DY05 Improving Fuel Economy The following instructions will help you improve fuel economy. Avoid excessive idling If you are to wait for more than a minute while you are parked, stop the engine and start it again later. When warming up a cold engine, do not allow the engine to idle or apply full throttle until the engine has reached operating temperature. Allow the engine to warm up while driving. Avoid sudden acceleration Sudden acceleration starting from rest or while driving will consume fuel unnecessarily and shorten engine life. Start off slowly. Avoid unnecessary stops Avoid unnecessary deceleration and stopping. Try to maintain a slow, steady speed whenever possible. Slowing down and then accelerating again uses more fuel. Keep a steady cruising speed Keep as constant a speed as road and traffic conditions will permit. 4-2

50 DRIVING TIPS Keep the air cleaner clean 60A183S If the air cleaner is clogged with dust, there will be greater intake resistance, resulting in decreased power output and increased fuel consumption. Keep weight to a minimum Heavier the load, more fuel the vehicle consumes. Take out any luggage or cargo when it is not necessary. Keep tyre pressures correct Underinflation of the tyres can waste fuel due to increased running resistance of the tyres. Keep your tyres inflated to the correct pressure shown on the label on the driver s door lock pillar. Highway Driving When driving at highway speeds, pay attention to the following: Stopping distance progressively increases with vehicle speed. Apply the brakes far enough ahead of the stopping point to allow for the extra stopping distance. On rainy days, hydroplaning can occur. Hydroplaning is the loss of direct contact between the road surface and the vehicle s tyres due to a water film forming between them. Steering or braking the vehicle while hydroplaning can be very difficult, and loss of control can occur. Keep speed down when the road surface is wet. At high speeds, the vehicle may be affected by side winds. Therefore, reduce speed and be prepared for unexpected buffeting, which can occur at the exits of tunnels, when passing by a cut of a hill, or when being overtaken by large vehicles, etc. Driving on Hills When climbing steep hills, the vehicle may begin to slow down and show a lack of power. If this happens, you should shift to a lower gear so that the engine will again be operating in its normal power range. Shift rapidly to prevent the vehicle from losing momentum. When driving down a hill, the engine should be used for braking by shifting into a lower gear. 77PH003 WARNING Try not to hold the brake pedal down too long or too often while going down a steep or long hill. This could cause the brakes to overheat, resulting in reduced braking efficiency. Failure to take this precaution could result in loss of vehicle control. While moving uphill/gradient from a stand still condition Apply the parking brake firmly so that the vehicle does not roll backwards. Depress the Clutch pedal and Shift the gearshift lever to 1st Select position. Do not slip the clutch. When ready to start, press accelerator pedal and slowly release the clutch pedal simultaneously. When the vehicle starts to move, gradually release the parking brake. 4-3

51 NOTICE When descending down a hill, NEVER turn the ignition key to the LOCK position. Emission control system damage may result. Driving on Slippery Roads 82DY06 Under wet road conditions you should drive at a lower speed than on dry roads due to possible slippage of tyres during braking. When driving on icy, snow-covered, or muddy roads, reduce your speed and avoid sudden acceleration, abrupt braking, or sharp steering movements. If Your Vehicle Gets Stuck If your vehicle gets stuck in snow, mud, or sand, follow the directions below: 1) Shift the transmission back and forth between first gear and reverse. This will create a rocking motion which may give you enough momentum to free the vehicle. Press gently on the accelerator to keep wheel spinning to a minimum wheel rpm. Remove your foot from the accelerator while shifting. Do not race the engine. Excessive wheel spin will cause the tyres to dig deeper, making it more difficult to free the vehicle. 2) If your vehicle remains stuck after a few minutes of rocking, get another vehicle to pull your vehicle out. WARNING Do not allow anyone to stand near the vehicle when you are rocking it, and do not spin the wheels faster than an indicated 40 km/h on the speedometer. Personal injury and/or vehicle damage may result from spinning the wheels too fast. NOTICE Do not continue rocking the vehicle for more than a few minutes. Prolonged rocking can cause engine overheating or transmission damage. Driving on Wet Roads DRIVING TIPS NOTICE When driving on wet roads, avoid driving through large amount of standing water on the road. Large amount of water entering the engine compartment may cause damage to the engine and or electrical components. If stuck in deep water, do not start till water level drops. Water is incompressible substance, water inside engine is harmful to the engine. 82DY07 4-4

52 DRIVING TIPS WARNING In addition to following the driving tips in this section, it is important to observe the following precautions. Make sure your tyres are in good condition and always maintain the specified tyre pressure. Refer to Tyres in the INSPECTION AND MAINTENANCE section for details. Do not use tyres other than those specified by MARUTI SUZUKI. Never use different sizes or types of tyres on the front and rear wheels. For information regarding the specified tyres, refer to the Tyre Information Label located on the driver s door lock pillar. Never use oversized tyres or special shock absorbers and springs to raise (jack up) your vehicle. This will change the handling characteristics. Oversized tyres may also rub against the vehicle body over bumps, causing vehicle damage or tyre failure. After driving through water, test the brakes while driving at a slow speed to see if they have maintained their normal effectiveness. If they are less effective than normal, dry them by repeatedly applying the brakes while driving slowly until the brakes have regained their normal effectiveness. Do s and Dont s for Safe Driving Exercise care in handling your vehicle. Be conscious of not only your own safety but also the safety of others on the road, and thus enjoy the best and most comfortable driving experience. Following are basic rules for safe driving. Read them carefully for good understanding of the content so that you can enjoy safe and pleasant driving in your vehicle. Starting 1) Adjust the driver s seat for the proper driving posture. 2) Adjust the rear view mirror so as to obtain the best possible rear view. 83K ) Before moving, look around your vehicle to confirm safety. 4) Don t accelerate suddenly, since it is dangerous and wastes fuel. General driving 1) Be sure to stop before a stop light or stop sign. When moving into an intersection without any traffic lights or signs, drive slowly to confirm safety. 2) Always follow other vehicles at a safe distance in order to prevent a rear-end collision, in case the vehicle ahead makes a sudden stop. 3) Turn ON the turn signal at least 30 meters before making a turn or changing the lane so as to not be hit. 4) Before entering a corner, decelerate to a safe speed. Don t apply brakes during cornering, or skidding may occur. 5) When overtaking other vehicles, watch out for oncoming vehicles and carefully ensure safety. 6) Don t attempt zigzag driving as it will hinder your control over the vehicle and may cause an accident. 7) Avoid reckless high speed driving and try to drive at a safe speed suitable for the road conditions while maintaining a constant speed. 8) The higher the speed, the narrower the driver s visual range becomes. In such a state, it is difficult to anticipate any hazard and the driver feels fatigued. 4-5

53 DRIVING TIPS 83K ) Do not attempt sharp handling during high speed driving. You may lose your control over your vehicle. 10)When overtaking or changing lanes while driving at a high speed, keep ample vehicle-to-vehicle distance. Braking 1) Use the parking brake when parking your vehicle and shift the gear shift lever into the first gear or reverse gear position for the sake of safety. 2) Don t use hand-braking unless unavoidable. It causes the vehicle to skid and a collision may occur. It is especially dangerous when the tyres are worn out as they skid more. Use foot brake in three stages 1. Warn the vehicle behind you 2. Gradually apply the brake. 3. Bring the vehicle to a halt. 3) When driving downhill, try not to apply the brake but use the engine brake effectively. Overuse of the foot-brake may result in reduction of brake effectiveness. Long distance driving 1) Be sure to perform safety checks before starting a trip. 2) Take rest at regular intervals to prevent accidents which may occur due to feeling sleepy or tired. Night time driving 1) Drive at lower speeds during the night than in the daytime, as the visual range is restricted at night. 2) Avoid overtaking other vehicles at night. Darkness bothers your sense of speed and hinders your judgment of vehicleto-vehicle distance. 3) Don t use headlights on high beam unless its use is inevitable. It may cause visual impairment to the driver of the oncoming vehicle or the vehicle ahead of you, which may cause an accident. 4) Always keep the window glasses clean. Don t operate the windshield wiper when the windshield glass is dry else the wiper blade and glass may get damaged. Margin for Safety It is important to allow yourself a margin for safety during driving so that you can cope with erroneous or unexpected driving of other drivers. For that, observe the following. Drive at a safe speed. Maintain a sufficient distance between your vehicle and the vehicle ahead. Don t force yourself to overtake other vehicles. Don t accelerate suddenly, steer sharply or stop suddenly. Keep ample gaps between driving schedules. Observe traffic rules and regulations. Conclusion A perfect driver does not exist. The endeavour of every motorist should be to strive for perfection. Safety consciousness not only ensures your safety and the safety of other road users, it also helps reduce the wear and tear on your vehicle, lengthens its life, gives better fuel efficiency and ensures a comfortable driving experience. Follow the do s and don ts listed, and driving will never be the same again. 4-6

54

55 OTHER CONTROLS AND EQUIPMENT OTHER CONTROLS AND EQUIPMENT Fuel Filler Cap Engine Compartment Sun Visor Interior Light Accessory Socket Glove Box Storage Area Air Vent Frame Hook Assist Grip

56 OTHER CONTROLS AND EQUIPMENT Fuel Filler Cap To remove the fuel filler cap, turn it counterclockwise. CAUTION Remove the fuel filler cap slowly. The fuel may be under pressure and may spray out, causing injury. Engine Compartment (1) WARNING Fuel is extremely flammable. Do not smoke when refueling, and make sure there are no open flames or sparks in the area. (2) 77PH031 The fuel filler cap is located on the right side of the vehicle. Open Close 68KN048 WARNING If you need to replace the fuel cap, use a MARUTI genuine cap. Use of an improper cap can result in a malfunction of the fuel system or emission control system. It may also result in fuel leakage in the event of an accident. 77PH094 To open the engine compartment: 1) Raise the driver s seat belt buckle (1) to the seatback position. Store the passenger s seat belt buckle (2). 2) For the driver s seat, slide the seat to the most rearward position. CAUTION When you slide the driver s seat rearward, push the seatback. If you hold the seatback top, your hand could be pinched between the seatback and cabin back panel, may result in personal injury. 5-1

57 OTHER CONTROLS AND EQUIPMENT (8) Driver side (11) (7) (9) (6) (10) (5) (3) (4) 77PH093 3) For the driver s seat, pull the lock lever (3) to fold the seatback forward. NOTE: The seatback can be folded only upto the position where it comes in contact with the steering wheel. 4) Unhook the lock handles (4) on the front end of each seat. 77PH081 To unhook the lock handle, pull the PULL part (5) and unhook the ring (7) from the hook (8). To lock the lock handle, put the ring (7) on the hook (8) and then push the PUSH part (6). Passenger side (9) (10) (11) 77PH102 77PH103 NOTE: The straps (11) are available behind the seatback of passenger seat. 5-2

58 OTHER CONTROLS AND EQUIPMENT 5) Raise the seat and hook the strap (11) to the hook (9). The hook (10) is not used for attaching the seat strap. NOTICE Do not hook the strap to the driver s seat position adjustment lever or do not apply undue force to the seats when being hooked by the straps. Doing so could break the straps, hooks and/or the driver s seat position adjustment lever. To close the engine compartment, reverse the steps in which you have opened it. After closing, try to move the seats to ensure that they are securely latched. Store the straps in space behind the passenger s seat as shown in the illustration. WARNING Store the straps in space behind the passenger s seat. If an occupant s body gets caught by the straps, there is a risk of serious injury such as suffocation. If this happens, cut the straps with scissors. CAUTION When closing the engine compartment, be careful that the seats do not pinch your hands or the driver s seat belt buckle, or hit your body. Sun Visor 77PH004 Sun visor is available on the driver side of the vehicle.the sun visor can be pulled down to block the glare coming through the windshield, or they can be unhooked and turned to the side to block the glare coming through the side window. NOTICE When unhooking and hooking a sun visor, be sure to handle it by side of the sun visor as shown in the figure else sun visor may get damaged. 77PH

59 Interior Light Accessory Socket OTHER CONTROLS AND EQUIPMENT Glove Box (3) (1) (2) 77PH074 This light switch has two positions. These positions can be selected using knob (3). The functions of the two positions are: ON (1) The light comes on and stays on. OFF (2) The light remains off. 77PH044 The accessory socket will work when the ignition switch is in the ACC or ON position. This socket can be used to provide 12 volt/120 watt power for electrical accessories. NOTICE Use of inappropriate electrical accessories can cause damage to your vehicle s electrical system. Make sure that any electrical accessories you use are designed to plug into this type of socket. 77PH045 To open the glove box, twist the knob counterclockwise. To close it, push the lid until it latches securely. To lock the glove box, insert the key into the knob and turn it clockwise. To unlock the glove box, insert the key into the knob and turn it counterclockwise. WARNING Never drive with the glove box lid open. It could cause injury if an accident occurs. 5-4

60 OTHER CONTROLS AND EQUIPMENT Storage Area (1) (2) Instrument Panel Pocket (1)/(2) / Instrument Panel Tray (2)/(3) / Center Pocket (4) WARNING Do not place any objects which may fall out from the pocket/tray when the vehicle is moving. Failure to take the precaution may result in an object interfering with the pedals and causing a loss of vehicle control or an accident. Air Vent (2) (1) (3) (4) 77PH104 (1) Instrument panel pocket (driver s side) (2) Instrument panel tray (center) / Instrument panel pocket (center) (3) Instrument panel tray (passenger s side) (4) Center pocket 77PM502 Air vents are located on driver side and passenger side of the vehicle. For opening or closing the air vent, move the knob (1) vertically to open or close the flap (2). When OPEN, fresh air will come inside the cabin. 5-5

61 OTHER CONTROLS AND EQUIPMENT Frame Hook Front To tow your vehicle on the road or highway, follow the instruction of Towing in EMERGENCY SERVICE section. WARNING Do not use the frame hook to tow another vehicle or to have your vehicle towed on the road or highway. The hook (1) is designed for use in emergency situations only, such as if your vehicle or another vehicle gets stuck in deep mud or snow. Assist Grip (1) NOTICE When you use the frame hook (1), avoid driving in the manner that may give significant shock to the hook. Such operation can damage the hook, or the vehicle body. Do not accelerate suddenly. 77PM501 Assist grips (1) are available on driver side and passenger side of the vehicle. The assist grips are meant for driver / passenger to get in and get out of the vehicle easily. (1) 77PH035 The frame hook (1) is provided on the front of the vehicle for use in emergency situations and shipping purposes only. 5-6

62

63 VEHICLE LOADING AND TOWING VEHICLE LOADING AND TOWING Vehicle Loading Trailer Towing

64 VEHICLE LOADING AND TOWING Vehicle Loading Your vehicle was designed for specific weight capacities. The weight capacities of your vehicle are indicated by the Gross Vehicle Weight Rating (GVWR) and the Permissible maximum Axle Weight (PAW, front and rear). The GVWR and PAW (front and rear) are listed in the SPECIFICA- TIONS section. GVWR Maximum permissible overall weight of the fully loaded vehicle (including all the occupants, accessories and cargo plus the trailer nose weight if towing a trailer). PAW (Front and Rear) Maximum permissible weight on an individual axle. Actual weight of the loaded vehicle and actual loads at the front and rear axles can only be determined by weighing the vehicle. Compare these weights to the GVWR and PAW (front and rear). If the gross vehicle weight or the load on either axle exceeds these ratings, you must remove enough weight to bring the load down to the rated capacity. WARNING Never overload your vehicle. The gross vehicle weight (sum of the weights of the vehicle, all the occupants, accessories, cargo plus trailer nose weight if towing a trailer) must never exceed the Gross Vehicle Weight Rating (GVWR). In addition, never distribute a load so that the weight on either the front or rear axle exceeds the Permissible maximum Axle Weight (PAW). WARNING Always distribute cargo evenly. To avoid personal injury or damage to your vehicle, always secure cargo to prevent it from shifting if the vehicle moves suddenly. Place heavier objects on the floor and as far forward in the cargo area as possible. Never pile cargo higher than the top of the seat backs. Trailer Towing Your vehicle was originally designed to carry one driver, one passenger and a certain amount of cargo, not to tow a trailer. MARUTI SUZUKI does not recommend you to use your vehicle to tow a trailer. Towing a trailer can adversely affect handling, durability, and fuel economy. 6-1

65 INSPECTION AND MAINTENANCE INSPECTION AND MAINTENANCE Maintenance Schedule Periodic Maintenance Schedule Inspection and Maintenance operations to be performed by customer Drive Belt Engine Oil and Filter Engine Coolant Air Cleaner Gear Oil Clutch Pedal Fuel Filter Brakes Steering Propeller Shaft Universal Joint Tyres Battery Fuses Bulb Replacement Wiper Blades Windshield Washer Fluid (If equipped)

66 INSPECTION AND MAINTENANCE 60A187S WARNING You should take extreme care when working on your vehicle to prevent accidental injury. Here are a few precautions that you should be especially careful to observe: Do not leave the engine running in garages or other confined areas. When the engine is running, keep hands, clothing, tools, and other objects away from the fan and drive belt. Even though the fan may not be moving, it can automatically turn on without warning. (Continued) WARNING (Continued) When it is necessary to do service work with the engine running, make sure that the parking brake is set fully and the transmission is in Neutral. Do not touch ignition wires or other ignition system parts when starting the engine or when the engine is running, or you could receive an electric shock. Be careful not to touch a hot engine, exhaust manifold and pipes, muffler, radiator and water hoses. Do not allow smoking, sparks, or flames around fuel or the battery. Flammable fumes are present. Do not get under your vehicle if it is supported only with the portable jack provided in your vehicle. Be careful not to cause accidental short circuits between the positive and negative battery terminals. Keep used oil, coolant, and other fluids away from children and pets. Dispose of used fluids properly; never pour them on the ground, into sewers, etc. Maintenance Schedule The following table shows the times when you should perform regular maintenance on your vehicle. This table shows in kilometers and months when you should perform inspections, adjustments, lubrication and other services. WARNING MARUTI SUZUKI recommends that maintenance on your vehicle should be performed by your authorized MARUTI SUZUKI COMMERCIAL WORKSHOP. NOTICE Whenever it becomes necessary to replace parts on your vehicle, it is recommended that you use MARUTI genuine replacement parts or their equivalent. 7-1

67 INSPECTION AND MAINTENANCE Periodic Maintenance Schedule A :Adjust C : Clean R : Replace or Change I : Inspect, clean, adjust, lubricate or replace as necessary L : Lubricate T : Tighten to Specified Torque O : Rotate NOTE: This table includes services as scheduled up to 90,000 km mileage. Beyond 90,000km, carry out the same services at the same intervals respectively. 7-2

68 INSPECTION AND MAINTENANCE Interval: This interval should be judged by odometer reading FREE INSPECTION PERIODIC MAINTENANCE AT COST or months, whichever comes first. km (x1000) months ENGINE 1-1. Water pump drive, Alternator belt (Tension, Wear) I R 1-2. Engine Coolant (Level, Leakage) l l R l R l R l R l 1-3. Engine oil and engine oil filter R R R R R R R R R 1-4. Cooling system hoses and connections (Leakage and Damage) l l l l l l l l l l 1-5. Engine cylinder head cover bolts (Loose, Damage) T T T T T T T T T 1-6. Engine Mounting and Manifold fixing (Loose, Damage) I I I I I I I I I I 1-7. Valve clearance I I I 1-8. Exhaust System (Noise, Leakage or Otherwise Defective) l l I I l 1-9. Exhaust Gas Recirculation Valve C C C FUEL 2-1. Air cleaner filter element Paved-road Clean every 5,000 KM. Replace every 40,000 KM Dusty Condition Clean every 2,500 KM. Replace every 40,000 KM. More frequent replacement if the conditions are severe Fuel tank cap, fuel lines and connections (Leakage and Damage) l l l 2-3. Fuel Filter and Water Draining I I R I R I R I R I CLUTCH AND TRANSMISSION 3-1. Clutch Pedal (Play) I I I I I I I I I I 3-2. Clutch slipping (Dragging or Excess Damage) l l l l l l l l l l 3-3. Gear shifter cables I I I I I I I I I I 3-4. Manual Transmission Oil (Level, Leakage) Replace at 1,60,000 km or 10 years whichever comes first I I I I I I I I I I 3-5. Rear Differential Oil (Level, Leakage) Replace at 80,000 km or 4 years whichever comes first I I I I I I I I I I 3-6. Propeller shaft / Universal joint (Loose, Damage) I I&L I&L I&L I&L I&L I&L I&L I&L I&L 7-3

69 INSPECTION AND MAINTENANCE Interval: This interval should be judged by odometer reading FREE INSPECTION PERIODIC MAINTENANCE AT COST or months, whichever comes first. km (x1000) months BRAKE 4-1. Brake Fluid (Level, Leakage) I I R I R I R I R I 4-2. Brake pedal (Pedal - Front Panel Clearance) I I I I I I I I I I 4-3. Parking brake lever and cable (Play, Damage) I I I I I I I I I I 4-4. Brake disc and pad (Wear) I I I I I I I I I I 4-5. Brake drum and shoes (Wear) I I I I I I I I I 4-6. Master cylinder, wheel cylinder and caliper piston (Fluid Leakage, Boot/Seal Damage) I I I I I I I I I I 4-7. Brake hoses and pipes (Leakage, Damage) I I I I I I I I I I WHEEL 5-1. Tyres (Air pressure, Abnormal wear, Crack and Rotation) I&O I&O I&O I&O I&O I&O I&O I&O I&O I&O 5-2. Wheels (Damage) I I I I I I I I I I 5-3. Front/Rear wheel bearing (Loose, Damage) I I I I I I I I I I FRONT / REAR SUSPENSION 6-1. Front suspension strut and shock absorber (Oil leakage, Damage) I I I I I I I I I I 6-2. Front suspension arms, Knuckle support and Tension rods (Loose, Damage) I I I I I I I I I I 6-3. Rear leaf spring (Damage) I I I I I I I I I I 6-4. Rear shock absorber (Oil leakage, Damage) I I I I I I I I I I 6-5. All bolts and nuts (Loose) T T T T T T T T T T STEERING 7-1. Steering wheel (Play, Loose) I I I I I I I I I I 7-2. Steering column rods and arms (Loose, Damage, Wear) I I I I I I I I I I 7-4

70 INSPECTION AND MAINTENANCE Interval: This interval should be judged by odometer reading FREE INSPECTION PERIODIC MAINTENANCE AT COST or months, whichever comes first. km (x1000) months ELECTRICAL 8-1. Battery electrolyte (Level, Leakage) I I I I I I I I I I 8-2. Battery Voltage I I I I I I I I I I 8-3. Wiring harness connection (Loose, Damage) I I I I I I I I I I 8-4. Lighting system (Operation, Stains, Damage) I I I I I I I I I I 8-5. Horn (Operation) I I I I I I I I I I BODY 9-1. All chassis bolts and nuts (Tighten) I T T T T T T T T T 9-2. All latches, hinges and locks (Function) I&L I&L I&L I&L I&L I&L I&L I&L I&L I&L 9-3. Cargo bed (Inspect) I I I I I I I I I I ROAD TEST Operation of Brakes, gear shifting and speedometer I I I I I I I I I I Body and chassis noise I I I I I I I I I I 7-5

71 INSPECTION AND MAINTENANCE Inspection & Maintenance operations to be performed by customer The following table shows the inspection & maintenance operations that you can perform. This table shows the frequency when you should perform inspection, greasing, lubrication & other services. FREQUENCY SR.NO. OPERATION REFERENCE Daily 1 Inspect all tyres (including spare wheel) for air pressure, abnormal wear, cracks and damage. Page No Inspect engine oil level, if necessary, top up with Maruti Genuine Diesel oil. Page No Inspect coolant level in coolant reservoir and if necessary, top up with a mixture of recommended Maruti Genuine Coolant and distilled water in 30/70 specified ratio. Page No Inspect transmission oil level and differential oil level. Page No.7-13 Weekly 5 Inspect brake fluid level in brake fluid reservoir and if necessary, top up with Maruti Genuine Brake Fluid. 6 Inspect vehicle for Engine oil leakage Coolant leakage Brake fluid leakage Front suspension strut leakage Rear shock absorber leakage Fuel leakage Transmission oil and differential oil leakage Page No.7-14 Inspection & maintenance Section 7 Inspect battery electrolyte level, terminals and bracket. Page No Inspect wheel mounting nuts and tighten if necessary. Page No

72 INSPECTION AND MAINTENANCE Monthly As and when required 9 Inspect drive belt for damage or deterioration. Page No Clean air filter element. Page No Grease all latches, hinges and locks using multi purpose grease. Page No Grease propeller shaft universal joint with grease gun. Page No Loosen drain screw of fuel filter to drain water & sediments. Page No Inspect clutch pedal play. Page No Inspect the brake pedal to floor panel distance by applying the brakes, when engine is Page No running. 16 Inspect parking brake for proper adjustment. Page No * Inspect and/or adjust wheel alignment and balancing if the vehicle pulls to one side or vibrates at high speed. 7-7

73 Drive Belt WARNING When the engine is running, keep hands, hair, clothing, tools, etc. away from the moving fan and drive belts. (For Diesel Engine Model) The drive belts tension adjusts automatically. The belts should also be examined to ensure that they are not damaged. If you need to replace or adjust the belt have it done by your MARUTI SUZUKI COMMERCIAL dealer. Engine Oil and Filter Specified Oil (1) 5W MH024 (1) Preferred Be sure that the engine oil 5W-30 you use comes under the quality classification of ACEA A5/B5. Use the appropriate oil viscosity according to the above chart. INSPECTION AND MAINTENANCE Oil Level Check (1) 77PH036 (1) Engine oil dipstick It is important to keep the engine oil at the correct level for proper lubrication of your vehicle s engine. Check the oil level with the vehicle on a level surface. The oil level indication may be inaccurate if the vehicle is on a slope. The oil level should be checked either before starting the engine or at least 5 minutes after stopping the engine. The handle of the engine oil dipstick is colored yellow for easy identification. 7-8

74 INSPECTION AND MAINTENANCE Upper Lower Refilling CAUTION The engine oil temperature may be high enough to burn your fingers when the drain plug is loosened. Wait until the drain plug is cool enough to touch with your bare hands. 52D084 Pull out the oil dipstick, wipe oil off with a clean cloth, insert the dipstick all the way into the engine, then remove it again. The oil on the stick should be between the upper and lower limits shown on the stick. If the oil level indication is near the lower limit, add enough oil to raise the level to the upper limit. NOTICE Failure to check the oil level regularly could lead to serious engine trouble due to insufficient oil. NOTICE Do not top up the oil over the MAX limit. Too much oil causes serious engine trouble. 77PH037 Remove the oil filler cap and pour oil slowly through the filler hole to bring the oil level to the upper limit on the dipstick. Be careful not to overfill. Too much oil is almost as bad as too little oil. After refilling, start the engine and allow it to idle for about a minute. Stop the engine, wait about 5 minutes and check the oil level again. Changing Engine Oil and Filter Drain the engine oil while the engine is still warm. 1) Remove the oil filler cap. 2) Place a drain pan under the drain plug. 3) Using a wrench, remove the drain plug and drain out the engine oil. (1) 77PH038 Tightening torque for drain plug (1): 50 Nm (5.1 kgf-m, 36.9 lbf-ft) 7-9

75 WARNING New and used oil can be hazardous. Children and pets may be harmed by swallowing new or used oil. Keep new and used oil and used oil filters away from children and pets. Repeated, prolonged contact with used engine oil may cause skin cancer. Brief contact with used oil may irritate skin. To minimize your exposure to used oil, wear a long-sleeve shirt and moisture-proof gloves (such as dishwashing gloves) when changing oil. If oil contacts your skin, wash thoroughly with soap and water. Launder any clothing or rags if wet with oil. Recycle or properly dispose of used oil and filters. 4) Reinstall the drain plug and gasket. Tighten the plug with a wrench to the specified torque. Replace the Oil Filter 1) Using an oil filter wrench, turn the oil filter counterclockwise and remove it. 2) Using a clean rag, wipe off the mounting surface on the engine where the new filter will be seated. 3) Smear a little engine oil around the rubber gasket of the new oil filter. 4) Screw on the new filter by hand until the filter gasket contacts the mounting surface. (1) Loosen (2) Tighten (1) (2) 77PH017 INSPECTION AND MAINTENANCE Tightening (viewed from filter top) (1) (1) Oil filter (2) 3/4 turn (2) 54G093 NOTICE To tighten the oil filter properly, it is Important to accurately identify the position at which the filter gasket first contacts the mounting surface. 5) Tighten the filter specified turn from the point of contact with the mounting surface (or to the specified torque) using an oil filter wrench. Tightening torque for oil filter 3/4 turn or 14 Nm (1.4 kgf-m, 10.3 lbf-ft) 7-10

76 INSPECTION AND MAINTENANCE NOTICE To prevent oil leakage, make sure that the oil filter is tight, but do not over-tighten it. Refill with Oil and Check for Leaks 1) Pour oil through the filler hole and install the filler cap. For the approximate capacity of the oil, refer to the CAPACITIES item in the SPECIFICATIONS section. 2) Start the engine and look carefully for leaks at the oil filter and drain plug. Run the engine at various speeds for at least 5 minutes. 3) Stop the engine and wait about 5 minutes. Check the oil level again and add oil if necessary. Check for leaks again. NOTICE When replacing the oil filter, it is recommended that you use a MARUTI genuine filter. If you use an after market filter, make sure it is of equivalent quality and follow the manufacturer s instructions. Oil leaks from around the oil filter or drain plug indicate incorrect installation or gasket damage. If you find any leaks or are not sure that the filter has been properly tightened, have the vehicle inspected by your MARUTI SUZUKI COMMERCIAL dealer. Engine Coolant Selection of Coolant To maintain optimum performance and durability of your engine, use MARUTI Genuine Coolant or equivalent. This type of coolant is best for your cooling system as it: Helps maintain proper engine temperature. Gives proper protection against freezing and boiling. Gives proper protection against corrosion and rust. Failure to use the proper coolant can damage your cooling system. Your authorized MARUTI SUZUKI COMMERCIAL dealer can help you select the proper coolant. NOTICE To avoid damaging your cooling system: Always use a high quality ethylene glycol base non-silicate type coolant diluted with distilled water in the correct mixture concentration. Make sure that the proper mix is 30/ 70 coolant to distilled water and in no case higher than 70/30. Concentrations greater than 70/30 coolant to distilled water will cause overheating conditions. Do not use straight coolant nor plain water. Do not add extra inhibitors or additives. They may not be compatible with your cooling system. Do not mix different types of base coolants. Doing so may result in accelerated seal wear and/or the possibility of severe overheating and extensive engine damage. 7-11

77 Coolant Level Check Check the coolant level at the reservoir tank, not at the radiator. With the engine cool, the coolant level should be between the FULL and LOW marks. Use hand light if required Adding Coolant WARNING Engine coolant is harmful or fatal if swallowed or inhaled. Do not drink antifreeze or coolant solution. If swallowed, do not induce vomiting. Immediately contact a poison control center or a physician. Avoid inhaling mist or hot vapors; if inhaled, remove to fresh air. If coolant gets in eyes, flush eyes with water and seek medical attention. Wash thoroughly after handling. Solution can be poisonous to animals. Keep out of the reach of children and animals. NOTICE The mixture you use should contain 30% concentration of antifreeze. If the lowest ambient temperature in your area is expected to be 35 C ( 31 F) or below, use higher concentrations up to 60% following the instructions on the antifreeze container. FULL LOW 77PH039 If the coolant level is below the L (LOW) mark, more coolant should be added. Remove the reservoir tank cap and add coolant until the reservoir tank level reaches the F (FULL) mark. Never fill the reservoir tank above the F (FULL) mark. NOTICE When putting the cap on the reservoir tank, line up the mark on the cap and the mark on the tank. Failure to follow this can result in coolant leakage. Coolant Replacement Since special procedures are required, we recommend you take your vehicle to the nearest MARUTI SUZUKI COMMERCIAL dealer for coolant replacement. INSPECTION AND MAINTENANCE Air Cleaner If the air cleaner is clogged with dust, there will be greater intake resistance, resulting in decreased power output and increased fuel consumption. 77PH040 Unclamp the side clamps, and remove the element from the air cleaner case. 60A183 If it appears to be dirty, clean or replace the air cleaner with a new one. 7-12

78 INSPECTION AND MAINTENANCE Gear Oil Manual Transmission Oil/ Differential Oil When adding gear oil, use gear oil with the appropriate viscosity and grade as shown in the chart below. Manual transmission oil o C o F LM728 We highly recommend you use: MARUTI GENUINE GEAR OIL 75W-80 for manual transmission gear oil. Rear differential oil o C o F W W PH075 We highly recommend you use: TOTALFINAELF TRANSELF LL 85W-140 for rear differential oil. Gear Oil Level Check Manual transmission Rear differential (2) (1) (2) (1) 77PH078 77PH Oil filler and level plug (Do not reuse). 2. Oil drain plug. To check the gear oil level, use the following procedure: 1) Park the vehicle on a level surface with the parking brake applied. Then, stop the engine. 2) Remove the oil filler and level plug (1). 3) Check the inside of the hole with your finger. If the oil level comes up to the bottom of the plug hole, the oil level is correct. If so, reinstall the plug. 4) If the oil level is low, add gear oil through the oil filler plug hole (1) until the oil level reaches the bottom of the filler hole, then reinstall the plug. Tightening torque for oil filler and level plug Manual transmission (1): 23 Nm (2.3 kgf-m, 17.0 lbf-ft) Rear differential (1): 25 Nm (2.5 kgf-m, 18.5 lbf-ft) NOTE: For Rear differential always use a new oil filler and level plug (1). CAUTION After driving the vehicle, the gear oil temperature may be high enough to burn your skin. Wait until the oil filler plug is cool enough to touch with your bare hands before inspecting gear oil level.

79 km/h NOTICE When tightening the plug, apply the following sealing compound or equivalent to the plug threads to prevent oil leakage. MARUTI SUZUKI Bond No. 1216E or 1217G Gear Oil Change Since special procedures, materials and tools are required, it is recommended that you trust this job to your authorized MARUTI SUZUKI COMMERCIAL dealer. Clutch Pedal Cable control clutch Measure the clutch pedal play by moving the clutch pedal with your hand and measuring the distance it moves until you feel slight resistance. The play in the clutch pedal should be between the specified values. If the play is more or less than the above, or clutch dragging is felt with the pedal fully depressed, have the clutch inspected by your MARUTI SUZUKI COM- MERCIAL dealer. Fuel Filter (1) INSPECTION AND MAINTENANCE 3) Tighten the drain screw when the water changes to the diesel fuel. Tightening torque for drain screw 1.0 Nm (0.10 kgf-m, 0.74 lbf-ft) Brakes Brake Fluid PM706 Clutch pedal play d : mm ( in.) 54G274 77PH089 The fuel filter works as a water sedimentor as well. Drain water according to the Periodic Maintenance Schedule. To drain water: 1) Place a pan or ample rag under the fuel filter drain nozzle. 2) Loosen the drain screw (1). The water will be drained. Check the brake fluid level by looking at the reservoir in the instrument panel. Remove the cover on right hand side of steering wheel to check the brake fluid reservoir level. Check that the fluid level is between the MAX and MIN lines. If the brake fluid level is near the MIN line, fill it up to the MAX line with Maruti Genuine Brake Fluid. 7-14

80 INSPECTION AND MAINTENANCE WARNING Failure to follow the guidelines below can result in personal injury or serious damage to the brake system. If the brake fluid in the reservoir drops below a certain level, the brake warning light on the instrument panel will come ON (the engine must be running with the parking brake fully disengaged). Should the light come on, immediately ask your MARUTI SUZUKI COMMERCIAL dealer to inspect the brake system. A rapid fluid loss indicates a leak in the brake system which should be inspected by your MARUTI SUZUKI COMMERCIAL dealer immediately. Do not use any fluid other than Maruti Genuine Brake Fluid. Do not use reclaimed fluid or fluid that has been stored in old or open containers. It is essential that foreign particles and other liquids are kept out of the brake fluid reservoir. CAUTION Brake fluid can harm your eyes and damage painted surfaces. Use caution when refilling the reservoir. WARNING In case vehicle is driven in overloaded condition, the braking distance may be longer and higher pedal force may be required. WARNING Brake fluid is harmful or fatal if swallowed, and harmful if it comes in contact with skin or eyes. If swallowed, do not induce vomiting. Immediately contact a poison control center or a physician. If brake fluid gets in eyes, flush eyes with water and seek medical attention. Wash thoroughly after handling. Solution can be poisonous to animals. Keep out of the reach of children and animals. NOTE: With disc brakes, the fluid level can be expected to gradually fall as the brake pads wear. Brake Pedal Check if the brake pedal stops at the regular height without spongy feeling when you depress it. If not, have the brake system inspected by your MARUTI SUZUKI COM- MERCIAL dealer. If you doubt the brake pedal for the regular height, check it as follows: a 77PM701 Pedal to Front Panel minimum distance a : 180 mm (7.1 in.) With the engine running, measure the distance between the brake pedal and front panel when the pedal is depressed with approximately 30 kg (66 lbs) of force. The minimum distance required is as specified. Since your vehicle s brake system is selfadjusting, there is no need for pedal adjustment. If the pedal to front panel distance as measured above is less than the minimum distance required, have your vehicle inspected by your MARUTI SUZUKI COM- MERCIAL dealer. 7-15

81 INSPECTION AND MAINTENANCE NOTE: When measuring the distance between the brake pedal and front panel, be sure not to include the floor mat or rubber on the front panel in your measurement. Parking Brake kgf f Steering c 60G104S WARNING If you experience any of the following problems with your vehicle s brake system, have the vehicle inspected immediately by your MARUTI SUZUKI COMMERCIAL dealer. Poor braking performance Uneven braking (brakes not working uniformly on all wheels.) Excessive pedal travel Brake dragging Excessive noise Pedal pulsation (pedal pulsates when depressed.) 77PM702 Ratchet tooth specification 7th 9th teeth Lever pull force (1): 200 N (20 kgf, 44 lbf) Check the parking brake for proper adjustment by counting the number of clicks made by the ratchet teeth as you slowly pull up on the parking brake lever to the point of full engagement. The parking brake lever should stop between the specified ratchet teeth and the rear wheels should be securely locked. If the parking brake is not properly adjusted or the brakes drag after the lever has been fully released, have the parking brake inspected and/or adjusted by your MARUTI SUZUKI COMMERCIAL dealer. WARNING Parking Brake may not be effective in case vehicle is over-loaded. Use additional chocks to hold the vehicle. Steering wheel play c : 0 30 mm ( in.) 77PH042 Check the play of the steering wheel by gently turning it from left to right from centre position and measuring the distance that it moves before you feel slight resistance. The play should be between the specified values. Check that the steering wheel turns easily and smoothly without rattling by turning it all the way to the right and to the left while driving very slowly in an open area. If the amount of free play is outside the specification or you find anything else to be wrong, an inspection must be performed by your MARUTI SUZUKI COMMERCIAL dealer. 7-16

82 INSPECTION AND MAINTENANCE Propeller Shaft Universal Joint Front Rear Tyres (1) (2) (1) (2) 77PM703 77PM704 Lubricate propeller shaft universal joint (1) (front & rear) as per the service schedule. To lubricate the propeller shaft universal joint you should use grease gun (2) and specified grease NLGI GRADE 2. 77PM705 The front and rear tyre pressure specifications for your vehicle are listed on the Tyre Information Label. Both the front and rear tyres should have the specified tyire pressure. Note that the value does not apply to the compact spare tyre, if equipped. 7-17

83 Tyre Inspection Inspect your vehicle s tyres at least once a month by performing the following checks: 1) Measure the air pressure with a tyre pressure gauge. Adjust the pressure if necessary. Remember to check the spare tyre, too. WARNING Air pressures should be checked when the tyres are cold or you may get inaccurate readings. Check the inflation pressure from time to time while inflating the tyre gradually, until the specified pressure is obtained. Never under-inflate or over inflate the tyres. Under inflation can cause unusual handling characteristics or can cause the rim to slip on the tyre bead, resulting in an accident or damage to the tyre or rim. Overinflation can cause the tyre to burst, resulting in personal injury. Overinflation can also cause unusual handling characteristics which may result in an accident. (2) (1) 52KM110 (1) Tread wear indicator (2) Indicator location mark 2) Check that the depth of the tread groove is more than 1.6 mm (0.06 in.). To help you check this, the tyres have molded-in tread wear indicators in the grooves. When the indicators appear on the tread surface, the remaining depth of the tread is 1.6 mm (0.06 in.) or less and the tyre should be replaced. 3) Check for abnormal wear, cracks and damage. Any tyres with cracks or other damage should be replaced. If any tyres show abnormal wear, have them inspected by your MARUTI SUZUKI COMMERCIAL dealer. INSPECTION AND MAINTENANCE CAUTION Hitting curbs and running over rocks can damage tyres and affect wheel alignment. Be sure to have tyres and wheel alignment checked periodically by your MARUTI SUZUKI COM- MERCIAL dealer. 4) Check for loose wheel nuts. 5) Check that there are no nails, stones or other objects sticking into the tyres. WARNING Your Vehicle is equipped with tyres which are all the same type and size. This is important to ensure proper steering and handling of the vehicle. Never mix tyres of different size or type on the four wheels of your vehicle. The size and type of tyres used should be only those approved by MARUTI SUZUKI as standard or optional equipment for your vehicle. Replacing the wheels and tyres equipped on your vehicle with certain combinations of aftermarket wheels and tyres can significantly change the steering and handling characteristics of your vehicle. Therefore, use only those wheel and tyre combinations approved by MARUTI SUZUKI as standard or optional equipment for your vehicle. 7-18

84 INSPECTION AND MAINTENANCE NOTICE Replacing the original tyres with tyres of a different size may result in incorrect speedometer or odometer readings. Check with your MARUTI SUZUKI COMMERCIAL dealer before purchasing replacement tyres that differ in size from the original tyres. Tyre Rotation 5-Tyre Rotation 4-Tyre Rotation Wheel Balancing If the vehicle vibrates abnormally on smooth road, have the wheel balanced at authorized MARUTI SUZUKI COMMER- CIAL workshop. Wheel Alignment In case of abnormal tyre wear or pulling towards one side, have the wheel aligned at authorized MARUTI SUZUKI COMMER- CIAL workshop. Battery WARNING Batteries produce flammable hydrogen gas. Keep flames and sparks away from the battery or an explosion may occur. Never smoke when working in the vicinity of the battery. When checking or servicing the battery, disconnect the negative cable. Be careful not to cause a short circuit by allowing metal objects to contact the battery posts and the vehicle at the same time. To avoid harm to yourself or damage to your vehicle or battery, follow the jump starting instructions in the EMERGENCY SERVICE section of this manual if it is necessary to jump start your vehicle. 80JK7001 To avoid uneven wear of your tyres and to prolong their life, rotate the tyres as illustrated. Tyres should be rotated every km. After rotation, adjust front and rear tyre pressures to the specification listed on your vehicle s Tyre Information Label. 7-19

85 INSPECTION AND MAINTENANCE (1) (2) 54GM701 For maintenance-free battery (cap-less type), you need not add water. For traditional type battery, which has water filler caps, the level of the battery solution must be kept between the upper level line (1) and lower level line (2) at all times. If the level is found to be below the lower level line (2), add distilled water till the upper level line (1). You should periodically check the battery, case battery terminals, and battery hold-down bracket for damage or corrosion. Remove corrosion using a stiff brush and ammonia mixed with water, or baking soda mixed with water. After removing corrosion, rinse with clean water. If your vehicle is not going to be driven for a month or longer, disconnect the cable from the negative terminal of the battery to help prevent discharge. Fuses Your vehicle has three types of fuses, as described below: Fusiable Link Wire and Main fuse The main fuse takes current directly from the battery. Primary fuses These fuses are between the main fuse and individual fuses, and are for electrical load groups. Individual fuses These fuses are for individual electrical circuits. To remove a fuse, use the fuse puller (1) provided in the relay box. (1) 77PM07012 Fuses in the Engine Compartment (1) (14) (5) (6) (7) (8) (15) (16) (17) (2) (3) (4) (18) (9) (10) (11) (12) (13) (19) (20) 77PH076 77PH

86 INSPECTION AND MAINTENANCE MAIN FUSE/PRIMARY FUSE / RELAY S. No. Rating Fuse / Relay (1) (2) (3) ST (Starting motor relay) RDTR (Radiator fan relay) Glow 2 (Glow plug 2 relay) (4) F/P (Fuel Pump relay) (5) 20A F/P (Fuel Pump) (6) 30A FI (Fuel Injector) (7) 30A ST (Starting motor) (8) 15A Horn/Hazard (9) 70A ALT (Alternator) (10) 20A Glow plug (11) 20A Glow plug 2 (12) 40A Battery (13) 40A IGN (Ignition switch) (14) 30A RDTR (Radiator fan) (15) Glow plug relay (16) Blank (17) Blank (18) Fuel Injector main relay (19) 15A FI2 (Fuel Injector 2) (20) 20A The main fuse, primary fuses and some of the individual fuses are located in the engine compartment. If the main fuse blows, no electrical component will function. If a primary fuse blows, no electrical component in the corresponding load group will function. When replacing the main fuse, a primary fuse or an individual fuse, use a MARUTI genuine replacement. To remove a fuse, use the fuse puller (1) provided in the relay box. The amperage of each fuse is shown inside of the fuse box cover. 70A INJ DRV (Injector Driver) OK BLOWN 60G111 WARNING If the main fuse or a primary fuse blows, be sure to have your vehicle inspected by an authorized MARUTI SUZUKI COMMERCIAL workshop. Always use a MARUTI genuine replacement part. Never use a substitute such as a wire even for temporary repair, or extensive electrical damage / fire can result. NOTE: Make sure that the fuse box always carries spare fuses and fuse puller. Fuses under the Dash Board 77PH

87 INSPECTION AND MAINTENANCE (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) MAIN FUSE/PRIMARY FUSE (1) 10A Headlight (Right) (2) 10A Headlight (Left) (3) 10A Tail light (4) 10A Stop light (5) 15A Radio/Dome (6) 10A ST SIG (7) 10A Meter (8) 10A IG1 (9) 10A Back-up light (10) 15A Wiper (11) 15A Accessory 77PH049 The fuse box is located under the dashboard. OK BLOWN 65D046 WARNING Always be sure to replace a blown fuse with a fuse of the correct amperage. Never use a substitute such as aluminum foil or wire to replace a blown fuse. If you replace a fuse and the new one blows in a short period of time, you may have a major electrical problem. Have your vehicle inspected immediately by your authorised MARUTI SUZUKI COM- MERCIAL workshop. Bulb Replacement CAUTION Light bulbs can be hot enough to burn your finger right after being turned off. This is true especially for halogen headlight bulbs. Replace the bulbs after they become cool enough. The headlight bulbs are filled with pressurized halogen gas. They can burst and injure you if they are hit or dropped. Handle them carefully. NOTICE The oils from your skin may cause a halogen bulb to overheat and burst when the lights are on. Grasp a new bulb with a clean cloth. NOTICE Frequent replacement of a bulb indicates the need for an inspection of the electrical system. This should be carried out by your authorized MARUTI SUZUKI COMMERCIAL workshop. 7-22

88 INSPECTION AND MAINTENANCE Headlights (6) (5) Rear Combination Light (1) (2) (2) (1) (1) 77PH050 1) Remove the screws (1) and remove the air inlet box (2). (4) (3) 77PH052 3) Push the retaining spring (5) forward and unhook it. Then remove the bulb (6). Install a new bulb in the reverse order of removal. Front Turn Signal Light Front Position Light Since special procedures are required, we recommend you take your vehicle to your authorized MARUTI SUZUKI COMMER- CIAL workshop for bulb replacement. 77PH055 1) Remove the screws (1) and remove the cover (2). (1) 77PH051 2) Disconnect the coupler (3). Remove the sealing rubber (4). (3) (4) (5) 77PH

89 1) Remove the screws (1) and remove the cover (2). INSPECTION AND MAINTENANCE Wiper Blades (6) (7) (3) / (4) / (5) 76MH0A123 (6) Removal (7) Install 2) To remove the bulb of the turn signal light (3), the tail/brake light (4) or the reversing light (5) bulb holder, push in the bulb and turn it counterclockwise. To install a new bulb, push it in and turn it clockwise. License Plate Light (1) (1) (3) (4) (5) 77PH063 (4) Removal (5) Install 2) To remove and install the bulb of the license plate light (3), simply pull out or push in the bulb. Interior Light Remove the lens by using a flat blade screwdriver covered with a soft cloth as shown. To install it, simply push it back in. 82DY06 If the wiper blades become brittle or damaged, or make streaks when wiping, replace the wiper blades. To install new wiper blades, follow the procedures below. NOTICE To avoid scratching or breaking the window, do not let the wiper arm strike the window while replacing the wiper blade. (2) 77PH066 77PH

90 INSPECTION AND MAINTENANCE NOTE: Some wiper blades may be different from the ones described here depending on vehicle specifications. If so, consult your authorized MARUTI SUZUKI COMMER- CIAL workshop for proper replacement method. For windshield wipers: (2) (1) Removal (2) Installation (1) 60A260 70G119 1) Hold the wiper arm away from the windshield. (1) (1) 54G130 2) Squeeze lock (1) towards wiper arm (2) and remove the wiper frame from the arm as shown. 3) Unlock the lock end of the wiper blade and slide the blade out as shown. (1) Locked end 54G

91 INSPECTION AND MAINTENANCE Windshield Washer Fluid (If equipped) (3) (A) (3) (3) (B) (3) Retainer 68PH ) If the new blade is provided without the two metal retainers, move them from the old blade to the new one. (3) (3) 60MH071 (A) Up (B) Down 60MH072 NOTE: When you install the metal retainers (3), make sure the direction of metal retainers is as shown in the above illustrations. 5) Install the new blade in the reverse order of removal, with the locked end positioned toward the wiper arm. Make sure the blade is properly retained by all the hooks. Lock the blade end into place. 6) Reinstall wiper frame to arm, making sure that the lock lever is snapped securely into the arm. 77PM07027 Visually inspect that there is washer fluid in the tank. Refill it if necessary. Use a good quality windshield washer fluid, diluted with water as necessary. 7-26

92 INSPECTION AND MAINTENANCE WARNING Do not use radiator antifreeze in the windshield washer reservoir. This can severely impair visibility when sprayed on the windshield, and can also damage your vehicle s paint. NOTICE Damage may result if the washer motor is operated with no fluid in the washer tank. 7-27

93 EMERGENCY SERVICE EMERGENCY SERVICE Tyre Changing Tool Jacking Instructions Changing Wheels Jump Starting Instructions Towing If the Starter Does Not Operate If the Engine is Flooded If the Engine Overheats Underbody Trouble by Hitting Warning Triangle

94 EMERGENCY SERVICE Tyre Changing Tool (1) (1) Jack (2) Wheel brace (3) Jack handle (4) Spanner The tyre changing tools are stowed behind the driver seat. To remove the jack, turn its shaft counterclockwise and pull the jack out of the storage bracket. To stow the jack, place it in the storage bracket and turn the shaft clockwise until the jack is securely held in place. The spare tyre is stowed under the bed. To remove the spare tyre: (3) (1) (2) (4) 77PH202 77PH099 1) Loosen the spare tyre holder hook nut (1). 2) Unhook the spare tyre holder and lower it slowly. 3) Remove the screw in the center of the spare tyre, and remove the tyre. 8-1

95 WARNING After using the tyre changing tools, be sure to stow them securely or they can cause injury if an accident occurs. Jacking Instructions EMERGENCY SERVICE Move sleeve towards left Unfold the Jack Handle CAUTION The jack should be used only to change wheels. It is important to read the jacking instructions in this section before attempting to use the jack. 77PH054 1) Place the vehicle on level, hard ground. 2) Set the parking brake firmly and shift into R (Reverse). Move sleeve towards left and lock both rods WARNING Be sure to shift into R (Reverse) when you jack up the vehicle. Never jack up the vehicle with the transmission in N (Neutral). Otherwise, unstable jack may cause an accident. 3) Turn on the hazard warning flasher if your vehicle is near traffic. 4) Block the front and rear of the wheel diagonally opposite of the wheel being lifted. 5) Place the spare wheel near the wheel being lifted as shown in the illustration in case the jack slips. 77PH802 54G

96 EMERGENCY SERVICE Front jacking point Rear jacking point 6) Position the jack vertically and raise the jack by turning the jack handle clockwise until the jack head groove fits around the jacking bar beneath the vehicle body. See illustrations. 7) Continue to raise the jack slowly and smoothly until the tyre clears the ground. Do not raise the vehicle more than necessary. 77PH106 WARNING Use the jack only to change wheels on level, hard ground. Never jack up the vehicle on an inclined surface. Never raise the vehicle with the jack in a location other than the specified jacking point (shown in the illustration) near the wheel to be changed. Never get under the vehicle when it is supported by the jack. Never run the engine when the vehicle is supported by the jack and never allow passengers to remain in the vehicle. 77PH084 77PS

97 To Raise the Vehicle with a Garage Jack Apply the garage jack to one of the points indicated below. Always support the raised vehicle with jack stands (commercially available) at the points indicated below. Front jacking point for garage jack (1) Rear jacking point for garage jack (2) EMERGENCY SERVICE Application point for jack stand (3) or two-column lift 77PS055 (2) (2) 77PH101 NOTICE Never apply a garage jack to the exhaust pipe. When applying the jack stand or the two-column lift to the application point of the rear side, be careful not to interfere with the surrounding parts such as the parking cable or the flange of the fuel tank. (1) 77PH060 NOTE: For more details, please contact an authorized MARUTI SUZUKI COMMERCIAL dealer. 8-4

98 EMERGENCY SERVICE Changing Wheels To change a wheel, use the following procedure: 1) Clear all passengers and cargo from the vehicle. 2) Remove the jack, tools and spare wheel from the vehicle. 3) Loosen, but do not remove the wheel nuts. 4) Jack up the vehicle. 5) Remove the wheel nuts and wheel. 6) Before installing the new wheel, clean any mud or dirt off from the surface of the wheel and hub with a clean cloth. Clean the hub carefully; it may be hot from driving. 7) Install the new wheel and replace the wheel nuts with their cone shaped end facing the wheel. Tighten each nut snugly by hand until the wheel is securely seated on the hub. Loosen Tighten Tightening torque for wheel nut 100 Nm (10.2 kgf-m, 73.8 lbf-ft) 54G116 8) Lower the jack and fully tighten the nuts in a crisscross fashion with a wrench as shown in the illustration. WARNING Use genuine wheel nuts and tighten them to the specified torque as soon as possible after changing wheels. Incorrect wheel nuts or improperly tightened wheel nuts may come loose or fall off, which can result in an accident. If you do not have a torque wrench, have the wheel nut torque checked by an authorized MARUTI SUZUKI COMMERCIAL dealer. Jump Starting Instructions WARNING Never attempt to jump start your vehicle if the battery appears to be frozen. Batteries in this condition may explode or rupture if jump starting is attempted. When making jump lead connections, be certain that your hands and the jump leads remain clear from pulleys, belts, or fans. Batteries produce flammable hydrogen gas. Keep flames and sparks away from the battery or an explosion may occur. Never smoke when working in the vicinity of the battery. If the booster battery you use for jump starting is installed in another vehicle, make sure the two vehicles are not touching each other. If your battery discharges repeatedly, for no apparent reason, have your vehicle inspected by an authorized MARUTI SUZUKI COM- MERCIAL dealer. To avoid harm to yourself or damage to your vehicle or battery, follow the jump starting instructions below precisely and in order. If you are in doubt, call for qualified road service. 8-5

99 NOTICE Your vehicle should not be started by pushing or towing. This starting method could result in permanent damage to the catalytic converter. Use jump leads to start a vehicle with a weak or flat battery. When Jump Starting Your Vehicle, Use the Following Procedure: 1) Use only a 12-volt battery to jump start your vehicle. Position the good 12-volt battery close to your vehicle so that the jump leads will reach both batteries. When using a battery installed on another vehicle, DO NOT LET THE VEHICLES TOUCH. Set the parking brakes fully on both vehicles. 2) Turn off all vehicle accessories, except those necessary for safety reasons (for example, headlights or hazard lights). 4 (3) 3 (1) (2) 77PS056 3) Make jump lead connections as follows: 1. Connect one end of the first jump lead to the positive (+) terminal of the flat battery (1). 2. Connect the other end to the positive (+) terminal of the booster battery (2). 1 2 EMERGENCY SERVICE 3. Connect one end of the second jump lead to the negative ( ) terminal of the booster battery (2). 4. Make the final connection to an unpainted, heavy metal part (i.e. door latch striker (3)) of the vehicle with the flat battery (1). WARNING Never connect the jump lead directly to the negative ( ) terminal of the discharged battery, or an explosion may occur. 4) If the booster battery you are using is fitted to another vehicle, start the engine of the vehicle with the booster battery. Run the engine at moderate speed. 5) Start the engine of the vehicle with the flat battery. 6) Remove the jump leads in the exact reverse order in which you connected them. 8-6

100 EMERGENCY SERVICE Towing If you need to have your vehicle towed, contact a professional service. Your dealer can provide you with detailed towing instructions. NOTICE To help avoid damage to your vehicle during towing, proper equipment and towing procedures must be used. 2-Wheel Drive (2WD) Manual Transmission Manual transmission vehicles may be towed using either of the following methods. 1) From the front, with the front wheels lifted and the rear wheels on the ground. Before towing, make sure that the transmission is in neutral and the parking brake is released. 2) From the rear, with the rear wheels lifted and the front wheels on the ground, provided the steering and drivetrain are in operational condition. Before towing, make sure that the steering wheel is unlocked (the ignition key should be in the ACC position), and the steering wheel is secured with a clamping device designed for towing service. NOTICE The steering column is not strong enough to withstand shocks transmitted from the front wheels during towing. Always unlock the steering wheel before towing. If the Starter Does Not Operate 1) Try turning the ignition switch to the START position with the headlights turned on to determine the battery condition. If the headlights go excessively dim or go off, it usually means that either the battery is flat or the battery terminal contact is poor. Recharge the battery or correct battery terminal contact as necessary. 2) If the headlights remain bright, check the fuses. If the reason for failure of the starter is not obvious, there may be a major electrical problem. Have the vehicle inspected by your authorized MARUTI SUZUKI COMMERCIAL dealer. If the Engine is Flooded If the engine is flooded with fuel, it may be hard to start. If this happens, press the accelerator pedal all the way to the floor and hold it there while cranking the engine. Do not operate the starter motor for more than 30 seconds. 8-7

101 If the Engine Overheats The engine could overheat temporarily under severe driving conditions. If the high engine coolant temperature warning light comes on during driving: 1) Take the vehicle to a safe place and park. 2) Let the engine run at the normal idle speed for a few minutes until the high engine coolant temperature warning light goes off. WARNING If you see or hear escaping steam, stop the vehicle in a safe place and immediately turn off the engine to let it cool. Do not open the engine compartment when steam is present. When the steam can no longer be seen or heard, open the engine compartment to see if the coolant is still boiling. If it is, you must wait until it stops boiling before you proceed. If the high engine coolant temperature warning light does not go off: 1) Turn off the engine and check that the water pump belt and pulleys are not damaged or slipping. If any abnormality is found, correct it. 2) Check the coolant level in the reservoir. If it is found to be lower than the LOW line, look for leaks at the radiator, water pump, and radiator and heater hoses. If you locate any leaks that may have caused the overheating, do not run the engine until these problems have been corrected. 3) If you do not find a leak, carefully add coolant to the reservoir and then the radiator, if necessary. (Refer to Engine Coolant in the INSPECTION AND MAINTENANCE section.) NOTE: If your engine overheats and you are unsure what to do, contact your MARUTI SUZUKI COMMERCIAL dealer. 65D350d EMERGENCY SERVICE WARNING It is hazardous to remove the radiator cap (or degassing tank cap for a diesel engine) when the water temperature is high, because scalding fluid and steam may be blown out under pressure. The cap should only be taken off when the coolant temperature has lowered. To help prevent personal injury, keep hands, tools and clothing away from the engine cooling fan. These electric fans can automatically turn on without warning. Underbody Trouble by Hitting If you hit underbody of your vehicle, ask an authorized MARUTI SUZUKI COMMER- CIAL dealer for inspection. Otherwise damage to steering, Suspension, Driveline, and Brake etc. could prevent your safe driving. 8-8

102 EMERGENCY SERVICE Warning Triangle MHO In case of vehicle break-down or during emergency stopping, where, your vehicle could become a potential traffic hazard, keep the warning triangle, provided with your vehicle, on the road free from any obstacles behind your vehicle so as to warn the approaching traffic, at an approximate distance of m. The reflecting side of the triangle should face the on coming traffic. Please activate the hazard warning lamps before alighting the vehicle to keep the warning triangle. Remove the warning triangle carefully from the cover as shown by arrow 1. Open both the reflector arms as shown by arrow and lock the arms with each other with the clip provided in the right arm. Open the bottom stand in counter clock-wise direction as shown by arrow 3. Position the warning triangle behind the vehicle on a plain surface. Reverse the removal procedure for keeping inside the cover. MHO MHO

103 APPEARANCE CARE APPEARANCE CARE Corrosion Prevention Vehicle Cleaning

104 APPEARANCE CARE Corrosion Prevention It is important to take good care of your vehicle to protect it from corrosion. Listed below are instructions for how to maintain your vehicle to prevent corrosion. Please read and follow these instructions carefully. Important Information About Corrosion Common causes of corrosion 1) Accumulation of road salt, dirt, moisture, or chemicals in hard-to-reach areas of the vehicle underbody or frame. 2) Chipping, scratches and any damage to treated or painted metal surfaces resulting from minor accidents or abrasion by stones and gravel. Environmental conditions which accelerate corrosion 1) Road salt, dust control chemicals, sea air or industrial pollution will all accelerate the corrosion of metal. 2) High humidity will increase the rate of corrosion particularly when the temperature range is just above the freezing point. 3) Moisture in certain areas of a vehicle for an extended period of time may promote corrosion even though other body sections may be completely dry. 4) High temperatures will cause an accelerated rate of corrosion to parts of the vehicle which are not well ventilated to permit quick drying. 9-1 This information illustrates the necessity of keeping your vehicle (particularly the underbody) as clean and dry as possible. It is equally important to repair any damage to the paint or protective coatings as soon as possible. How to Help Prevent Corrosion Wash your vehicle frequently The best way to preserve the finish on your vehicle and to help avoid corrosion is to keep it clean with frequent washing. Wash your vehicle at least once during the winter and once immediately after the winter. Keep your vehicle, particularly the underside, as clean and dry as possible. If you frequently drive on salted roads, your vehicle should be washed at least once a month during the winter. If you live near the ocean, your vehicle should be washed at least once a month throughout the year. For washing instructions, refer to the Vehicle Cleaning section. Remove foreign material deposits Foreign material such as salts, chemicals, road oil or tar, tree sap, bird droppings and industrial fall-out may damage the finish of your vehicle if it is left on painted surfaces. Remove these types of deposits as quickly as possible. If these deposits are difficult to wash off, an additional cleaner may be required. Be sure that any cleaner you use is not harmful to painted surfaces and is specifically intended for your purposes. Follow the manufacturer s directions when using these special cleaners. Repair finish damage Carefully examine your vehicle for damage to the painted surfaces. If you find any chips or scratches in the paint, touch them up immediately to prevent corrosion from starting. If the chips or scratches have gone through to the bare metal, have a qualified body shop make the repair. Keep passenger and luggage compartments clean Moisture, dirt or mud can accumulate under the floor mats and may cause corrosion. Occasionally, check under these mats to ensure that this area is clean and dry. More frequent checks are necessary if the vehicle is used off road or in wet weather. Certain cargos such as chemicals, fertilizers, cleaners, salts, etc. are extremely corrosive by nature. These products should be transported in sealed containers. If a spill or leak does occur, clean and dry the area immediately. Store your vehicle in a dry, well-ventilated area Do not park your vehicle in a damp, poorly ventilated area. If you often wash your vehicle in the garage or if you frequently drive it in when wet, your garage may be damp. The high humidity in the garage may cause or accelerate corrosion. A wet

105 vehicle may corrode even in a heated garage if the ventilation is poor. WARNING Do not apply additional undercoating or rust preventive coating on or around exhaust system components such as the catalytic converter, exhaust pipes, etc. A fire could be started if the undercoating substance becomes overheated. Vehicle Cleaning 76G044S WARNING When cleaning the interior or exterior of the vehicle, NEVER USE flammable solvents such as lacquer thinners, Petrol, benzene or cleaning materials such as bleaches or strong household detergents. The materials could cause personal injury or damage to the vehicle. Cleaning the Interior Vinyl upholstery Prepare a solution of soap or mild detergent mixed with warm water. Apply the solution to the vinyl with a sponge or soft cloth and let it soak for a few minutes to loosen dirt. Rub the surface with a clean, damp cloth to remove dirt and the soap solution. If some dirt still remains on the surface, repeat this procedure. Fabric upholstery Remove loose dirt with a vacuum cleaner. Using a mild soap solution, rub stained areas with a clean damp cloth. To remove soap, rub the areas again with a cloth dampened with water. Repeat this until the stain is removed, or use a commercial fabric cleaner for tougher stains. If you use a fabric cleaner, carefully follow the manufacturer s instructions and precautions. APPEARANCE CARE Seat belts Clean seat belts with a mild soap and water. Do not use bleach or dye on the belts. They may weaken the fabric in the belts. Vinyl floor mats Ordinary dirt can be removed from vinyl with water or mild soap. Use a brush to help loosen dirt. After the dirt is loosened, rinse the mat thoroughly with water and dry it in the shade. Carpets Remove dirt and soil as much as possible with a vacuum cleaner. Using a mild soap solution, rub stained areas with a clean damp cloth. To remove soap, rub the areas again with a cloth dampened with water. Repeat this until the stain is removed, or use a commercial carpet cleaner for tougher stains. If you use a carpet cleaner, carefully follow the manufacturer s instructions and precautions. Instrument panel and console Remove loose dirt with a vacuum cleaner. Gently wipe dirt off with a tightly squeezed damp clean cloth. Repeat this until the dirt is removed. NOTICE Do not use chemical products that contain silicon to wipe electrical components such as the switches. These will cause damage to the components. 9-2

106 APPEARANCE CARE Cleaning the Exterior NOTICE It is important that your vehicle to be kept clean and free from dirt. Failure to keep your vehicle clean may result in fading of the paint or corrosion to various parts of the vehicle body. Washing 82DY09 WARNING Never attempt to wash and wax your vehicle with the engine running. When cleaning the underside of the body and fender, where there may be sharp-edged parts, you should wear gloves and a long-sleeved shirt to protect your hands and arms from being cut. After washing your vehicle, carefully test the brakes before driving to make sure they have maintained their normal effectiveness. When washing the vehicle, park it where direct sunlight does not fall on it and follow the instructions below: 1) Flush the underside of body and wheel housings with pressurized water to remove mud and debris. Use plenty of water. NOTICE When washing the vehicle: Avoid directing steam or hot water of more than 80 C (176 F) on plastic parts. To avoid damaging engine components, do not use pressurized water in the engine compartment. 2) Rinse the body to loosen the dirt. Remove dirt and mud from the body exterior with running water. You may use a soft sponge or brush. Do not use hard materials which can scratch the paint or plastic. Remember that the headlight covers or lenses are made of plastic in many cases. NOTICE To avoid damage to the paint or plastic surface, do not wipe the dirt off without ample water. Be sure to follow above procedure. 3) Wash the entire exterior with a mild detergent or car wash soap using a sponge or soft cloth. The sponge or cloth should be frequently soaked in the soap solution. NOTICE When using a commercial car wash product, observe the cautions specified by the manufacturer. Never use strong household detergents or soaps. 4) Once the dirt has been completely removed, rinse off the detergent with running water. 5) After rinsing, wipe off the vehicle body with a wet chamois or cloth and allow it to dry in the shade. 9-3

107 APPEARANCE CARE 6) Check carefully for damage to painted surfaces. If there is any damage, touch up the damage following the procedure below: 1. Clean all damaged spots and allow them to dry. 2. Stir the paint and touch up the damaged spots lightly using a small brush. 3. Allow the paint to dry completely. NOTICE If you use an automatic car wash, make sure that your vehicle s body parts, such as spoilers, cannot be damaged. If you are in doubt, consult the car wash operator for advice. Waxing 82DY010 After washing the vehicle, waxing and polishing are recommended to further protect and beautify the paint. Only use waxes and polishes of good quality. When using waxes and polishes, observe the precautions specified by the manufacturers. 9-4

108

109 GENERAL INFORMATION GENERAL INFORMATION Vehicle Identification FASTag (if equipped)

110 GENERAL INFORMATION Vehicle Identification Engine Serial Number Chassis Serial Number 77PH059 The chassis and/or engine serial numbers are used to register the vehicle. They are also used to assist your dealer when ordering or referring to special service information. Whenever you have occasion to consult your MARUTI SUZUKI COM- MERCIAL workshop, remember to identify your vehicle with this number. If you find the number difficult to read, you can also find it on the identification plate. 54G082 The engine serial number is stamped on the cylinder block as shown in the illustration. 10-1

111 FASTag (if equipped) As seen from inside of the vehicle GENERAL INFORMATION As seen from outside of the vehicle As per Ministry of Road Transport and Highways, the FASTag (1) is mandatory for each vehicle for the purpose of electronic toll collection or any other purpose as may be defined by the Government of India. In case of any damage to FASTag or replacement of front windscreen, please contact your nearest authorised Maruti Suzuki workshop. (1)! Please do not peel off the tag, as it would permanently damage the tag Easy to Cruise xxxx xxxx xxxx xxxx xxxx xxxx 4 64MM MM MM01001 NOTE: The picture shown is for indicative purpose only. Internal structure of actual device mounted on vehicle may be different. NOTE: The picture shown is for indicative purpose only. Internal structure of actual device mounted on vehicle may be different. NOTE: Any attempt to remove the tag from the windscreen will result in permanent damage to the tag. Use of chemical cleaners to clean the windscreen area where the tag is mounted can damage the tag. Use of any sharp objects on the tag can damage the tag. 10-2

112

113 SPECIFICATIONS SPECIFICATIONS NOTE: Specifications are subject to change without notice. M/T: Manual transmission Diesel: Diesel engine model ITEM: Dimensions UNIT: mm Overall length 3800 Overall width 1562 Overall height 1883 Wheelbase 2110 Track Front 1345 Rear 1330 Ground clearance 175 (unladen condition) ITEM: Mass (weight) UNIT: kg Curb mass (weight) M/T 860 Gross Vehicle Mass (weight) Rating 1600 Permissible maximum Axle Weight Front 900 Rear

114 SPECIFICATIONS ITEM: Engine Type E08A (DOHC) Number of cylinders 2 Bore 77.0 mm Stroke 85.1 mm Piston displacement 793 cm 3 Compression ratio 15.1 ± 0.4 : 1 ITEM: Electrical Battery Fuses 12V 38B20R See INSPECTION AND MAINTENANCE section. ITEM: Lights WATTAGE BULB No. Headlight 12V 60/55W H4 Position light 12V 5W W5W Turn signal light Front 12V 21W PY21W Rear 12V 21W P21W Brake/tail light 12V 21/5W P21/5W Reversing light 12V 21W P21W License plate light 12V 5W W5W Interior light 12V 5W C5W 11-2

115 SPECIFICATIONS ITEM: Wheels and Tyres Tyre size Rim size Tyre pressures 155R13 LT 8PR 89/88S* 155R13 LT 8PR 90/89Q* 13X4J For the specified tyre pressure, see the Tyre Information Label located on the driver s door lock pillar. Loading UP TO 300 KG ABOVE 300 KG COLD TYRE PRESSURE FRONT REAR FRONT REAR kpa (Kgf/cm 2 ) (2.4) (2.4) (3.5) (4.5) <psi> <34> <34> <50> <64> * If you cannot prepare a tyre with the specified load index rate and speed symbol, prepare a tyre with higher load index rate and speed symbol. ITEM: Recommended Fuel/Lubricants and Capacities (approx.) Fuel See FUEL RECOMMENDATION section. 30 L # Engine oil Synthetic oil, Quality: ACEA A5/B5 Viscosity: SAE 5W L (replacement with oil filter) Engine coolant See INSPECTION AND MAINTENANCE section. 3.5 L (including reservoir tank) Manual transmission oil MGGO 75W L Rear differential oil TOTALFINAELF TRANSELF LL 85W L Brake fluid Refill to the proper oil level according to the Maruti Genuine Brake Fluid instructions in the INSPECTION AND MAINTENANCE section. # The fuel tank capacity is slightly much more than the recommended quantity of fuel that you can fill. The additional voluminous space is provided for safety and scientific reasons. 11-3

116

117 INSTRUCTIONS FOR BODY FABRICATION (for chassis variant) INSTRUCTIONS FOR BODY FABRICATION (for chassis variant) The body fabrication on the cab-chassis vehicle shall be carried out ensuring the following recommendations and boundary conditions: (a) Dimensions: The load body/application to be built upon the manufacturer supplied cab chassis vehicle shall be designed to fit within a minimum and maximum envelop as specified in below illustration mm 3800 mm 2230 mm MAX. HEIGHT MIN. HEIGHT 1562 mm 753 mm 1376 mm 2116 mm (b) Weight and its distribution: The load body/application shall be fabricated considering the minimum kerb weight of complete vehicle as 860kg and maximum kerb weight of complete vehicle as 930kg. The ratio of front axle and rear axle kerb weight shall not exceed The body builder shall place the body-builder's plate specifying the unladen weight and payload as per requirement under CMVR Rule 122. (c) Body exteriors: The load body/ application shall be fabricated such that the external surface of the vehicle shall not have sharp edges or sharp projecting parts which are likely to increase the risk or seriousness of bodily injury to a person hit by the bodywork or brushing against it in the event of a collision. This is valid both when the complete vehicle is stationary and in motion. It is recommended to ensure a minimum 2.5mm radius of curvature on external edges and projecting parts. Body shall meet the stipulated requirement as defined under CMVR Rule 124(1)-11. MOUNTING PROVISIONS 740 mm ( MAIN FLOOR HEIGHT ) 77PM

118 630 mm INSTRUCTIONS FOR BODY FABRICATION (for chassis variant) (d) Lighting and signaling devices: The cab chassis is being supplied with head lamp assembly inbuilt with the cab and a temporary panel with rear combination lamps and registration plate lamps. There shall not be any modifications done with the position of Head lamp assembly. The rear combination lamps and registration plate lamps shall be fitted on the load body/ application as per the recommended position (height and width) specified in below illustration. 98 mm 760 mm REAR DIRECTION INDICATOR Disclaimer: The owner/body-builder shall comply to applicable CMVR requirements and also State Motor vehicle Rules as applicable from time to time in respect of body fabrication of super carry chassis variant. The vehicle manufacturer shall not be liable for any non-conformity of applicable laws arising due to fabrication of body/ application, in contradiction to manufacturer's recommendation and prevailing regulations. 260 mm REAR REFLEX REFLECTOR TAIL/STOP LAMP REVERSING LAMP LICENCE PLATE LAMP 77PM12002 (e) Reflective Tape: The body builder shall paste a red reflective tape (of not less than 20mm width) running across the width of the body on the rear of the vehicle and should comply with requirements under CMVR Rule No (f) Form 22A Part II: The body builder shall provide Form 22A Part II as per requirement under CMVR Rule 47. (g) The body builder shall not alter with the electrical wiring, electrical equipment, brake connections, brake piping, fuel connection, exhaust system and chassis components during the body fabrication. 12-2

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168 ">à> [>Ú o "à¹ç ιgà³ ³\åt A ¹o k àòü Òü>Ê öæì³si ëšì>º šìa i Òü>Ê öæì³si ëšì>º ìi ö šìa i àúå¹ [ Þê à (2) (1) Îà à> KàlØ ã W [º =A à γÚt ëa àì>à Ññ à[ò¹îº *ºàÒü "à[ò š¹àîa &ìa à >à¹à[j ú "àkt ãúà Ît A t à >º ìº ëa àì>à Ññ "à[ò [¹t ºà[K KàlØ ã [>Ú o ìò¹ç àòü ƒèq i >à ëòà à š[¹[ñ [t t š[¹ šàì¹ ú (1) (2) (3) (4) Òü>Ê öæì³si ëšì>º šìa i (l öàòü ๹ [ƒåt ) Òü>Ê öæì³si ëšì>º ìi ö ºt )/ Òü>Ê öæì³si ëšì>º ºt ) Òü>Ê öæì³si ëšì>º ìi ö ( àyã¹ [ƒåt ) šìa i KàlØ ã¹ l öàòü ๠"à¹ç àyã¹ [ƒåt àúå¹ [ Þê à =àìa ú àúå [ Þê ๠ëóã š ëjàºà "à¹ç Þê ¹ àì > l üº àì º¹W ¹ A ¹A ú ë [t Úà ëjàìº [>³ º àúå [ t ¹îº ëîà³àòü "à[ò ú

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176 š¹ãû o "à¹ç ë³¹à³[t à> &Òü à> "l [³i ๹ [¹[l } "= à ³àÒ, [ ìi à "àkìt "àìò t ๠à¹à [> à ¹o A ¹à Ò ú Òü[g> [ >à³èºãúà š¹ãû o [š[¹ú[l A ë³¹à³[t ³èº ¹ [ [>³Út [A.[³. (x1000) ³àÒì ๠ài ๠šà š l öàòü, "ºi à¹ì>i ¹ ë Âi (ìi >Å«>, ì ¹) I R 1-2. Òü[g> Aå ìºsi (ìºì º, [ºìA \) l l R l R l R l R l 1-3. Òü[g> "Òüº "à¹ç Òü[g> "Òüº [ó Âi ๠R R R R R R R R R 1-4. Aå [º} [W ìê ³ ÒìW \ "à¹ç Î}ì àkì ๠([ºìA \ "à¹ç ël ì³\) l l l l l l l l l l 1-5. Òü[g> [W [ºr ๠ëòl A ๠Âi W ([n ºà, Û [t NøÑz) T T T T T T T T T 1-6. Òü[g> ³àl ü[si } "à¹ç ë³[>ó Á [ó [G} ([n ºà, ël ì³\) I I I I I I I I I I 1-7. àºô [Aà Úàì¹X I I I 1-8. &K\Ê [W ìê ³ (Å A ¹à, [ºìA \ "= à "Òü> [ \å[t ) l l I I l 1-9. &K\Ê ëká [¹W àaå ìºå«> àºô C C C ÒüÞê > 2-1. &Ú๠[Aà >๠[ó Âi ๠l üšàƒà> ìš l -ë¹àl šøìt A 5,000 [A.[³.t W àó à A ¹A ú šøìt A 40,000 [A.[³.t κ[> A ¹A ú è[º³ú " Ñ à šøìt A 2,500 [A.[³.t W àó à A ¹A ú šøìt A 40,000 [A.[³.t κ[> A ¹A ú " Ñ à "[t îa ë Úà Ò ìº ÎQ>àÒü κà*A ú 2-2. [ó l üº ëi }A ëa š, [ó l üº ºàÒü>W "à¹ç Î}ì àkì ๠([ºìA \ "à¹ç Û [t NøÑzt à) l l l 2-3. [ó l üº [ó Âi ๠"à¹ç šà>ã [>K¹à I I R I R I R I R I Aà ài W "à¹ç ìi öx[³å«> 3-1. Aà ài W ëšìl º (ìšã) I I I I I I I I I I 3-2. Aà ài Wô [ÅÃ[š} (ìlö[k} "= à "t à[ A Û [t NøÑz) l l l l l l l l l l 3-3. [KìÚ¹ [W ó i ๠ëa ºì ๠I I I I I I I I I I 3-4. ì³>åìúº ìi öx[³å«> "Òüº (Ñz¹, [ºìA \) 1,60,000 [A.[³. "= à 10 á¹t κà*A [ ìi à "àkìt "àìò I I I I I I I I I I 3-5. [¹ìÚ¹ [l ó àì¹[xìúº "Òüº (Ñz¹, [ºìA \) 80,000 [A.[³. "= à 4 á¹t κà*A [ ìi à "àkìt "àìò I I I I I I I I I I 3-6. šø욺๠ëw ó i Òül ü[> àìw º \Òüsi ([n ºà, Û [t NøÑz) I I&L I&L I&L I&L I&L I&L I&L I&L I&L

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178 š¹ãû o "à¹ç ë³¹à³[t à> &Òü à> "l [³i ๹ [¹[l } "= à ³àÒ, [ ìi à "àkìt "àìò [ >à³èºãúà š¹ãû o [š[¹ú[l A ë³¹à³[t ³èº ¹ [ [>³Út t ๠à¹à [> à ¹o A ¹à Ò ú [A.[³. (x1000) ³àÒì ๠ÒüìºA [i öìa º 8-1. ì i à¹ã ÒüìºC öºàòüi (Ñz¹, [ºìA \) I I I I I I I I I I 8-2. ì i à¹ã ìâi \ I I I I I I I I I I 8-3. àúà[¹} Òàì> W Î}ì àk ([n ºà, Û [t NøÑz) I I I I I I I I I I 8-4. ºàÒü[i } [W ìê ³ ("šàì¹å«>, ëê Òü>, Û [t NøÑz) I I I I I I I I I I 8-5. Òo ("šàì¹å«>) I I I I I I I I I I [l 9-1. ÎA ìºà ëw [W W Âi W "à¹ç >ài W (i à> A ¹à) I T T T T T T T T T 9-2. ÎA ìºà ëºi ìw W, [ÒìgW "à¹ç ºA W (ó à}å >) I&L I&L I&L I&L I&L I&L I&L I&L I&L I&L 9-3. A àk ë l ( š¹ãû à A ¹A ) I I I I I I I I I I ¹ l ëi Ê ì öa W, [KìÚ¹ [W ó [i } "à¹ç Ñšãl [³i ๹ A à A à¹ãt à I I I I I I I I I I [l "à¹ç ëw [W W ¹ Å I I I I I I I I I I

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181 l öàòü ë Âi Îà à> Òü[g> W [º =A à " Ñ àt, ëó > "à¹ç l öàòü ë Âi ¹š¹à Òàt, A àìšà¹-a à[>, Îà³Nøã, "à¹ç "Òü> Ññ "àòt ¹àÒü ¹àJA ú ëó > W [º >=A à " Ñ àìt à, Òü ëa àì>à "àkt ãúà Òü}[Kt [>[ƒúàîa W [º à šàì¹ ú ([l ì\º Òü[g> ³ìl º¹ àì ) l öàòü ì Âi ëi >Å > [>ì\ [>ì\ &l \àê ÒÚ ú ì Âi àìt ë Úà îò ë à à >àòü ëîòüìi à [>[ÆW t A ¹à¹ àì ëîúà š¹ãû à A ¹à l ü[w t ú "àšå[> [ƒ "àìšà>๠ì Âi l ຠκà [ W àì¹ à &l \àê A [¹ [ W àì¹ ët ì z ëîúà ³à¹ç [t Wå \å[a A ³à[W ìúº [l ºà¹t A [¹ ú Òü[g> "Òüº "à¹ç [ó Âi ๠[>[ƒ Ê "Òüº (1) 5W [>[ÆW t A ¹A àìt "àšå[> Ò๠A ¹à Òü[g> "Òüº ¹ P okt ìåøoã[ àk¹ [ t ¹t šì¹ ú *š¹¹ W ài ">åî[¹ ì=àš åv û "Òüº [ W ìa à[w [i Ò๠A ¹A ú ìt º¹ Ñz¹ š¹ãû à (1) š¹ãû o "à¹ç ë³¹à³[t Òü[g> "Òüº [l š[ê A "àìšà>๠àò>¹ Òü[g>¹ ì=àš åv û ºå[ öìa Å >¹ ëòtå Òü[g> "Òüº Î[k A ³àyàt =A àìi à šøìúà\>ãú ú àò>j>t ëºì º W à¹ìó W ¹ ë àìk[ƒ ët º¹ Ñz¹ š¹ãû à A ¹A ú àò> ëòº>ãúà Ñ à>t =à[a ìº ìt º¹ Ñz¹¹ ÎèW à}a Î[k A >Ò * šàì¹ ú ët º¹ Ñz¹ Òü[g> "๠± à Þê A ¹à¹ [³[>i "àìkìú š¹ãû à A ¹à l ü[w t ú [W >àv û A ¹o l ü\å A ¹à¹ àì Òü[g> "Òüº [l š[ê A ¹ ¹} Òຠãúà Ò ºàìK ú

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192 š¹ãû o "à¹ç ë³¹à³[t i àú๹ Qèo > \à>>ã [ Ä "àa ๹ i àú๹ íîìt "[¹[\ì>º i àú๠κàìº "Ç ý Ñšãl [³i ๠"= à "l [³i ๠[¹[l } ëƒjà šàì¹ ú ³èº i àú๹ íîìt [ Ä "àa ๹ [¹ìšÃW ì³si i àú๠yû Ú A ¹à¹ "àìkìú "àìšà>๠³à¹ç [t Wå \å[a A ³à[W ìúº [l ºà¹¹ íîìt ë àkàì àk A ¹A ú i àú๠Qèo > i àú๠Qèo > W A ๠ë ìº[e } [ƒ W A à ³Îõo ¹àÑzàìi à "Ñ à à[ A àì Qèì¹, šøà[ Aõ t ³à¹ç [t Wå \å[a A ³à[W ìúº A Å«št W A à ë ìº[e } A ¹A ú W A ๠&ºàÒü>ì³si "Ñ à à[ A i àú๠l üjòà "= à &ó àìº i >à ¹o¹ A [¹ìº šøà[ Aõ t ³à¹ç [t Wå \å[a A ³à[W ìúº A Å«št W A à &ºàÒü> A ¹A ú ì i à[¹ Îà à> ì i à[¹¹ Îà³Nøãì ๠aº>å㺠ÒàÒül öì\> ëkìáì¹ ¹à ú [ÅJà "à¹ç [ó [¹R [t ¹š¹à ë i à[¹ "àòt ¹àÒü ¹àJA "= à [ ìñ à¹o Q[i šàì¹ ú ë i à[¹¹ A àèt =àìa àìt ëa [t Úà* è šà> >A [¹ ú ì [t Úà ë i à[¹ š¹ãû à à W à[ [W } A ¹à ÒÚ, [>ìk[i ëa ºl ູ ë àkàì àk [ [ZáÄ A [¹ ¹àJA ú ë i à[¹ šê "à¹ç &ìa γÚìt àò>¹ íîìt Î}ÑšÅ îº "à[> àtå ¹ Ññ¹ à¹à W i W à[a i ëòà ๚¹à Îà à> =àa A ú "àìšà>๠[>\¹ à àò>j>¹ à ë i à¹ã¹ Û [t >Ò îº, &Òü ë³>åìúºj>t =A à \¹ç ¹ãA àºã> ëî à [Åt à>¹ \à š Ê à[i } [>ìƒ Å>à ">åî¹o A ¹A [ƒìò "àìšà>๠àò>j> \à š Ê ài A ¹àìi à "à Å A ãú ÒÚ ú "àìšà>๠i àú๠ó à[i -[W [K ë>àì à àîa ƒãqºãúà \ã > [ƒ* ๠àì "à¹ç ƒãqºãúà \ã >¹ àì, àj à A ¹à ¹ìo i àú๠Qè¹à*A ú šøìt A [A.[³.¹ ³åì¹ ³åì¹ i àú๠Qèì¹à à l ü[w t ú Qèì¹à ๠[šát, "àìšà>๠àò>¹ i àú๹ t = Î [ºt ëºì º ">å àúã "àk¹-[šá¹ i àú๹ ìšøá๠&l \àê A ¹A ú

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